ATASA 5 th Manual Transmission & Transaxle Service ATASA 5 th Study Guide Chapter 38 Pages 1116­1137 Manual Transmission & Transaxle Service 27 Points ATASA 5 th Manual Transmission & Transaxle Service

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A ATASA 5 th Manual Transmission & Transaxle Service 1. Maintaining good internal ______is the key to long transmission/transaxle life.

Lubrication Cooling Exhaust ATASA 5 th Manual Transmission & Transaxle Service 2. The best way to identify the exact design of transmission you are servicing is by the ______numbers stamped on the case or on a metal tag fastened by a bolt. (replace the tag when finished) ATASA 5 th Manual Transmission & Transaxle Service 3. Some trans fluid is checked through a ______on side of the case, others w/a dipstick. Fluid level should be within ½” of the fill hole with the transmission at rest on a level surface or lift.

Drain Hole Fill Hole Bung Hole ATASA 5 th Manual Transmission & Transaxle Service 4. Fluids for manual transmissions may vary from single & multi­ viscosity ______to engine oil, and even ______.

Gear Lube, ATF Chain Oil, ATF Brake Fluid, ATF ATASA 5 th Manual Transmission & Transaxle Service 5. Shiny, metallic, bronze/gold­colored particles found while draining fluid indicate ______wear.

Synchronizer Economizer Countershaft ATASA 5 th Manual Transmission & Transaxle Service 6. Iron shavings that attract to a magnet in the transmission fluid indicate severe wear of the ______.

Gears Seals Bearings ATASA 5 th Manual Transmission & Transaxle Service 7. Both the rear ______and the extension housing ______, used to support either the drive shaft slip yoke or the half shaft inner CV­joints, can be serviced with the trans in the vehicle.

Oil Seal, Bushing Oil Seal, Bearing Oil Seal, Bumper ATASA 5 th Manual Transmission & Transaxle Service 8. The _____­__ light switch, VSS and the ______can also be serviced without removing the transmission from the vehicle. (extension housing can be removed)

Back­up, Speedometer Drive Gear ATASA 5 th Manual Transmission & Transaxle Service ATASA 5 th Manual Transmission & Transaxle Service 9. Most manual transmission & transaxle complaints center around ______coming from the unit.

Noise Heat Shavings ATASA 5 th Manual Transmission & Transaxle Service 10. Growling noise with the engine running & the trans in neutral indicates ______shaft bearings.

Input Counter Output ATASA 5 th Manual Transmission & Transaxle Service ATASA 5 th Manual Transmission & Transaxle Service 11. Noise in forward & reverse, but not in neutral indicates ______bearing problems.

Input Shaft Output Shaft Countershaft ATASA 5 th Manual Transmission & Transaxle Service ATASA 5 th Manual Transmission & Transaxle Service 12. Growling while the vehicle is moving in all gears indicates faulty ______bearings.

Input Shaft Output Shaft Countershaft ATASA 5 th Manual Transmission & Transaxle Service ATASA 5 th Manual Transmission & Transaxle Service 13. Gear ______while backing up is normal since reverse gears are of the ______gear type.

Wine, Cheese Whine, Spur Whine, Helical ATASA 5 th Manual Transmission & Transaxle Service ATASA 5 th Manual Transmission & Transaxle Service 14. Clicking in forward gears indicates damaged ______gear teeth.

Input Speed Counter ATASA 5 th Manual Transmission & Transaxle Service ATASA 5 th Manual Transmission & Transaxle Service 15. Gear ______is grinding during shifting caused by poor clutch adjustment, binding, lube & synchro wear.

Whine Clash Runout ATASA 5 th Manual Transmission & Transaxle Service 16. Hard shifting could be caused by incorrect ______, badly worn internal parts or both.

Lubrication Cooling Exhaust ATASA 5 th Manual Transmission & Transaxle Service 17. ______out of gear can be caused by linkage, internal gear teeth, worn shift forks or detents.

Jumping Popping Hopping ATASA 5 th Manual Transmission & Transaxle Service ATASA 5 th Manual Transmission & Transaxle Service ATASA 5 th Manual Transmission & Transaxle Service 18. Misadjusted or jammed up ______can cause a transmission to lock in gear. A trans locked in gear can also have severe internal gear damage…check the easy, external things and the fluid level & condition first.

Linkage Clutch Brakes ATASA 5 th Manual Transmission & Transaxle Service 19. Broken transmission ______, binding ______cables and binding shifter cables can also make a trans hard to shift or keep it jammed in one gear.

Mounts, Clutch Tabs, Clutch Bolts, Clutch ATASA 5 th Manual Transmission & Transaxle Service 20. Transmissions can generally be removed ______, but on some vehicles the engine & trans must be lifted out as a unit and possibly even lowered out of the vehicle from underneath.

Quietly Separately Easily ATASA 5 th Manual Transmission & Transaxle Service 21. FWD vehicles require the use of an engine ______fixture while the trans is being removed.

Lubrication Support Machining ATASA 5 th Manual Transmission & Transaxle Service ATASA 5 th Manual Transmission & Transaxle Service ATASA 5 th Manual Transmission & Transaxle Service ATASA 5 th Manual Transmission & Transaxle Service ATASA 5 th Manual Transmission & Transaxle Service 22. Blocking ring­to­speed gear ______, input shaft, output shaft & counter shaft endplays, gearset backlash & shift fork­to­synchro sleeve clearance are all critical measurements to make.

Clearance Runout Backlash Preload ATASA 5 th Manual Transmission & Transaxle Service ATASA 5 th Manual Transmission & Transaxle Service ATASA 5 th Manual Transmission & Transaxle Service ATASA 5 th Manual Transmission & Transaxle Service ATASA 5 th Manual Transmission & Transaxle Service ATASA 5 th Manual Transmission & Transaxle Service ATASA 5 th Manual Transmission & Transaxle Service ATASA 5 th Manual Transmission & Transaxle Service

http://mustangcanada.com/forums/general­mustang­tech/9451­my­t5­rebuild.html ATASA 5 th Manual Transmission & Transaxle Service ATASA 5 th Manual Transmission & Transaxle Service ATASA 5 th Manual Transmission & Transaxle Service