LINCE GROUP MANUAL CONTENTS 目录 企业简介 Enterprise Introduction 04 企业文化 Corporate Culture 06 组织结构 Organization Chart 08 技术研发能力 Technical Developmentability 10 检测试验能力 Inspection And Test Capabilities 12 质量体系 Quality System 18 企业荣耀 Enterprise Honor 19 客户关系 Customer Relationship Management 20 机车产品 Locomotive Products 24 地铁产品 Metro Products 26 矿车产品 Dumper Products 28 通风冷却 Ventilation System 32 结构件 Structure Parts 44 制动系统部件 Braking System Parts 54 电子电器 Electric & Electronic Products 58 减振器 Dampers 64 新材料 / 内装 New Materials/Interior Parts 66 铸造件 Casting 76 电机 New Materials/Interior Parts 80 涂料涂装 Paint Coating 82 2 3 ENTERPRISE INTRODUCTION 株洲联诚集团有限责任公司是中国目前最专业的轨道交通装备部件制造 商和供应商之一。系国家 3A 级信用企业、国家火炬计划高新技术企业、湖 企业简介 南省轨道交通装备冷却工程技术研究中心、湖南省复合材料工程技术研究中 心，“联诚及图”为中国驰名商标，并已在欧盟注册。现拥有 20 万平方米的 生产车间和 3420 名员工，总资产 18.67 亿元，2014 年完成工业总产值 32 亿元。已通过 IRIS、EN15085、ISO9001、ISO/IEC17025、DIN6701、 ISO14001、0HSMS18001体系认证，拥有国家认可的实验室、博士后工作站。 公司重点服务于铁路机车、动车组、城轨车辆、重型机械及新能源五大 产业领域，具有 30 多年的轨道交通装备部件研制历程，拥有通风冷却系统、 结构件焊接、减振装置、制动系统部件、电阻装置、复合材料、传感装置、 空气干燥、铸造、涂料涂装系列的先进研发、设计、验证平台和多条高效生产线。 公司先后完成国际最先进的大功率交传机车和高速动车组的多个系统和关键 部件研发制造，已成为轨道交通装备行业的关键部件供应商、中国轨道交通 装备部件行业领先者。 Zhuzhou Lince Group Co., Ltd. is one of the most professional manufacturers and suppliers of railway transportation equipment parts in China at present., It is an enterprise certified with national AAA grade credit, a high and new-tech enterprise of National Torch Plan, cooling engineering technology research center for railway transportation equipment of Hunan province, composite materials engineering technology research center of Hunan province. Lince logo was awarded as Chinese well-known trademark, and was registered in EU. Lince owns a 200,000 square meter factory and employed 3420 people. The total asset of Lince is 1.867 billion CNY. The total industrial output value in 2014 achieved 3.2 billion CNY. Lince has passed the system certification of IRIS, EN15085, ISO9001, ISO/IEC17025, DIN6701, ISO14001 and 0HSMS18001. In addition, Lince owns a National CNAS accredited laboratory and a post-doctoral workstation. Lince focus on five industry fields: locomotive, EMU, urban rail, heavy machinery and new energy. It specializes in railway transportation equipment parts for more than 30 years. Lince owns several effective production lines based on advanced R&D, design, verification platform for ventilation cooling system, welding structural parts, damping device, braking system components, resistance device, composite materials, sensing device, air dryer, casting, paint &coating. By means of successively accomplished the research and development of multiple system and critical parts for the most advanced international AC drive locomotive and high-speed EMU, Lince has become critical components supplier of railway transportation equipment and industry leader of domestic railway transportation equipment parts. 4 5 CORPORATE CULTURE 企业文化 企业宗旨 ENTERPRISE TENET 诚信经营 回报员工和社会 lntegrity management contribute to staff and society 企业愿景 ENTERPRISE EXPECTATION 创造轨道交通装备部件新境界 Create A New Level For Railway Transportation Equipment Parts 核心价值观 CORE SENSE OF WORTH 诚实 创造 进取 Integrity Innovation Improvement 企业理想 ENTERPRISE VISION 健康 快乐 富有 Healthy Happy Wealthy 6 7 项目管理部 Project management department 品质管理部 Quality management department ORGANIZATION 物流管理部 Logistic management department CHART 审计中心 Audit Center 组织结构 信息中心 information center 规划发展部 基础技术研发部 Planning and development department Basic technology r&d dept 人力资源部 产品研发部 Human resources department Product r&d dept 财务部 工艺研发部 Financial department Process r&d dept 技术中心 集团办公室 技术管理部 Technology center General office Technology management dept 党群工作部 检测试验部 Party and masses affairs department 董事会 Test and inspection dept Board of directors 后勤服务中心 总经理 Logistics service center General manager 地铁铝部件事业部 Metro aluminum alloy parts unit 电气事业部 Electric unit 机车营销部 Sales department for locomotive business 钢结构事业部 股东大会 城轨营销部 Steel structure unit Meeting of stockholders Sales department for urban rail transit business 刮雨器事业部 Windshield wiper unit 市场营销中心 大客户营销部 Marketing center Sales department for key account business 备料中心 海外营销部 Material preparation center 监事会 Sales department for overseas business 风机公司 Board of supervisors 新产业营销部 Fan branch Sales department for new industry business 株电气动公司 Zhuzhou electric pneumatic equipment branch 广缘科技公司 Widege science & technology branch 九华华晟公司 Jiuhua huasheng coating branch 博士后科研流动站协作研发中心 铸造工程中心 Cooperative R&D Center of Post-doctor Casting engineering center studies station 九方制动公司 技术创新委员会 省轨道装备冷却工程技术研究中心 Gofront braking equipment branch Technological Provincial level cooling engineering innovation technology research center for railway 减振器公司 committee transportation equipment Shock absorber branch 省复合材料工程技术研究中心 九方净化器公司 Provincial level engineering technology Gofront air-cleaner branch research center for Composite materials 电机修造公司 哈尔滨工业大学材料科学学研中心 Motor manufacture&repair branch Materials science center for research and studying of Harbin Institute of Technology 长沙七维公司 Changsha Qiwei branch 8 9 关键技术领域目标 THE TARGET KEY OF TECHNOLOGY FIELD TECHNICAL 复合材料 DEVELOPMENTABILITY Composite material 技术研发能力 以碳纤维复合材料及其制品为代表，以绝缘材料、绝缘 技术、绝缘制品为核心，实现经济、环保、高效、性能卓越 通风冷却系统 的新型材料优点。着眼于以未来轨道交通领域舱内结构件的 Ventilation and cooling system 低碳、环保为目标研制开发新型“绿色”树脂基复合材料技 术及其典型产品，快速实现“绿色”复合材料在轨道交通车 公司拥有工程院院士、教授级高级工程师组成的技术创 Lince has technological innovation committee, which is consisted of academician 保持既有产品的技术优势，对研发工具进行逐步更新和 辆上的应用。 新委员会和轨道交通装备部件领域一流的技术专家及研发团队。 from Chinese Academy of Engineering and professor level senior engineer, 加强配置，完善设计开发平台。通过新材料、新工艺和新技 leading experts and R&D team of railway transportation equipment components. As the typical of carbon fiber composite material and its products, with 企业技术中心拥有专业技术人才 246 人，其中国务院津贴专 Among them, there are 246 professional and technical personnel, including 术的应用研究；ANSYS 分析软件和 CFX Fluent 软件对通 insulating material, insulation technique and insulating products as the 家 1 人、博士 12 人、教授级高级工程师 6 人、高级工程师 an expert who enjoys the special allowance of the State Council, 12 doctors, 风冷却系统结构特性和动力学特性机型分析研究；模拟神经 core, realize the advantage of new materials with economic, environmental protection, high efficiency and excellent performance. It aims at the goal of 27 人、工程师 108 人。在湖南省认定的企业技术中心的基 6 professor level senior engineer, 27 senior engineers and 108 engineers. As 网络模型对通风冷却系统异音问题的深入研究；模拟机车工 certificated with enterprise technology center in Hunan province, Lince has been low-carbon, environmental protection for interior structural parts of railway 础上通风冷却系统、油水复合冷却系统、辅助滤波柜、油 keeping the leading domestic level in the field of ventilation and cooling system, 况对轴承寿命进行基础实验研究，发热计算研究等手段，建 transportation equipment components in the future to develop a new green 压减振器、复合材料、干燥器、刮雨器等领域持续保持国内 oil-water composite cooling system, auxiliary filter cubicle, oil damper, composite 立了在轨道交通行业内绝对领先，国际一流的技术研发能力。 resin matrix composite and its typical products is developed so as to rapidly realizing the application of green composites on railway rolling stock. 领先水平，是重点产品行业标准的起草单位。 material, dryer, windshield wiper and etc. and it is the industrial standard drafting unit of key products. Keep the technical advantages of existing product, gradually update R&D tools, strengthen disposition, improve R&D platform. By means of application research for new material, new procedure and technology, analysis and research structure and dynamic characteristics of ventilation and cooling 刮雨器 system with ANSYS and CFX Fluent software, intensify research for abnormal noise in ventilation and cooling system with FNN mode, simulation Windshield wiper research for working condition of locomotive to study bearing lifetime and heat calculation analysis, Lince has established absolutely leading position and world-leading R&D ability in the field of railway transportation equipment 整合资源，重点研究刮雨器电机保护技术，控制技术以 components 及减速机构，持续提高刮雨器产品的可靠性，达到了国内领 先技术水平。同时，在原有刮雨器的基础上积极拓宽思路， 油水复合冷却系统 研发系列新型刮雨器。如无刷电机刮雨器、电控气动刮雨器等。 Oil and water compound cooling system By integrating resources and focusing on the research of windshield wiper motor protection technology, control technology and speed deceleration mechanism, it aims to improve the reliability of windshield wiper to achieve 在引进、消化、吸收的基础上深入研究冷却系统的关键 the leading position in domestic technical level. Meanwhile, on the basis 技术，通过对冷却系统仿真、膨胀水箱稳定性等进行细致研究， of the original windshield wiper, broaden the thought way, develop new series of windshield wiper, such as no-brush motor windshield wiper, and 提高产品集成能力，实现完全自主研发能力。形成冷却系统 electronically-controlled pneumatic windshield wiper and so on. 的系列化、标准化，开发适应地铁、动车组、机车等不同车 型性能需求的冷却系统，达到国际先进水平。 油压减振器 On the basis of introduction, digestion, assimilation with key technology Oil damper of the cooling system, by means of analysis simulation of cooling system and expansion tank stability and improvement of product integration level, realize the independent ability of research and development, that form the serialization and standardization of the ventilation and cooling system with 重点研究油压减振器柔性减振性能，完善在线数据测量 different models, which applies to metro, EMU, locomotive to make products 系统。在检测机车运行时油压减振器的行程、阻尼力、偏转 quality reach world-advanced level. 角度、油压减振器振动频率、油压减振器内油液压力及温升 等动态参数等方面取得技术突破，力争五年内达到国际先进 水平。为系统研究转向架的动力学特性提供有效支撑。 Focus on the research of the flexible vibration damping performance for oil damper, improve the online data measurement system. Technological breakthroughs has been made in locomotive dynamic parameters during dealing with oil damper running inspection, such as stroke, damping force, deflection angle, vibration frequency,