<<

High Strength Plates

www.metinvestholding.com is an international vertically integrated metals and mining company About us that owns assets in , Europe and the U.S.A. and controls every link in its production and supply chain – from iron ore and coal mining, coke produc- tion, and steelmaking to the production of flat, long and shaped rolled products, large diameter pipes and other high value-added products.

Vertical Integration The largest producer of steel in Ukraine and 33th one of the largest producers in the CIS. The 33th IN THE largest metallurgical company in the world in PRODUCTION WORLD OF FLAT, LONG AND 2014, according to the World Steel Association. SHAPED ROLLED STEEL PRODUCTS, LARGE DIAMETER PIPES Metinvest's assets include four steel- making 18.5 enterprises, one large diameter pipe production MLN. TONS plant, and four rolling plants in Europe (in , the United Kingdom and Bulgaria). The total

capacity of the Group's steelmaking equipment STEELMAKING including * is 18.5 mln. tons.

The company is among the top 10 heavy plate 4.4 producers in the world. Metinvest's total heavy MLN. TONS COKE PRODUCTION PER YEAR plate manufacturing capacity is about 4.5 mln. tons per year.

1st A company with a rational strategy of mergers IN UKRAINE mutually beneficial coordination of actions. IRON ORE AND COAL MINING

* Metinvest purchased 50% of its shares in July 2012

www.metinvestholding.com 01 Metinvest’s plate production

Azovstal I&SW Metinvest Trametal 1,200,000 t 600,000 t Plates sales THICKNESS: 8-200 mm structure in 2013 WIDTH: 1,500-3,300 mm THICKNESS: 4-180 mm LENGTH: 6,000-12,200 mm WIDTH: 1,400-3,250 mm LENGTH: 3,000-36,000 mm

PLATE-MAKING CAPACITY 4,400,000 t

1,300 thsd t

Ilyich I&SW of Ferriera Valsider 2,000,000 t 400,000 t 700 THICKNESS: 6-50 mm thsd t THICKNESS: 12-200 mm WIDTH: 1,500-2,700 mm 500 WIDTH: 1,500-3,000 mm thsd t LENGTH: 6,000-24,000 mm 450 LENGTH: 3,600-24,000 mm thsd t 360 thsd t

Spartan 200,000 t

THICKNESS: 8-150 mm Europe MENA Ukraine Other CIS Other WIDTH: 1,250-2,100 mm LENGTH: 4,000-20,000 mm

www.metinvestholding.com 02 Quenched and tempered steel plates (Q&T)

This type of product is manufactured using special heat treatment (quenching and tempering, Q&T), which provides high tensile strength, hardness and impact strength.

Q&T has a unique combination of wear resistance, strength and deformation resistance, which is why it is used in structures and equipment subject to extreme loads: during the manufacture of mining and heavy construction machinery, crane equipment, o shore drilling units and support structures for o shore wind power stations, and during the construction of bridges and trestles.

Advantages of using Q&T steel plates:

Increased wear resistance of rolled products

Reduced weight of products and assemblies while maintaining the strength characteristics

Increased net loading capacity

Reduced cost of transportation, assembly, and installation

Reduced cost of repair and maintenance

Combined wear resistance, crack resistance and deformation resistance

www.metinvestholding.com 03 Application areas of Q&T steel plates

Application area Examples of applications Application area Examples of applications

“Yellow goods” Excavator buckets Heavy-duty and Wear parts of concrete plants' (manufacturing of and other attachments general purpose equipment details for heavy-duty machine building Dump truck bodies Plates for concrete mixers, surface vehicles) tanks for gravel charging Smoothing plate for an asphalter Lining of railcars and buckets and bodies of wheeled equipment Grader blade Wear parts of machines and equipment

“Orange goods” Connecting parts of conveyors Construction Load bearing parts (manufacturing of of offshore platforms wear parts for Reinforcement of the load carrying underground vehicles) parts of mining machines Elements of wind power generator towers Attachments of mining equipment Elements of bridges and trestles

Cranes and lifting Harbour crane clamshell Distribution/ Refurbishment of individual wear parts equipment Maintenance of the aforementioned assemblies at Load beading part of bridge cranes the customer's premises or at special Booms, etc. purpose maintenance enterprises

Mining industry Receiving bins and screens Buffer tanks and vibration feeders Cone crushers

www.metinvestholding.com 04 Range of Metinvest's Q&T steel products

ACCORDING TO STANDARDS OF THE U.S.A. AND EUROPE ACCORDING TO THE STANDARDS OF CIS COUNTRIES

Technical standards Steel Thickness, Yield Tensile Technical standards Steel Thickness, Yield Tensile Application and regulations grade mm strength, strength, and regulations grade mm strength, strength, area MPa MPa MPa MPa

ASTM/ASME GOST/TU/TT

A514-B MT 8-32 620-690 690-895 10HSND 8-40 ≥ 390 530-685 High stength rolled products to manufac- GOST 6713 ture bridges of different purposes, for nor- A514-Q MT 8-150 620-690 690-895 15HSND 8-50 ≥ 345 490-685 mal use and in the Arctic

ASTM A514 A514-H MT 8-50 620-690 690-895 10HSND 8-50 ≥ 390 ≥ 510 High stength rolled products for welded, riveted or bolted structures A514-F MT 8-65 620-690 690-895 15HSND 8-50 ≥ 345 ≥ 490 GOST 19281 A514-E MT 8-150 620-690 690-895 09G2S 8-50 ≥ 350 ≥ 500

A517-F 8-65 620-690 725-930 16G2AF 8-50 ≥ 450 ≥ 600

ASTM A517 A517-B 8-32 620-690 725-930 GOST 27772 14G2AF 8-150 ≥ 390 ≥ 510 Rolled products for building steel structures with welded and other joints A517-Q 65-101.6 620-690 725-930 TU 14-1-5334-96, ТТ 16HGMFTR 8-50 ≥ 580 ≥ 680 ASME SA537 A537, categories 2, 3 8-101.6 380-415 550-690 High stength products for the machine TU 14-1-5517-2005, ТТ 16H2GSB 10-20 590-835 690-930 building, construction and mining industries EN TU U 77-096-173-2001, ТТ 25HGSR 8-36 ≥ 620 ≥ 800

S460 Q/QL/QL1* 8-100 ≥ 460 550-720 TU U 27.1-26416904- 06G2B 8-50 ≥ 440 ≥ 540 High stength weldable plates 150:2005 for machine building S500 Q/QL/QL1* 8-100 ≥ 500 590-770 06GB 8-50 ≥ 355 ≥ 450

S550 Q/QL/QL1* 8-100 ≥ 550 640-820

EN 10025, part 6 S620 Q/QL/QL1 8-100 ≥ 620 700-890

S690 Q/QL 8-100 ≥ 690 770-940 Metinvest manufactures high strength Q&T steel plates S690QL1 8-50 ≥ 690 770-940 at Azovstal. The equipment of the plate mill enables the S890Q 8-25 ≥ 890 940-1100 processing of metal with tensile strength of up to 1,200 МPа in a cold state.

* Products upon agreement with a customer

www.metinvestholding.com 05 Metinvest's Q&T steel plates in use. Mining industry

“ The use of Q&T steel The service plate allowed us to decrease the costs of changing the lining and life of the lining reduce idle time. Now the body lining lasts for one manufactured year longer. ” Aleksey Fedotov, from high strength chief engineer of Central Iron Ore wear resistant Enrichment Works. steel is 1.5 times longer

Task: Advantages for customers: BelAZ trucks to transport rock mass are used at Central Iron Ore Enrichment Works. Truck platforms experience significant wear Mining equipment is subject to constant impact loads Thanks to using Q&T steel plate for body during handling because of impact loads and and wear. The use of Q&T steel plate is an optimal lining, the plant reduced the wear of coating rock mass movement within the body. The solution for increasing the service life and improving the on service platforms three times. plant set a task to increase the equipment's eciency of the use of equipment and machinery. service life. Solution:

Metinvest's Q&T steel plate manufactured from 25HGSR steel was used for lining a BelAZ-75131 truck body. Tests showed that the lining's service life increased by 1.5 times to 36 months and the lining weight decreased 20%.

www.metinvestholding.com 06 Thermomechanically strengthened steel plates with an improved fine-grain metal structure (TMCP steel products)

According to thermomechanically controlled rolling technology (TMCP), the final fine-grain microstructure of the metal is obtained by rolling within the temperature range of 900-700° and by micro-alloying. TMCP steel products do not require additional off-line heat treatment and have minimum use of alloying ele- ments.

The TMCP allows for obtaining a unique fine-grain metal structure, which provides for high strength, good formability and high impact strength. TMCP steel products have a low carbon equivalent and thus good weldability.

Advantages of using TMCP steel products:

Minimization in goods weight

Wide range of design solutions

Increased safety and reliability of goods and structures

Improved performance properties of metal products (including those in extreme conditions)

Reduction in manufacturing costs during the production of steel structures and goods

Decrease in construction and goods manufacturing deadlines

www.metinvestholding.com 07 Application areas Range of for TMCP steel plates TMCP steel plate

Application area Examples of applications

Industrial and civil Construction steel structures - columns, Standard Enterprise Steel grade Geometrical dimensions, mm construction trusses, elements of floors, etc. EN 10025-4:2004 Azovstal I&SW S275M/ML 8-50 х 1,500-3,200 х 6,000-12,200 Elements of bridges and trestles DSTU EN 10025-4:2007 S355M/ML S420M/ML S460M/ML

EN 10025-4:2004 Ilyich I&SW S275M/ML 6-50 x 1,500-2,700 x 6,000-12,000 Load bearing parts of offshore platforms DSTU EN 10025-4:2007 of Mariupol S355M/ML structures S420M/ML Components of offshore drilling rigs S460M/ML

EN 10149-2:1995 Azovstal I&SW S315MC 8-20* x 1,500-3,200 x 6,000-12,000** S355MC S420MC S460MC Manufacturing Elements of wind power of wind generators generator towers S500MC 8-16* x 1,500-3,200 x 6,000-12,000** S550MC S600MC S650MC S700MC

EN 10149-2:1995 Ilyich I&SW S315MC 2-8 x 1,000-1,540 x 4,000-12,000 Heavy-duty and Booms of mobile cranes, frames of of Mariupol S355MC 6-20* x 1,500-2,700 x 4,000-12,000** trucks and agricultural equipment, S420MC general purpose strength members machine building Lining of side and end walls S460MC 6-20* x 1,500-2,700 x 4,000-12,000** of railcars, open railcar frames S500MC 6-16* x 1,500-2,700 x 4,000-12,000** Components of turbines, hydrogenerators and turbogenerators S550MC

* - Maximum thicknesses according to EN 10149-2. Production of TMCP plates with other thickness is available on agreement Distribution/ The refurbishment of the individual wear ** - up to 24,000 on agreement Maintenance parts of the aforementioned assemblies at the customer's premises or at special purpose maintenance enterprises Metinvest manufactures ТМСР steel plates according to EN, DSTU EN 10025-4:2007 and other normative and technical regulations applicable at Azovstal I&SW (3600 Mill) and Ilyich I&SW of Mariupol (3000 Mill).

www.metinvestholding.com 08 Mechanical properties of TMCP steel plate

Steel Min. elongation Standard grade Min. yield streng th depending on thickness, MPa Tensile strength, MPa aſter fracture, %

6-16 mm 16-40 mm 40-50 mm 8-40 mm 40-50 mm

S275M/MS275M/MLL 275 262655 255 370-53370-5300 360-520 2244

EN 10025-4 S355M/MLS355M/ML 355 343455 335 470-63470-6300 450-610 2222

DSTU EN 10025-4 S420M/MLS420M/ML 420 404000 390 520-68520-6800 500-660 1199

S460M/MLS460M/ML 460 444400 430 540-72540-7200 530-710 1177

6-16 mm 16-20 mm 40-50 mm 8-40 mm 40-50 mm

S315MCS315MC 315 315 - 390-510 - 24

S355MCS355MC 355 355 - 430-550 - 23

S420MS420MCC 420 420 - 480-620 - 19

S460MS460MCC 460 460 - 520-670 - 17

EN 10149-2 S500MCS500MC 500 500 - 550-700 - 14

S550MCS550MC 550 550 - 600-760 - 14

S600MCS600MC 600 600 - 650-820 - 13

S650MS650MCC 630 630 - 700-880 - 12

S700MS700MCC 680 680 - 750-950 - 12

Due to high strength, good weldability and high brittle Hot forming (in temperatures above 580°С) cannot be fracture resistance, TMCP steel plate can be used in applied as it leads to the loss of mechanical properties structures in temperature to -50°C with a guaranteed and changes to TMCP steel microstructure. There are level of impact strength. no limitations on cold and warm forming.

www.metinvestholding.com 09 Metinvest's TMCP steel plate in use. Bridge construction

The use of TMCP steel Steel “ plates allowed us to considerably reduce consumption production expenses. We decreased steel consump- tion per bridge by 3,000 during the tons and will complete construction 2.5 months construction ahead of schedule,” ” Roman Michalczuk, decreased technical director of by 27% Gotowski.

Task: Advantages for customers: Gotowski, a Polish company, whose profile includes infrastructure design, construction Gotowski was searching for a solution that Decreased weight of bridge steel structures and supervision, received a construction could allow to reduce steel consumption per while retaining bearing capacity order for a 1,000 m long road bridge over bridge by retaining its structural strength. the Vistula river. Decrease in construction deadlines Savings on the project's general costs Solution: Increase in construction safety due to a reduced Metinvest supplied Azovstal's TMCP steel amount of works at heights plates made from S460M steel. Thanks to using TMCP steel plate, the amount of metal during the construction decreased by 27%.

www.metinvestholding.com 10 Contacts CIS

Market development manager UKRAINE RUSSIA OTHER CIS COUNTRIES

METINVEST-SMC METINVEST EURASIA METINVEST DISTRIBUTION PAVEL TRUNIN

Metinvest Holding 15A Leiptsyzka str., , Minsk, 220012, Belarus Tel. +38 067 544 42 27 01015, Ukraine Moscow,121357, Russia Tel: + 37 (517) 336 55 56 E-mail: [email protected] Tel: +38 (044) 581 44 37 Tel: + 7 (495) 739 26 26 Tel: 0800303070 Fax: +7 (800) 5555 957 SA [email protected] [email protected]

Europe Kopetdagetraby, Garassyzlyk sayoly, 25 jay, 3 otag, Ashkhabad METINVEST WESTERN EUROPE METINVEST SOUTH-EAST EUROPE METINVEST INTERNATIONAL SA saheri, Turkmenistan Tel: +993 12 48 01 59 HEAD OFFICE METINVEST POLSKA Fax: +993 12 48 01 69 [email protected] Dobrudzha Str.,1 Warszawska str., 33 1000 Sofia, Bulgaria 40-010 Katowice Tel: +359 2 981 29 10 Poland Other regions Tel.: + 48 32 888 58 41 Tel.: + 48 32 888 58 42 ROMANIA REPRESENTATIVE OFFICE METINVEST INTERNATIONAL SA

Metinvest Carpathia SRL 11A Turtureleloa Street, 2nd Floor, 2 Rue Vallin, Geneva 1201, 3rd District Bucharest, Romania Tel. +41 22 906 18 28 Tel: + 40 314 378 372 Fax: +41 22 906 18 29 E-mail: romania@metinvest-internation- E-mail: [email protected] al.com

MENA COUNTRIES ASIA AMERICAS

TURKEY REPRESENTATIVE OFFICE REPRESENTATIVE OFFICE NORTH AMERICA & CANADA REPRESENTATIVE OFFICE Atasehir Residence, Sedef Caddesi, Suite 3713, Jing Guang Centre, No 2 A Blok, Daire: 4, 34758 Atasehir – Hujalou, Chaoyang District, PO Box 205, 1500 Upper Middle Istanbul, Beijing, China Road W, Oakville, ON Toronto Tel: +90 216 456 56 80 E-mail: sales@metinvest-interna- L6M 0C2, Canada Fax: +90 216 456 56 81 tional.com Tel: +1 416 768 37 55 E-mail: aydin.turker@metinvest-internation- Fax: +1 905 465 92 86 al.com E-mail: yuri.shvetsov@metinvest-inter- SINGAPORE national.com GULF REPRESENTATIVE OFFICES REPRESENTATIVE OFFICE LATIN AMERICA Jebel Ali Free Zone, Building LOB17, Floor Penthouse level, Suntec Tower REPRESENTATIVE OFFICE 3, PO Box 263027, Dubai, United Arab Three, 8 Temasek Boulevard, Emirates Singapore 038988 100 Enriquillo Avenue, Residencial Tel: +971 4 881 19 40 Tel: +65 6 866 37 67 Alkhou IV, Apt 403, Santo Domingo, Fax: +971 4 881 19 57 Fax: +65 6 866 38 38 Dominican Republic E-mail: viktor.vukusic@metinvest-interna- E-mail: renat.salimov@metin- Tel: +1 809 482 74 56 tional.com vest-international.com Fax: +1 809 482 76 34 E-mail: sasha.vukusic@metinvest-inter- REPRESENTATIVE OFFICE national.com

New Jdeideh, Sagesse Street, 10th Floor, Montelibano Building, Beirut, Lebanon Tel: +961 90 08 72 Fax: +961 89 30 83 E-mail: vladimir.shakhovoy@metinvest-in- ternational.com

TUNISIA REPRESENTATIVE OFFICE

Immeuble de Carthage, Rue du Lac de Constance, Les Berges du Lac, 1053 Tunis, Tel: +216 7 196 50 27 Fax: +216 7 196 51 00 E-mail: ghazi.maherzi@metinvest-interna- tional.com

www.metinvestholding.com 1125