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Aircraft Maintenance Program C208b Series

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Aircraft Maintenance Program C208b Series AIRCRAFT MAINTENANCE PROGRAM C208B SERIES MANUAL REFERENCE ALS/AMP/C208B EDITION 001 REV 000 ISSUED 26JUN15 Copy # EMERGENCY RESPONSE 24HR HOTLINE +254 727 666 222 P.O.BOX 41937 – 00100 NAIROBI, KENYA Physical Address: ALS Limited | ALS Building | Wilson Airport | P.O. Box 41937 - 00100 | Nairobi | Tel: +254 20 603 706 Fax: +254 20 607 185 Email: [email protected]| Edition 001 ALS LIMITED SECTION 0 C208B AIRCRAFT MAINTENANCE Revision 000 Page 4 PROGRAMME Issued 26Jun15 INTRODUCTION SUBJECT: RECORD OF ‘A’ REVISIONS Document Number:.……………………… Manual Holder:..……………………. Retain this record in the Manual. Upon receipt of revisions, insert revised pages in the Manual and enter the revision number, date and initials (person inserting the pages), in the appropriate block on this page. Return acknowledgement form to the Librarian. REV Revision Insertion Inserted RE Revision Insertion Inserted No. Date Date By V Date Date By No . Edition 001 ALS LIMITED SECTION 0 C208B AIRCRAFT MAINTENANCE Revision 000 Page 5 PROGRAMME Issued 26Jun15 INTRODUCTION SUBJECT: RECORD OF ‘B’ REVISIONS Document Number:.……………………….… Manual Holder:..…………………………..…………. Retain this record in the Manual. Upon receipt of revisions, insert revised pages in the Manual and enter the revision number, date and initials (person inserting the pages), in the appropriate block on this page. Return acknowledgement form to the Librarian. All personnel are expected to suggest revision requirements, when the need is apparent, to the Post-Holder Maintenance. REV Revision Insertion Inserted REV Revision Insertion Inserted No. Date Date By No Date Date By . Edition 001 ALS Section 0 Revision 000 AIRCRAFT MAINTENANCE PROGRAM Page 6 Issued 26Jun15 CESSNA 208 SERIES SUBJECT: REVISION HIGHLIGHTS Retain all previous highlight pages in this manual for reference. Remove all affected pages and insert attached pages. Enter revision no. and date inserted on Revision Record Sheet. Section Sub-section Page Date Description Edition 001 ALS Section 0 Revision 000 AIRCRAFT MAINTENANCE PROGRAM Page 9 Issued 26Jun15 CESSNA 208 SERIES TABLE OF CONTENT PAGE NUMBER TITLE 1 Title Page 2 Operator statement of commitment 3 Approval Page 4-5 Amendment Record 6 List of Effective Pages 7-8 Table of Contents 14 Manual Distribution List 15 Operators information 16 Abbreviation SECTION 1 AMMENDMENTS TO THE MAINTENANCE PROGRAM PAGE NUMBER TITLE Introduction 1 Amendments to the Program Temporary Amendments SECTION 2 APPLICABILITY PAGE NUMBER TITLE 1 Applicability Introduction Review SECTION 3 RESPONSIBILITIES ,STANDARDS AND CERTIFICATION PAGE NUMBER TITLE Operator Responsibilities 1 Certifying Persons Responsibilities General Inspection Standards Airworthiness Life Limitations (scrap items) 2 Airworthiness directives KCAA Requirements Instructions for Continued Airworthiness 3 Changes / Repairs / Modifications Unscheduled Maintenance Inspections Duplicate Inspections Scheduled Maintenance Task cards 4-5 Definitions 5 Definitions continued Mechanical Irregularities regarding crew observations Performance Flight Test 6 Off The Aircraft Maintenance Inspection Irregularities Findings Certification Release to Service Certificate of Airworthiness Renewal 7 Pilot Maintenance Annual check 8 Inspection – Certificate of airworthiness Renewal SECTION 4 AIRWOTHINESS LIMITATIONS PAGE NUMBER TITLE 1 Scope Definition 2 Typical inspection Time limits Inspection Time table 3 Severe Inspection limits 4 Replacements time limits Replacement Schedule Edition 001 ALS Section 0 Revision 000 AIRCRAFT MAINTENANCE PROGRAM Page 10 Issued 26Jun15 CESSNA 208 SERIES SECTION 5 TIME LIMITS/MAINTENANCE CHECKS PAGE NUMBER TITLE Scope 1 Inspection Requirements Inspection Time limits Inspection Time limits continuation 2 Component Time limits Continuous Inspection Program Listing of Supplement Inspections 3 General inspection criteria 3-4 Inspection Interval requirements 5 AMTOSS Code 6-12 Inspection items time limits 12-15 Components time limits Typical operation condition 15 Operation Inspection interval Inspection Time limits 16 Definition and Procedure SECTION 6 CONTINUOUS INSPECTION PROGRAM PAGE NUMBER TITLE Purpose 1 Construction Inspection Time limitations Definitions and procedure 2 Definitions and procedure continued 3 Inspection documents 4 Procedure for escalation of Check periods SECTION 7 PRATT & WHITNEY ENGINE INSPECTION 1 PRATT & WHITNEY ENGINE INSPECTION PROGRAM PREAMBLE Maintenance Concept Line Maintenance Heavy Maintenance Turboprop Inspection General 2 Inspection Tolerances 5 Period Inspection Timetable Unscheduled Inspection Procedures General • Overspeed 7 • Inadvertent Cut-off and Relight During Taxi • Over-temperature • Over-torque • Immersion in Water • Dropped Engine 8 • Material Ingestion • Bird Strike/Soft Material Ingestion 9 • Propeller sudden stoppage 10 • Propeller strike causing minor blade damage 10 • Propeller Electrical Leads Shorting 11 • Propeller Lightning Strike Edition 001 ALS Section 0 Revision 000 AIRCRAFT MAINTENANCE PROGRAM Page 11 Issued 26Jun15 CESSNA 208 SERIES 11 • Heavy/Hard Landing • Aircraft Flown Through Volcanic Ash or Smoke 13 • Sustained Running at Oil Temperature Outside Limits • Loss of Oil/Oil Pressure or low oil pressure • Oil pressure follows throttle 15 • Contamination by Fire Extinguishing Agents • Halon 16 • Audible Rubbing, Binding or Scraping • Audible Rubbing, Binding or Scraping continued 17 • Propeller Wind-milling after In-flight Shutdown • Contamination of Oil with Non-metallic Foreign Material • Starter-Generator Replacement • Starter-Generator Replacement continued 18 • Chip Detector Circuit Completion and/or Debris in Oil Filter • Propeller sudden stoppage continued • Engine maintenance schedule chart 19-24 • Engine maintenance schedule chart continued SECTION 8 ROTOR COMPONENT SERVICE LIFE PAGE TITLE 1 Rotor Component Service Life Effectivity 2 Component Life Calculation Formula Rotor Cycle Limit Time Table Operating Times Between Overhauls 3 Effectivity Summary Basic industry Time between Overhaul 4 TBO Extension Recommendations Hot Section Inspection (HSI) Frequency 5 Compressor Turbine Blade Maintenance Requirements SECTION 9 KCAA REQUIREMENTS PAGE TITLE 1 KCAA Requirements SECTION 10 DEFECTS DEFERRED PAGE TITLE 1 Defects deferred in the field SECTION 11 DEFERED DEFECTS PAGE TITLE NUMBER 1 Deferred defects SECTION 12 ALS DAILY AND WEEKLY INSPECTIONS PAGE TITLE 1 Daily Inspection walk-around 2 Daily Inspection walk-around continued Edition 001 ALS Section 0 Revision 000 AIRCRAFT MAINTENANCE PROGRAM Page 12 Issued 26Jun15 CESSNA 208 SERIES 3 Daily Inspection Pocket Edition Checklist 4 Weekly Inspection 5 Weekly Inspection walk requirements 5 Weekly Inspection checklist SECTION 13 SUPPLEMENTAL INSPECTION PAGE TITLE 1 Introduction Function 2 Principal Structural elements 3 Classification for types of operation 4 Reporting –Communication discrepancies 5 Discrepancy report 6 Inspection Methods Applicability/Limitations SECTION 13 SUPPLEMENTAL INSPECTIONS PAGE TITLE 7 Listing on Supplemental inspections 8-12 Supplemental Inspection to Task Matrix SECTION 14 RELIABILITY PROGRAM INSPECTIONS PAGE TITLE 1 Reliability Program inspections SECTION 15 UNSCHEDULED MAINTENANCE CHECKS PAGE TITLE General Unscheduled Maintenance Checks Defined • Hard / Overweight Landing 1 • Overspeed • Severe air turbulence or severe manoeuvres • Lightning strike • Foreign object damage 2 • High drag/side loads due to ground handling Unscheduled Inspection Check Timetable & Procedure • Hard / Overweight Landings • Overspeed 3 • Severe Air Turbulence or severe Manoeuvres • High drag/side loads due to ground handling • Lightning Strike 4 • Lightning Strike Continued • Foreign Object Damage • High drag/side loads to ground handling 5 • Lightning strike/static discharge incident reporting form Part 1 6 • Lightning strike/static discharge incident reporting form Part 2 Edition 001 ALS Section 0 Revision 000 AIRCRAFT MAINTENANCE PROGRAM Page 13 Issued 26Jun15 CESSNA 208 SERIES SECTION 16 CONTINUOUS INSPECTION PROGRAM TASK BASED CHECK SHEETS PAGE TITLE 1-50 Continuous inspection program task based check sheets SECTION 17 ALS MAINTENANCE TRACKING SYSTEM PAGE TITLE 1-2 ALS maintenance tracking system SECTION 18 ANNEXURE Annex 1 Ground run sheet Annex 2 Maintenance task card Annex 3 100 Hours inspection Annex 4 Static discharge Annex 5 Cable tension check record sheet Annex 6 Cable travels check record sheet Annex 7 FCU static override 200 hours inspection Annex 8 ITT calibration sheet Annex 9 Torque calibration sheet Annex 10 Main Landing Gear inspection sheet Annex 11 Accessory Gearbox Scavenge Filter 1000 hour inspection Check Sheet Annex 12 Post SB 1581 Bleed off Valve 600 hour Inspection Check Sheet Annex 13 Brake burn in procedure Annex 14 Daily Inspection Checklist Annex 15 Weekly inspection Checklist Annex 16 C OF A test flight Annex 17 Engine & components removal and installation form Edition 001 ALS Section 0 Revision 000 AIRCRAFT MAINTENANCE PROGRAM Page 14 Issued 26Jun15 CESSNA 208 SERIES MANUAL DISTRIBUTION COPY COPY HOLDER FORMAT Number 001 KCAA Hardcopy 002 Central Library Hardcopy 003 Chief Executive Officer CD/SERVER 004 Director of Maintenance ALS CD/SERVER 006 Technical Director CD/SERVER 009 Director of Quality Assurance CD/SERVER 011 Quality Control Manager CD/SERVER 012 Base Maintenance Manager CD/SERVER 101 Base Maintenance Nairobi CD/SERVER Edition 001 ALS Section 0 Revision 000 AIRCRAFT MAINTENANCE PROGRAM Page 15 Issued 26Jun15 CESSNA 208 SERIES 1. OPERATOR’S INFORMATION Register Name : ALS
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