The Timber Framer's Panel Company
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19' 9 9/16" 12 8 12 half half 9 9 16 10 10 10 16 26' 0" 12' 0" 9 9 9 9 9 9 9 8' 5" 1' 0" 28' 0" The Timber Framer’s PANEL COMPANY A Guide To Enclosing Your Timber Frame Home. YOUR BEST CHOICE FOR ENCLOSING Timberframes • Steel Frames • SIP Buildings • Panels are interior finish, insulation, and Roofing outside sheathing all in one. Asphalt, steel, cedar - you name it. • They are the fastest, easiest, and most economical method of timber frame enclosure. Interior Finish Drywall, wood, plaster, wallpaper, whatever • They provide the tightest, most you like. energy efficient enclosure system available. • They allow you to show Siding off the entire depth of Wood, stone, your timber brick, stucco, anything - it’s frame. up to you. • They use fast growing young timber, reduce construction waste and reduce energy demands Foundation by 40 to 60%. Concrete, ICF, even slab. TABLE OF CON T EN T S We encourage Contractors and Homeowners to use this book as a guide to designing for insulated panels. Introduction To Foard Panel Industry Leader . 1 Specialized Services. 2 Foard Panel Products Panel Configurations. 3 Application Materials. .3 Structural & Load Data. 4 Foard Panel Product Data Sheets. .5-16 R–value Explained. 17 Using Panels for EnERgy Star®. .18 Installation Options. 19 Tools of the Trade . 20 Preparing Your Site . 21 Specialized Panel Details Details Isometric . 22 Foundation/Wire Chase Options . 23 Door/Window R.O. 24 Panel Connections. 25 Eave Overhang. .26 Rake Overhang. .27 Vented Roof. 28 Outdoor Deck. 29 Kitchen Cabinet. 30 Wiring Details . 31,32 Building Science Recommendations Introduction and Additional Resources. 33 Vented Roofs. 34 About Siding . 35,36 Foam Sealant. 37,38 About Moisture Migration. 38 Window Flashing. 39,40 Air Quality & Ventilation. .41 Sizing Your Heating and Cooling System. 41 Pest Management . 42 INDUS T RY LEADER FOR 20 YEARS Foard Panel has been manufacturing and installing panels since 1983. Over the years we have gained the expertise to produce superior panels and to develop efficient construction. Our development team works hard to make product improvements that increase the quality of panels for the entire industry. Better components make better panels, better panels make better homes. Product Innovations Foard Panel has introduced a variety of innovative products to the industry including: Split Skin Panels • Baseboard Nailers • XPS Insulated Panels • Headlok Panel Screws Manufacturing Excellence Our manufacturing process utilizes state of the art technology to assure we produce only the strongest, most energy efficient, materials for your home. Our jigged vacuum bag presses, computer controlled adhesive application, and custom engineered milling machines ensure we produce flawless panels that are easy to install. Our technicians are some of the most experienced panel manufacturers in the industry and they take great care in producing the highest quality panel for every customer. Industry Affiliations Our staff stays actively involved with professional organizations. These affiliations allow us to stay informed about cutting edge building practices and products. We are members of the Timber Framers Guild of North America, and the Timber Framers Business Council. We were founding members of the Structural Insulated Panel Association. Quality Control Our manufacturing plant receives quarterly unannounced inspections from a certified 3rd party quality control company called RADCO. For more information about this process, visit www.radcoinc.com. Our Panels also undergo structural testing at the University of Maine’s Advanced Engineering Wood Composite Center. 1 SPE ci AL I ZED SERV ic ES Foard Panel offers a wide variety of specialized services for all levels of customers. Some of our customers specify and design for their own materials. Other customers may ask us for help designing and specifying for their project. We can pre–cut your panels to make installation easier for you, or we can come to your site and install the panels for you. Mix and match our services to meet your needs. Manufacturing to Your Order If you already know what materials you need, just give a call with your lengths and quantities and we will price it for you. Our quotes are always free and quick. When your quote turns into an order, expect top notch technical support and on-time delivery. Designing Your Enclosure When you don’t know exactly what you need, our design staff can assist you in determining which of our products will work best for your project. We can provide you with CAD plans of your building. These plans are used to minimize panel waste and therefore reduce overall project costs. Fees for this service are priced on a project-to- project basis. Precise Pre-Cuts With adequate planning and accurate drawings, we can pre–cut your panels prior to delivery. Pre–cutting your panels for your project increases the speed of installation and reduces job site waste. We offer two choices. Our standard pre–cut option allows for some of the cutting to be done in our shop and some in the field. Panels are cut to length, miters on eave wall panels are cut, ridge cuts and many routing details are included. Fees for this service are bid per job. Our standard pre–cut is less expensive than a full pre–cut and sometimes can be the better choice for the job. Our full pre–cut option allows for all panels to be cut and routed in the shop. This even includes window and door rough openings. Fees for this service are also bid per job. We find this service to be a greater advantage for projects constructed in more challenging job sites such as ocean front or space restricted areas. Installation Options Foard Panel can provide you with a full installation or we can provide the technical assistance you might need to install our panels yourself. (see page 19 for more installation options). Deliveries on Self-Unloading Trucks With Foard Panel’s self unloading trucks you won’t need to worry about scheduling other equipment to coincide with your delivery. “Foard Panel’s standard pre-cut service saves us time in the field and cuts down on a lot of excess waste & mess.” —Mike Gilley, Timberframer 2 FOARD PANEL PRODU ct S panel configurations and application materials Foard Panels are available with either an expanded or extruded polystyrene core. Choosing the core material as well as the panel type, thickness and R–value depends on your specific design. Our expanded polystyrene (EPS) foam core offers a lower cost per inch of thickness and in many projects is the best choice. Our extruded polystyrene (XPS) foam core offers a higher R–value per inch of thickness which may allow for the use of a thinner panel and creates a better vapor barrier. When determining the thickness of panels, there are two factors to consider, R–value and load capacities. Thicker panels have higher R–values. Higher R–values are better; however at some point the cost of more “R” does not provide increased return on investment. Our project managers will work with your general contractor and timber framer in order to select the most cost effective materials for your project. (for more information on load capacities see page 4, for more information on R–value see page 17) Application Materials Foard Panel project managers calculate the quantities of application materials that are needed to complete your project. Application materials distributed by Foard Panel are: Foam Sealant: Foard Panel sells two types of foam 1) “handi” foam with disposable nozzles and 2) “gun foam” with reusable dispensers. Panel Fasteners: Foard Panel offers Headlock screws or galvanized rink shank nails for panel installation. Plywood Splines: We use 5/8", 5–ply CDX plywood to make our splines. Splines are used at panel to panel connections. Blueboard: Foard Panel uses “blueboard” for all drywall applications. Unlike most construction, drywall is often exposed to the elements during panel construction. Blueboard has a special paper surface that is designed to handle a lot of water and holds up to weather better than other types of drywall. Blueboard can be skim–coated, have a plaster veneer applied over it, or simply be painted. Many of our jobs call for pre–applied blueboard on the walls. This means that the blueboard will be hung on the frame independently of structural panels. The blueboard is applied horizontally while the panels are applied vertically. This system is preferred by many builders because it keeps the drywall seams horizontal for easier mudding and also keeps these seams from aligning with panel joints. The offset seams are stronger and less likely to crack as frames dry to normal moisture content levels. note: Blueboard should never be applied independent of the panels on roofs. Wood Decking: Foard Panel can supply the wood decking for your job. Please let us know if we can help you with pricing and availability. 3 FOARD PANEL PRODU ct S panel configurations and application materials Out-gassing Foard Panel products do not “out-gas” or lose R-value over time. Our customers can choose between EPS (expanded polystyrene) and XPS (extruded polystyrene). Our polystyrene foam cores, that give our panels their exceptional insulation qualities, are stable, inert materials. EPS is blown with an agent that contains no CFC or HCFC ozone depleting gasses and is formaldehyde free. XPS, which is blown with HCFC, contains no CFC or formaldehyde. Minute amounts of HCFC may linger in XPS foam for a short period but are typically no longer present when processed at our facility. OSB (oriented strand board) is an APA, or TECO, stamped, Exposure 1 rated material. OSB does emit minute amounts of phenol formaldehyde.