Quaboag River Bridge, Brookfield, MA
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Project Number: LDA-1301 Quaboag River Bridge Replacement Design A Major Qualifying Project Report Submitted to the Faculty Of WORCESTER POLYTECHNIC INSTITUTE By Lauren D’Angelo Madison Shugrue Mariah Seaboldt Date: 18 April 2013 Approved: Professor Leonard Albano, Advisor Abstract The Quaboag River Bridge located in Brookfield, MA is to be replaced through the Accelerated Bridge Program. In this Major Qualifying Project, alternative designs for the Quaboag River Bridge were investigated and evaluated based on a set of established criteria. As a result of the evaluation process a prestressed concrete, spread box girder design was created based on AASHTO LRFD Bridge Design Specifications. The proposed design includes a completed superstructure, substructure, 3D model and life-cycle cost analysis. 2 Authorship The Abstract, Authorship, Capstone Design, Introduction, and Background chapters were equally contributed to by Lauren D’Angelo, Madison Shugrue, and Mariah Seaboldt. All other elements of the project were collaborated on, but headed and written individually. The following individuals were responsible for the specific project elements listed below: Evaluation Criteria: Mariah Seaboldt Superstructure: Mariah Seaboldt Deck: Madison Shugrue Substructure: Lauren D’Angelo Cost Analysis: Lauren D’Angelo Editing and Formatting Madison Shugrue 3 Capstone Design In our Major Qualifying Project, alternative designs for a single span bridge were investigated and evaluated based on a set of established criteria. As a result of the evaluation process, we created a prestressed concrete, spread box girder design based on AASHTO LRFD Bridge Design Specifications. This design included a completed superstructure, substructure, 3D model and life-cycle cost analysis. To satisfy the ABET Capstone Design requirements, our project addressed realistic sustainable, environmental, ethical, manufacturability, economic, social, political, and health and safety constraints of the Quaboag River Bridge Replacement project. For our project’s bridge design, we chose to use concrete girders rather than steel girders after researching sustainable, environmental, ethical, and manufacturability evaluation criteria. We also ran life-cycle cost analyses (LCCAs) of a concrete and steel girder bridge using the program BridgeLCC from the National Institute of Standards and Technology (NIST). Since Massachusetts will only fund a concrete sustainable bridge design, the LCCAs allowed political, economic, and social considerations of the replacement bridge project to be addressed. Ethical and health and safety considerations were met by abiding to AASHTO LFRD Bridge Design Specifications through the entirety of the project. With these combined efforts, our project satisfied the ABET Capstone Design requirements. 4 Contents Abstract ......................................................................................................................................................... 2 Authorship .................................................................................................................................................... 3 Capstone Design ........................................................................................................................................... 4 Contents ........................................................................................................................................................ 5 List of Figures ................................................................................................................................................ 7 List of Tables ................................................................................................................................................. 8 Executive Summary ..................................................................................................................................... 11 1. Introduction ............................................................................................................................................ 14 2. Background ............................................................................................................................................. 16 2.1 Introduction ...................................................................................................................................... 16 2.2 Spread Box Girder Bridges ................................................................................................................ 20 2.3 Steel Box Girder Bridge ..................................................................................................................... 24 2.4 Bridge Decks ...................................................................................................................................... 27 2.5 Substructure ...................................................................................................................................... 34 2.6 Decommissioning of the Bridge ........................................................................................................ 41 2.7 Constructability ................................................................................................................................. 45 2.8 Building Information Modeling ......................................................................................................... 46 2.9 Evaluation Criteria for Bridge Designs .............................................................................................. 47 2.10 Conclusions ..................................................................................................................................... 51 3. Methodology ........................................................................................................................................... 52 3.1 Introduction ...................................................................................................................................... 52 3.2 Value-Based Evaluation and Selection of Options ............................................................................ 52 3.3 Superstructure Design ...................................................................................................................... 61 3.4 Substructure Design Method ............................................................................................................ 68 3.5 BridgeLCC Life-Cycle Cost Analysis Method ...................................................................................... 84 4. Results ..................................................................................................................................................... 88 4.1 Introduction ...................................................................................................................................... 88 4.2 Value-Based Evaluation and Selection of Options ............................................................................ 88 4.3 Superstructure Design ...................................................................................................................... 92 4.4 Substructure .................................................................................................................................... 104 5 4.5 3D Model ......................................................................................................................................... 113 4.6 BridgeLCC Analysis .......................................................................................................................... 115 5. Conclusions ........................................................................................................................................... 121 5.1 Introduction .................................................................................................................................... 121 5.2 Superstructure ................................................................................................................................ 121 5.3 Substructure .................................................................................................................................... 123 5.4 Cost Analysis ................................................................................................................................... 126 Acknowledgements ................................................................................................................................... 128 References ................................................................................................................................................ 129 Appendix A: Proposal ................................................................................................................................ 133 Appendix B: Evaluation Criteria Analysis .................................................................................................. 175 Appendix C: Superstructure Design .......................................................................................................... 179 Appendix D: Substructure Design Equations ............................................................................................ 191 Appendix F: Substructure Spreadsheet Calculations and Drawings ......................................................... 205 6 List of Figures Figure 1 - Location of Bridge - Brookfield, MA ...........................................................................................