Valve Terminal Type 03/05 Electronics Manual Field Bus Connection FB14

Valve terminal type 03/05 Electronics Manual Field bus connection FB14 Field bus protocols: CANopen SDS Smart Distributed System 9801A 163959 GB VIFB14 - 03/05 Author: S. Breuer, H. Hohner, H.-J.Drung Editor: H.-J. Drung, M. Holder Translation: Douglas Smith Layout: Festo, Dept. PV-IDM Type setting: DUCOM Edition: January 1998 (Festo AG & Co., D-73726 Esslingen, 1998) The copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authoriza- cycled paper cycled tion is prohibited. Offenders will be held liable for the payment of damages. All rights reserved, in particular the right to carry out patent, utility model or ornamental design printed on 100% re registrations. 9801 A I VIFB14 - 03/05 Part no.: 163 959 Titel: MANUAL Designation: P.BE-VIFB14-03/05-GB II 9801 A VIFB14 - 03/05 Contents GENERAL SAFETY INSTRUCTIONS IX Designated use IX Target group X IMPORTANT USER INSTRUCTIONS XI Danger categories XI Pictograms XII Instructions on this manual XIII Service XV Chapter 1 SYSTEM SUMMARY 1.1 SYSTEM SUMMARY 1-3 System structure 1-3 Type 03: Description of components 1-5 Type 05: Description of components 1-9 Chapter 2 FITTING 2.1 FITTING THE COMPONENTS 2-3 Input/output modules 2-4 End plates 2-6 Hat rail clamping unit (type 03) 2-8 2.2 TYPE 03: FITTING THE VALVE TERMINAL 2-9 Fitting onto a wall (type 03) 2-9 Fitting onto a hat rail (type 03) 2-10 2.3 TYPE 05: FITTING THE VALVE TERMINAL 2-13 Fitting onto a wall (type 05) 2-13 9801 A III VIFB14 - 03/05 Chapter 3 INSTALLATION 3.1 GENERAL CONNECTION TECHNIQUES 3-3 Selecting the field bus cable 3-4 Selecting the operating voltage cable 3-5 Connecting the cables to the plugs/sockets 3-6 3.2 FIELD BUS NODE 3-8 Opening and closing the node 3-8 Configuring the valve terminal 3-11 Setting the station number with CANopen 3-12 Permitted station numbers 3-13 Setting the field bus baud rate 3-19 Setting the field bus protocol 3-20 3.2.1 TYPE 03: CONNECTING THE OPERATING VOLTAGES 3-21 Calculating the current consumption for type 03 3-25 Connection example (type 03) 3-27 3.2.2 TYPE 05: CONNECTING THE OPERATING VOLTAGES 3-29 Calculating the current consumption for type 05 3-33 Connection example (type 05) 3-36 3.2.3 CONNECTING THE FIELD BUS 3-38 Connection instructions for CANopen 3-42 Connecting instructions for the Smart Distributed System 3-43 Terminating resistor 3-44 3.3 CONNECTING THE INPUT MODULES 3-45 Pin assignment 3-47 3.4 CONNECTING THE OUTPUT MODULES 3-48 Pin assignment 3-50 IV 9801 A VIFB14 - 03/05 Chapter 4 COMMISSIONING 4.1 BASIC PRINCIPLES OF CONFIGURATION AND ADDRESSING 4-5 General 4-5 Switching on the operating voltage 4-6 Calculating the configuration data 4-7 Calculating the number of inputs/outputs type 03 4-9 Calculating the number of inputs/outputs type 05 4-10 Address assignment of the valve terminal 4-11 General type 03 and type 05 4-11 Basic rule 1 4-12 Basic rule 2 4-15 Address assignment after extension/conversion 4-16 Addressing example type 03 MIDI/MAXI valves 4-19 Addressing example type 05 ISO valves 4-20 4.2 BASIC PRINCIPLES OF COMMISSIONING AND DIAGNOSIS 4-21 General 4-21 Selecting the inputs/outputs 4-21 General information on CANopen 4-22 Brief summary of scope of function 4-23 Summary of object directory 4-24 Default identifier distribution 4-27 Summary of object directory 4-28 PDO communication parameter record 4-29 PDO communication mapping parameter field 4-31 Digital inputs 4-32 Digital outputs 4-32 Reaction of the digital outputs in the event of a fault 4-33 Definition of emergency object 4-35 9801 A V VIFB14 - 03/05 Addressing inputs and outputs 4-36 Examples: communication process 4-38 Diagnosis of status bits 4-41 Position of the status bits 4-42 4.3 BASIC PRINCIPLES OF THE SMART DISTRIBUTED SYSTEM (HONEYWELL) 4-43 General information 4-43 Commissioning 4-43 Number of inputs and outputs 4-44 Summary of implemented object models 4-45 Summary of actions 4-48 Summary of events 4-49 Assignment of SDS IDs 4-49 Diagnosis 4-50 Diagnosis via status bits 4-51 Setting the transmission mode 4-53 Bus configuration 4-54 4.3.1 CONFIGURING/ADDRESSING THE HONEYWELL SDS PC CONTROL 4-55 General information 4-55 Settings in the Device Editor 4-55 Settings in the Tag Editor 4-58 Setting the transmission types for inputs by means of the programming software 4-60 Setting the Cyclical Timer 4-61 Diagnosis 4-63 Diagnosis via the network manager 4-63 Diagnosis via the SDS user program 4-63 Structure of the SDS diagnostic register 4-65 Diagnosis via the status bits 4-66 VI 9801 A VIFB14 - 03/05 4.3.2 CONFIGURING/ADDRESSING WITH THE GE FANUC SERIES 90/30 4-67 General information 4-67 Bus configuration 4-68 Assigning the I/O addresses 4-68 Diagnosis 4-73 Diagnosis via the SDS interface 4-73 Diagnosis via status bits 4-75 Chapter 5 DIAGNOSIS AND ERROR TREATMENT 5.1 SUMMARY OF DIAGNOSTIC POSSIBILITIES 5-3 5.2 ON-THE-SPOT DIAGNOSIS 5-4 LED display (node) 5-4 Valves 5-8 Input/output modules 5-10 5.3 TESTING THE VALVES 5-11 5.4 STATUS BITS 5-13 5.5 ERROR TREATMENT 5-15 Reaction to faults in the CANopen 5-16 Reaction to faults in the Smart Distributed System 5-17 Short circuit/overload at an output module 5-18 9801 A VII VIFB14 - 03/05 APPENDIX A TECHNICAL APPENDIX TECHNICAL SPECIFICATIONS A-3 CABLE LENGTH AND CROSS SECTION A-7 Calculating with a graph A-8 Calculating with a formula A-10 EXAMPLES OF CIRCUITRY A-12 Operating voltage connection type 03 A-12 Operating voltage connection type 05 A-13 4-input module (PNP) A-14 8-input module (PNP) A-15 4-input module (NPN) A-16 8-input module (NPN) A-17 4-output module (NPN) A-18 ACCESSORIES A-19 Bus connection A-19 APPENDIX B INDEX VIII 9801 A VIFB14 - 03/05 General safety instructions GENERAL SAFETY INSTRUCTIONS Designated use The valve terminal type 03/05 described in this manual is designated exclusively for use as follows: • for controlling pneumatic and electrical actuators (valves and output modules) • for interrogating electrical sensor signals by means of the input modules. Use the valve terminal only as follows: • as designated in the instructions • in technically faultless condition • without any modifications. The specified limit values for pressures, tempe- ratures, electrical data, moments, etc. must be observed when additional commercially- available components such as sensors and actuators are connected. Please comply also with national and local safety laws and regulations. 9801 A IX VIFB14 - 03/05 General safety instructions Target group This manual is directed exclusively at technicians who are trained in control and automation technology and who have experien- ce in installing, commissioning, programming and diagnosing programmable logic controllers (PLC) and field bus systems. X 9801 A VIFB14 - 03/05 General safety instructions IMPORTANT USER INSTRUCTIONS Danger categories This manual contains instructions on the possi- ble dangers which can occur when the valve terminals types 03/05 are used. A distinction is made between the following instructions: WARNING This means that injury to human beings as well as material damage can occur if these instructions are not observed. CAUTION This means that material damage can occur if these instructions are not observed. PLEASE NOTE This means that this instruction must also be observed. 9801 A XI VIFB14 - 03/05 General safety instructions Pictograms Pictograms and symbols supplement the danger instructions and draw attention to the consequences of dangers. The following pictograms are used: Uncontrolled movements of loose tubing. Uncontrolled movement of the connected actuators. High electric voltage or undefined switching states of the electronic components which affect the connected circuits. Electrostatically vulnerable components which will be destroyed if their contact surfaces are touched. The ISO valve terminal type 05 is very heavy. Please ensure that it is fastened correctly and see that all operating personnel wear safety shoes. XII 9801 A VIFB14 - 03/05 General safety instructions Instructions on this manual The following product-specific abbreviations are used in this manual: Abbreviation Meaning Terminal Valve terminal type 03 (MIDI/MAXI) or type 05 (ISO) with/without electrical I/Os Node Field bus node Sub-base Pneumatic sub-base for valves Single sub-base for single solenoid valves type 03 (MIDI/MAXI) Double sub-base for double solenoid valves or mid-position valves type 03 (MIDI/MAXI) ISO sub-base Manifold base for 4, 8 or 12 valves type 05 (ISO 5599/I, size 1 or 2) I Input O Output I/O Input/output P module Pneumatic module in general I/O module Module with digital inputs/outputs Fig. 1: Abbreviations Valve terminal type 03/05 consists basically of the following components: • the node • pneumatic modules (valve sub-bases with valve and valve bridge or intermediate air supply modules). • electronic modules (4 or 8-input modules, 4-output modules). 9801 A XIII VIFB14 - 03/05 General safety instructions This electronics manual describes node FB14 and the input/output modules. PLEASE NOTE All information on the pneumatic modules is to be found in the Pneumatics Manual P.BE-MIDI/MAXI-03-GB or P.BE-ISO-05-GB.

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