Brief Summary of the Project 1. Introduction Ninaidevi Sakhar
Total Page:16
File Type:pdf, Size:1020Kb
Proposed 30 KLPD Molasses based Distiller y along with 2 MW Incidental power generation , Expansion of Sugar Mill (2500 TCD to 7500 TCD) & Co-Generation Power Plant (4.5 MW to 25 MW) within the Existing Plant Premises At Village Arala-Karanguli, Tehsil Shirala, District Sangli, Maharashtra Brief Summary Brief Summary of the Project 1. Introduction Ninaidevi Sakhar Karkhana (A Unit of Dalmia Bharat Sugar and Industries Limited) its existing 2500 TCD Sugar Mill along with 4.5 MW Co-generation power plant at Gram Arala-Karanguli, Tehsil Shirala, District Sangli (Maharashtra). 2. Project Proposal The company is proposing 30 KLPD Molasses based Distillery along with 2 MW Incidental power generation, Expansion of Sugar Mill (2500 TCD to 7500 TCD) & Co-Generation Power Plant (4.5 MW to 25 MW) within the Existing Plant Premises. Proposed Total Capacity after S. No Units Existing Capacity Capacity Expansion 1 Distillery Nil 30 KLPD 30 KLPD Incidental power Nil 2 MW 2 MW 2 generation 3 Sugar Mill 2500 TCD 5000 TCD 7500 TCD Co-generation Power 4.5 MW for Captive 20.5 MW 25 MW 4 Plant use 3. Screening Category As per EIA Notification dated 14th September, 2006, as amended from time to time; the project falls under Category “A”, Project or Activity - 5(g) & 5 (j) (Distillery & Sugar Industry). 4. Brief Description of Project Location Details: Village : Arala-Karanguli Tehsil : Shirala District : Sangli State : Maharashtra Area Details: Total plant area : 28 ha. No additional land is required for the proposed expansion, as the same will be done within the existing plant premises. Greenbelt / Plantation Area : 9.24 ha i.e. 33 % of the total plant area will be developed under greenbelt / plantation. Chandoli National Park (Part of Sahyadri Tiger Reserve) 6.7 km in NW Direction & Some Reserve Forest within 10 km radius area. Warana River (1.0 km in WSW direction), Chandoli Dam (8.0 km in NW direction) & Warana Left Bank Canal (Adjacent to the plant site in North direction) falls within 10 km radius of the project site. Cost Details: Total Cost of the Proposed Project Rs. 265.0 Crores Ninaidevi Sakhar Karkhana (A Unit of Dalmia Bharat Sugar and Industries Limited) 1 Proposed 30 KLPD Molasses based Distiller y along with 2 MW Incidental power generation , Expansion of Sugar Mill (2500 TCD to 7500 TCD) & Co-Generation Power Plant (4.5 MW to 25 MW) within the Existing Plant Premises At Village Arala-Karanguli, Tehsil Shirala, District Sangli, Maharashtra Brief Summary Cost for Environment Management Plan • Capital Cost - Rs. 50.0 Crores. • Recurring Cost - Rs. 2.5 Crore/ annum. Basic Requirements for the project Water Requirement (KLD) : The total water requirement after proposed expansion project will be 1125 KLPD in Season or 698 KLPD in off Season. Source: Surface Water (Warana River) Power Requirement (MW) : The total power requirement after proposed expansion project will be 11.0 MW. Source: Proposed 27 MW of Co-Generation Power Plant & D.G. set (for power back-up) Man Power Requirement: The man power required after proposed expansion project will be 450 persons. Raw Material Requirement: The main raw material required for manufacture of sugar is sugarcane, which is obtained from agricultural source existing in the region of the factory. Molasses is used as raw material for Distillery. Bagasse & Coal (@15% As per MNRE guideline) is used as fuel in Co- generation Power Plant. Fuel Requirement: Bagasse, Concentrated Spent wash and Coal @ 15% as per MNRE guideline) Boiler Details: The unit will be proposing 2 Boiler 160 TPH Bagasse & 15% Coal based and 18 TPH con. Spent wash & Coal based. 5. Environment Management Plan All major sources of air pollution will be provided with ESP to maintain PM emissions below permissible limits. Plant will adopt “Zero Effluent Discharge”. In Distillery - The spent wash will be treated through concentration in MEE and the concentrated spent wash will be mixed with auxiliary fuel and burnt in the incinerator boiler. The entire process condensate will be treated in state of art CPU and reused in process and cooling tower makeup etc. Effluent from Sugar Unit & Co-generation Power Plant is being /will be treated in ETP and treated water will be recycled / reused in process, greenbelt development and ferti-irrigation. Bagasse generated is being/will be used as fuel for power generation in Co-gen Power Plant. Molasses is dark colour viscous matter generated from Sugar industry. This will be used as raw material in distillery for fuel grade Alcohol production. The concentrated spent wash from molasses based distillery will be burnt in Incinerator boiler along with bagasse/ coal as fuel. ETP Sludge generated after treating waste water generated in sugar unit is being/will be used as manure. Ash is being/will be given to brick manufacturers / cement manufacturing. Press Mud generated is given to the farmers as manure. Ninaidevi Sakhar Karkhana (A Unit of Dalmia Bharat Sugar and Industries Limited) 2 .