Subham Kumar Sahu | Production Management | QA QC | Six Sigma |

Profile Summary A result-oriented professional offering 5 years of a successful career with diverse roles distinguished by commended performance in Production Management & QA QC Process. Analytical & problem solving with excellent interpersonal, communication and organization skills with proven capabilities in team management. Certified Welding Inspector having outstanding knowledge on Heavy Metal Fabrication in the field of Steel, Heavy Industry, Ship building, Oil, Gas & Power. .

Experience Personal Info

Address- Plot No-106/1013/1014, 2016-11 Deputy Manager-Operations Kalinga Nagar, Bhubaneswar, Odisha- to Tata Steel Downstream Products Ltd (Nellore, AP) 751019 Present Roles and Responsibility Mob- +919439204196

• Planning and organizing production schedules. E-Mail- [email protected] • Assessing project and resource requirements. Date of Birth- 21-08-1994 LinkedIn- • Estimating, negotiating and agreeing timescales with clients and managers. https://www.linkedin.com/in/subham- • Ensuring health and safety regulations are met during operations. kumar-sahu1994/

• Determine quality control standards. • Preparing Weld map, Shop Weld Plan, Proposed Welder List. • Good Practical Knowledge on Welding Processes, Welding Symbol, Heat Treatment, Pre-Heating, Weld Joints, Welding defects & Welding Positions. Skills • Organizing the repair and routine maintenance of production equipment’s. • Organizing relevant training sessions. CSWIP 3.1 Certified welding inspector . • Designing and implementing fit up and welding fixtures. Excellent • Kaizens. ASNT NDT Level II Certified • Knowledge on Welding technology, DPT, WPS, WPQ, PQR & ISO Standards. Excellent • Shop floor management. • Manpower management. (250+ work force) Certified SIX SIGMA GREEN BELT

• Perform inspection as per established ITP and conform work carried complies Excellent with applicable codes, standard and specifications. Heavy Fabrication • Provides recommendations with analysis of equipment conditions and corrective/ preventive action. Excellent • Knowledge in performing internal Audit, related activities for structure, Piping, Welding Technology welding and Offshore activities. Excellent • Experience on QMS. • Issuing clearance certificates and reports of equipment after inspection and CAPA

testing. Excellent • Identifying areas of concern and propose dedicated inspection procedures to Cycle Time Reduction follow-up their resolution to improve plants integrity. • Monitoring and participating in non-destructive testing of plant equipment and Excellent piping, including review of preliminary interpretations carried out by Production Management subordinates. Excellent • Updating equipment inspection data base for equipment in assigned areas. Continuous Improvement • Ensuring the highest standards are applied at all times as per procedures,

specifications, applicable code & standards. Excellent • Review and ensure hand-over documents have appropriate details on material QA/QC specifications and processes in line with contractual requirements.

• Processes in line with contractual requirements. Monitor & follow up to capture Excellent any operational upset, corrosion related concerns and variations in critical Root Cause Analysis (8-D)

process parameters. • Working knowledge of design, manufacture, metallurgy, applicable code & Excellent standard associated with inspection of plant/equipment. QMS

• Equipment Inspection Failure Diagnosis/Analysis • Welding surveillance Very Good • Weld visual Inspection NDT Testing Methods

• WPS/PQR witness and review • Various Material testing witness at Labs. Very Good • Fabrication and Erection inspection of Structural, Piping & equipment. TPM (TOTAL PRODUCTIVE MAINTENANCE)

• Blasting and Painting inspection. • Ensuring health and safety regulations are met during operations. Very Good

Mechanical Supervisor Legendary Custom Crafts (Bhubaneswar, Odisha) 2015-10 Roles and Responsibility to • Compliance to Production Schedules. 2016-10 • QA & QC • Dealing with Clients. • Cost Estimation. • Material wastage control. • Implementing SOP for respective activities. • 5’S in shop floor. • Manpower Handling. • Machine Utilization. • Welding Techniques. • SWP for Job handling. • Review worker performance. • Stage wise product quality inspection. • Preparing Weld map, Shop Weld Plan, Proposed Welder List. • Preparing Job Cards. • Work shop management.

Dealer Sales Executive Mahindra Two Wheelers Ltd (Bhubaneswar, Odisha)

Roles and Responsibility 2015-07 • Sales and Marketing. to • Strategic Planning. 2015-09 • Create sales forecast. • Product presentation. • Emphasize Customer feedback.

Quantifiable Benefits

• Reduced 200+ man-hours per month by implementing work fixtures and templates and kaizens. • Reduced space consumption in shop floor by palletization with self-made new stacking stands. • Reduced safety concerns in shop floor by changing process and job flow with critical job handling SOP.

Certifications

• Certified Six Sigma Green Belt. • Certified CSWIP 3.1 welding inspector. • ASNT NDT Level II Certified. • Project Management, certified from Simplilearn. • AutoCAD from Extencore Solutions. • Robotic Process Automation, certified from Simplilearn. • Six Sigma Black Belt Certification from LinkedIn Learning. • PMP Certification from LinkedIn Learning. • E-learning program on TQM, Metallurgy, Bulk Material Handling, Steel Making, Heat Treatment of Steel and Industry 4.0 from Tata Steel Learning (Capability Development). • Certified Training program on 'Welding Technology & Best Practices in Welding' by National Welding Research & Training Institute (NWRTI), organized by Tata Steel Ecafez.

Additional Projects

BIKE ENGINED CAR WITH REVERSE GEAR SYSTEM:

This car is a small and light weight car that is powered by a motorcycle engine. Usually, Car engines are always in high states of tune, whereas large motorcycle engines has no reversing system and lack of low end torque. In my car project, I used Hero Honda CBZ extreme engine assembled with Piaggio auto gearbox for reverse gear system. Efficient light weight construction is based on the use of innovative designs and materials.

Technology Stack

Having hands on experience and proficient in below tools: • Advance Microsoft Excel and MS Office tools • Catia • AutoCAD • Creo • Tally ERP

Education

2011-07 Gandhi Institute for Education and Technology, Bhubaneswar, Odisha (CGPA- 7.79 out of 10) to B. tech in Mechanical Engineering. 2015-05

2009-10 Chakadola Jr College, Odisha (65%) to 12th Science 2011-05

2008-06 Saraswati Vidya Mandir, Odisha (72.83%) to 10th General Studies 2009-07

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