The drawing, design and details given on this format are the property of ESSAR PROJECTS () LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

1

6

2

EXPANSIONBENEFICIATION OF PLANT (10.70 TO

8

E PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT

ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT & N

DABUNA 10 BPFROM G

VILLAGE

DISTRICT

B PRE FEASIBILITY REPORT PRE FEASIBILITY ESSAR STEEL INDIA LIMITED INDIA ESSAR STEEL

E

N

3 –

DABUNA, TEHSIL

KEONJHAR, STATE .7 TO .7

DOCUMENTNUMBER G

N EXPANSION OF 16

A

MTPA FOR

AT G

E

N

1 DOCUMENT NO. 6 T – 28

S -

ENG

– L

ODISHA.

- BEN3

R -

, GNAGEN

E Page Page

P

16

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of of TSL

0 MTPA) 54

- 0 REP

0 -

0 001 1

REV 3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

18 03.08.16 29.07.16 17 Date .08.16 .07.16

PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

DABUNA 10 BPFROM

RevisedClientAsPer RevisedClientAsPer Observation RevisedClientAsPer comments .7 TO .7 Issued Issued for Information Detailsof Revision

EXPANSION OF 16

MTPA

Observation 1 DOCUMENT NO. 6

28

- ENG

-

BEN3 -

GNAGEN Page Page 2 -

of of TSL 54 - REP Rev

03 02 01 00

-

0 001

REV 3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

5.5 5.4 5.3 5.2 5.1 5 4.8 4.7 4.6 4.5 4.4 4.3 4.2 4.1 4 3.7 3.6 3.5 3.4 3.3 3.2 3.1 3 2.8 2.7 2.6 2.5 2.4 2.3 2.2 2.1 2 1.10 1.9 1.8 1.7 1.6 1.5 1.4 1.3 1.2 1.1 1

CONNECTIVITY ANALYSIS SITE QUANTITY WATER RESOURCE PROJECT SIZE LOCATION TYPE DESCRIPTION PROJECT EMPLOYMENT DOMESTIC EXPORT IMPORTS DEMAND NEED BRIEF IDENTIFICATION INFORMATION /BACKGROUND PROJECT OF THE INTRODUCTION FINAL PROJECT GREEN POWE WATER INFRASTRUCTURE LAND TAILIN DESIGN INTRODUCTION SUMMARY EXECUTIVE AMENITIES/FACILITIES ASSESSMENT LAND POPU PLANNING BRIEF PLANNING SOCIAL CLIMATIC SOIL EXISTING EXISTING TOPOGRAPHY LAND

/ CLASSIFICATION

-

LATION OF AVAILABILITY FOR MAGNITUDE

FOR RECOMMENDATIONS R G DESCRIPTION USE

BELT

AND REQUIREMENT

INFRASTRUCTURE REQUIREMENT CRITERIA DISPOSAL PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT

POSSIBILITY PROJECT –

VS CONDITION INFRASTRUCTURE LAND DESCRIPTION SCHEDULE M,

ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR

OF WITH CONCEPT SUPPLY THE PLANNING MARKET ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

OPTIMIZATION/RECYCLING

POWER

LAND INDIGENOUS ......

PROJECTION DABUNA 10 BPFROM

WASTE

OF ...... GENERATION

......

PROJECT

...... CONDITION

COORDINATES OF

...... INFRASTRUCTURE

......

-

...... OF

USE & ......

GAP

AND

...... THE

REQUIREMENT OF INTERLINKED/INTERDEPENDENT ......

...... AND

GENERATED

OPERATION ......

......

......

AND

......

THE ...... WITH PROJECT CONNECTIVITY

AND

PRODUCTION COST

AVAILABLE ......

...... &

LAND

(DIRECT NATURE ......

RELATIVE

PROCESS ITS ......

......

ESTIMATE ...... 7 TO .7 ......

IMPORTANCE ......

OWNERSHIP ......

PROPONENT CONTENTS AND ......

...... WITH

......

DEMAND

EXPANSION OF ...... AND OF ......

16 ......

AND ......

SCHEME LOCATION

......

DETAILS ...... THE MTPA ......

...... THEIR INDIRECT) ......

......

REUSE

...... PROJECT ......

......

...... TO AND

SOURCE

FOR

......

...... OF T

......

HE ......

PROJECT ...... 1 DOCUMENT NO.

...... DISPOSAL

PROJECTS 6 PROTECTED ......

28

...... COUNTRY ...... -

...... ENG ...... -

BEN3 ......

......

......

...... /

...... AREAS - REGION

...... GNAGEN ...... Page Page ......

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9 9 9 8 8 6 6 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

9 9 8 8 8 7 6.10 6.9 6.8 6.7 6.6 6. 6.4 6.3 6.2 6.1 6 .2 .1 .1 5

FINANCIAL PROPOSAL OF ANALYSIS PROJECT PROJECT ESTIMATE COST & SCHEDULE PROJECT PLAN (R&R) AND RESETTEMENT REHABILITATION POWER SOLID INDU SEWERAGE DRINKING CONNECTIVITY SOCIAL GREEN RESI INDUSTRIAL INFRASTRUCTURE PROPOSED ABBREVIATIONS ROM P80 OPTCL NH MW MTPA M kW kV K KIDCO ISP IOF HGMS H GDP Fe ESIL EPC EC CWC Cusec CPP CHC

m a

DENTIAL

STRIAL

WASTE

BELT

INFRASTRUCTURE REQUIREMENT

PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT

COST SCHEDULE WATER ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR

& ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

SYSTEM

WASTE AREA

SOCIAL DEVELOPMENT

DABUNA 10 BPFROM AREA MANAGEMENT

......

ESTIMATION

......

......

......

Unitof Power, Megawatt Unitof mass Throughput,Millions of pertonnes annum Unitof Length, Meter Unitof Power, Kilowatt Unit Unitof Length, kilometer KeonjharInfrastructure DevelopmentCompany Limited IntegratedSteel Plant IronOre Fines High GradientMagnetic Separator Unitof Area, Hectare GrossDomestic Product Chemicalsymbol SteelEssar India Limited Engineering,Procurement &Construction EnvironmentalClearance Central Commission Water Measureof flowrate, cubic per secondfeet Captive PowerPlant Communityhealth center Run of MineRun of of80% the OdishaPower TransmissionCorporation Limited NationalHighway MANAGEMENT

BENEFITS ......

......

&

ofVoltage, Kilo voltage

SOURCE

......

......

......

......

...... p

roductpassing .7 TO .7 ......

......

......

EXPANSION OF

for for metallicIron ...... 16 ......

...... MTPA

......

......

......

......

byweight

......

......

...... 1 DOCUMENT NO.

6 ...... 28 ...... -

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- ......

BEN3 ...... -

GNAGEN

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...... - 0 ...... 001 ......

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52 52 50 49 49 49 49 49 49 48 48 48 48 47 47 47 47 3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

Annexure Annexure Annexure Annexure Annexure Annexure Annexure Annexure Annexure Annexure Annexure Annexure Annexure Annexure Annexure Annexure Annexure Annexure No Annexure Annexure Annexure Annexure Annexure Annexure Annexure Annexure Table

3.11 3. 8 8 6.1 5.1 4.4 4.3 4.2 4.1 3. 3.8 3.7 3.6 3.5 3.4 3.3 3.2 3.1 2.1 PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT .2 .1 10 9 ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR

ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT & No

------

-

- - - X DABUNA 10 BPFROM VIII - XIII

X XII VII

XI IX VI IV III

X V II I IV V

CTO for 2X30 MW CPP MW 2X30 for CTO wi Agreement return M of allotment of Letter and Tailing and mine from tailing pond from water pipeline pipeline Slurry of details Land in Mines Ore Iron Map showing Pipeline Topo Pipeline with Return Water Pipeline Tailing of Map Route Dam Tailing SiteFor of on Identification Report Slurry IOF of Map Route Plant Beneficiation Existing Layout for Plant Beneficiation Proposed Layout for Dabuna to Tailing Dam near near Dam Tailing to Dabuna Route Dabuna Route Baitarani river supply from water of 1200 m3 for GOO CTE Chemical Chemical o Analysis Chemical Producer Pellet Major List of EPC cost for expansion of Beneficiation Plant Beneficiation of expansion for cost EPC Project BeltGreen breakup use Land (1998 Yearly rainfall Average samples soil of analysis Chemical Pond & Tailing Plant Beneficiation for Ownership Land Tailing Management Waste R Power list Load R Water Mode Various System Transportation and Slurry Water for Facilities Technological List of T of Composition Chemical

for truck unloading station(TUS) truck for sheet with Beneficiation Plant, Tailing Pond Pond Tailing Plant, Beneficiation with sheet uvy eot f lry ieie rm Sagasahi from pipeline slurry of report Survey Miners Merchant Survey report of of report Survey Pond Life Calculation Life Pond

schedule

equirement

equirement T C emperature and and emperature

omposition of of omposition .7 TO .7 th OPTCL for supply of power of for supply th OPTCL LIST OF ANNEXURES OF LIST s

of of LIST OF TABLES OF LIST

EXPANSION OF

Iron 16

f Rom Samples Rom f

– MTPA

2007) 2007) ine lease lease ine Ore Sourcing and its Capacity and Sourcing Ore

Pipeline with Water Pipeline with Pipeline Water Iron Ore Description

R alnsrtr wtr ieie rm BP from pipeline water tailings/return ailings Description

Lunagadia elative humidity elative

Concentrate 1 DOCUMENT NO.

6 -

28 Barbil Region Barbil

BP Dabuna Dabuna BP

- ENG

and allocation letter letter allocation and

- BEN3

-

GNAGEN

Page Page & IOF Slurry Slurry IOF &

mine mine

5 -

of of TSL to 54

- REP

BP BP

- 0 001

REV 3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

1.1 1

INTRODUCTION INTRODUCTION EXECUTIVESUMMARY MTPA 22 dated With Concentrate present of capacity the enhance Dabuna of capacity the match Concentrate env (6.00 Plant J no EC the to reference With P 10.70 kno now Ltd., Orissa Steel Essar Limit Plate ,Hazira said the Accordingly, Limited Hazira Steel Essar Limited, Orissa Coils, Rolled Hot capac additional planned Limited India Steel Essar strategy, 2009 year Financial the In O of State ESIL) Companies" Limited India Steel Essar of of subsidiary owned wholly a as Maharashtra Mumbai Registrar the with 2006 June 14th on incorporated was Limited Orissa Steel Essar etc. distribution includes that the in areas operating and products finished to material raw from integrated totally is company The Asia. glo a is Steel Essar than more in operations has group The Construction. and logistics, & ports Shipping Communications, Power, Gas, & Oil Steel, of balanced very a maintains Group Essar ip

eline facility from Dabuna to Paradeep Paradeep to Dabuna from facility eline iron r eference to eference

- MTPA

ment throughput capacity capacity throughput the flagship the

nd d PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT

is May ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR ) to 16 16 to ) al

h ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT & feed through 12 12 through feed MTPA truhu) aaiy ln wt tiig di tailing with along capacity (throughput)

a. a.

laac o 12 of clearance

, 2009 , DABUNA 10 BPFROM

lts n P and Plates the EC No.J EC the MTPA bal producer of of producer bal

a Prde, Dist Paradeep, at ) company of Essar Group with main objective, of setting up a up setting of objective, main with Group Essar of company project companies amalgamat companies project rn Ore Iron

Essar Steel Orissa Ltd. Orissa Steel Essar

through

-

10, as part of the Essar Group's expansion and product diversification diversification product and expansion Group's Essar the of part as 10, 25 countries and employs over 60 over employs and 25 countries eeiito Plant Beneficiation - MTPA - 11 11015/876/2007 11015/876/2007 ipes in the project companies wholly owned by it viz., Essar Steel Steel Essar viz., it by owned wholly companies project the in ipes eeiito Plant Beneficiation MTPA beneficiation, beneficiation, Beneficiation Plant Beneficiation wn as as wn 011/129/2007 011/129/2007

put (12 (12 put Steel

.7 TO .7 aaiy lry ieie from pipeline slurry capacity

elt Plant Pellet portfolio of assets in the manufacturing and services sectors sectors services and manufacturing the in assets of portfolio

ESIL ESIL

with a footprint in India, Canada, USA, the Middle East and and East Middle the USA, Canada, India, in footprint a with - EXPANSION OF

MTPA Pellet Plant Pellet 16 Jagatsingpur, , Essar has been granted the the granted been has Essar Odisha, Jagatsingpur,

MTPA has commissioned an an commissioned has Pellet

has been granted environmental clearance environmental granted been has –

– beneficiated beneficiated

t Dabuna. at (I II IA

IA II (M II IA i.e. company parent thewith ed

with with s Phase as of 10.7 10.7 of ization, ization, .

) dated ) elt Plant Pellet 12 long km 253 and sposal )., dated )., 1 DOCUMENT NO. MTPA 6 Iron

28 ities for manufacture of of manufacture for ities - ,000 people. people. ,000 Concentrate I. As per per As -

ENG 29 The The

d n Hzr Pp Ml Limited Mill Pipe Hazira and ed and and

throughput (8 (8 throughput

th

Dabuna Dabuna 4

- May, 2008 2008 May, Iron Ore Iron BEN3 elt Plant Pellet of Paradeep, Paradeep, of th

the EC, EC, the Steel May, 2009 with 2009 May, ). ). -

GNAGEN ,

eeiito Plant Beneficiation

Page Page

Steel Beneficiation Plant Beneficiation

(hereafter referred as referred (hereafter a tailing pond was was pond tailing a for Integrated for MTPA

receives receives

6 ES

Steel it is essential to to essential is it -

of of TSL processing and and processing t Pellet IL. 54 MTPA

beneficiated beneficiated amendment amendment -

REP

plant in the in plant

rn Ore Iron , S s, for 10.7 10.7 for

- 0

S Steel Steel 001 lurry lurry . To To . labs, labs,

of of

REV

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3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

T The P Existing and existing The Ghoraburhani P system transportation t Plant. S through proposed is It additional and of distance a This District. Sundargarh of Tehsil Koira under Sagasahi and Kalamang h 48.536 and area Mineralized of Hazira. at ISP company‘s thro allotted been has block above The ―Ghoraburhani for Limited India Steel Essar of favor in lease mining of transport. road through present At Pipeline. and plant T Dabuna a lay for and location identified identified the is Keonjhar district of distance a Jhumpura, Tehsil under pond. tailing of construction Malda & Kaliapal Dhanurjapur, land he and contiguous more no was land forest this and 2006 Act Right Forest under dwellers forest the because Odisha of Government to application land this surrender to had Essar Basantpur village at located be to supposed e ot fiin ad ot fetv tasotto solution transportation effective cost and efficient most he b) a) pln ad communication/ele and ipeline

253 Km long 12 12 long Km 253 10.7

ailing Slurry Pipeline transportation is selected is transportation Pipeline Slurry nce not suitable for any industrial use. industrial any for suitable not nce

MTPA lant lant lurry lurry PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT

P Dabuna Beneficiation Plant receives receives Plant Beneficiation Dabuna ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT & ond at Basantpur could not be constructed because of the reason stated above. stated the reason of because constructed be not could Basantpur at ond 9

2

C – vehicular to transport the the transport to 8 km from the Dabuna Beneficiation Plant. It is proposed to to proposed is It Plant. Beneficiation Dabuna the from km P

DABUNA 10 BPFROM onfiguration

Sagasahi Iron ore bloc ore Iron Sagasahi

throughput (8 (8 throughput ipeline final final k

m T

ailing ailing MTPA from configuration of of configuration .

o ti proe a S a purpose, this For

Recently Recently road as well as through trucks covered with tarpaulin tarpaulin with covered trucks through as well as

The Iron ore block is sp is block ore Iron The Beneficiation Plant Beneficiation P

slurry pipeline from Dabuna to Paradeep Paradeep to Dabuna from pipeline slurry This land consists of 159.248 h 159.248 of consists land This o ways nd. MTPA Iron Iron

tia cbe wl b lai be will cables ctrical Necessary Government of Odisha has awarded the Letter of Intent of Letter the awarded has Odisha of Government

to the plant at Dabuna. at plant the to a O ailing ailing

.7 TO .7

beneficiated beneficiated Beneficiation Plant is Plant Beneficiation re re f Non of k . ugh

F

EXPANSION OF

ines 16 ieie ln wt R with along Pipeline

competitive bidding under captive category for use in in use for category captive under bidding competitive omncto/lcrcl c communication/electrical

in 87.0105 87.0105 in , Dabuna (by road) (by Dabuna , MTPA - Therefore lurry lurry M (IOF)

ineralized area) situated in village Ghoraburhani, Ghoraburhani, village in situated area) ineralized and preferred and read read Concentrate

rn r Fines Ore Iron P

from from ipeline of 6 6 of ipeline

over an area of 139.165 ha. (90.629 h (90.629 ha. 139.165 of area an over

a land land a h

a of land having 83.711 83.711 having land of a Ghoraburhani Ghoraburhani 1 DOCUMENT NO.

from d a of forest of a as follows: as 6 28

) b 164.467 ha ( ha 164.467 -

ENG Iron Ore Beneficiation Plant. Plant. Beneficiation Iron Ore ased on the consideration that that consideration the on ased

oprd o conveyor to compared MTPA and is well connected by NH 215 215 NH by connected well is and eturn eturn

aua eeiito Plant Beneficiation Dabuna from various merchant miners miners merchant various from - BEN3 Pellet Plant Pellet

land. This is approximate is This land.

ables will be laid along the the along laid be will ables – Iron Ore Iron W capacity along with with along capacity – construct a Tailing Pond in in Pond Tailing a construct

Sagasahi Iron ore ore Iron Sagasahi

- ater

GNAGEN o aua Beneficiat Dabuna to Sagasahi Iron ore ore Iron Sagasahi 406.408 acre 406.408 Page Page P P

. ipeline ipeline block is situated at at situated is block

atta was issued to to issued was atta h 7 -

a of forest land. land. forest of a of of TSL 54 -

REP

connecting connecting )

and road road and

at village village at for grant grant for

- block a area area a 0 Water Water block 001 ly it is is it

ion ion

to to at at

‖. ‖. REV

3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

quality. Pellet Grade DR of case in Concentrate Fe % 66 to Fe % 62 from IOF of enrichment the and quality Pellet 1 1.3 1.2

The worst worst The

TAILING DISPOSAL TAILING CRITERIA DESIGN 50 50 the on T of generation The 100%. to up of yield plant maximum a achieving 12 of maximum a Concentrate produce to designed optionally been also has plant The Plant the of recovery fed to out worked is quantity feed Plant Beneficiation obtain To P for The below: as are plant Dabuna of circuit beneficiation the 12 of capacity maximum a to enhanced be 8 of capacity maximum with operating is plant Presently Final d) c) b) a) ellet

sld (y weight) (by solids % production of of production to the plant the to case scenario is defined as the enrichment of IOF from 58% Fe to 63.5% Fe Concentrate in case BF Grade Grade BF case in Concentrate Fe 63.5% to Fe 58% from IOF of enrichment the as defined is scenario case Concentrate Road. Additional Ghoraburhani connecting cables 6 of pipeline Slurry Dabuna connecting cables communication/electrical with along Keonjhar district Jhumpura, Tehsil under the Relocating Dabuna 16 total of Plant Beneficiation Ore Iron

Plant s . To obtain obtain To . feed quality of of quality feed

PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT

6 F Concentrate Fe 66% Configuration ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR

using suitable suitable using ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

. Maximum IOF feed is required is feed IOF Maximum . Truck Truck DABUNA 10 BPFROM

quality for the the for quality BF grade grade BF 63.5 % Fe Concentrate Fe % 63.5 . To produce 12 12 produce To .

ailing quantity ailing

Tailing pond pond Tailing .

IOF. U nloading nloading

via under laid Pipeline. Pipeline. laid under via MTPA

The T The Iron Ore Fines Ore Iron Pellet be be

Pellet Plant Pellet ailing ailing with along capacity I , in the range of 12 of range the in F rm aatu vlae to village Basantpur from

from the Beneficiation Plant Plant Beneficiation the from production s clt t t to acility MTPA ron ron .7 TO .7 -

from the Plant Plant the from Saghasahi Iron ore block ore Iron Saghasahi O

EXPANSION OF

re re , DR/BF grade grade DR/BF

16

by operating grinding circuit within existing plant facility, facility, plant existing within circuit grinding operating by MTPA Iron Ore F Ore Iron

feed is 80% of of 80% is feed MTPA F ake care of handling of IOF being received through through received being IOF of handling of care ake MTPA ns ih 62 with ines

in the in & minimum 66% Fe for for Fe 66% minimum &

DR/BF grade grade DR/BF h T The -

16 throughput capacity (12 (12 capacity throughput

ae P Water would would

worst case scenario case worst ines with ines MTPA

Concentrate MTPA aili Beneficiation Plant to Tailing Pond Tailing to Plant Beneficiation Tailing & R & Tailing 1 DOCUMENT NO. ng ng

- 6 b village Dhanurjapur, Kaliapal & Malda Malda & Kaliapal Dhanurjapur, village 64 % Fe would be used as feed in in feed as used be would Fe % 64 - 28 45 micron size at minimum 6 minimum at size micron 45 depen e pumped in in pumped e ipeline and communication/electrical communication/electrical and ipeline

pumped from Beneficiation Plant to to Plant Beneficiation from pumped

DR/BF grade grade DR/BF - will 58 ENG Concentrate

and Dabuna Beneficiation Plant Beneficiation Dabuna and -

61% Fe would be u be would Fe 61% vary from 0 from vary ding upon the quality of the IOF IOF the of quality the upon ding - , requirement , BEN3 eturn eturn 1 -

production of of production GNAGEN

the form of of form the considering 75% weight weight 75% considering Water P Water . The design design The . MTPA Concentrate Page Page MTPA - 4

MTPA of of 8

-

Concent of of ipeline with the the with ipeline TSL

Iron Ore Fines Ore Iron DR/BF grade grade DR/BF 54 slurry sed as feed. feed. as sed -

REP

depend

DR grade grade DR for criteria which will will which 3.5

rate - having 0 % Fe Fe % 001 ) at at )

. ing ing

REV

3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

1.6 1.5 1.4

WATER REQUIREMENT WATER INFRASTRUCTURE AND CONNECTIVITY AVAILABILITY LAND drawl of of drawl line. Baitarani the from and met be will transportation pipeline slurry slurry the of system), flushing grinding (wet process beneficiation for requirement water The considered Sagasahi is network Existing is identified been has land plant. Beneficiation of boundary the to adjacent additional However boundary. expansion NH with connected well existing The m for generation tailing plant the handle to conside sufficient is pond tailing The previous in specified pond. conditions tailing than other anywhere discharged the as well of disposal as safe CWC of guidelines env the per as designed communication/electri to proposed Land Private pond. tailing Tehsi under Malda & Kaliapal Th of volume) by meter cubic million tailing

located at a at located Iron erefore to handle the P the handle to erefore

iron There

od will pond O ment ring plant

re

17 Cusecs 11.77 PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT

has been been has

good enough to cater the present requirement present the cater to enough good Fines is no no is for the for project in the the in project ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR storage initial

al construct a tailing dam, dam, tailing a construct This land consists of 159.248 Ha of forest land forest of Ha 159.248 of consists land This ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT & I i locate is It . eeiito Plant Beneficiation

infrastructure

distance distance clearance accorded by Ministry of of Ministry by accorded clearance DABUNA 10 BPFROM

be be . additional water requirement for this e this for requirement water additional generated tailings to tailing pond pond tailing to tailings generated

expansion.

0 proposed

cal cables connecting Dabuna Dabuna connecting cables cal to to of 9 km km 9 of

- at (@1200m3/hr) (@1200m3/hr) 4 1 truh oa Junction Joda through 215

lant lant volume a a itne f prxmtl 9 approximately of distance a at d

s village Dhanurjapur, Kaliapa Dhanurjapur, village MTPA eeiito Plant Beneficiation

are

T land land Jupr, itit enhr a been has Keonjhar district Jhumpura, l

,

from the Dabuna Dabuna the from ailing, a land land a ailing, n hs project this in when operating at full rated capacity with the designed feed quality quality feed designed the with capacity rated full at operating when

sufficient

is located on KIDCO expressway from Joda to Palasponga and and Palasponga to Joda from expressway KIDCO on located is Mxmm alns il e eeae in generated be will Tailings Maximum . of 100 million cubic meter cubic million 100 of of 1.92 Ha(4.75 Ac.) Ac.) Ha(4.75 1.92 of with with .7 TO .7 water

EXPANSION OF under laid under

for for 16

of of MTPA

capacity capacity

ad also and ,

from from 164.467 ha 164.467 will be accommodated within the existing plant plant existing the within accommodated be will

Beneficiati Env o T For

ol be would Tailing Pipeline Pipeline Tailing atrn River, Baitarani P

iron

to expressway & various roads. roads. various & expressway to expansion. lant to lant

xp ailing disposal disposal ailing l & Malda under Tehsil Jhumpura. The land The Jhumpura. Tehsil under Malda & l will will

ment ansion rc Ulaig tto ( Station Unloading Truck . 1 DOCUMENT NO.

on P on . 6 6 Additional be required for required be , 1.709 Ha of Govt. Land and 3.510 Ha Ha 3.510 and Land Govt. of Ha 1.709 , acres) (406.408

River

28 ensur P Tailing

& -

ENG lant. lant.

. km from from km

Forests, Government of India. The The India. of Government Forests,

P

The The through existing 9 km water pipe pipe water km 9 existing through ermission ermission ed and and -

BEN3

considering production of 12 12 of production considering

existing 164.467 164.467

ond. The tailing pond will be be will pond tailing The ond. that the tailings shall not be be not shall tailings the that identified for for identified

MTPA MTPA R - eturn eturn eeiito Plant Beneficiation

GNAGEN

Truck Unloading S Unloading Truck worst case scenario scenario case worst at village Dhanurjapur, Dhanurjapur, village at Page Page has been been has

rail and and rail Slurry P Slurry (406 Ha ore than than ore W ater 9 -

of of TSL TUS constructing a a constructing 54 P KIDCO KIDCO obtained obtained ipeline from ipeline - .408 Part with ipeline REP

is ) 30

- acres 0 of the the of . tation being being years

001 road road It is is It for for (2

) REV

3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

1.7 1.10 1.9 1.8

FINAL RECOMMENDATIONS RECOMMENDATIONS FINAL ESTIMATE COST AND SCHEDULE PROJECT BELT GREEN REQUIREMENT POWER Odisha. (throughput 16MTPA to (throughput) is It viable. the economically expand is to expansion recommended proposed therefore the that concluded be can it project, existing proposed of realities the of view in Keeping 7.2 table around for cost capital The agencies. government various for from clearances statutory all getting after activities months 30 around Construction and Procurement Engineering, of completion The being also is plantation activity, CSR a villages. peripheral the in As undertaken Department. Forest with consultation in areas open etc. Chattia Karanja, Neem, like species local planting by undertaken further be developed as and phase, About requirement of met Transportation Pipeline Slurry Fines Ore Iron and disposal 12 of pumping Concentrate and production for process Beneficiation Ore Iron of throughput of power maximum consuming is Plant Beneficiation the present At MTPA

30

by by The plantation will be done on the both sides of the i the of sides both the on done be will plantation The

29.67 Concentrate MW MW Odisha Power Transmission Corporation Limited (OPTCL), (OPTCL), Limited Corporation Transmission Power Odisha

5.2 crores 357.62 PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT . A thick green belt is already developed inside the plant and additional plantation shall shall plantation additional and plant the inside developed already is belt green thick A ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR

during the expansion shall be met from from met be shall expansion the during rm 3/3 V rd sub grid kV 132/33 from ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT & (33%Total Land) (33%Total

per the CPCB CPCB the per DABUNA 10 BPFROM

in the form of slurry. of form the in Beneficiation Beneficiation .

The summary of capital cost estimate is described in chapter chapter in described is estimate cost capital of summary The

A guidelines a green belt of adequate width and density will also be be also will density and width adequate of belt green a guidelines cres Plant

.7 TO .7 land of at )

expansion for ramp up from 10.7 10.7 from up ramp for expansion

.

-

eeiito Plant Beneficiation tto, Pal station, EXPANSION OF The 16

Dabuna, Tehsil Tehsil Dabuna,

will be develop be will MTPA

eeiito Plant Beneficiation

estimated estimated

both OPTCL and CPP at Paradeep. Paradeep. at CPP and OPTCL both aspanga. aspanga.

MTPA

is a is 1 DOCUMENT NO. nternal plant roads and other remaining remaining other and roads plant nternal oe require power 6

ed 28 – capacity capacity bout bout

- Barbil S as green belt during the expansion the during belt green as ENG n ae of case In lurry Concentrate lurry

as well as financial analysis of of analysis financial as well as with 2 - 9 BEN3 , District District , . 2 5 from the existing 10.7MTPA 10.7MTPA existing the from 1.5

sanctioned MW. MTPA

- ment ment

GNAGEN na, Jamun, Radhachuda Radhachuda Jamun, na, MW for processing 10.7 10.7 processing for MW

Page Page

any This power demand is is demand power This –

expansion expansion to

for Grinding and and Grinding for Keonjhar, State State Keonjhar, 10 additional power power additional

16 including Tailing Tailing including operation power power operation -

TSL of of

MTPA 54 -

REP

-

will take take will 7 under under 7

- will be be will 0 001

- REV

3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

2.1 2

IDENTIFICATION OF THE PROJECT PROPONENT AND PROJECT ANDPROJECT PROPONENT PROJECT THE OF IDENTIFICATION INTRODUCTIONOF THE PROJECT / Iron Ore Beneficiation Plant of total 16 16 total of Dabuna Plant Beneficiation Ore Iron Iron and Dabuna Pradesh (Andhra Visakhapatnam Iron the upgrade Concentrate to technology beneficiation i and beneficiated grinding wet the uses rich the leverage to established strategically 8 An Iron O include: every at value adding products it products, added of grades value 300 on over produces focus a With mill. pipe a and mill plate col wide extra facility, processing including facilities downstream and beneficiation, ore Iron comprises facility manufacturing intensive in presence strong integrated global a is Steel Essar The proposed project configuration is: projectconfiguration proposed The Coil Roll Hot S Steel world integrated fully A c) b) a) ponge ponge

Additional Truck Unloading F Unloading Truck Additional to Ghoraburhani Plant Beneficiation Dabuna cables connecting MTPA 6 of pipeline Slurry communication/ele with along Keonjhar district Jhumpura, Tehsil under Tailing the Relocating

MTPA ln. t a a has It plant. re

Iron to E to

B Steel PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT eneficiation

ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR

ssar Steel Steel ssar plant at Bailadilla (Chhattisgarh) and 8 and (Chhattisgarh) Bailadilla at plant P ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT & mill mill ron ron is pumped from Beneficiation Plant at Bailadila Bailadila at Plant Beneficiation from pumped is

lant; a 1.5 1.5 a lant;

DABUNA 10 BPFROM complexes o re re s Steel ctrical cables connecting Dabuna Beneficiation Plant to Tailing Pond Tailing to Plant Beneficiation Dabuna connecting cables ctrical lurry lurry Pellet Plant Pellet

- class facility facility class MTPA P - . c aig aaiy f 10 of capacity making

n fo Bsnpr ilg to village Basantpur from ond oncent Steel Steel capacity

phase plate mill; a 0.6 MTPA pipe mill and a 1.4 1.4 a and mill pipe MTPA 0.6 a mill; plate acility to handl to acility Steel via ) , .

Paradee rate which is used to make Iron Oxide Pellets. Pellets. Oxide Iron make to used is which rate consuming markets of Asia and North America. Essar Steel‘s Steel‘s Essar America. North and Asia of markets consuming The company is totally integrated from raw material to finished finished to material raw from integrated totally is company The .7 TO .7 is

of the manufacturing process. The areas of operation in India India in operation of areas The process. manufacturing the of

along with return water pipeline and communication/electrical communication/electrical and pipeline water return with along

producer with an annual capacity of 1 of capacity annual an with producer at Hazira, housing the world's fourth largest single largest fourth world's the housing Hazira, at 267 km km 267

EXPANSION OF BACKGROUNDINFORMATION 16 MTPA d rolling mill, mill, rolling d p (Odisha p

MTPA Iron Ore Iron e

of I of lry P Slurry throughput throughput

OF OF MTPA MTPA

) via ) deposits in in deposits

received received Pellet aln & R & Tailing

ipeline and and ipeline 1 DOCUMENT NO. . The facility also houses a 6.8 6.8 a houses also facility The . 253 km km 253 (output)

galvanizing 6 village Dhanurjapur, Kaliapal & Malda Malda & Kaliapal Dhanurjapur, village 28 capacity

making, making, - ENG from various mines mines various from to Essar Steel Steel Essar to

underground underground the respective states. states. respective the P

- Saghasahi Iron ore block. Iron Saghasahi BEN3 lant at Dabuna (Odisha), both both (Odisha), Dabuna at lant eturn eturn

pre , from Beneficiation Plant at at Plant Beneficiation from (12 MTPA MTPA (12 Iron MTPA -

GNAGEN ae P Water

- Page Page making, making, coated facility, facility, coated 4 million tonnes with a a with tonnes million 4

Slurry P Slurry cold rolling cold Ore Fines into a a into Fines Ore 11 elt Plant Pellet - Concentrate ipeline with the the with ipeline

TSL Iron Ore Iron of of through through Steel 54 - ipeline REP

The Plant Plant The

-

making, making, location location and 6.1 6.1 and -

r MTPA 0 S

oad. Steel 001 . s at at s lurry

) at at )

REV

3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

2.4 2.3 2.2

DEMAND DEMAND COUNTRY THE TO AND IMPORTANCE ITS PROJECT THE FOR NEED PROJECT THE NATUREOF THE OF BRIEF DESCRIPTION producer during 2015 in 89.69 MTPA and recorded a growth of 2.6% over 81.69 81.69 over 2.6% of growth a recorded and MTPA 89.69 in 2015 during producer crude world of 50% and crude largest the remained China year. crude 2 During (WSA). Association Steel World by released data provisional on based 2014 crude World lo of standard living improve will project proposed the Therefore, generating population. tribal of this for employment shape the in be will project proposed to due benefit major in population the of majority Moreover, viability. economic ensuring while practices, industrial 0. m approximately by GDP country‘s our increase country‘s the increase to contribute could successively Pellets and furnace Blast to fed be could Fe 64% to 60 grade average of Fines Ore Iron u project the (GDP) Product Domestic Gross India‘s wor the 3 the is India Association, Steel World of data 2015 on Based the in Ore Iron of demand considerable towards looking significance great of is project beneficiation 16 Pellet 8 only a having is company the Currently MTPA expansio the is project beneficiation proposed The cal inhabitants and properly address community concerns. community address properly and inhabitants cal anaged in an an in anaged

MTPA

Steel

feed, it is necessary to expand the Dabuna Dabuna the expand to necessary is it feed, Steel (throughput) (throughput) MTPA ld and its capacity is around 89.6 89.6 around is capacity its and ld

– PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT

SUPPLY GAP SUPPLY hc wl produce will which making. making. ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR production reached 804 million tonnes, registering a decline of 2.3% over the previous previous the over 2.3% of decline a registering tonnes, million 804 reached production tilizes Steel ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

Concentrate used for for used Concentrate DABUNA 10 BPFROM env

production stood at 1622.8 million million 1622.8 at stood production beneficiation

to 1 iron ment 6 , from which approximately approximately which from ,

MTPA Steel

or DR Plants DR or friendly manner according to the regulatory requirements and best best and requirements regulatory the to according manner friendly

(throughput) technology and produces a produces and technology rdcin uig 2 during production 12 12 Beneficiation Plant Beneficiation Pellet .7 TO .7 MTPA and employs over 6 lakh people. people. lakh 6 over employs and

nearby Steel EXPANSION OF

16

directly. This This directly. making.

MTPA Steel

and MTPA rn r c ore iron

producer in the world, accounting for 73% of Asian Asian of 73% for accounting world, the in producer

local area is tribal like Mundas, Nayaks etc. The The etc. Nayaks Mundas, like tribal is area local . This This .

is is . The The . Beneficiation Plant Beneficiation production by approximately approximately by production

1 o meet To brown field in nature. nature. in field brown 7 o existing of n tonnes 015. India was the 3rd largest crude crude largest 3rd the was India 015. to

- of 10.70 10.70 of

Concentrate 8 project project oncentrate. oncentrate. Steel 0.

MTPA 1 DOCUMENT NO. 2

6

Concentrate

28 during 2015, a decrease of 2.8% over over 2.8% of decrease a 2015, during % u te cu the out

rd production contributes about 2% of of 2% about contributes production - . MTPA ENG can produce produce can

Steel The proposed expansion will be be will expansion proposed The largest producer of crude crude of producer largest

production capacity capacity production -

BEN3 could be made as as made be could The proposed expansion of of expansion proposed The capacity from 10.70 10.70 from capacity

capacity, which can produce produce can which capacity, c The proposed expansion of of expansion proposed The an be produced be an rrent demand of of demand rrent

/ of

- REGION

GNAGEN additional additional

63.5% to 66% Fe from from Fe 66% to 63.5% Page Page 12 MTPA in 2014. in MTPA MTPA 7 12 - 8

- % and thereby thereby and %

TSL of of direct/indirect direct/indirect 015, Chinese Chinese 015,

54 Concentrate Concentrate - . This plant plant This . from from REP

Pellet 12 12 MTPA Steel - MTPA 0 Pellet 10.70 Steel 001

and

to in REV

3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

2.5

IMPORTS VS INDIGENOUS PRODUCTION VS INDIGENOUS IMPORTS alternative is pellet, which gives be gives which pellet, is alternative (50 of deficit a us gives illustration Above makers. DRI for available Million 19 is which it considered is sector Easter from ore sized of production as long As tonnes tonnes will there units, these of 80% of utilization capacity the Considering India. Million 24 which of out Tons, Million ava is capacity ton million 14 remaining & Power) Bhushan steel, Bhushan JSPL, JSW, Essar, Like production( steel integrated Million 34 plants merchant major by capacities Production Pellet Domestic of expansion by whole a as material feed ESIL of plans expansion The upwards. further Indian by up lined tonnes) Million 90 2017 by tonnes. Million 24 by rise to capacity (aggregate expansions capacity boost will modest, though even too, economy global the in Recovery 2015. Steel World The Indian the of future the further, process reform the forward carrying economy domestic a and dynamics; its and industry prop the at or implemented being either projects, mega of series a With market. global the in position one number the maintain c sponge of mu a Courtesy production the in globally mark a made also has India Bes million 156 reaching only, 0.5% of rate average annual an at increase International, Monitor Business to According now. from two or year domestic demand scenario, domestic the Considering ountry, domestic production of S of production domestic ountry,

ides achieving the rank of the 3rd largest global crude crude global largest 3rd the of rank the achieving ides

nertd te paes hr i aon 4 around is share players steel integrated of Sized Ore. Ore. Sized of of DRI/Sponge iron which will require a feed of 42 Million Million 42 of feed a require will which iron DRI/Sponge of

Steel

PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT tonnes ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

for for shrooming growth of coal of growth shrooming

demand is exp is demand DABUNA 10 BPFROM

Association ha Association I

ntegrated Steel Plant of 10 MTPA 10 of Plant Steel ntegrated ( i.e excluding SAIL,TATA, JSW), out of which 20 million capacity is mostly for for mostly is capacity million 20 which of out JSW), SAIL,TATA, excluding i.e Steel

industry is definitely optimistic definitely is industry

osal osal Iron Ore Iron ilable for domestic DRI units. DRI domestic for ilable

ected to rise next year while while year next rise to ected in India will also contribute contribute also will India in d phase

ponge ponge forecast India‘s India‘s forecast tter quality sponge with less cost, thus 32 Million Million 32 thus cost, less with sponge quality tter

tonnes Beneficiation Plant Beneficiation .7 TO .7 Steel re will operational once which , - Iron

based S based EXPANSION OF 16

- is of eastern sector units & 11 Million Million 11 & units sector eastern of is makers, demand for for demand makers,

- 15) = 35 Million ton of sized ore, for which the best best the which for ore, sized of ton Million 35 = 15) increased rapidly, enabling the country to achieve and and achieve to country the enabling rapidly, increased MTPA supply gap will only widen in the coming year, since since year, coming the in widen only will gap supply ponge ponge Steel - 5 Million Million 5

capacity at Hazira, Gujarat and to and Gujarat Hazira, at capacity

.

demand to grow at rate of 5.6% in in 5.6% of rate at grow to demand at Dabuna, Odisha. Dabuna, at Iron

India‘s DRI making capacity is around 35 35 around is capacity making DRI India‘s 1 DOCUMENT NO. in 6

Iron Ore Iron tonnes

units in k in units 28 fulfilling the the fulfilling Steel - ENG Iron Ore Iron in eastern sect eastern in

, balance 15 million ton is only only is ton million 15 balance , producer in 2015 (provisional), (provisional), 2015 in producer - tonnes Iron

- Iron Ore Iron BEN3

write the structure of the the of structure the write a only up pick would supplies tonnes ey mineral ey be a production of 28 Million Million 28 of production a be /direct reduced reduced /direct

captive captive - is only expected to trend trend to expected only is

GNAGEN

of Pellets or 50 Million Million 50 or Pellets of

Page Page

Steel by 2017. by

output is expected to to expected is output - 18 from the current current the from 18 or comes to around around to comes or - rich pockets of the the of pockets rich tonnes 13 demand of of demand

production. With With production. -

TSL tonnes of of tonnes

54

- the country country the is of rest of of rest of is REP Iron

last

of pellet pellet of , out of of out ,

- 0 (DRI). (DRI). Pellet

Steel 001 year year

REV

3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

2.6

EXPORT POSSIBILITY EXPORT A strong strong A possibilities. export large the accord account into take also should demand while framework policy The East. Middle the and Africa quality of supplier global a become to capabilities and resources necessary potential, enormous has India capacities. making imported with Below running are plants region coastal some material. & capacity plant DRI of underutilization 18 of shortfall direct a is there Thus, plan steel secondary the run to required is Grand Total Grand Cement Rashmi Metaliks Adhunik Neo Metaliks Castings Electrosteel Minerals And Energy Sarda Steel Ardent Power SelAnd Shyam Atibir Mesco Jayaswal Energy And Monnet Ispat Pro Minerals Manganese Orissa Steel And Iron Arya Nigam Ispat Neelachal Metaliks Rashmi Steel Bhushan Ispat And Power Godawari Power And Jindal Steel B Electrosteel B Steel Essar Power And Jindal Steel

rahmani rahmani hushan

al 2.1 Table Steel

Steel PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT Producers P ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR Neco Industries Neco . Also, there exists ample market opportunities in the the in opportunities market ample exists there Also, . R ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT & ower ower

Pellet iver S

DABUNA 10 BPFROM industry can emerge only if it can take on international competition and develop develop and competition international on take can it if only emerge can industry teels

are the details of some of the major Players in in Players major the of some of details the are

P A

ellets nd nd

S

teel

Table 2.1 Table

M Processing Plant Processing .7 TO .7 TILOPODA, JH TILOPODA, – Medinipur, Medinipur, WB Medinipur, Medinipur, WB illion illion Kalinga Nagar Durgapur, Durgapur, WB Kalinga Nagar PHULJHARA Kolkata(WB) Raigarh, CG Raigarh, Raigarh, CG Raigarh,

Sundargarh Raipur, CG Raipur, Raipur, CG Raipur, CG Raipur, List of Major Pellet Producer Pellet Major of List Sambalpur Sambalpur Dhenkanal Bokaro,JH

Location EXPANSION OF Bambari ts, but available pellet is 14 M 14 is pellet available but ts, Deojhar Para 16 Giridih Barbil Tanto tonnes

MTPA dip

an is there which to due market, the in pellets of

1 DOCUMENT NO. 6 28 Sinter 14.32 1.71 1.88 0.27 0.36 0.34 0.72 0.91 0.93 - 0.6 2.3 0.3 ENG 3 1 ------

ing top priority to meet domestic domestic meet to priority top ing

Installed Capacity Installed Capacity

Easte

- BEN3 neighboring

illion illion ( MTPA Pellet 33.65 rn 0.15 - 1.2 1.2 1.2 2.1 1.2 3.5 0.6 0.6 0.6 0.3

10 GNAGEN 4 6 1 ------

pellet their with sector

Page Page tonnes

)

14 regions of Asia, Asia, of regions . -

TSL 12.18 of of

0.25 0.17 1.59 0.21 0.15 0.46 0.65 2.5 2.4 2.5 0.7 0.3 0.3 BF ------54

-

REP

- 0 001

REV 3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

2.7

DOMESTIC MARKET DOMESTIC the next five years, demand will grow at a considerably higher annual average rate rate (1991 decades two average last the during achieved growth annual 8.1% around to compared higher considerably a at grow will demand years, five next the for demand the o growth GDP a envisages 2016 by 9.5%) and 9% 8.5%, 8%, macro selected and consumption for demand The P surplus is there when as done be would export Gujarat, Hazira, at capacity MTPA 10 of Plant Steel the Although, to pellets countries. other & Dabuna Iran china, export to able from easily be line will terminal berth (pipe & port facility to belt conveyor downstream & complex) Paradeep economical most its with steel Essar Therefore, to compared china to less Africa. South & also Brazil are costs freight the countries, other to compared having is India Tin Rio (Vale, giants four big the with compete to able are makers pellet Indian exports. its encourage to order in zero to pellets on duty export reduced has government Indian product, added value a is Pellet ore Iron As Indian for opportunity an is there Thus, shortfall. co is and quantity remaining 20 of end the 24.7 of capacity DRI installed an has Iran FY14 potenti a as emerged has producer, DRI largest 2nd world‘s and East Middle in producer steel biggest the Iran, countries. other from quantities small and India Africa, South Brazil, Australia, from imports ton Million 1400 around is production ore iron domestic China‘s countries. various ton Million 1000 around is capacity Making Steel China‘s 2016 in tonnes finished of assessment Accordingly plan. 2 of exports net view, in this Keeping markets. overseas ellets available ellets

nes - 15, Iran occupied a major share of 70% out of total pellet exports from India. from exports pellet total of out 70% of share major a occupied Iran 15, , their annual demand for steel is 700 Million ton & rest 100 Million ton is getting exported to to exported getting is ton Million 100 rest & ton Million 700 is steel for demand annual their ,

around 1000 Million ton of High g High of ton Million 1000 around

PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR al market for Indian pellets, and is expected to hold its position this fiscal too. In the the In too. fiscal this position its hold to expected is and pellets, Indian for market al ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

16. 16. facility will will facility - 17. DABUNA 10 BPFROM Steel .

Steel

Since, Iran has a pellet production capacity of 22 22 of capacity production pellet a has Iran Since,

to, Fortescue, Anglo Anglo Fortescue, to,

works out to be 113.3 M 113.3 be to out works

has been worked out on t on out worked been has rmrl fulfill primarily f 9% per annum. In the Most Likely growth scenario i.e. 9% GDP growth, growth, GDP 9% i.e. scenario growth Likely Most the In annum. per 9% f

ple t ipr aon 8 around import to mpelled - economic variables under four scenarios of GDP growth (i.e. of of (i.e. growth GDP of scenarios four under variables economic - 17. The Draft Approach paper of the Twelfth Five Year Plan Plan Year Five Twelfth the of paper Approach Draft The 17. .7 TO .7

the the

American EXPANSION OF Steel MTPA rade Iron ore in various forms like fines, lumps & pellets pellets & lumps fines, like forms various in ore Iron rade 16

captive captive MTPA illion tonnes by 2016 by tonnes illion

of production has been worked out at 115.3 115.3 at out worked been has production of pellet makers to cater the demand. the cater to makers pellet and expects and he basis of observed relationship between between relationship observed of basis he

& others). In terms of logistical advantage which which advantage logistical of terms In others). & demand of Pellet feed material for Integrated Integrated for material feed Pellet of demand

tonnes

million tonnes has been assumed in 12th 12th in assumed been has tonnes million - 1 DOCUMENT NO. 9 6 28

MTPA to expand its capacit its expand to

- & production is around 800 Million Million 800 around is production & ENG ne s w s -

17. Therefore, it is likely that in in that likely is it Therefore, 17. - pellets to compensate for the the for compensate to pellets BEN3 ith MTPA

- Fe

GNAGEN Page Page

-

grade grade 92 to 2010 to 92 and falls shortfall of of shortfall falls and 15

y to 36 36 to y

-

TSL of of of

54 of 10.3% as as 10.3% of 30 - REP -

11). - MTPA 35% 35% - M 0

Steel 001 illion illion and

by by

– REV

3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

2.8

EMPLOYMENT GENERATION (DIRECT AND INDIRECT) (DIRECT GENERATION EMPLOYMENT employment opportunities will also be generated due to secondary development secondary to due generated be also will opportunities employment and phase operational and construction out employed, be will people The c capita per increasing for scope vast is there affordable, make to expected levels income rising With kg. 217 of average world the below gra finished Indian The respectively. wi Japan and China, behind the as ranking its maintained India 2015, During sentiment; poor of and growth the underpin help will conditions activity external improving and consumption weak comin amidst the in 2015 modestly accelerate to in expected is activity sluggish however, remained India in demand Steel

des of of des proposed expansion project will generate employment for about about for employment generate will project expansion proposed

Steel Steel PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

and continued to be a net importer on account of increased demand for special special for demand increased of account on importer net a be to continued and

DABUNA 10 BPFROM in the country. India's current per capita finished finished capita per current India's country. the in

Steel th a crude crude a th

industry continued to showcase trends of higher consumption of of consumption higher of trends showcase to continued industry of which which of .7 TO .7

100 100 EXPANSION OF Steel 16 350 350

MTPA will be on permanent basis. basis. permanent on be will

pro skilled laborers will be on contract basis during during basis contract on be will laborers skilled r largest 3rd

uto o 838 ad 0.02 M 105.20.2 and 803.83 of duction

onsumption of of onsumption

1 DOCUMENT NO. 6 28

Steel - ENG Steel g years. Strengthening domestic domestic Strengthening years. g

- producing country in the world world the in country producing BEN3

100 100 consumption at 57 kg is well well is kg 57 at consumption Steel -

GNAGEN people Also there is an an is there Also . Page Page

s Steel

in the area. area. the in Steel , overall total total overall , 16 -

TSL of of

using sectors. sectors. using

54 illion illion increasingly increasingly - REP

indirect - tonnes

0 001 450

REV

3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

3.2 3.1 3

LOCATION WITH COORDINATES WITH LOCATION PROJECTS &INTERLINKED/INTERDEPENDENT PROJECT OF TYPE PROJECTDESCRIP located at located proposed The described The MTPA existing of capacity the expand to necessary is it Therefore, T receives in already modules Odish Ltd, India Steel Essar

10.7 MTPA Capacity BP Plant BP Capacity MTPA 10.7 o

1 x 6 MTPA Capacity PP Capacity 6 1 x MTPA

From From

meet out out meet 12 MTPA Slurry Pipeline Slurry 12 MTPA proposed proposed

throughput capacity throughput

Dabuna to Paradeep to Dabuna Operating material from existing existing from material f . MP cpct each capacity MTPA 6.0 of

PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT in figure 3.1 by block diagram block by 3.1 figure in operation Dabuna in Keonjhar District of Odisha of District Keonjhar in Dabuna Existing ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

Figure 3.1: Interlinked/Interdependent Project Project Interlinked/Interdependent 3.1: Figure this expansion project project expansion expansion will expansion + DABUNA 10 BPFROM

elt Plant Pellet

and the second second the and

TION

to produce 12 12 produce to

a is having a having is a

be implemented in the Iron Ore Ore Iron the in implemented be

Beneficiation Plant Beneficiation production capacity, capacity, production is a brown field project field brown a is Beneficiation Plant, Dabuna Plant, Beneficiation

1 x 6 1 x module (1 x 6 x (1 module 10.7 to 16 MTPA BP Plant BP MTPA to 10.716 .7 TO .7 Under Commissioning . . Out of these two two these of Out

Pellet Plant, Paradeep Plant, Pellet

MTPA Capacity PP Capacity MTPA EXPANSION OF MTPA 16 Pellet Plant Pellet Expansion

MTPA

Concentrate as Pellet feed. Pellet as Concentrate .

The coordinates of the the of coordinates The

MTPA

at Dabuna through 253 km long slurry pipeline. pipeline. slurry long km 253 through Dabuna at

additional

with capacity of 1 of capacity with

) is under under is ) and and modules 1 DOCUMENT NO.

6

28 Interlinking Beneficiation Plant Beneficiation -

- eeiito Plant Beneficiation

ENG

Block Diagram Block

Pellet commissioning. , one one , - BEN3 16 MTPA BP BP 16 MTPA From Dabuna to Paradeep to Dabuna From 2 x 6 MTPA Capacity PP Capacity 6 2 x MTPA

12 MTPA Slurry Pipeline Slurry 12 MTPA f

2 eed material is required. required. is material eed of the proposed project is is project proposed the of Beneficiation Plant Beneficiation oue 1 6 x (1 module -

GNAGEN MTPA

Page Page

Total Total

17 of two of consisting

+ Plant Capacity Plant T from 10.7 to to 10.7 from -

TSL

h of of ES

is

54

- t Pellet REP IL

MTPA

which is is which

- are as as are 0

Plant Plant 001

) is is )

16 16

REV 3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

3.2 Figure in shown is Project the of location The Ha 1.92 of report. this of chapters respective level. sea mean follow

s: Latitude 21°51‘30‖ N and Longitude 85°24‘15‖ E, at an elevation of about 500m, above above 500m, about of elevation an at E, 85°24‘15‖ Longitude and N 21°51‘30‖ Latitude s:

PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT . The layout of of layout The . ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

DABUNA 10 BPFROM

M ost of of ost the the the expansion

capacity upgraded upgraded capacity Figure 3.2 Figure

However .7 TO .7 s

EXPANSION OF

: are are 16

L Truck Unloading station station Unloading Truck

ocation of the P the of ocation MTPA ihn the within

eeiito Plant Beneficiation

existing existing 1 DOCUMENT NO. 6 28 roject - ENG onay hc is which boundary

- will be located in adjacent land adjacent in located be will BEN3

is enclosed as as enclosed is -

GNAGEN SITE Page Page

P 18 ROJECT ROJECT -

TSL of of

briefed in the the in briefed A 54 - nnexure nnexure REP

- 0 001 –

I. I. REV

3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

3.4.1 3.4 3.3

a) Technological Considerations Technological DESCRIPTION PROJECT OPERATION OF / MAGNITUDE SIZE feeding the concentration equipment. Iron ore have unwanted gangue materials with valuable valuable with materials gangue unwanted have ore Iron equipment. concentration the feeding for size desired the to fines of reduction size for envisaged are screens and mills grinding Suitable The as separation concentration size grinding, as comminution major The the Fe. 64% to from 60 of grade average produced containing ore feed be could grade BF Fe 63.5% and grade DR Fe 66% with concentrate ore Iron 330 in same the hours/day. produce 24 to and operated days/year be working will plant The ore. iron incoming the of quality feed the of range the in of maximum 12 achieve To

Size Reduction Iron Ore Iron

PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR ehooia process technological

16 ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT & /beneficiation

in the form of fines (99% passing (99% fines of form the in

MTPA DABUNA 10 BPFROM 55 to 66% Fe 66% to 55 MTPA Tailing Max Tailing

production

Fe~ 44.5% of iron ore fines in the worst case case worst the in fines ore iron of Concentration (Gravity Separation and Magnetic Separation) Magnetic and Separation (Gravity Concentration Iron Ore Quantity Ore Iron WITH PROCESS DETAIL PROCESS WITH , thickening , Separation /Classification (Screening and Thickening) and (Screening /Classification Separation

grade 4 MTPA

, the existing beneficiation plant facility would be op be would facility plant beneficiation existing the ,

Plant Feed Iron Ore fine Max.16 MTPA MTPA Max.16 fine Ore Iron Plant Feed Size reduction (Crushing and grinding) and (Crushing Size reduction involved in the the in involved

.7 TO .7 The overall plant yield would be minimum 75% depending on on depending 75% minimum be would yield plant overall The

The annual operating hours of the Plant would be 7920 hrs. 7920 be would Plant the of hours operating annual The

of slurry and pumping of slurry of pumping and slurry of

EXPANSION OF 16

Beneficiation Process Beneficiation & Flow

MTPA

10 mm size) has to be ground ground be to has size) mm 10 Fe 60 ~64% 60Fe and classification,

S – rn Ore Iron

(Different Grade for for Grade (Different

scenario 1 DOCUMENT NO. 63.5~66% Fe MTPA Max.12 Concentrate Iron Ore 6 28

- B ENG eneficiation

. Plant will will Plant . - BEN3 .

rn Ore Iron

-

GNAGEN

DR & DR Page Page

accept accept are size size are

to the desired size. size. desired the to

BF) 19 up -

TSL of of

Iron erated to treat treat to erated -

gradation as as gradation 54 - reduction REP

Ore Fines Ore - 0 001 Iron

REV /

3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

3.4.2

c) b) Process Description Description Process Dabuna Beneficiation Plant is shown the Figure 3.3 Figure the is shown Plant Beneficiation Dabuna chapters below the in explained are circuit process the in required p upon and executed works test be necessary will modifications these However characteristics. ore and conditions operating MTPA circuit process and plant existing the within proposed are facilities optimal additional process, larger beneficiation subsequent the and receipt handle fines Ore Iron to of volumes However presently. followed being process the as same be will Concentrate the for flow process basic The recovery the and process the over control Hematite Gr material /classified of quality desired the maintain and achieve To scheme. flow process and ease operational their to due classification size the for equipment efficient and suitable most the are screens vibratory and fo micron) (45 mesh 325 passing product final The grinding. dry of instead Plant to transportation slurry and beneficiation like process, grinding the of downstream the Since of Grinding grinding. of gradation up For mineral.

adient Magnetic separators (HGMS) are the most suitable equipment for beneficiation beneficiation for equipment suitable most the are (HGMS) separators Magnetic adient

Beneficiation Separation Size , are carried out with wet wet with out carried are ,

concentrate slurry. The additional facilities are proposed based on the present plant plant present the on based proposed are facilities additional The slurry. concentrate .

Iron Ore Iron PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

DABUNA 10 BPFROM

and and Concentrate , w , is

Iron Ore Iron hich are efficient and economical and efficient are hich

upgraded by removing the gangue materials. Hindered separators and High High and separators Hindered materials. gangue the removing by upgraded Concentration

economic roper validation. The existing process facilities along with the changes changes the with along facilities process existing The validation. roper s fines can be done done be can fines s

rn Ore Iron should be of size 100 % passing 100 mesh (150 micron) and 80 % 80 and micron) (150 mesh 100 passing % 100 size of be should process, wet grinding process is considered to be most suitable suitable most be to considered is process grinding wet process, r long distance slurry pumping and making making and pumping slurry distance long r capacity enhanced enhanced capacity ihr ealria efcece i t in efficiencies metallurgical higher

.7 TO .7 considerations, and therefore they have been envisag been have they therefore and considerations,

, Fe minerals are liberated from the gangue materials by by materials gangue the from liberated are minerals Fe ,

EXPANSION OF 16

MTPA Concentrate in wet in

beneficiation plant plant beneficiation . These .

process. in order to meet the target capacity of 12 12 of capacity target the meet to order in 1 DOCUMENT NO. 6 28

in terms of Fe% content, the ground ground the content, Fe% of terms in

technologies technologies - ENG

- . The material flow diagram of of diagram flow material The . BEN3 rs of erms f 1 of -

GNAGEN have better operational operational better have Page Page Pellet 2 MTPA

20 grade and mass mass and grade s. Hydro cyclone cyclone Hydro s. -

TSL of of 54

- (Maximum) (Maximum) REP

ed in the the in ed - 0 Pellet Pellet 001 of of

REV 3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

Table 3.1. Table Ore Iron The Composition Chemical andConcentrate Characteristics Material Raw Present

PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR

ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT & feed fines feed

Iron OreFines DABUNA 10 BPFROM Figure 3.3: Material Flow Material 3.3: Figure Serajuddin IP Mines MESCO OMC KISA RML

from various Mines various from

Table 3.1 Chemical analysis of of analysis 3.1 Chemical Table

63.73 63.42 64.05 64.36 63.06 62.56 Fe .7 TO .7

EXPANSION OF Chemical Composition % Composition Chemical 16

Diagra

and its chemical composition constituents are given in in given are constituents composition chemical its and

SiO 2.66 2.33 1.58 2.69 3.15 3.67 MTPA 2

m of of m

Al 3.00 2.84 3.05 2.34 3.01 3.41

Dabuna 2 O 3 1 DOCUMENT NO.

IOF

6 28

- Samples ENG

2.67 3.67 3.22 2.44 3.00 2.97 LOI Beneficiation Plant Beneficiation

-

BEN3

Moisture

8.32 9.63 8.03 8.95 9.25 9.69 -

GNAGEN Page Page

21

-

TSL of of

54 - REP

- 0 001

REV 3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

3.4.3

b) a) Raw Material Handling Material Raw in shown material. raw sourcing for Plant Beneficiation around and in situated Mi Ore Iron when (ie,. measure standby yard storage trucks via transported Miners merchant private from sourced further are materials raw The belt existing the in changes subsequent with conveyor tripper system conveying by replaced be will conveyor fe stor limited to due the However for capacity. adequate plant is enhanced Bins and TUS connecting system conveying 2250 yard of Existing capacity TPH. existing 2600 to the TPH enhance to as so reclaimer blender bucket twin existing the for out Existing TUS. this to Miners wi audit capacity merchant Necessary TUS. of capacity the match to private commissioned be will stacker from sourced be will IOF Required Plant. the to Plant Beneficiation stacker to the connected near envisaged is TUS) as referred (hereafter h fines ore iron of requirement total The

nl this andle

Road Transportation via Trucks via Transportation Road Station Unloading Truck dfo oe i t te te is other the to bin one from ed

BF/DR Grade Description

the Table the PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT

nes in the Joda Joda the in nes ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR Description

large ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT & DRI Grade an

BF grade DABUNA 10 BPFROM et MP wl be will MTPA 6 rest d

for volume 3.4 Table 3.2 Chemical Composition of Iron Ore Concentrate Iron Ore of Composition 3.2 Chemical Table

in the IOF storage yard. This TUS will be capable of sourcing 6.5 6.5 sourcing of capable be will TUS This yard. storage IOF the in feeding material to tripper conveyor. conveyor. tripper to material feeding

having dalla covered with tarpaulin tarpaulin with covered dalla having

Fe%(Total) and Linkages and

44

of Iron Ore Fines , an automated Truck/Dumper Unloading Station Station Unloading Truck/Dumper automated an , Fines Ore Iron of - Fe%(total) Table 3.3 Chemical Composition of Tailings of Composition 3.3 Chemical Table 45% the – 66.00 63.50 abl Region Barbil

slurry pipeline pipeline slurry

required for upgraded capacity. In this scenario existing shuttle shuttle existing scenario this In capacity. upgraded for required

.7 TO .7 :

9 eevdfo Ghoraburhani from received SiO -

to be handled handled be to EXPANSION OF 12% SiO 2.05 2.2 16 2

MTPA 2

is

is out of operation of out is enclosed at Annexure VII showing various Mines Mines various showing VII Annexure at enclosed Al

1.03 Al 2.4 6

2 - O 9% 2 O

3

age capacity of Bins frequent changeover of of changeover frequent Bins of capacity age

3

is estimated as 16 16 as estimated is LIO 1.8 4.2 1 DOCUMENT NO.

6 and dumped dumped and

28

4.7% LOI - ENG

. Transport . Particle Size Particle 4580%< mic 4580%< mic

- The list of merchant Miners are are Miners merchant of list The - to BEN3

Sagasahi

the tune of 6 of tune the 100% < 75 mic < 75 100% Particle Size Particle at Dabuna Dabuna at in -

GNAGEN

Page Page the the MTPA

network map network

.

aua Pla Dabuna

captive mine mine captive 22

- (Maximum). (Maximum).

TSL of of MTPA which will be be will which

54

ll be carried carried be ll - REP MTPA

showing showing and are are and - nt nt 0 001

as a a as IOF IOF IOF To To

REV 3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

c) transportation route map is shown is map route transportation slurry. Ore Iron with along Dabuna to back be the in pumped form slurry the in pumped and head mine facilities at installed be will facilities W with along Dabuna to 6 install to proposed is it solution, Plant. to 02.52096" 17' 85° Longitude sourced be will t meet To No. Sl. 10 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 9 8 7 6 5 4 3 2 1

Slurry Pipeline transportation from Ghoraburhani from transportation Pipeline Slurry

OMC Mohanty(Raikela) Geetarani NMohanty (Raikela) S (Raikela) Agency Trading Penguin (Patabeda) GM Mohanty Pahar) OMC Ltd(Kurmitar (Raikela) Enterprises National (Koira) Mining Essel M(Narayanposhi) A TC BICO (Nadidih) Co.(Rengalbera) Feegrade & (Sanindpur) sons Rungta (Oraghat) sons Rungta (P) (Jaribahal) Minerals Ltd. Patnaik KMC (Jururi) SAO(Guali) RP RAMKN (Roida) (Roida) MESCO (Jilling) Mining Essel (Jajang) Mines Rungta Kaypee(KJSA) (Nuagaon) Ahluwalia KJS (Balda) Serajuddin (Unchabali) Patnaik Indrani India Limited Steel Essar lry transportation Slurry

and Water Storage Reservoir Storage Water and

he balance he PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT Ltd. (Gandhamardan Ltd. ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

Water P Water from Ghoraburhani from DABUNA 10 BPFROM Name of of Name Mine

raw material requirement material raw

ipeline from Dabuna to Ghoraburhani to Dabuna from ipeline

ater

i pipeline via P Ghorab

ipeline for about 26.2 km. 26.2 about for ipeline

-

B) 85° 17' 48.99336"E 17' 85° Table 3.4 Table

MTPA

- in the Figure 3.4. 3.4. Figure the in

Sagasahi Sagasahi urhani .7 TO .7

will be installed at Dabuna at installed be will

rated capacity capacity rated being the most efficient and cost effective transportation transportation effective cost and efficient most the being

EXPANSION OF

Keonjhar - 16 - and the w the and Sagasahi. The Water Pumping Station with necessary necessary with Station Pumping Water The Sagasahi. Mining Mining

Circle Koira Li Joda (Latitude 21° 56' 08.838 56' 21° (Latitude

Do Do Do Do Do Do Do Do Do Do Do Do Do Do Do Do Do Do Do Do Do Do MTPA

st of st of of 6 6 of

The proposed Slurry Pipeline and Water Pipeline Pipeline Water and Pipeline Slurry proposed The

MTPA

) M

Iron Ore captive mine to Dabuna Beneficiation Beneficiation Dabuna to mine captive Ore Iron ater req ater erchant erchant M

- Present Present

Sagasahi to Dabuna to Sagasahi Slurry Pipeline from Ghorab from Pipeline Slurry

MTPA 0.998 15.15 0.864 Environmental The Slurry Pumping Station with necessar with Station Pumping Slurry The 0.60 5.70 2.20 3.00 4.20 16.0 5.60 4.00 7 9.12 1.08 0.18 2.4 1.0 1.5 4.5 2.0 2.6 4.5 5.0 0.3

. 5 for capacity enhancement capacity for Clearance 16 1 DOCUMENT NO.

6

28

uired for Slurry Con Slurry for uired

- Sagasahi and the same water would would water same the and Sagasahi

- iners ENG .

The Iron Ore Fines are ground at at ground are Fines Ore Iron The MTPA Fines Fines 4.00 % of 3.15 3.15 0.60 10.6 2.80 6.00 0.42 1.54 2.10 2.94 11.2 3.92

3.5 3.5 - 96" to 96" BEN3

-

GNAGEN

1212.47 116.850 349.250 121.410 147.100 106.535 135.570 365.437 104.680 456.100 666.150 228.040 767.280 335.374 106.113 139.165 1590.8 21° 57' 09.61956"N and and 09.61956"N 57' 21° 90.140 73.855 82.960 74.870 67.586 18.310 49.370 19.425 Lease Lease

Page Page Area (Ha)

centrate would be be would centrate 7

23

urhani - ,

TSL of of Iron Ore Fines Fines Ore Iron Distance Distance 54 - From From Plant REP

65 56 55 52 48 46 43 44 12 18 41 38 38 17 14 49 38 30 55 56 59 55 19 - 6 7 Sagasahi Sagasahi

-

0 001

y REV

3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

are Plant Beneficiation to Sagasahi envisaged facilities technological main The as attached Ghoraburhani from Pipeline Slurry of map route detailed The

Longitude Latitude Dscription

PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR Annexure Annexure ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

DABUNA 10 BPFROM –

21°56' 08.83896" to 21° 57' 09.61956"N II 85°17' 02.52096" to 85° 17' 48.99336"E I. Ghoraburhani-SagasahiBlock Iron Ore

Figure 3.4 3.4 Figure shown in the Table 3.5. Table the in shown .7 TO .7

EXPANSION OF -

16 The Pipeline Route M Route Pipeline The

MTPA for for

Slurry and and Slurry

1 DOCUMENT NO.

6 28 – - T Water ENG

Sagasahi to Beneficiation Plant is is Plant Beneficiation to Sagasahi ap -

BEN3 ransportation -

GNAGEN Page Page 24 -

TSL of of

system 54 - REP

- 0

001

from from

REV 3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use. 2

b will developed be flow This process

will be be will the to fed is underflow the and cl each of slimes the in removes cyclones hydro 24 having cluster Hydro desliming 1 Line to pumped is classifier screw the from overflow stream fine The recovered the wherein thickener. Tailing the in collected is Separator SLon Separator the from rejects The µm. Magnetic achi to SLon circuit regrinding the matrix in ground is Fine concentrate magnetic and Medium to distributed be will classifier screw from concentrate coarse The desliming. for classifier screw existing to pumped t beneficiation, During tan Slurry Paradee to in pumping stored and thickener Concentrate in thickened be will Concentrate fine fin a achieve to 1 Line of circuit regrinding the to pumped equally w nature in coarser be will IOF ground The ground The below. briefed head Mine the on Based Plant: IOF ground of receipt of Handling

Sl. No. Sl.

treated in the Fine matrix matrix Fine the in treated Table

7 6 5 4 3 2 1 PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT received in the in received ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR IOF slurry received from the Pipeline is Pipeline the from received slurry IOF

ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

3.5

prima

Slurry StorageSlurry Tank Storage ReservoirWater pipeline Water Dabuna PumpingStation, Water TerminalDabuna Station, PipelineSlurry Sagasahi PumpingStation, Slurry DABUNA 10 BPFROM

Technological Facilities Facilities Technological -

p. facie he coarser slurry will be treated in single process line (Line 1) and accordin and 1) (Line line process single in treated be will slurry coarser he

- 10 microns with the overfl the with microns 10

Description

analysis for treating the ground IOF slurry IOF ground the treating for analysis Slur ased on further validation by necessary test works and plant performance. plant works necessary and test by validation further ased on ry Pipeline, a feasible process process feasible a Pipeline, ry I SLon ntermediate thickener. ntermediate .7 TO .7

Separator from which magnetic concentrate is recovered and and recovered is concentrate magnetic which from Separator

from from

EXPANSION OF 16 ith a limiting size of of size limiting a ith

MTPA for Slurry and Water Transportation Transportation Water and Slurry for Ghoraburhani uster

30000m 1400m 1400m Capacity ow. The overflow is fed to the T the to fed is overflow The ow. 2500m MTPA6 MTPA6 MTPA6

stored in the the in stored fr ute sprto. hs H This separation. further for )

3 3 The intermediate slurry from the thickener thickener the from slurry intermediate The /h /h 3 3 1 DOCUMENT NO. 6 - 28 Sagasahi flow - – ENG P80 of size product final a eve 12.75 inch diameter12.75 inch pipe line 1S) + (2W pumps03PD No. al product size of P80 P80 of size product al 150 µm. µm. 150 new new 20 inch diameter20 inch pipe line 2

in Dabuna Plant is derived and and derived is Plant Dabuna in - 03Nowater pumps BEN3 Slurry tank 01No. tank Slurry

Slurry tank 01No tank Slurry from from Slurry Tank at Dabuna Plant. Plant. Dabuna at Tank Slurry Configuration

at Dabuna Beneficiation Beneficiation Dabuna at (2W + 1S) + (2W The coarser slurry will be be will slurry coarser The -

01No. 01No. GNAGEN Ghoraburhani

Page Page 25 ailings thickener thickener ailings -

TSL S of of ystem ks for further further for ks ydro 54 - - 45 µm. The The µm. 45 - REP cyclone cyclone

- Sagasahi Sagasahi - cyclone cyclone

- 0 001

- g 45 (2 (2

ly REV

3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

3. Figure the in is shown Plant Ghoraburhani from IOF of receipt the handling for diagram thic be will thickener Tailing Paradee to Tan Storage Slurry the in stored and density pumping suitable a to thickener be will overflow cyclone circuit regrind the from concentrate fine The P80 of size product final a achieve to circuit regrinding the in ground turn in

PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT p. The rejects form the Magnetic Separator and Desliming Hydro Desliming and Separator Magnetic the form rejects The p. ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

DABUNA 10 BPFROM ee ad hn upd o h Tiig Pond Tailing the to pumped then and kened 5 .

Figure 3. Figure .7 TO .7

EXPANSION OF 5 16

MTPA Block Flow Diagram Flow Block

1 DOCUMENT NO. - 6 Sagasahi IOF at Dabuna Beneficiation Beneficiation Dabuna at IOF Sagasahi 28 - ENG

- BEN3 thickened in the Concentrate Concentrate the in thickened -

GNAGEN - - 45 µm. µm. 45 cyclone collected in the the in collected cyclone Page Page . ks for further pumping pumping further for ks

Indicative block flow flow block Indicative 26 -

TSL of of 54 - REP

-

0 001

REV 3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

3.4.4

d) a. Process Facilities Facilities Process the same the Plant Beneficiation th in briefed As it is implied to achieve a feed rate of (~) 1000 TPH for processing 16 16 processing for TPH 1000 (~) of rate a feed achieve to implied is it P80 of size grind desired achieve to ground be to possible reduction. size direct is mill ball primary conditions. operating present the considering capacity for mill ball primary one is There kW. 3000 is mill of particles grind to designed is It t/h. 550 capacity of and (length) 8.23m x (dia.) m 4.72 size of is mill ball primary The mill. ball primary the to fed is oversize to fed and Al removes partially and mill hydro desliming the to pumped rejects classifier screw of box pump the to pumped and box pump a in collected is fines undersize screen dewatering The building. bin in classifiers screw the below slurry stream finer The screen. dewatering the feeds which conveyor, belt single common a on collected 150 is classifier i classifier the of diameter screw The screen. which gravity, by classifier screw a to fed be would mm) The dewatering). after material raked classifier screw carrying conveyor the a w to feeder material weigh belt a respective by out drawn are bin each from fines ore iron The 12 of capacity plant The

Summary of projected mode projected of Summary

provided to to provided

Primary Grinding Grinding Primary present p present

from 3 parallel screw classifiers would be collected in a common pump box which is located located is which box pump common a in collected be would classifiers screw parallel 3 from

is summarized is summarized PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT 1 mm wet scree wet mm 1 ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT & 5 mm vibratory wet screen. The oversize (+ oversize The screen. wet vibratory mm 5

rocess facilities rocess Table 3.6 3.6 Table pump pump DABUNA 10 BPFROM

circuit is modified such that the that such modified is circuit µm µm is through various mode of transportation and the corresponding capacity capacity corresponding the and transportation of mode various through

MTPA - chapter chapter in the process line; the coarser stream from the 3 parallel screw classifiers is is classifiers screw parallel 3 the from stream coarser the line; process the in 10 mm size to a product of 90 % 90 of product a to size mm 10

equally equally Circuit Sl.No Presently, by operating just primary mill and one regrind mill 850 TPH is is TPH 850 mill regrind one and mill primary just operating by Presently, in T in 3 2 1 –

n of 1000 t/h rated capacity, located in beneficiation building. The screen screen The building. beneficiation in located capacity, rated t/h 1000 of n (Maximum) Concentrate production is explained in this chapter. this in explained is production Concentrate (Maximum) Various Mode Various able 2

O above, above,

to and the additional facilities with modifications required for enhanced enhanced for required modifications with facilities additional the and 3 SlurryPipeline Transportation RoadTransportation ThroughTruck Unloading Station Modeof Transportation - .content The dewatered coarser material is colle is material coarser dewatered The .content

cyclone near intermediate thickener. This reduces the load on Ball Ball on load the reduces This thickener. intermediate near cyclone

of transportation of ore fine to Dabuna Plant Dabuna to fine ore of transportation of the the 3.6 .

.7 TO .7 hindered separators for beneficiation or or beneficiation for separators hindered

t

he overall overall he

EXPANSION OF s 16

o

f MTPA s about 183 cm (72 inch). The cut size of the screw screw the of size cut The inch). (72 cm 183 about s Iron Iron

discharge is collected in a pump box and and box pump a in collected is discharge ea requirement requirement

Ore Sourcing and its Capacity its and Sourcing Ore ch ch

Based on the present rich ore availability t availability ore rich present the on Based

process line which is sufficient for enhanced enhanced for sufficient is which line process -

2 mm. The motor power rating for primary primary for rating power motor The mm. 2 5 mm) mm) 5 1 DOCUMENT NO. is placed below the vibratory vibratory the below placed is - 45 6 28

µm. Thus by operating all three mills mills three all operating by Thus µm. - ENG f 6 M 16 of would be fed to to fed be would . The slurry from this pump box is is box pump this from slurry The . 6.0MTPA 6.0MTPA 6.0MTPA Capacity - MTPA BEN3 TPA -

GNAGEN

Iron Ore Fines. Fines. Ore Iron Page Page

screen screen ernig circuit regrinding

(Maximum)

cted on a conveyor conveyor a on cted 27 1 mm screen (on (on screen mm 1 -

TSL of of hich feeds the the feeds hich nesz ( undersize 54 - REP

5 mm wet wet mm 5

to source source to provision provision

O to IOF - 0 001

for for he -

5 REV

3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

d. c. b. power % 80 of product a to size secondary of a in collected is discharge mill cyclone ball hydro secondary feeding for The box pump mills. ball secondary parallel two to fed is underflow the 0.98 pressur inlet an at operates and diameter inch) (26 cm for 66 of is cluster, cyclone hydro each The line. in process cyclones hydro 3 with clusters two of consists cyclone hydro secondary pump the in collected H box pump cyclone hydro secondary to sent is matrix) fine & matrix medium HGMS The pumps. slurry the by pond tailings the to pumped is underflow f & medium matrix both (from tails HGMS Tesla. 1 of intensity magnetic with t/h 120 about is HGMS each of There thickener concentration for HGMS matrix fines to fed latter and fines Separator feed The launder. intermediate an through thickener the of section end the in chute overflow the hindered to water process the of most bed with fluidized overflow the above will remain and will separator hindered the in scr bed fluidized rotary the than through lower HGMS gravity matrix medium to pumped and box pump a in collected are middling These Fine separated. get particles light the of gravity. some where section peripheral by box pump feed low cyclone hydro and coarse secondary the the material to in fed separated is are It particles center. the heavy at and section coarse The separator. hindered the in zones and hindered perce separator hindered two are There Separation Hindered

indered indered

Secondary Grinding &Hydro Grinding Secondary (HGMS) Separator Magnetic Gradient High Thickener Intermediate - ntage solids of 35 %. The hindered separator uses fluidized bed technology & principle of of principle & technology bed fluidized uses separator hindered The %. 35 of solids ntage

are rating of 3000 kW. 3000 of rating the to fed is overflow cyclones hydro secondary This kg/cm2. 1.05

,

separator. separator.

PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT ine matrix) are sent to the tailings thickener by gravity/pump and the tailing thickener thickener tailing the and gravity/pump by thickener tailings the to sent are matrix) ine to the intermediate thickener thickener intermediate the to each size size each S 4 HGMS (2 medium matrixes & 2 fine matrixes) in total for for total in matrixes) fine 2 & matrixes medium (2 HGMS 4 eparator eparator ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR

ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

ball mill ball d . DABUNA 10 BPFROM ifferential

T - he underflo he density particles overflow from the coarse separation section into the next next the into section separation coarse the from overflow particles density 55 hs fines These s for each process line. The ball mill mill ball The line. process each for s

Concentrate

box

m

-

diameter

gravity

45 micron. This mill is of size 4.72 m (dia.) x 8.23 m (length) with a motor motor a with (length) m 8.23 x (dia.) m 4.72 size of is mill This micron. 45 and

w of intermediate thickener is then pumped then is thickener intermediate of w

pumped to the secondary hydro cyclone through slurry pump. The The pump. slurry through cyclone hydro secondary the to pumped

/ tails from the hindered separator would be fed to intermediate intermediate to fed be would separator hindered the from tails / - settling classification of fines. There are three different settling settling different three are There fines. of classification settling , HGMS HGMS ,

Cyclones

o each for and 1 no‘s thickener thickener no‘s 1 and .7 TO .7

s mxue f de of mixture a is EXPANSION OF

16

Concentrate

process line line process

MTPA , thus fo thus ,

process.

rming a closed circuit closed a rming

considered

at rated at and and 1 DOCUMENT NO. - 6 is designed to grind particles of of particles grind to designed is lmn ccoe under cyclone sliming 28

There eodr B Secondary - ENG

capacity 325 t/h solids with feed feed with solids t/h 325 capacity

for -

BEN3 are each process process each

each each een. Particles of a specific specific a of Particles een.

total 2 2 total

to a static pulp distributor distributor pulp static a to -

GNAGEN Concentrate / launder by Concentrate . The . Page Page all all the the no‘s of of no‘s M process line. process re re 28 ill discharge discharge ill flow & hindered hindered & flow - are

TSL of of lines. Capacity Capacity lines. 54

intermediate intermediate

pipeline. two number number two - thickener & & thickener

REP (from both both (from

- -

0 2 mm mm 2 001 each each e of of e

are are

REV

3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

3.5 3.6.1 3.6

g. f. e. Water Requirement and Source and Requirement Water AND WATER AND REUSE OPTIMIZATION/RECYCLING RESOURCE after necessary treatment within plant facility. facility. plant within treatment necessary after from met be will requirement water Drinking purpose. drinking and firewater flushing, the In make fresh the reduce considerably m3/h Th Utilization Water ma have to possible as much as percentage located le having generated be would Tailings Plants. DR or Furnace Blast into directly utilized and grades respective grade BF/DR B The Utilization Ore Iron modifications. or facility additional any Concentrate pipeline transportation slurry The stabilization process plant the after recovered be would pond tailing from water tailing Lunagar at thro dam / pond tailing the to pumped be would t/m3 The lines. process the both for considered is diameter m 65 of thickener tailing one Presently thickener. Tailing the in collected is overflow cyclone desliming and separators Magnetic the from rejects The wou and water clear be would thickener intermediate and thickener capacity. enhanced the handle to adequate are Concentrate which from thickener the in collected are cyclones E

ach process line line process ach e water disposed disposed water e

Slurry Transportation Thickener Tailing Thickener Concentrate tailing thickener underflow slurry with 50 50 with slurry underflow thickener tailing

eneficiation eneficiation Beneficiation Plant Beneficiation of

t ilg Daujpr Klaa & Mal & Kaliapal Dhanurjapur, village at

decant decant PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT hi ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR

vlae apoiaey 9 approximately village, a Slurry tanks (Total (Total tanks Slurry ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT & Slurry. Slurry. POWER REQUIREMENT WITH SOURCE WITH THEIR REQUIREMENT POWER

sn lts bnfcaig ehooy wih nen a b converted be can intern which technology, beneficiating latest using DABUNA 10 BPFROM

water shall be reclaimed reclaimed be shall water P lant is designed to beneficiate t beneficiate to designed is lant is as part of tailings is about about is tailings of part as Therefore the existing Slurry Pipeline and Pumping System does not require require not does System Pumping and Pipeline Slurry existing the Therefore

having a separate separate a having , the water is used for used is water the ,

-

2 N 2 - up water consumption. water up has been been has o‘s .7 TO .7

ss than 45% Fe, which would be pumped to the tailing pond pond tailing the to pumped be would which Fe, 45% than ss

km away from Dabuna Be Dabuna from away km existing

EXPANSION OF 16 Concentrate ximum possible yield of usable C usable of yield possible ximum

MTPA

for reutilization in in reutilization for

- 338 process The

designed for transporting 12 12 transporting for designed ) considered considered ) 60 % solids by weight and a slurry density of 1.5 1.5 of density slurry a and weight by solids % 60 a

da. Care would be taken to reduce the tailing tailing the reduce to taken be would Care da. underflow at about 65 % solids is pumped to the the to pumped is solids % 65 about at underflow

m3/h of Concentrates to Fines Ore Iron available he overflow from the the from overflow ugh slurry pipeline slurry ugh

operation thickener

in the worst case scenario scenario case worst the in 1 DOCUMENT NO.

6 28 for for

- ENG the project the , slurry and tailings transportation, transportation, tailings and slurry , . The overflow from the regrind regrind the from overflow The . eeiito Plant Beneficiation ld be recycled in the process. the in recycled be ld neficiation Plant. About 80 % of of % 80 About Plant. neficiation - BEN3 Concentrate . The tailing pond is located located is pond tailing The .

-

GNAGEN .

The existing thickeners thickeners existing The Page Page oncentrate. MTPA 29

thickener, tailing tailing thickener, -

TSL

of of and about about and .

no P into the raw water water raw the .

54 beneficiated - This would would This

REP

ellets of of ellets - 0 001 2

8

7 REV

3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

water requirement is mentioned in in mentioned is requirement water the and pipeline water plant processing for requirement water total The balance diagram in proposed Beneficiation Plant with water consumption break up is shown in the the in 3.6. Figure shown is up break consumption water with Plant Beneficiation proposed in diagram balance facilities available were reservoirs storage necessary including facilities Water

PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT

ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

DABUNA 10 BPFROM

will meet meet will

total quantity is 11.77 cusecs cusecs 11.77 is quantity total Figure 3.Figure h entire the

Table Table T abl .7 TO .7 e 6 3.

: Water Balance Diagram Balance Water :

3.7 7

EXPANSION OF water water

- 16

. Water Requirement Requirement Water

MTPA is s is requirement requirement

ourced from Baitarani River Baitarani from ourced

water (about 1200 m3/hr). 1200 (about water

1 DOCUMENT NO. 6 already already 28 o the for - ENG

- implemented

BEN3 expansion -

GNAGEN Page Page

through a 9km long long 9km a through

The breakup of the the of breakup The .

30 A detailed water water detailed A and t and -

TSL of of 54 he - REP

refore the the refore - 0 001

REV 3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

3.6.2

Power Requirement and Source and Requirement Power bo from met be shall expansion the during requirement the adequate conservatively is kVA) 2020 X (2 of sets DG house in the with along MW /30 27 sanc Dabuna MRSS at available line circuit Single a through Substation 132kV GRIDCO Slurry requirement power Total evi are and MW 21.5 be to estimated T The he existing plant operation operation plant existing he

power

overall power re power overall

transportation transportation

PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT

requirement ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

DABUNA 10 BPFROM quirement is shown in T in shown is quirement is estimated as as estimated is

for the expansion. expansion. the for

considering the upgraded plant capacity, Tailing disposal system and IOF IOF and system disposal Tailing capacity, plant upgraded the considering was closely closely was

Table 3.9 Table

denced from the below below the from denced .7 TO .7 29.5 Table 3.8 Table

observed observed EXPANSION OF

16 MW

Provisionall –

MTPA

able Power .

The existing facilities facilities existing The –

Load list Load

3.9 and overall present plant power consumption is consumption power plant present overall and

Requirement

. th OPTCL and CPP at Paradeep. Paradeep. at CPP and OPTCL th

y.

n ae f any of case In 1 DOCUMENT NO. 6 3.8 Table List Load 28 - ENG

- BEN3 for sourcing the power from from power the sourcing for

-

GNAGEN further further

Page Page

31 additional power power additional -

TSL of of 54 -

REP

tioned for for tioned

to cater to - 0 001

REV

3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

3.7.3 3.7.2 3.7.1 3.7

Tailing Management Management Tailing Tailing generated Waste DISPOSAL AND FOR SCHEME WASTE OF GENERATED QUANTITY via Tailing Pipeline Tailing via The ore Iron of quality the from generation tailing The order authorization this of expiry before days 120 applied be will thereafter. made amendments Other Hazardous of provisions the with comply duly will expansion requisite after Plant Beneficiation HW IND No. Certificate Authorization of Grant vide Board Control Pollution State the from obtained Table are area plant the from CPCB. of standards prescribed the to conforming after and treatment Duri boundary. area. plant within purpose suppression dust waste. the of nature the the from generated Wastes a) c) b) WasteDescription

Waste/Residue

Waste water water Waste from wastes Oil/grease Areas Yard Switch & Transformer from wastes Oil containingOil - 1185/7383 dated 30.04.2015. 30.04.2015. dated 1185/7383 T

ailings generated generated ailings UsedOil

3. generated from Beneficiation Plant Beneficiation from generated Waste 10

PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT

hw te adig f aadu waste hazardous of handling the shows ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT & s

ng monsoon, the surplus water, if any shall be discharged out after suitable suitable after out discharged be shall any if water, surplus the monsoon, ng DABUNA 10 BPFROM from from (Management

in the form of slurry containing 50 50 containing slurry of form the in

Chemical Chemical TotalQuantity

as below; as from the Dabuna Beneficiation Plant Plant Beneficiation Dabuna the from

PerYear T 40KL reated water reated 5KL P proposed ump area, Workshop, DG room etc room DG Workshop, area, ump

Renewal of authorization for disposal of Hazardous waste in Form in waste Hazardous of disposal for authorization of Renewal Laboratory Trans & Table 3. Table eeiito Plant Beneficiation

.7 TO .7

Facility,Jajpur Common following Storage followedsaleby to Authorized Recycler Re-processor / Storage Beneficiation Plant Beneficiation

will be utilized for green belt development belt green for utilized be will

10 EXPANSION OF - boundary Movement) Movement) boundary

16

No trade effluent will be discharged outside the plant plant the outside discharged be will effluent trade No MTPA Waste Management Waste in in by Hazardous impervious impervious

final il ay rm to 0 from vary will ,

for which the permission has been already already been has permission the which for

disposal 60 % by weight. The The weight. by % 60 will be collected and treated according to to according treated and collected be will WasteManagement 1 DOCUMENT NO. 6 28 will be disposed of in the the in of disposed be will Waste pits/containers pits/containers - . . ENG

in Amendment Amendment

- BEN3 Treatment Authorized

The The

4 - MT

GNAGEN lists of waste generated generated waste of lists Page Page PA under under Tailing Pond will Pond Tailing

ue, 20 Rules, depending on the the on depending Storage 32 HW , Fire Water Fire , -

TSL of of covered covered Tailing P Tailing 54 incinerator - REP

16 Disposal - 0

001

shed shed ond and and and -

IV be -

1 - REV /

3

ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

3.7.4

Tailing Pond Pond Tailing c The tailing of construction the during considered be will points following The accommodate can span life the maximizes T Ha 159.248 ha 164.467 Keonjhar district Jhumpura, T proposed The Subsequently identifica Plant. Beneficiation the and from analyzed were generated sites Tailings various of disposal the for site suitable ES industrial any for it. for land suitable find by suitable Pond to Tailing of relocation not the necessitated This hence use. application and land land contiguous more this no was land surrender forest dwellers this to forest and 2006 the had to Essar issued was land. Patta because forest Odisha of of Government ha 83.711 having land of ha As process discharge tailing of stabilization the after pond tailing the from recovered be will P a transportation, be will water decanted c b) a) l) k) j) i) h) g) f) e) d) c) orresponding pillar co pillar orresponding onstructed he tailing dam will be be will dam tailing he ipeline along with communication cables for monitoring purpose. About 287 m3/hr decanted water water decanted m3/hr 287 About purpose. monitoring for cables communication with along ipeline

t per the existing EC, a tailing pond was supposed to be located at village Basantpur in 87.0105 87.0105 in Basantpur village at located be to supposed was pond tailing a EC, existing the per IL IL Structural Geology to eliminate geo to eliminate Geology Structural geomorphology Suitable shall measures safety All dam seepage hence groundwater dam. of design for the proposed of study and surface of quality the protect to water seepage of control The local climate The conditions, Hydrological conditions. foundation stability and properties Tailings Garland Bunds/roads pipeline. water Return tailing pond water from reclaimed the for station pumping Water and ,distribution receipt Tailings proposed location of the Tailing Pond with reference to the Beneficiation Plant and the the and Plant Beneficiation the to reference with Pond Tailing the of location proposed approached an external consultancy and and consultancy external an approached

tion, tion, PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT

(406.408 acres) acres) (406.408 ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR of land falls under falls land of

uh ht h sld i te lry s loe t stl ad a and settle to allowed is slurry the in solids the that such ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT & drains drains

eeto rtra analysis criteria, selection

DABUNA 10 BPFROM

ailing ailing eun ae pp ln fo tailing from line pipe water return

a

total

condition - ordinates ordinates Pond

reclaimed of

of

constructed by using natural available land terrain advantage which which advantage terrain land available natural using by constructed

, and it is locate is it and , tailing dam tailing 100 least at of

be will

s land has been has land forest forest .

is given in Figure 3. Figure in given is

recommendation was provided. The detailed report on the site site the on report detailed The provided. was recommendation be considered be and reutilized in the the in reutilized and env .7 TO .7 land, land, situated . -

technically risky zones risky technically iron

T million cubic meter of tailing of meter cubic million

and and EXPANSION OF he initial survey estimated that that estimated survey initial he 16 1.709 Ha of Govt. Land and 3.510 Ha of Private Land Private of Ha 3.510 and Land Govt. of Ha 1.709 d at a distance of 9 of distance a at d mental

MTPA

ia recommendation final identified for construction of tailing pond tailing of construction for identified

carried out carried in

during construction and operation operation and construction during

Dhanurja considerations considerations

pond to plant will be be will plant to pond 7

.

eeiito Plant Beneficiation The detailed route map of Tailing & Water Water & Tailing of map route detailed The

required studies for the identification of a a of identification the for studies required 1 DOCUMENT NO. 6 y 28 pur, Kaliapal & Malda under Tehsil Tehsil under Malda & Kaliapal pur,

-

ENG km from Be from km

- . is

BEN3

attached as as attached pond: the proposed tailing dam dam tailing proposed the -

GNAGEN . fter natural settling the the settling natural fter under Forest Right Act Act Right Forest under neficiation Plant. neficiation Page Page laid parallel to Tailing Tailing to parallel laid To facilitate the water water the facilitate To

33

- Annexure Annexure

TSL of of

54 . out of which of out

-

REP

-

0 About About 001 –

IV

REV . .

3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

3.7.5 Tailing generation and the Life of Tailing Pond is calculated and calculated is Pond Tailing of Life the and generation Tailing 100 approximately is volume storage Pond Therefore Tailing the of value ballpark The of maximum a be to estimated is rate generation Tailing Plant The

Tailing Generation and Life of Tailing pond Calculations pond Tailing of Life and Generation Tailing Pipeline is attached attached is Pipeline

siae lf sa o tiig a i considerab is dam tailing of span life estimated

PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

DABUNA 10 BPFROM Figure 3.7 3.7 Figure as Annexure Annexure as Table 3.1 Table -

P roposed Tailing Dam Map DamMap Tailing roposed –

V. 1 .7 TO .7

-

Tailing Pond Life Calculation Life Pond Tailing

EXPANSION OF 16

MTPA

y oe than more ly 1 DOCUMENT NO.

with Co with 6

shown in the Table 3.1 Table the in shown 28 - ENG

2.02 million cubic meter annually meter cubic million 2.02 - - ordinates BEN3

30 -

GNAGEN years Page Page

ilo cbc meter cubic million . The yearly Plant Plant yearly The . 34 - 1

TSL of of

54 - REP

- 0 001

REV . .

3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

4.1 4

CONNECTIVITY SITEANALYSIS intermediate/double lane). intermediate/double (NH Rugdi NH with expressway KIDCO on located is plant The Sl Sl No

28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 30 29 9 8 7 6 5 4 3 2 1 -

215 PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT - ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR 215) to Bambebari has been widened and strengthened (from single lane to to lane single (from strengthened and widened been has Bambebari to 215)

ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

and Year 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 6 5 4 3 2 1 9 8 7 DABUNA 10 BPFROM

various Generation Per Year in million

Tailing other other 2.02 2.02 2.02 2.02 2.02 2.02 2.02 2.02 2.02 2.02 2.02 2.02 2.02 2.02 2.02 2.02 2.02 2.02 2.02 2.02 2.02 2.02 2.02 2.02 2.02 2.02 2.02 2.02 2.02 2.02 m3 oncig roads connecting Tailing Pond Calculation Life Tailing Pond .7 TO .7 Cumulative Tailing Cumulative

EXPANSION OF Generation in 16 million m3

connecting connecting MTPA 28.28 26.26 24.24 22.22 20.20 18.18 16.16 14.14 12.12 10.10 60.60 58.58 56.56 54.54 52.52 50.50 48.48 46.46 44.44 42.42 40.40 38.38 36.36 34.34 32.32 30.30 8.08 6.06 4.04 2.02 Oe f h mjr necnetn road interconnecting major the of One .

Joda Joda 1 DOCUMENT NO. 6 Tailng Pond in Tailng Pond 28 Volume of of Volume million m3 - -

ENG Palasponga and and Palasponga 41.42 43.44 45.46 47.48 49.50 51.52 53.54 55.56 57.58 59.60 61.62 63.64 65.66 67.68 69.70 71.72 73.74 75.76 77.78 79.80 81.82 83.84 85.86 87.88 89.90 91.92 93.94 95.96 97.98 100 - BEN3 -

GNAGEN Page Page Remaining Volume Volume Remaining of Tailing Pond in Tailing of Pond million m3 is also connected also is 35 - 39.40 41.42 43.44 45.46 47.48 49.50 51.52 53.54 55.56 57.58 59.60 61.62 63.64 65.66 67.68 69.70 71.72 73.74 75.76 77.78 79.80 81.82 83.84 85.86 87.88 89.90 91.92 93.94 95.96 97.98

TSL of of 54 - REP

- s 0

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REV

3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

4.2

LAND FORM, LAND FORM, LAND Facsimile of l of Facsimile site project the of radius km 10 the within sanctuaries Parks/Wildlife National existing/proposed no forest. open an is area pond tailing the and area plant in vegetation sparse has land The land. involve will pipeline water return with pipeline tailing and acres) (59.063 Ha 23.90 require will Mine Ore Iron Sagasahi and Dabuna at Plant Beneficiation between pipeline St Unloading is ha. 159.248 The location. site proposed V Scru Quarry. Mining Land, and Bodies Water Sandy River, Forest, Open Forest, Dense Land, is area Agricultural study the of unit use land of distribution present the survey, field and sheet Topo India of 73G/6) Survey & (73G/5 of interpretation of basis the on out carried was survey use land The illages namel illages

additional additional

PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR and use use and ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT & ation will be be will ation

y Purunadihi, Khajuridihi, Dabuna, Katupali and OMC Colony are are Colony OMC and Katupali Dabuna, Khajuridihi, Purunadihi, y

ad dniid o the for identified land DABUNA 10 BPFROM oet Land Forest

in the scale of 1:50,000 and field survey. Based on the interpretation of the of interpretation the on Based survey. field and 1:50,000 of scale the in - USE AND LAND OWNERSHIP LAND AND USE map identifying Beneficiation Plant and Tailing Pond is Pond Tailing and Plant Beneficiation identifying map

constructed over an area of 1.92 Ha (4.75 acres). Slurry and water water and Slurry acres). (4.75 Ha 1.92 of area an over constructed , .0 H i Gv. ad n 350 a s rvt Land Private is Ha 3.510 and Land Govt. is Ha 1.709

.7 TO .7

Tailing Pond is over an area of of area an over is Pond Tailing

EXPANSION OF 16

MTPA

1 DOCUMENT NO. 6 28 - ENG - BEN3 164.467 10.607 Ha(26.21 Acres) of of Acres) Ha(26.21 10.607 -

GNAGEN b ,Settlement, Swampy, Swampy, ,Settlement, b Page Page Figure in shown

ha. 36 situated -

TSL of of

, out of which which of out , classified into into classified 54 . - REP The Truck Truck The

There are are There

near the the near -

4 0

sheet Topo 001 . 1

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ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

4.3

T Line Route, Sagasahi Mine Slurry Transportation Pipeline/Water Line Route and and Route Line Pipeline/Water Transportation Slurry Mine Sagasahi Route, Line 1:50,000) (Scale above F45N5 m 480 about of elevation an with terrain 500 about of within located is plant existing The Interpretation significant adverse impact on the prevailing environmental setting. environmental prevailing the on impact adverse significant insignificant. as considered be as nominal area total The OPOGRAPHY

PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT compared to the total land area. Hence the impact on land use in future scenario may may scenario future in use land on impact the Hence area. land total the to compared ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR

ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

aoema e lvl i te enhr itit of district Keonjhar the in level, sea mean above m identified identified

DABUNA 10 BPFROM for the proposed proposed the for

depict

It is interpreted that the proposed proposed the that interpreted is It ing

Latitude 21_51‘30‖N and Longitude 85_24‘15‖E, at 85_24‘15‖E, Longitude and 21_51‘30‖N Latitude aua eeiito Pat T Plant, Beneficiation Dabuna .7 TO .7 Figure Figure

EXPANSION OF Tailing Pond is Pond Tailing 16

4 MTPA . 1

Land Use Map Use Land MSL.

iue . rpiae t replicates 4.2 Figure 164. 1 DOCUMENT NO. 6 28

467 Ha( 467 - ENG site

iig od with Pond ailing Odisha. - BEN3

as such would not cause any any cause not would such as 40 6.408 -

GNAGEN

The land is almost flat flat almost is land The Page Page

acres he topo sheet No. No. sheet topo he 37 -

TSL Existing Intake Intake Existing of of Pipeline ) . This area is area This .

54 an elevation elevation an - REP

- /Water /Water 0 001

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ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

house Pump Water

PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

DABUNA 10 BPFROM

and W and F igure 4.igure ater Line Route Line ater 2

– .7 TO .7

Topography of of Topography

EXPANSION OF . The detailed topo sheet topo detailed . The 16

MTPA

Beneficiation Plant Beneficiation

1 DOCUMENT NO. 6 28 - ENG

is attached as as attached is - BEN3 -

GNAGEN Page Page

Annexure Annexure 38 -

TSL of of 54 - REP

– -

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ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

4.6 4.5 4.4

SOIL CLASSIFICATION INFRASTRUCTURE EXISTING AREAS PROTECTED OF LOCATION &RELATIVE CONDITION LAND EXISTING capacity. retaining 4. Table in moisture indicated are samples the of and analysis The contents organic in poor mostly are soils lateritic The rock. hard 4 of depth bed average o layer a an by followed to up nature in lateritic and colour in red brownish and of summary investigation soil Existing networks. necessary all includes facility existing The eco and corridor) wildlife and Reserve Elephant Reserve, Tiger Sanctuary, Wildlife Park, National reserve, Biosphere The by covered is it habitats and land agricultural conventional from free also is area indication no is There horizontal. sub t the crudely places at extent However plane. some bedding the to masks which is laminated it and grained medium leucocratic, with is which 140m sandstone, is is rock valley country the of depth The away. kilometers re two Nadi Jagadhara the meets which ENE towards grades drainage the and open is side fourth the and sides three on enclosure natural Lunagarhia. village the The ference to the 620m contour as per the S O I O S the per as contour 620m the to ference

proposed proposed buffer zones of Beneficiation Plant and and Plant Beneficiation of zones buffer

PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT

ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

Tailing Pond Tailing open DABUNA 10 BPFROM - sensitive areas. areas. sensitive f moorum / moorum with boulder. Below that there there that Below boulder. with moorum / moorum f forest

G radient is 120/1000m or 1:8.3. 1:8.3. or 120/1000m is radient .

is located at a at located is I t does not come within any reserved or protected forest. forest. protected or reserved any within come not does t

.7 TO .7 of Iron of eeiito Plant Beneficiation

EXPANSION OF 16 crow flight crow infrastructures

MTPA Ore proposed proposed topo sheet topo

or manganese mineralized zone in the area. area. the in zone mineralized manganese or

2

distance of 9 of distance

tailing pond are free of protected areas areas protected of free are pond tailing

and is well connected with road and and road with connected well is and 1 DOCUMENT NO. indicates that the top top the that indicates having of advantage the has site The 6 73 G/5. Average Average G/5. 73 28 - ENG . As per Survey of India India of Survey per As

rend is found to be horizontal to to horizontal be to found is rend km from Dabuna, to the east of of east the to Dabuna, from km - BEN3 lies a lies -

GNAGEN Page Page

gradient is 1:8.3. The The 1:8.3. is gradient layer of soft rock and and rock soft of layer 39 soil is mostly red red mostly is soil

-

TSL of of

- m 5 54 - REP topo sheet topo

hc is which - 0 001 The rail rail

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ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

4.7

CLIMATIC CONDITION CLIMATIC presen is District Keonjhar the in observed temperature minimum and maximum average wise month The paragraphs. following the in discussed briefly are parameters climatological different these from drawn observations salient the and IMD from gathered are area the for etc. cloudiness pattern, flow wind rainfall, humidity, relative temperature, like parameters Meteorological climat where IMD, of station meteorological nearest The February. to December from is season winter The season. monsoon post the constitute November and October September. to June of period the from year The well and winter mild a summer, hot oppressive an by characterized is and type subtropical of is area the of climate The a)

Temperature ological data are available, is at district headquarters headquarters district at is available, are data ological ted in the T the in ted

S Organic carbon Organic is d is matter Organic Sodium as Na as Sodium Water holding Water PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT 1 Bulk density Bulk : Nayagarh, S : Nayagarh, ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR Chloride Porosity ivided into four seasons four into ivided Texture ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT & Parameters

C.E.C Sand Clay Salt E.C pH DABUNA 10 BPFROM N S K P

able

distributed rainfall during the southwestern monsoon season. monsoon southwestern the during rainfall distributed

4.

2 3 Table Table : Unchabali, S : Unchabali,

meq/100gm mohs/cm gtn/c.c 4. Units PPm ppm ppm ppm ppm 2 — % % % % % % % % -

-

, t , Chemical Analysis of Soil Samples Samples Soil Analysis of Chemical .7 TO .7

he summer season is from March to May and rainy season is is season rainy and May to March from is season summer he 3

: Jalpaposi, S : Jalpaposi,

EXPANSION OF 16

Clayee MTPA 0.025 7.35 104 0.3 1.2 0.5 2.5 17 14 12 40 43 45 43 12 45 S 9 1

4

: Balda

Clayee 0.35 0.01 7.85 1.4 0.6 1.8 18 15 40 44 30 45 25 43 90 1 DOCUMENT NO. S – 5 8 6 2

Keonjhar. Keonjhar. 28

-

ENG Clayee - 0.40 7.52 BEN3 115 1.6 0.8 2.5 10 15 15 10 41 42 40 40 20 0 40 S 3

3

-

GNAGEN Page Page Clayee 1.47 0.04 7.65 100 0.4 0.7 2.0 11 12 15 40 46 44 36 20 33 S

8

40 long term data of of data term long 4

-

TSL of of

54 - REP

- 0 001

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ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

season is spread over the months from June to September. September. to June from months the over is spread season 2007 in mm 909.13 as low as from ranging variations, erratic below tabulated is rainfal The afternoon. whe month driest the is March May. to March 56 to 51 about is humidity The October. is It

c) b)

observed observed Rainfall Humidity Relative - 08. The average annual rainfall for the period 1998 to 2008 was 1339.30 mm. The monsoon monsoon The mm. 1339.30 was 2008 to 1998 period the for rainfall annual average The 08.

PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT l data recorded at Joda block headquarter; district Keonjhar for the period of 1998 of period the for Keonjhar district headquarter; block Joda at recorded data l ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR 2002 2001 2000 1999 1998

ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

from above table that high humidity of 70 to 83 to 70 of humidity high that table above from Annual Annual Month Mean Year Aug May DABUNA 10 BPFROM Nov Dec Sep Jun Mar Feb Apr Jan Oct Jul - - - - - 2003 2002 2001 2000 1999

in Table 4.4 Table in

Table 4.3 Table

Mean Daily Mean Max Max Rainfall (mm) Rainfall 30.5 25.1 27.0 29.2 29.8 29.6 29.7 34.2 38.2 36.9 33.2 28.3 25.4 T

. The . able 1153.07 1277.50 1428.40 1071.20 - 909.13

 Average Temperature and Relative Humidity andRelative Average Temperature C

Temperature 4.

.7 TO .7 rainfall data does not show any cyclic occurrences and show show and occurrences cyclic any show not does data rainfall 4

-

EXPANSION OF Yearly Rainfall (1998 Rainfall Yearly Mean Daily Mean % 16

Min Min

in the morning and 36 to 42 42 to 36 and morning the in MTPA 19.4 11.7 14.8 20.2 22.5 23.6 23.1 24.7 24.6 22.7 18.6 14.4 11.7 re  2011 2010 2009 2008 2007

C the relative humidity drops drops humidity relative the

Year - - - - -

2012 2011 2010 2009 2008

the the

1 DOCUMENT NO. 08:30% year 2002 year

6

28 % 67 63 64 77 82 83 82 70 56 53 51 59 62 Relative Humidity Relative - prevails in the morning morning the in prevails ENG –

2007) Rainfall Rainfall

- BEN3 2049.54 - 03 to 2049.54 mm in mm 2049.54 to 03

17:30%

-

(mm) GNAGEN 58 54 55 70 81 81 80 65 42 41 36 43 51 % Page Page

down to to down from afternoon the in

41 -

TSL of of 54 36 36 from - REP

% the the

June to to June

- during 0 - 001 2007 2007 year year

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3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

d)

from October to December. December. to October from Northeasterly generally are directions wind predominant recorded rose wind The Wind flow pattern flow Wind

at 8:30 hrs and 17:30 hrs hrs 17:30 and hrs 8:30 at PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR 2006 2005 2004 2003 ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

of Keonjhar district district Keonjhar of DABUNA 10 BPFROM - - - - 2007 2006 2005 2004

Figure 4.Figure

5

– 1521.38 1313.00 1348.45 1324.24

Wind Rose, Rose, Wind for the period the for r .7 TO .7 espectively

EXPANSION OF 16

MTPA Keonjhar District District Keonjhar

. It is clear from the figures that for Keonjhar for that figures the from clear is It . 1976 2014 2013 2012

- - - -

1991 are shown in Figure in shown are 1991 2015 2014 2013

f rom October to March March to October rom 1 DOCUMENT NO.

6 28 - ENG -

(0830 HRS IST) HRS (0830 - BEN3

-

GNAGEN Page Page

and S and 4.

42 5 and F and 5 -

TSL of of outhwesterly outhwesterly 54 - REP

igure 4. igure - 0 001 , the

6 REV

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ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

DABUNA 10 BPFROM Figure 4.Figure 6

Wind Rose, Rose, Wind .7 TO .7

EXPANSION OF 16

MTPA Keonjhar Keonjhar

District (1730 HRS IST) HRS (1730 District 1 DOCUMENT NO. 6 28 - ENG - BEN3 -

GNAGEN Page Page

43 -

TSL of of 54 - REP

- 0 001

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ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

4.8 e)

SOCIAL INFRASTRUCTURE AVAILABLE INFRASTRUCTURE SOCIAL middle and sr. secondary schools and college) and power supply is available in the nearby villages. villages. nearby the in available is supply power and college) and schools secondary sr. and middle facilities medical train), and (bus facilities transportation connections), telephone and office telegraph & post hand tanks, (wells, facilities water as such of Block Joda under falls area identified The mornings. the than evenings the in higher lightly to clear normally July of are months skies the year, the of rest the During days. some heavily to moderate generally are Skies Cloudiness

(hospitals/fi PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR

ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

- DABUNA 10 BPFROM August, the mean cloudiness (in Oktas) is usually more than 6.5, being generally generally being 6.5, than more usually is Oktas) (in cloudiness mean the August, rst aid dispensaries, public health sub centers), education facilities (primary, (primary, facilities education centers), sub health public dispensaries, aid rst

.7 TO .7

EXPANSION OF

cloud 16 pumps and canals), communication facilities (post office, office, (post facilities communication canals), and pumps

MTPA Keonjhar

during northeastern monsoon, being overcast on on overcast being monsoon, northeastern during

District of Odisha. Odisha. of District 1 DOCUMENT NO. 6 28 - ENG - BEN3 -

GNAGEN The social infrastructure infrastructure social The Page Page cloud 44 -

TSL of of 54 . - REP During the the During

- 0 001

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ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

5.3 5.2 5.1 5

LAND PROJECTION POPULATION CONCEPT PLANNING PLANNINGBRIEF identified for construction of tailing tailing of construction for identified installat the a Most will area nearby the in population the that people 300 maximum around assumed by increase is it that, on Based respectively. peoples the that envisaged is It increased. marginally be will area nearby the in residential in the Moreover, facility, medical education, population. local for area the facility, in available facilities bank and housing transportation, supply, water drinking like infrastructure social and physical the on burden als is It changed. be level not will mass area the on of profile expected demographic not during and is area employed the in personnel be semiskilled/unskilled of will migration Therefore areas nearby the in const available personnel semiskilled/unskilled The expansion. infrastructure, social & physical of utilization for facility infrastructure The area. nearby the Dabuna ha Limited India Steel Essar dditional land of 1.92 Ha(4.75 1.92 of land dditional

ruction and operation phase. However skilled personnel will be called from the outside area. area. outside the from called be will personnel skilled However phase. operation and ruction - of

USE PLANNING USE UNIT

. The plant u plant The . the

PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT

needs of the permanent personnel‘s and their families. It is expected that the population population the that expected is It families. their and personnel‘s permanent the of needs

o f rc Ulaig tto. Apart Station. Unloading Truck of ion ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR

expansion ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

DABUNA 10 BPFROM

frastructure facilities considered during 10.7 MTPA of the project will cater cater will project the of MTPA 10.7 during considered facilities frastructure PROPOSED BENEFICIATION PLANT & TAILING POND &TAILING PLANT BENEFICIATION PROPOSED

tilizes

part

expansion project would provide direct and indirect employment to 100 100 to employment indirect and direct provide would project expansion

BENEFICIATION BENEFICIATION (

d implemented an implemented d - would would ) 10 mm size size mm 10 )

a mtra, ad transport land, material, raw EXISTING EXISTING

acre PLANT LAND USE PLANNING FOR PLANNING USE LAND pond be Table s) .7 TO .7

accommodated within the existing plant boundary. boundary. plant existing the within accommodated is identified near the east side of existing Plant boundary for for boundary Plant existing of side east the near identified is

.

The

. EXPANSION OF 5.1

16 and

MTPA land land - amenities

Iron ore Beneficiation Plant of 10.7 10.7 of Plant Beneficiation ore Iron Land Use Breakup Use Land

5 8

utilization - from this this from

64

% Fe grade IOF grade Fe %

/facilities /facilities UNLOADING UNLOADING STATION 1 DOCUMENT NO. TRUCK TRUCK

ation 6 pattern is giv pattern 6.6 a(0.0 ce) f la of acres) (406.408 ha 164.467 28

- ENG ad mor and , will be extended for the proposed proposed the for extended be will o not expected to have additional additional have to expected not o

- BEN3

from en in in en -

GNAGEN e notably best possible possible best notably e

Page Page merchant miners from from miners merchant

T able TAILING POND TAILING MTPA 45 -

TSL 5.1 of of 54

-

REP capacity

However However - 0 001 nd is is nd

at

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ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

5.5 5.4

c) b) a) AMENITIES/FACILITIES AMENITIES/FACILITIES DEMAND INFRASTRUCTURE OF ASSESSMENT No new new No AREA IN ACRES AREAIN

expansion Pipeline, Apart grid sub expansion the for requirement power The system. Water amenities

PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT rm xsig infra existing from requirement requirement ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR

- ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT & station, station,

T

of Plant capacity. Plant of ailing pipeline, water pipeline and associated infrastructure will be constructed constructed be will infrastructure associated and pipeline water pipeline, ailing DABUNA 10 BPFROM

are proposed and existing facilities will cater to the additional requirement. additional the to cater will facilities existing and proposed are Palaspanga

o h expansion the for

tutr, e fclte lk T like facilities new structure,

.

85

.7 TO .7

EXPANSION OF

16 of Plant capacity Plant of

MTPA of Plant capacity capacity Plant of

1 DOCUMENT NO.

6 hickeners, Truck unloading station, Slurry Slurry station, unloading Truck hickeners, will be met from the existing the from met be will 28 4.75 - will be will ENG

- BEN3 met from the exist the from met -

GNAGEN Page Page 46 - 406.408

TSL of of 54 - REP ing 132/33 kV 132/33 ing

water intake intake water

- 0 001 f or

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ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

6.3 6.2 6.1 6

e) d) c) b) a) GREEN BELT DEVELOPMENT BELT GREEN AREA RESIDENTIAL AREA INDUSTRIAL PROPOSEDINFRASTRUCTURE shown adequate possessing considered be guidelines CPCB the per As manpower R listed and consolidated is chapter the in below. explained as required facilities or equipment process 8 from capacity production plant the enhance To

esidential esidential

system will be constructed connecting Dabuna Benefic Dabuna connecting will constructed be system with retur along pipeline New Tailing pipeline water Return with Pipeline Tailing Lun near be constructed will pond New tailing Lunagar near Pond Tailing will be system communication and electrics associated and water pipeline with along pipeline New slurry W with Pipeline Slurry Handling Material Raw houses. withtransfer multiple m is (~) 1200 conveyor the along from system conveyor j / yard stock existing to connecting ES System Unloading Truck iii. o construct to ii. i.

t Installation of Tripper Conveyor at Bin Top at Conveyor Tripper of Installation Audit Capacity Stacker of Commissioning

IL has has IL in the the in

constructed connecting Sa connecting constructed PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT requirement. facility ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR

ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT & Table taken on lease lease on taken plant boundary wall i.e. towards north side of existing facilities. The length of proposed proposed of length The facilities. existing of side north towards i.e. wall boundary plant

DABUNA 10 BPFROM

Truck Truck

with all the basic amenities established established amenities basic the all with 6

.

of Twin Bucket Reclaimer Bucket Twin of 1

U nloading nloading U will TUS ater pipeline ater

, M/s. Jaiswal crusher area located towards North towards located area crusher Jaiswal M/s.

f or Green belt Green or

h

ia

S g ne te ln na existin near plant the enter

.7 TO .7 asahi and Dabuna Benefici Dabuna and asahi width and density. Basis for estimation for Basis density. and width tation n water pipeline and associated electrics and communication communication and electrics associated and pipeline water n

EXPANSION OF nto hue t meet to houses unction 16 (TUS) ing

MTPA

an area of of area an a

and necessary changes in the feed conveyor in feed the changes necessary and

gar MTPA for Iron ore handling and plan a new conveyor conveyor new a plan and handling ore Iron for

h ia for handling plant tailings. plant handling ia for

(output) i ation Plant and Tailing pond. Tailing and Plant ation 1 DOCUMENT NO. approx.30 6 already already 28 - ENG a

Tiig hcee and thickener Tailing g to 12 12 to tion Plant. tion

requirement of raw material. This This material. raw of requirement - is sufficient to cater to sufficient is

BEN3 A MTPA cres (33% of plant area) area) plant of (33% cres -

GNAGEN

- Page Page East side o side East

(output) t (output) of Green Belt area is is area Belt Green of

47 -

TSL of of

he additional additional he 54 f Dabuna Plant Dabuna f - REP il be will

additional additional -

0 001 routed routed will

REV

3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

6.7 6.6 6.5 6.4

SEWERAGE SYSTEM SEWERAGE WATER DRINKING CONNECTIVITY INFRASTRUCTURE SOCIAL h Pat a spi tns n sa pt aeut t tk cr o te at wtr o water waste the of care Camp. take Transit and Toilets to adequate pits soak and tanks septic has Plant The expansion. proposed the for adequate is facility This premises. plant Existing expansion. the cater to boundary plant the within extended be will facilities This facilities. power and water rail, road, with connected well is plant existing The area the in Center Training community Industrial started local the adopting is has company Moreover conditions. company health improve to units Also medical mobile providing centers, villages. health nearby in wells tube community putting local by the facility with closely working is improving is company The area. company nearby the in infrastructure social improving community, towards local the of benefit the For take be shall care special Moreover, bushes. height small and grass with covered be shall land unpaved feasible, be not will plantations tree Wherever roads. plant internal the of sides both the on done be will plantation The SL. 03 02 01

plant PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

incorporates a water treatment facility to treat and distribute drinking water within within water drinking distribute and treat to facility treatment water a incorporates DABUNA 10 BPFROM

Existing Land 33% of the the 33% of

LAND DETAILS OF GREEN BELT DEVELOPMENT BELT GREEN OF DETAILS LAND

Truck Unloading Station Unloading Truck n for planting shrubs/trees along the roadside. roadside. the along shrubs/trees planting for n Total area involved Total

Land Description Land

total area total (Beneficiation Plant) (Beneficiation .7 TO .7 Table

EXPANSION OF 16

6

to develop the educational ski educational the develop to

MTPA

.1

Green Belt Green

1 DOCUMENT NO. 6 28

- ENG

- BEN3 30 acres(aaprox.) Area in Acres in Area

89.75 acres 89.75 4.75 cares 4.75 acres 85.0

- l

GNAGEN ls of the locals. the of ls Page Page 48 -

TSL of of

drinking water water drinking 54

- REP f Canteen, Canteen, f

- 0 001

REV 3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

8.1 6.10 6.9 6.8 8 7

PROJECT PROJECT PROJECTSCHEDULE &COST ESTIMATE REHABILITATIONAND RESETTEMENT (R&R) PLAN & SOURCE REQUIREMENT POWER MANAGEMENT WASTE SOLID MANAGEMENT WASTE INDUSTRIAL The agencies. government of expansion for activities Construction and Procurement Engineering, of completion for schedule The job. for entitlement no is there therefore land, 100% company However, with parting is one no since and category d zero is There Plant Power Captive capacity MW to 30 x 2 Paradeep sufficient from wheeled be would is Power required, if grid measure, kV 132/33 OTPCL, from source The wa solid Industrial pit. catch oil and shed with floors impervious on kept are barrels the and intact caps with barrels MS closed in collected is oil/grease waste The eeiito Plant Beneficiation

total power requirement requirement power total .

PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT SCHEDULE SCHEDULE ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

isplacement isplacement DABUNA 10 BPFROM stes such as rubber, scrap metal etc, will be collected be will etc, metal scrap rubber, as such stes will follow the R & R Policy of Govt. of Odisha towards towards Odisha of Govt. of Policy R & R the follow will

will be about 30 months after getting all statutory clearances from various various from clearances statutory all getting after months 30 about be will

breakup of activities is activities of breakup in t in after he Project Project he

xaso is expansion .7 TO .7

EXPANSION OF a 16 rea. All the Land sellers come u come sellers Land the All rea.

MTPA

given in below table. below in given siae a 29.5 as estimated

ae ti requirement. this cater 1 DOCUMENT NO. 6

28 - ENG - BEN3

MW MW 8.1

and disposed and

- Rehabilitation

GNAGEN nder the project affected affected project the nder and the existing power power existing the and Page Page

49 As an adequate adequate an As -

TSL of of - off suitably off 54 - . REP

- 0 001 .

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ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

8.2.2 8.2.1 8.2

No. A

6 2 1 3 5 4

Summary of Capital Cost Estimate Cost Capital of Summary General ESTIMATION COST PROJECT

The capital cost for for cost capital The B MTPA Dabuna eneficiated eneficiated Erection Construction UnloadingTruck Station Plant,Dabuna to Return Pipeline Water Beneficiationfrom Beneficiationto Plant (28km) SlurryPipeline Sagasahifrom Iron OreMine BeneficiationPlant at Dabuna Return Pipeline Water from TailingPond to DamTailing PipelineTailing Beneficiationfrom Plant to DamTailing Procurement Engineering EPCCost

throughput (8 (8 throughput

eeiito Plant Beneficiation PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT

ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR Concentrate ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

DABUNA 10 BPFROM

Erectionand Commissioning Construction Procurement DetailEngineering BasicEngineering ( Table 8.2 I )

:

Beneficiation Plant Beneficiation

SagasahiIronOre Mine

Total Particulars MTPA ) to match the capacity of Paradeep Paradeep of capacity the match to ) Table Description

is proposed to expand from its present beneficiation capacity of 10.7 10.7 of capacity beneficiation present its from expand to proposed is - (II

EPCCost forexpansion of

)

beneficiated beneficiated

8

.1: Project Schedule expansion for Schedule .1: Project

.7 TO .7

CapexEstimate expansion expansion

EXPANSION OF 16

MTPA Concentrate

i (Months) s given in Table in given s Periods

12

6 6 3 3 Imported

t 16 to ) 1 DOCUMENT NO. 6 00 00 00

00 00 00 00 00 28 Pellet Plant Pellet

Beneficiationplant

-

ENG Cumulative

Schedule (Months) - 8.2 MTPA - BEN3 Indigenous 30 24 12 6 3 .

.

134.97 21.12 -

35.63 60.71 10.01 GNAGEN 2.04 5.46 2.56 throughput (12 (12 throughput Page Page

50

-

TSL of of 54

Total 134.97 Crores - 35.63 60.71 10.01

REP 5.46 2.56

1.12 2.04

-

MTPA 0

001

REV

3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

8.2.6 8.2.5 8.2.4 8.2.3

B 5 4 3 2 1 6

Plant and Machinery Plant and Development Site and Land Estimate of Basis Methodology Material handling equipment. equipment. handling Material Motors, Pumps, of consist project the for units technological Main construction pond tailing Further as considered is facilities Expansion for acquisition Land estimat cost the capital of basis The while envisaged is equipment revamped and hand second No project. the in use and procurement for envisaged been has equipment new 100% applicable including i machinery and during plant cost financing include of and above mentioned as cost schemes various for taxes erected & duties statutory as on based is estimate The prices. in fro extracted available costs on and based quotations generally are estimates cost The period. implementation during costs in escalation future for provision any include not prices of basis the on out worked been have costs The mplementation/construction period. period. mplementation/construction Margin Money Interestduring construction Contingencies Pre Landacquisition Owner’scost (IV) Constructionof UnloadingTruck Station Plantto Sagasahi Mine (28km) Layingwater of pipeline Beneficiationfrom OreMine Beneficiationto Plant(28km) Laying of slurrypipeline Sagasahifrom Iron BeneficiationPlant Layingwater of line from DamTailing to Plantto Laying of tailingpipeline Beneficiationfrom DamTailing

- operative , Cost of site development includes the cost of of cost the includes development site of Cost , TotalInvestment (I)+(II)+(III)+(IV)

PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT Tailing DamTailing ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

DABUNA 10 BPFROM expenses

, pipelines ,

S

creen Total(I) +(II)+(III)

etc. e is elaborated in the following sub following the in e is elaborated

m similar projects after suitable adjustment to reflect current current reflect to adjustment suitable after projects similar m

.7 TO .7 ,

load cell mounted hopper, belt feed belt hopper, mounted cell load

EXPANSION OF Total(III) 16

estimating the project cost. project the estimating

MTPA

cutting and filling and cutting prevailing during 2nd Quarter 201 Quarter 2nd during prevailing 1 DOCUMENT NO. 4.75 - 6 00 00 00 00 00 00 00 00 00 00 00 00 xx house information, current budgetary budgetary current information, house 28

-

ENG Acres Pipeline, Pipe fittings, Thickeners, Thickeners, fittings, Pipe Pipeline, - BEN3 - sections.

o Truck for

, grading -

GNAGEN ers, collecting conveyor, conveyor, collecting ers, 357.62 273.89 136.36 Page Page 22.82 19.48 33.32 30.06 17.55 18.09 20.17 43.88 6.61 8.21 00

unloading ,

51

approach roads, roads, approach

-

TSL

of of 54 357.62 00 22.82 19.48 33.32 273.89 136.36 30.06 17.55 18.09 6.61 20.17 43.88 - 8.21 REP

6

station and do do and -

0 001

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ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

8.2.10 8.2.11

9.1 8.2.9 8.2.8 8.2.7 9

FINANCIAL & SOCIAL BENEFITS BENEFITS SOCIAL & FINANCIAL PROPOSAL OF ANALYSIS P Engineering Works &Structural Civil Essar is a large player in the diversified sectors and making noteworthy contribution in Indian Indian in of contribution expansion noteworthy making proposed and The sectors diversified economy. the in player large a is Essar financi the of date the from months schedule, construction long on on rate based interest out worked been has bee (IDC) has construction capital during loan Interest on 13.5%. Interest 2:1. of ratio D:E the in financed be would project the that assumed been has It consultant. project the of appointment and project the of project The (IDC) Construction unforeseen Interest during cover to provided been have costs estimate. capital the of aspects the of 10% of rate the at Contingencies Contingencies social corporate including expenses miscellaneous other and expenses, team, owners‘ of that as travelling well as production of commencement taxes, & rents start charges, establishment expenses, legal towards communication, costs includes This etc. commissioning, and testing erection, of supervision services, procurement specifications, technical of mainly preparation engineering, which detailed and charges basic of comprise consultancy and engineering includes head this under estimated cost The non office, project houses, junction and column galleries build and equipment conveyor buildings, yards, plant for open structures foundations, building and works civil all includes This structures. technological equipment auxiliary associated and technological the for charges installation and duties, & taxes clearance, port insurance, transit costs, handling and transportation inland & ocean spares, & plant arrangements of handling Cost & equipment. hoisting and controls, pollution for road for sprinkler system, water houses, PLC transfer system, automation & electrical detector, metal r e -

operative expenses operative - ings and other miscellaneous civil engineering/structural works. engineering/structural civil miscellaneous other and ings up expenses, salaries and training of operational & maintenance staff inducted before before inducted staff maintenance & operational of training and salaries expenses, up

PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT

has been envisaged to be commissioned in different phases from the date of clearance clearance of date the from phases different in commissioned be to envisaged been has ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR

ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

DABUNA 10 BPFROM - term loans and withdrawal pattern of fund. Project will be implemented in 30 30 in implemented be will Project fund. of pattern withdrawal and loans term

responsibilities likely to be incurred during implementation of the project. the of implementation during incurred be to likely responsibilities

ahnr icue te O/ ex FOB/ the includes machinery n insurance and al closure al

.7 TO .7

EXPANSION OF eeiito Plant Beneficiation 16 .

MTPA

during

construction including erection insurance, insurance, erection including construction 1 DOCUMENT NO. 6 28

will help the company in attaining attaining in company the help will - ENG firefighting - works cost of equipment, initial initial equipment, of cost works

- BEN3 n considered at the rate of of rate the at considered n -

GNAGEN

Page Page system, weigh bridge bridge weigh system,

52 - contracting and and contracting

TSL of of 54 - REP

as well as as well as - - factory factory 0 001

REV 3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

Few initiatives being undertak being initiatives Few & health of areas the in particularly project, etc. supply water the training, & education infrastructure, amenities, near civic hygiene, population & tribal of Ecology conditions living and the and infrastructure livelihoods education, like areas health, env focus empowerment, six women's across divided entrepreneurship, activities Foundation's The Foundation. Additionally area. nearby the in residing locals the to beneficial are factors these All etc. through operators transport schools, new shops, utility restaurants, generating are region, the opportunities in development secondary employment will to due it Also, time infrastructure. same additional the for at need and the general reduce in population tribal local and suppliers contractors/material benefi will which contracts, small of lot for scope be will there Further, possible. extent the to areas nearby the from hired be will etc. activities construction clearing, site horticulture, like areas in employment direct/indirect u generating The population. of tribal this for major shape number substantial the The in etc. in be Nayaks will spent Mundas, project like proposed be tribal to is due can area benefit nearby and the in exchequer population the district of the majority The to go will project t in activities developmental proposed the from taxes of existing interlinked of efficiency operational e) d) c) b) a)

iron r rie ninvto narclua practic agricultural in innovation villagers in trained tribal are where program improvement agriculture an on working also is foundation The country. the in areas developed under for initiative managed successfully most the empowermen of one is the It youth‘. under rural empower established to was education (ITC) Centre Training Industrial An teache community near schools 11 Around Odisha. of blocks poorest the of one of communities the to available services healthcare tele the unit, Medicare organizing mobile dominated providing tribal Keonjhar, and poorest in the of blocks one in (CHC‘s) centers health community the Adopting ser healthcare continuous providing to commitment Essar‘s of part as organized were camps The camps. health the from benefited Organize ment

PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT h opn i ipeetn aycmuiydvlpet activ development community many implementing is company the , ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR . In line with these activities, Essar Essar activities, these with line In . ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT & d

health camps over 450 villagers from tribal communities who lived in remote areas areas remote in lived who communities tribal from villagers 450 over camps health DABUNA 10 BPFROM h specializ the t of the local community and to make the youth employable in one of the most most the of one in employable youth the make to and community local the of t rs, teaching learning materials and school uniforms to students. to uniforms school and materials learning teaching rs, he region. region. he ed health camps are significant step taken towards making quality quality making towards taken step significant are camps health ed en in the region are described below; described are region the in en eeiito Plant Beneficiation

.7 TO .7

vices in remote locations adjoining Essar facilities. Essar adjoining locations remote in vices

EXPANSION OF

16 Steel

MTPA Steel

plant. The annual revenue generation in the form form the in generation revenue annual The plant. nskilled/semiskilled personnel utilized in different different in utilized personnel nskilled/semiskilled

es. A series of training program training of series A es.

are extended support through provision of of provision through support extended are

I setting up of many guest houses/hotels, houses/hotels, guest many of up setting ndia Ltd. is working towards improvement in in improvement towards working is Ltd. ndia

1 DOCUMENT NO. 6 28 - ENG

- BEN3 - opthalmic vision center and and center vision opthalmic program -

GNAGEN Page Page

ities through Essar Essar through ities

53 called ‗Technical ‗Technical called - s

TSL of of

were initiated initiated were 54 - REP

t the local local the t

- 0 001

REV 3 ppppppyu

ENGGTSL.DM.020.F02_03 The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED - ENGINEERING & PROJECT MANAGEMENT. They are merely loaned on the borrower's express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written consent given by the lender to the borrower for the intended use.

Tehsil is It the viable. expand economically to is recommended expansion proposed therefore the that concluded be can it project, proposed Keep locals. of condition economic socio the improving in and The f)

government schemes/missions in the region. The company has placed experienced experienced placed has company district. the of blocks The region. self and women 10,000 than more the to out reach help to professionals in schemes/missions exte government also is foundation The agricultural modern of use market. the in the sold easily be can which crops other in and vegetables grow to techniques villagers the guided experts agriculture local which under employment company will keep on contributing into community welfare, public infrastructure improvement improvement infrastructure public welfare, community into contributing on keep will company ing –

Joda, District District Joda,

in PRE FEASIBILITY REPORT FOR PRE FEASIBILITY REPORT

ESSAR PROJECTS (INDIA) LIMITED (INDIA) PROJECTS ESSAR view of the realities of existing existing of realities the of view ENGINEERING & PROJECT MANAGEMENT ENGINEERINGPROJECT &

DABUNA 10 BPFROM

generation. And therefore proposed proposed therefore And generation. –

Keonjhar, State State Keonjhar,

nding the support towards effectively implementing various various implementing effectively towards support the nding .7 TO .7 -

EXPANSION OF Odisha. eeiito Plant Beneficiation 16

MTPA eeiito Plant Beneficiation

expansion expansion

1 DOCUMENT NO. 6

28 capacity near near capacity - ENG

project will significantly contribute contribute significantly will project as well as financial analysis of of analysis financial as well as - BEN3 - help group members in 13 13 in members group help -

GNAGEN Page Page th e village village 54 -

TSL of of 54 - REP -

Dabuna, Dabuna, - 0 001

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ENGGTSL.DM.020.F02_03