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High Strength Plates High Strength Plates www.metinvestholding.com Metinvest is an international vertically integrated metals and mining company About us that owns assets in Ukraine, Europe and the U.S.A. and controls every link in its production and supply chain – from iron ore and coal mining, coke produc- tion, and steelmaking to the production of flat, long and shaped rolled steel products, large diameter pipes and other high value-added products. Vertical Integration The largest producer of steel in Ukraine and 33th one of the largest producers in the CIS. The 33th IN THE largest metallurgical company in the world in PRODUCTION WORLD OF FLAT, LONG AND 2014, according to the World Steel Association. SHAPED ROLLED STEEL PRODUCTS, LARGE DIAMETER PIPES Metinvest's assets include four steel- making 18.5 enterprises, one large diameter pipe production MLN. TONS plant, and four rolling plants in Europe (in Italy, the United Kingdom and Bulgaria). The total capacity of the Group's steelmaking equipment STEELMAKING including Zaporizhstal* is 18.5 mln. tons. The company is among the top 10 heavy plate 4.4 producers in the world. Metinvest's total heavy MLN. TONS COKE PRODUCTION PER YEAR plate manufacturing capacity is about 4.5 mln. tons per year. 1st A company with a rational strategy of mergers IN UKRAINE mutually beneficial coordination of actions. IRON ORE AND COAL MINING * Metinvest purchased 50% of its shares in July 2012 www.metinvestholding.com 01 Metinvest’s plate production Azovstal I&SW Metinvest Trametal 1,200,000 t 600,000 t Plates sales THICKNESS: 8-200 mm structure in 2013 WIDTH: 1,500-3,300 mm THICKNESS: 4-180 mm LENGTH: 6,000-12,200 mm WIDTH: 1,400-3,250 mm LENGTH: 3,000-36,000 mm PLATE-MAKING CAPACITY 4,400,000 t 1,300 thsd t Ilyich I&SW of Mariupol Ferriera Valsider 2,000,000 t 400,000 t 700 THICKNESS: 6-50 mm thsd t THICKNESS: 12-200 mm WIDTH: 1,500-2,700 mm 500 WIDTH: 1,500-3,000 mm thsd t LENGTH: 6,000-24,000 mm 450 LENGTH: 3,600-24,000 mm thsd t 360 thsd t Spartan 200,000 t THICKNESS: 8-150 mm Europe MENA Ukraine Other CIS Other WIDTH: 1,250-2,100 mm LENGTH: 4,000-20,000 mm www.metinvestholding.com 02 Quenched and tempered steel plates (Q&T) This type of product is manufactured using special heat treatment (quenching and tempering, Q&T), which provides high tensile strength, hardness and impact strength. Q&T has a unique combination of wear resistance, strength and deformation resistance, which is why it is used in structures and equipment subject to extreme loads: during the manufacture of mining and heavy construction machinery, crane equipment, oshore drilling units and support structures for oshore wind power stations, and during the construction of bridges and trestles. Advantages of using Q&T steel plates: Increased wear resistance of rolled products Reduced weight of products and assemblies while maintaining the strength characteristics Increased net loading capacity Reduced cost of transportation, assembly, and installation Reduced cost of repair and maintenance Combined wear resistance, crack resistance and deformation resistance www.metinvestholding.com 03 Application areas of Q&T steel plates Application area Examples of applications Application area Examples of applications “Yellow goods” Excavator buckets Heavy-duty and Wear parts of concrete plants' (manufacturing of and other attachments general purpose equipment details for heavy-duty machine building Dump truck bodies Plates for concrete mixers, surface vehicles) tanks for gravel charging Smoothing plate for an asphalter Lining of railcars and buckets and bodies of wheeled equipment Grader blade Wear parts of machines and equipment “Orange goods” Connecting parts of conveyors Construction Load bearing parts (manufacturing of of offshore platforms wear parts for Reinforcement of the load carrying underground vehicles) parts of mining machines Elements of wind power generator towers Attachments of mining equipment Elements of bridges and trestles Cranes and lifting Harbour crane clamshell Distribution/ Refurbishment of individual wear parts equipment Maintenance of the aforementioned assemblies at Load beading part of bridge cranes the customer's premises or at special Booms, etc. purpose maintenance enterprises Mining industry Receiving bins and screens Buffer tanks and vibration feeders Cone crushers www.metinvestholding.com 04 Range of Metinvest's Q&T steel products ACCORDING TO STANDARDS OF THE U.S.A. AND EUROPE ACCORDING TO THE STANDARDS OF CIS COUNTRIES Technical standards Steel Thickness, Yield Tensile Technical standards Steel Thickness, Yield Tensile Application and regulations grade mm strength, strength, and regulations grade mm strength, strength, area MPa MPa MPa MPa ASTM/ASME GOST/TU/TT A514-B MT 8-32 620-690 690-895 10HSND 8-40 ≥ 390 530-685 High stength rolled products to manufac- GOST 6713 ture bridges of different purposes, for nor- A514-Q MT 8-150 620-690 690-895 15HSND 8-50 ≥ 345 490-685 mal use and in the Arctic ASTM A514 A514-H MT 8-50 620-690 690-895 10HSND 8-50 ≥ 390 ≥ 510 High stength rolled products for welded, riveted or bolted structures A514-F MT 8-65 620-690 690-895 15HSND 8-50 ≥ 345 ≥ 490 GOST 19281 A514-E MT 8-150 620-690 690-895 09G2S 8-50 ≥ 350 ≥ 500 A517-F 8-65 620-690 725-930 16G2AF 8-50 ≥ 450 ≥ 600 ASTM A517 A517-B 8-32 620-690 725-930 GOST 27772 14G2AF 8-150 ≥ 390 ≥ 510 Rolled products for building steel structures with welded and other joints A517-Q 65-101.6 620-690 725-930 TU 14-1-5334-96, ТТ 16HGMFTR 8-50 ≥ 580 ≥ 680 ASME SA537 A537, categories 2, 3 8-101.6 380-415 550-690 High stength products for the machine TU 14-1-5517-2005, ТТ 16H2GSB 10-20 590-835 690-930 building, construction and mining industries EN TU U 77-096-173-2001, ТТ 25HGSR 8-36 ≥ 620 ≥ 800 S460 Q/QL/QL1* 8-100 ≥ 460 550-720 TU U 27.1-26416904- 06G2B 8-50 ≥ 440 ≥ 540 High stength weldable plates 150:2005 for machine building S500 Q/QL/QL1* 8-100 ≥ 500 590-770 06GB 8-50 ≥ 355 ≥ 450 S550 Q/QL/QL1* 8-100 ≥ 550 640-820 EN 10025, part 6 S620 Q/QL/QL1 8-100 ≥ 620 700-890 S690 Q/QL 8-100 ≥ 690 770-940 Metinvest manufactures high strength Q&T steel plates S690QL1 8-50 ≥ 690 770-940 at Azovstal. The equipment of the plate mill enables the S890Q 8-25 ≥ 890 940-1100 processing of metal with tensile strength of up to 1,200 МPа in a cold state. * Products upon agreement with a customer www.metinvestholding.com 05 Metinvest's Q&T steel plates in use. Mining industry “ The use of Q&T steel The service plate allowed us to decrease the costs of changing the lining and life of the lining reduce idle time. Now the body lining lasts for one manufactured year longer. ” Aleksey Fedotov, from high strength chief engineer of Central Iron Ore wear resistant Enrichment Works. steel is 1.5 times longer Task: Advantages for customers: BelAZ trucks to transport rock mass are used at Central Iron Ore Enrichment Works. Truck platforms experience significant wear Mining equipment is subject to constant impact loads Thanks to using Q&T steel plate for body during handling because of impact loads and and wear. The use of Q&T steel plate is an optimal lining, the plant reduced the wear of coating rock mass movement within the body. The solution for increasing the service life and improving the on service platforms three times. plant set a task to increase the equipment's eciency of the use of equipment and machinery. service life. Solution: Metinvest's Q&T steel plate manufactured from 25HGSR steel was used for lining a BelAZ-75131 truck body. Tests showed that the lining's service life increased by 1.5 times to 36 months and the lining weight decreased 20%. www.metinvestholding.com 06 Thermomechanically strengthened steel plates with an improved fine-grain metal structure (TMCP steel products) According to thermomechanically controlled rolling technology (TMCP), the final fine-grain microstructure of the metal is obtained by rolling within the temperature range of 900-700° and by micro-alloying. TMCP steel products do not require additional off-line heat treatment and have minimum use of alloying ele- ments. The TMCP allows for obtaining a unique fine-grain metal structure, which provides for high strength, good formability and high impact strength. TMCP steel products have a low carbon equivalent and thus good weldability. Advantages of using TMCP steel products: Minimization in goods weight Wide range of design solutions Increased safety and reliability of goods and structures Improved performance properties of metal products (including those in extreme conditions) Reduction in manufacturing costs during the production of steel structures and goods Decrease in construction and goods manufacturing deadlines www.metinvestholding.com 07 Application areas Range of for TMCP steel plates TMCP steel plate Application area Examples of applications Industrial and civil Construction steel structures - columns, Standard Enterprise Steel grade Geometrical dimensions, mm construction trusses, elements of floors, etc. EN 10025-4:2004 Azovstal I&SW S275M/ML 8-50 х 1,500-3,200 х 6,000-12,200 Elements of bridges and trestles DSTU EN 10025-4:2007 S355M/ML S420M/ML S460M/ML EN 10025-4:2004 Ilyich I&SW S275M/ML 6-50 x 1,500-2,700 x 6,000-12,000 Load bearing parts of offshore platforms DSTU EN 10025-4:2007 of Mariupol S355M/ML structures S420M/ML Components of offshore drilling rigs S460M/ML EN 10149-2:1995 Azovstal I&SW S315MC 8-20* x 1,500-3,200 x 6,000-12,000** S355MC S420MC S460MC Manufacturing Elements of wind power of wind generators generator towers S500MC 8-16* x 1,500-3,200 x 6,000-12,000** S550MC S600MC S650MC S700MC EN 10149-2:1995 Ilyich I&SW S315MC 2-8 x 1,000-1,540 x 4,000-12,000 Heavy-duty and Booms of mobile cranes, frames of of Mariupol S355MC 6-20* x 1,500-2,700 x 4,000-12,000** trucks and agricultural equipment, S420MC general purpose strength members machine building Lining of side and end walls S460MC 6-20* x 1,500-2,700 x 4,000-12,000** of railcars, open railcar frames S500MC 6-16* x 1,500-2,700 x 4,000-12,000** Components of turbines, hydrogenerators and turbogenerators S550MC * - Maximum thicknesses according to EN 10149-2.
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