About nuts roasting systems
• We are manufacturer nuts roasting systems • Many years of experience in the industrial processing of nuts: Almonds, Pistachio, Peanut, Cashew, Hazelnut, Pecan, Pumpkin seeds, Sunflower Seeds, Chickpeas and more are treated with great care • Our aim is roasting nuts to make it more tastier. • Specialize in only nuts since 1961 so that we have huge experineces. • Exporting our equipments more then 40 contiures • We offer our customer turnkey Project of nuts roasting systems; Roasting Ovens, Dryers,Salters, Flavouring Units, Feeding Elevators, Conveyors, Distribution Systems, Coating Pans, Spraying Solutions, Dry Powder Distributions, Blanchers, Boilers, Chocolate Coating, Packing and Vaccum Packing. Dry roasting with oil seasoned better then frying in oil. • Studies show that all types of nuts have health benefits. • The nutritional difference between oil roasted and dry roasted nuts is very, very Maximal. • Consumer want to take care of their health so Product health benefits getting more important for them. • Choose dry roasted nuts, If you snack on oil roasted, there will be consume extra fat. • With our line,The product retains its potential healthy benefits throught lower cholestrerol and caloric contant Suggeted dry roasting line
Plain or sateld Oil Output product outfeed Seasoing Pre for Fedding or feding for oil Unit Salting Dry Roaster with any packing Unit Unit size seasoing Unit
Roast all kind of nuts and seeds with this line. Optinally salting can be apply before or after roasting or oil seasoing may apply
Scaling raw nuts Pre-Salting accorinding to receipe Scaled product by pass salting drum or into salitng drum for pre salting Unispens for powder Salt Ones raw nuts goes into salting durm, It start auotmaticly. According receipe mixing, dosing liquid and distibuting powder salt then goes into Roasting Oven Good food safety buckets, has interlocking and jog station Raw nuts feding by bucket elevator
Prepratioing / Dosing Unit for liquid Aroma Salting receipe page Dry Roasting Oven Uniqe roasting creates
• Homogen Roasting ( same colour) • Crispines and Crunchiness • Taste
Continuous roaster is one of the best nuts roaster because of roasting system. Roasting system base on hot air flow. It has 1 layer belts. Nuts Roasting Systems are very important for to have great result so gives more flexiblty as roasting varity nuts and seeds. Such as Sunflower seeds, Hazelnuts, Pistachio, Peanuts, Cashew, Almonds, Pumking seeds and more... Uniqe Roasting, Great Result, Roasted Nuts, Modern roasting line for all kinds of nuts and seeds. Single belt roaster Indirect heating Even Consistent Roasting Max Fuel effiency Lowest operation cost Food Safety requirments ( UL field evaluation) Validation Steinless Stell Constraction Air Circulation system with variable speed control Optinal Heavy Duty steinless stell wire mesh belt Conveyor bursh and washing belt cleaning Sanitary desing easy Access good clean up Anti Fire systems Optianal Dry Roasting Oven
SVL 1000 • 4 roasting room • 1 tempering room • 2 cooling room
First 4 cabins are for Last 2 cabins roasting are for cooling products
Tempering room is very important to have tastier and long shelf life product Indirect heating - Indirect Heating System - %100 Steinless stell - Even Consisten Roasting - Max Fuel effiency - The Riello BS/M series of modulating gas burners, is a complete range of Low NOx emission %3 saving Optianl
Burning Rooms -
Because of special desing of heat exchanger. %95 There are installed different temperature probes which detect the temperature on real time. performance and proivde %80 fuel saving. Chimney In case the probes detect different temperature, inverters will modify temperature wont be more then 110 C beucase of the fans speed to and burner setting to create the thermal uniformity. burned gas circulationg in chamber The air flow passes through the product up and down. modulating gas burners • Efficiency:Emission, Air Flow, CO2 Release, Body leakage,
Verimlilik 0,85 MİNİMUN ISIL Guc ISILGUC Kw cinsinden KW min 49 x 0,85 41,65 é 40 KW
40 / 0,85 47,05882 KW 47,05882 x 860 40470,59 Kcal/H
En az dogal gaz 40470,59 / 9100 4,447317 Nm3/H Tüketimi
Verimlilik 0,85 MAX 91 ISIL Guc ISILGUC Kw cinsinden Because of special desing of heat exchanger. %95 KW max 91 x 0,85 77,35 é 75 KW performance and proivde %80 fuel saving. Chimney temperature wont be more then 110 C beucase of 75 / 0,85 88,23529 KW burned gas circulationg in chamber 88,23529 x 860 75882,35 Kcal/H
En cok dogal gaz 75882,35 / 9100 8,33872 Nm3/H Tüketimi Roaster build under UL standart
Ready for Electrical Field Evaluation of (1) SVL 1000 Oven: • To NFPA 79, UL 763, UL508A, and associated standards. • Verify all Electrical and Mechanical Safety Standards. • Verify all components NRTL • Verify all power supplies are NRTL • Verify equipment is safe for the workplace. Roasting Oven Can be Validated
• Flow Chart to illustrate configuration of each roasted items by data logger • Temperature and speed controls and recording for each products. • By special sensor, all roasting room temperauter even beucase of hot air circulation • Roaster runs by PLC so Time frame and temperature values can be adjust from control panel • Calibrated thermocouples (f +/- 1.0°) and speed controls • Cleaning Access perfect for sanitation procedures Most important factors
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- Damper Air flow can be adjust by variable speed control Optional - Temperature and speed moritoring and recording actual view
- Cooling section will have air filter - Cooling room temp will monitor and record!
- Even hot air flow What makes us different then other
Special Chimneys, Adjustbile humidity decrease... counter-pressure Each chamber has humidity decreasing Product thickness preventing device adjustments, humidity can be decreased in adjustment... desired amount from desired chambers by means of adjustment arm and window you can adjust the thickness of the product on the belt Optinal Servo motor
Completely Insluated by the mineral wool in order to aviod enegy losess Washing... Before each product roasting, hygenic cleaning is done by mobile cleaning option Pracical door opening and lucking systems What makes us different then other
Special designed reductor... Usage without problem by means of steel gears
Belt cleaning... Heat circulation system... Constant cleaning of the %90 efficiency is belt for the new product provided with the special is done by this function design of combustion system
Air Presure reader ( If no air circulation even electrical motor on Burners never start) Anti Fire system Optinal
• step anti fire system, security devices and automatism to avoid that roaster catches fire (we install different temperature probes inside the roaster to detect the temperature: (when the temperature is bit higher) 1st – it starts to sound alarm; 2nd – stop the air blowers to circulate the air inside; 3rd – sprinklers installed in each section start to sprinkle water. The roaster can catch fire because if you roast some nuts with peel, during the roasting process it can separate and go upper, in this way the contact with hot air could catch fire; SURESi - Oil Seasoning
• Salted nuts preserves the pleasant fragrance of the traditional fried nuts. In this way, the product retains its potential healthy benefits through lower cholesterol and caloric content.
• Nuts seasoned with a thin coverage of different powdered aroma and roasted in the oven (no oil added). The product coverage is particularly thin and uneven in order to enjoy the real taste of nuts. Different type of functional seasoning could be applied on nuts to valorize dried fruits by adding creative flavors, such as: paprika, black pepper, savoury, etc. Powder Aramo distirbution LESS OIL, BETTER HEALTHIER NUTS Roasted Nuts Nuts seasoned with a thin coverage of feding by bucket different powdered aroma. Different elevator type of functional seasoning could be applied on nuts to get varity nuts by adding creative flavors, such as: paprika, black pepper,savoury, etc. In this way, the product retains its potential health benefits through lower cholesterol and calorie content. when compare with fyring in oil
Oil tank ( double jacked) Spraying oil TECHNOLOGY IN A SINGLE KEY
Nuts Roasting Machines operation is quite easy with friendly touch screen panels. End of the day production and operator reporting can be added in software optionally. Maintance is more easy with online connection to PLC Optional Solutions... All software programs are written bu Sevval Makine engineers. According to special needs of the customeri, additionals can be done. PRODUCTS