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's ESSAR STEEL INDIA LIMITED . They are merely loaned on the borrower PRE FEASIBILITY REPORT FOR onsent given by the lender to the borrower for the intended use. intended the for borrower the to lender the by given onsent ENGINEERING ENGINEERING & PROJECT MANAGEMENT EXPANSION OF BENEFICIATION PLANT (10.70 TO 16 MTPA) - AT VILLAGE – DABUNA, TEHSIL – BARBIL, ESSAR ESSAR PROJECTS (INDIA) LIMITED DISTRICT – KEONJHAR, STATE – ODISHA. DOCUMENT NUMBER 1 6 2 8 E N G B E N 3 G N A G E N T S L R E P 0 0 0 1 DOCUMENT NO. REV PRE FEASIBILITY REPORT FOR EXPANSION OF 2_03 DABUNA BP FROM 10.7 TO 16 MTPA 1628-ENG-BEN3-GNAGEN-TSL-REP-0001 3 TSL.DM.020.F0 The The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED Page 1 of 54 ENGINEERING & PROJECT MANAGEMENT ENGG express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written c written a by permitted way limited in except used, or exhibited copied, reproduced, be not they will that agreement express ppppppyu 's Date Details of Revision Rev 17.07.16 Issued for Information 00 29.07.16 Revised As Per Client Observation 01 03.08.16 Revised As Per Client Observation 02 18.08.16 Revised As Per Client comments 03 . They are merely loaned on the borrower onsent given by the lender to the borrower for the intended use. intended the for borrower the to lender the by given onsent ENGINEERING ENGINEERING & PROJECT MANAGEMENT - ESSAR ESSAR PROJECTS (INDIA) LIMITED DOCUMENT NO. REV PRE FEASIBILITY REPORT FOR EXPANSION OF 2_03 DABUNA BP FROM 10.7 TO 16 MTPA 1628-ENG-BEN3-GNAGEN-TSL-REP-0001 3 TSL.DM.020.F0 The The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED Page 2 of 54 ENGINEERING & PROJECT MANAGEMENT ENGG express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written c written a by permitted way limited in except used, or exhibited copied, reproduced, be not they will that agreement express ppppppyu 's CONTENTS 1 EXECUTIVE SUMMARY ......................................................................................................................... 6 1.1 INTRODUCTION ...................................................................................................................................... 6 1.2 DESIGN CRITERIA .................................................................................................................................. 8 1.3 TAILING DISPOSAL ................................................................................................................................. 8 1.4 LAND AVAILABILITY AND CONNECTIVITY ........................................................................................... 9 1.5 INFRASTRUCTURE ................................................................................................................................ 9 1.6 WATER REQUIREMENT ......................................................................................................................... 9 1.7 POWER REQUIREMENT ...................................................................................................................... 10 1.8 GREEN BELT ......................................................................................................................................... 10 . They are merely loaned on the borrower 1.9 PROJECT SCHEDULE AND COST ESTIMATE .................................................................................... 10 1.10 FINAL RECOMMENDATIONS ............................................................................................................... 10 2 INTRODUCTION OF THE PROJECT / BACKGROUND INFORMATION ........................................... 11 2.1 IDENTIFICATION OF THE PROJECT PROPONENT AND PROJECT ................................................. 11 2.2 BRIEF DESCRIPTION OF THE NATURE OF THE PROJECT .............................................................. 12 2.3 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY / REGION .......................... 12 2.4 DEMAND – SUPPLY GAP ...................................................................................................................... 12 2.5 IMPORTS VS INDIGENOUS PRODUCTION ......................................................................................... 13 2.6 EXPORT POSSIBILITY .......................................................................................................................... 14 2.7 DOMESTIC MARKET ............................................................................................................................. 15 2.8 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) .................................................................. 16 onsent given by the lender to the borrower for the intended use. intended the for borrower the to lender the by given onsent 3 PROJECT DESCRIPTION ..................................................................................................................... 17 ENGINEERING ENGINEERING & PROJECT MANAGEMENT - 3.1 TYPE OF PROJECT & INTERLINKED/INTERDEPENDENT PROJECTS ............................................ 17 3.2 LOCATION WITH COORDINATES ........................................................................................................ 17 3.3 SIZE / MAGNITUDE OF OPERATION ................................................................................................... 19 3.4 PROJECT DESCRIPTION WITH PROCESS DETAILS ......................................................................... 19 3.5 RESOURCE OPTIMIZATION/RECYCLING AND REUSE ..................................................................... 29 3.6 WATER AND POWER REQUIREMENT WITH THEIR SOURCE .......................................................... 29 3.7 QUANTITY OF WASTE GENERATED AND SCHEME FOR DISPOSAL .............................................. 32 4 SITE ANALYSIS .................................................................................................................................... 35 4.1 CONNECTIVITY ..................................................................................................................................... 35 4.2 LAND FORM, LAND-USE AND LAND OWNERSHIP ............................................................................ 36 ESSAR ESSAR PROJECTS (INDIA) LIMITED 4.3 TOPOGRAPHY ...................................................................................................................................... 37 4.4 EXISTING LAND CONDITION & RELATIVE LOCATION OF PROTECTED AREAS ............................ 39 4.5 EXISTING INFRASTRUCTURE ............................................................................................................. 39 4.6 SOIL CLASSIFICATION ......................................................................................................................... 39 4.7 CLIMATIC CONDITION .......................................................................................................................... 40 4.8 SOCIAL INFRASTRUCTURE AVAILABLE ............................................................................................ 44 5 PLANNING BRIEF ................................................................................................................................. 45 5.1 PLANNING CONCEPT ........................................................................................................................... 45 5.2 POPULATION PROJECTION ................................................................................................................ 45 5.3 LAND- USE PLANNING ......................................................................................................................... 45 5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND............................................................................... 46 5.5 AMENITIES/FACILITIES ........................................................................................................................ 46 DOCUMENT NO. REV PRE FEASIBILITY REPORT FOR EXPANSION OF 2_03 DABUNA BP FROM 10.7 TO 16 MTPA 1628-ENG-BEN3-GNAGEN-TSL-REP-0001 3 TSL.DM.020.F0 The The drawing, design and details given on this format are the property of ESSAR PROJECTS (INDIA) LIMITED Page 3 of 54 ENGINEERING & PROJECT MANAGEMENT ENGG express agreement that they will not be reproduced, copied, exhibited or used, except in limited way permitted by a written c written a by permitted way limited in except used, or exhibited copied, reproduced, be not they will that agreement express ppppppyu 's 6 PROPOSED INFRASTRUCTURE ......................................................................................................... 47 6.1 INDUSTRIAL AREA ............................................................................................................................... 47 6.2 RESIDENTIAL AREA ............................................................................................................................. 47 6.3 GREEN BELT DEVELOPMENT ............................................................................................................. 47 6.4 SOCIAL INFRASTRUCTURE ................................................................................................................ 48 6.5 CONNECTIVITY ..................................................................................................................................... 48 6.6 DRINKING