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voruME58 NUMBER5 ' EDIIORTim Robertson SEl{lORDESIGI{ EDiIOR Jnn Downing ASSOGIATEED]TORS: Bill Link, Kevin Shoesmith,Erich Lage ARTDIREGI0R Robert L. Foss SR. |lfUilRAI(ffSPEHAL PR0IEGI'SKim Downing SEI{IORILIUSIRAIORS: SusanR.Jessen, Mark S.Craves ILUSINAIOR/GRAPHIC DSiIGNER RobertMcCamuron PROIECTCOORDII{ATOR Mike Donovan CREAflVEDIRECT0R Ted Kralicek EDITOR'S NOTES PR0IECTDEVEI0PER Ken Munkel SR. PROIECIDESIGNER KentWelsh been using the sanre old Next, he proceeded to show nle the PROTECIDESIGNERS Chris Fitch, Ryan Mimick I-'vc SllOPCRAFISME{ SteveCurtis, Steve sawhorsesfor years.They're beat handy storage tray built into the body Johnson I SEl{lORPHOTOGRAPHER Crayola England - just I up, and they're hearry and awkward of the sawhorse the ticket for WEBDESIGI{ER Kara Blessing to store. Even so, they're still sturdy keeping a circular saw, tape measure, EIEG.PUB. DIRECIOR Douglas M. Lidster enough to get the job done. So I just or speed square at arm's reach. PRE-PREi{i llllAGE SPECS. Troy Clark, Minniette continue lugging them around from By the time he d grabbed the hand- Johnson PR$lDEilT & PUBUSHERDonald B. Peschke one building prqect to the next. holds in the top and demonstrated that AI{DSALES Of course, I could build a new pair the sawhorse could be used as a tool GROUPDIRECTOR. MARKEI|NG Fritz Craiger (515)U75-7300 pro- tote, I was convinced. It was time to put of sawhorses.But it's one of those ADVERIISINGSAI-ES TIIANAGENS jects that always seems to get put on my old nags out to pasture and build a Mary K. l)ay (515)ti75-72(X) GeorgeA. Clark (515)U75-7100 the back burner. Recently though, pair of these new sawhorses. ADVEnmSTilGOooRlllilAroR something happened to change that. Well, the sawhorseshave worked out Nicolle Carter (515)875-7135 A NE\X/ BREED. It happened great. In fact, I'm so impressed by the project versatility of these new sawhorses that .t-!3. Audit Bureau when Chris Fitch, one of our tf I of Ckculations featured them as a project in this \-t designers here at Workbench,showed we've WOIWENCH 0SSN l)043-81)s7) is publidrcd binoDthly he d just built. issue,beginning on page 42. (Fcb.,April,June,Aug.,Oct..|)cc.) by Augus Houc hblilrurg CoDrPiny me a pair of sawhorses 220(l (;ild Ave.. l).s Monres, IA 50312. What intrigued me about these NE.W DEPARTMENT. Speaking of ,{,t'*lril, ir. ridennrk ofAusust Hon)e hblishnrs.(bPyriShr (o2(r(12 August Hon,c hblishnrH ConrP.uy sawhorses were the legs. They were new, we're starting a new department All righ$ r$erved. Subscipdon ratcs: Sn)glc copy$4.99. oDc-yeJr s'bs.riPtion (6 issu.s), splayed out like those on a traditional in this issue called TheWell-Built Home. t22;two yeirsut.,l33:thlee-yc.rsub.,$44.Crudirn/lnd,rddtl0 "systems" per ycrr. l'Lriodi.xls posoge prtrt rr l)es Monrc\. low.. sawhorse.But they weren't your rypi- Itt all about the various of a .ril.t rLlJtrr.rl,'0nt cal,Zx4legs. Instead, they were made of home - like the windows,wall fram- "USI,S/l,erry Juddls H(trdiDd l)ivisioD iutoDuhbl. poly" Po*ma*er: sctrd ddtss chitrFs to K'illil.r, metal tubing.To be more exact,lengths ing, or roofing - and how they re sap- l'jO tsox J7272. UooDe, IA 500.1711272 Prited in U.S.A. of thin-wall. electrical conduit. posedto function. Understanding how CorPonteServices: "So what's with the metal tubes?" I they work will make it easier to tackle AucusrHow, asked. Chris answeredby tipping one a home improvement project that z r+;#==++#i'"t fiffii:lllfijl;#fi - Schcvc,Clorlrol{ri Robin K. Hutchirrson,Srrmr,4aomtant: Lurt I. of the sawhorses on end, removing all involves one of these systems. Or, if Thonrrs,,4r.orraPn)adfu r Mrry J. Schultz,,4noartrRrtirab/r: Margo least l,eius, PtudutioilDirdotr C;eorgcChnliehrz, Sl,rtut Aiiltiilisonlot: Cris four legs, and then snapping them into you plan to hire a contractor, to at Schwanebeck,PC Mdir&ildr.c'l?.lrri@tril{obcrt D Cook, Ncil, M(din the metal clips underneath. know which questions to ask. Mar4gcr;Gordon C. Gaippc,Wth SilcAil Dirdotj Eultcnc Pcdcrsen, l4lb &tuu A(lilhittatu: Crrul Schoeppler lt{', Sitt Coiltut MqilWts: Before I could say a word about this David BrigBs,Suc M. Moc,Prolixioml Dulopnut Dinaor: Michal SiB€I,Hxrrdr R(r"trr..i.4rrirlrrti Kirscn Kocle, Ofift' MdrdX(r Noelle nifry storage system, Chris set the "leg- M. Crrrull, R.rqroilrti JernneJohnson, MaillDrlinry Cluk: Lot Webbcr . Circulation: Slirsrnfur SerurnrDirrtorr Srndy llaunt, Neu less" sawhorse on the floor and stepped 8!ri,rdi5 D@or:WAyde J. KJitgbeil, Muhi-Mulia PrcilotioilsMailaltr: its thick, wood top.Thanks to RickJunkins,Rucrr/ M,uagcr:l'aigc l\ogcr, ail/i'* & Colfutitws up onto Mrrrgrr: RebcccaCrnninghrnr, C''ir.ril,tn,Mr*rtir41,4rniy:t: Kris the wide footprint of the sawhorse,it Schlennilet/$d.id! Cirolariot Marktitt! Aua\,sr: l'ruh M. I)cMrrtcis, Ptoildit\B AilalN: lttttick A. Walsh . Creative Resourccs: ,4-,tro.idr proved to be a rock-solid stepstool. Edltor:Crrig Ruegegger,,4$irldxlE.lilo^iJoseph E. INin,Joel Hcss,,4d Dftrlofi Douglas A. Fliil, &]iliot Ctdphk Lrsi.gilt!: Chris Glowrcki, Mrrk Hrycs, Robin Fricnd, Craplrir Der(ru: Vu Nguyetr ' Products Grcup: Opuation Dircdor llob ttaket, Cilian( Ssuie Mara3r'r;Jcnnie Enos, Wathouv Supeilhor: Ntncy Johnson, &tlar Lind! Jotlcs,Adilfi tisodtiut SubscriptionQuestiont? Editoriol Questions? ,4$irrdrlr Nrncy Downey,'ftthnidl Sr'wie Rrpftsciltatiw: lohnny Selior Magazine Audetre, Cnvort? S.rurc'Ilau lladet:'lrnnny Tiltckenbrcd, WorkbenchCustomer Service Workbench Cteoilt( S(ili( Rcp$cn ctirdj Anna Cox, April Revell, Crstorrer Scruricr P.O.Box 842 2200 Grand Ave. R.?nxrxrdriw5rDeborrh Rich, ValcrieJoRiley, Eddie Arthf, Warhotv . DesMoines, IA 50304-9961 Des Moines, 1450312 St4fl: Sylvir Carey,Sheryl Knox Woodsmith Stote: Manqyr: Davc Larson,.4ssistart Maaa.gcr; Tim Thclen, SalesStq1fl: Wendell Stonc,Jin Phone:(800) 311-3991. email:[email protected] Barnett,MrrkJohnson, Gregory Kauzlarich. S/rippit\ aild Redcvitq: Online: www.WorkbenchMagazrne.com Lerry Morrison, Olcc Mara.qd:VickiEdwrrds WORKBENCH tr OCTOBER 2OO2 WORKBENCH," October2002 FEATURES 16 Craftsman-StyleFireside Retreat Crcnttd R),r')).qatlrcrirt,q spot lty irrstallirr,qa dirccr-vt'rrt.lirq)1il(c,tlrur drcssit rtp rt,itltn tilc lu'artlt,dnd dn ookrtttttrtcl dnd surrotutd. 28 TileBasics Irollorpa.fi'rt, sirrrplc tilts mtd lnut'lllx' layirl,q,'r','rr,,,'t tilc likc n pro. 32 Kitchenlsland Cart &tild t rrrobilL'kitdrut tt,ttrkrcrttcrtlrnt llutds nll tlrc ri.qlt irlqrtdit'rrts:ndrrrublc tlorktt(irtr:, pl u rt 1t1t f' 51 r', ^q(', 0| td 0 (()t t t(' | | t p()rdr ), du i.qt . 42 Ihreein-OneSawhorses Htrt:'s tt ttt't'sntilt'ttctt, brct:d t.tf-.i,ltty'lrtl:sr'.llls rt t(ilrl//()nc,.i/'('l).\f()()/, dnd t0ol t0t('- dl irr ortc. ToolReview: Miter Saw Stands Wt cotttpnrcci,qltt di[li'n'rrI .r'fttltd.s -\() )/()1, .(tr1 clroost'tln' ri.qlrtstrpport.li,r ),,utr potlcr rrtittr snr,. 56 "WindowShopping" Irtlt'tt ('tt('t'ltltitt,qlurtr ttt't'd to ktrotp abotrtruirrdorus bc.litrc )()r .q()slroppitr,g. DEPARTMENTS Questions& Answers 4 Tips& Techniques10 Well-BuiltHome 64 Tools& Products70 Inthe Shop 74 -'-.rs.^ e 56 Craftsmanship88 w()l{Klll:N( It tr ()(l I ()lJl,ll 2(lO2 < Nfrrral &istles GhooseUUisely, Not AII Bnrshes arc Grcatedtqual Do bristle brushesproduce a betterfnish means the bristles are tapered or, better yet, than the disposablefoam brushes?lf so, "flagged" at the ends. how do you know whetheryou're getting a With flagged tips, each bristle actually has good bristlebrush? several ends - sort of like split ends in Sammy Hanson hunran hair (seemargin at /ey'l.A brush with a <Tapercd Fort Wayne,IN natural taper and flagged tips puts more bris- tles in contact with the wood for spreading I prefer a bristle brush over a foarn a smooth, even finish. brush for two reasons.First, it holds The downside to natural bristles is they get n-rore finish and is less likely to drip. soft and lirnp in water - kind of like a "bad < Flaged And second,a high-quality bristle brush hair" day.This makes it difficult to conrrol rhe allows the finish to flow out snroothlyand amount of finish being applied. So for water- evenlywith few brush marks. basedfinishes, I switch to synthetic bristles. So,what makesfor a high-qualirybristle SYNTHETIC BRISTLES. Typically made { Blunt brush?Two things:the type of bristlesand of plastic, synthetic-bristlebrushes absorb little the shapeof the tips. water and won't defornl during use. NATURAL BzuSTLES. My first choice The better-quality synthetic brushes have a when applyinga finish suchas varnish or shel- mix of nylon and polyester bristles that are A A brush with naturallytapered lac is to use a natural-bristlebrush. Typically tapered, split, and conrbined in several lengths ,flagged" bristlesltopl that are alm made of hog hairs fror.n China, the best to form a slim tip. This tip spreads finish lmiddlelat the endsholds morc brusheshave long, tapered bristles that flex smoothly and evenly. finish. Thesetypes of bristles also graduallyto deliver a snrooth,even finish. Although originally designed for use providea smooth,even finish. The tips of a natural-bristlebrush should with water-based products, sonle synthetic Bluntends lbottoml usuallyare a feel soft and supple when you fan thern brushes (often 915-$20) can be used when signof a lower-qualitybrush. acrossthe palm of your hand.This usually applying oil-based finishes,too. Tipsfor UsingDouble-Sided Tape When routing multiple pieces,I usually attach a templateto adhere as well to rough surfaces as cloth tape. And fiberglass the workpiecewith carpet tape.
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  • Build a Sawhorse

    Build a Sawhorse

    Youth Explore Trades Skills Carpenter Build a Sawhorse Description Carpenters need to be able to accurately interpret drawings in order to extract information. Measuring correctly, cutting accurately, and using fasteners appropriately are necessary skills that every carpenter must develop. In this Activity Plan, students will have the opportunity to develop these skills by constructing sawhorses in small groups. Sawhorses are indispensable on a construction site and can prove to be constantly useful around the home. Their versatility is shown by their ability to function as workbenches, stepladders, vises, scaffolding, storage racks, seating, and platform and table supports. Lesson Outcomes The student will be able to: • Extract information from a drawing • Proficiently perform basic measuring and layout • Cut materials in an accurate and safe manner using appropriate tools • Join materials together using appropriate fasteners • Build a sawhorse that can be used in other activities within the course Assumptions The student will: • Have an understanding of measurement systems used in carpentry and the use of tape measures, squares, and basic layout techniques. • Have had an introduction to the safe use of basic hand tools and portable power tools, including portable circular saws, mitre saws, and hammers. • Be aware of common fastening devices, including common and finishing nails, wood screws, and wood glue. Terminology Gusset (cleat): a strip of wood used to strengthen or support the surface to which it is attached. Sawhorse: a beam with four legs used to support a board or plank for sawing. Commonly used to support lumber, or as a work surface. Sliding T bevel: an adjustable gauge for setting and transferring angles.
  • Class Tool Lists

    Class Tool Lists

    Dear Woodworking Students, Parents and Guardians, Here is the list of tools necessary to complete woodworking projects for the upcoming school year, either at home or in school as per grade. For the most part, TDDL projects will have the materials supplied and ready for pick-up at school, but not the tools. There is a list of resources available at the end of this correspondence. If you have any questions or concerns, please feel free to contact me. I am happy to work to fill the needs of each student. Class tool lists: 5th grade project: wooden throwing top and/or 3-D animal sculpture 1. Medium to large half-round wood rasp (Note: a 4-way wood rasp file combo will work) (+-$10) 2. Medium to large half-round large metal file (Note: a 4-way wood rasp file combo will work) (+-$10) 3. 12” straight ruler 4. Pencils with erasers 5. 6 “ Swanson speed square, Framing/builders triangle/protractor plastic or metal (+-$10) 6. Work table or sawhorse type workstation (+-$10) 7. Two or more clamps (with a 6” or more mouth opening/clamping ability). Note: Irwin-style quick clamps work well and come in sets. Bar clamps and “G” clamps with long throats and large openings work well too and also come in sets. (+-$5 ea.) 8. If possible. a portable woodworking bench vise (clamps to a table top) or comparable, it will need to open approximately 5” and be able to be secured to a table or other flat surface. (+-$50) 9. 2” metal scraper/putty knife or a sacrificial butter knife (+-$5) 10.
  • Woodworking Exercises

    Woodworking Exercises

    AGRICULTURAL EXPERIMENT STA TI ON BULLETIN 135 WOODWORKING EXERCISES FOR THE AGRICULTURAL SCHOOL SHOP BY HALL B. WHITE DIVISION OF AGRICULTURAL ENGINEERING UNIVERSITY FARM, ST. PAUL JULY 1913 THE UNIVERSITY OF MINNESOTA THE DOARD OF l{EGENTS The HoN. JOHN LIKD, Minneapolis, President of the Board - 1914 GEORGE EDGAR VINCENT, Minneapolis ------- Ex-Officio The President of the University The HoN. ADOLPH 0. EBERHART, Mankato ----- Ex-Officio The Governor of the State The HoN. C. G. ScnuLZ, St. Paul ------- Ex-Officio The State Superintendent of Public Instruction The HoN. Jmrn G. WILLIAMS, Duluth ------ 1914 The HoN. A. E. RICE, \Villmar 1915 The HoN. CHARLES L. SOMMERS, St. Paul -- 1915 The HoN. B. F. NELSON, Minneapolis 1916 The HoN. PIERCE BuTLER, St. Paul -- 1916 The HoN. FRED B. SNYDER, ::\1inneapolis 1916 The HoN. \V. J. l\Lwo, Rochester 1919 The HoN. MILTON M. \VILLIAMS, Little Falls 1919 THE AGRICULTURAL COMMITTEE The HoN. A. E. RICE, Chairman The HoN. l\hLTON :\I. \VILLL\MS The HoN. C. G. ScnuLz President GEORGE E. VINCENT The HoN. JmrN G. WILLIAMS 2 STATION STAFF A. F. \;Voons, M.A., Director J. 0. RANKIN, M.A., Editor HARRIET E. SEWALL, B.A., Librarian T. J. HORTON, Photographer T. L. HAECKER, Dairy and Animal Husbandman M. H. REYNOLDS, B.S.A., M.D., D.V.M., Veterinarian ANDREW Boss, Agriculturist F. L. WASHBURN, M.A., Entomologist E. M. FREEMAN, Ph.D., Plant Pathologist and Botanist JoHN T. STEWART, C.E., Agricultural Engineer R. W. THATCHER, M.A., Agricultural Chemist F.]. ALWAY, Ph.D., Soils Chemist LEROY CADY, B.S.
  • · Arrett Hack

    · Arrett Hack

    · �ARRETT HACK Photographs by John.S. Sheldon The HANDPLANE Book The HANDPLANE Book GARRETT HACK Photographs by John S. Sheldon TheTauntonrn Press TauntonBOOKS & VIDEOS forfellow enthusiasts © 1999 by The Taunton Press, Inc. All rights reserved. Printed in the United States of America 10 9 8 7 6 5 4 3 2 1 The Handplane Book was originally published in hardcover © 1997 by The Taunton Press, Inc. The Taunton Press, Inc., 63 South Main Street, PO Box 5506, Newtown, CT 06470-5506 e-mail: [email protected] Distributed by Publishers Group West. Library of Congress Cataloging-in-Publication Data Hack, Garrett. The handplane book / Garrett Hack. p. cm. "A Fine woodworking book" - T.p. verso. Includes bibliographical references and index. ISBN 1-56158-155-0 hardcover ISBN 1-56158-317-0 softcover 1. Planes (Hand tools). 2. Woodwork. I. Title. TT186.H33 1997 684'.082 - dc21 97-7943 CIP About Your Safety Working wood is inherently dangerous. Using hand or power tools improperly or ignoring standard safety practices can lead to permanent injury or even death. Don't try to perform operations you learn about here (or elsewhere) unless you're certain they are safe for you. If something about an operation doesn't feel right, don't do it. Look for another way. We want you to enjoy the craft, so please keep safety foremost in your mind whenever you're in the shop. To Helen and Vinny who saw the possibilities, Ned who encouraged me, and Hope who has kept me tuned and planing true ACKNOWLEDGMENTS No one can hope to bring together a book Helen Albert, for her insights and Noel Perrin, for his insights about all like this without help.