Renovating a 1978 Kittiwake 23 Larry’S Kittiwake 23, Asbury’S Legacy, Afl Oat After Her Refi T, at Left
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Refi t Renovating a 1978 Kittiwake 23 Larry’s Kittiwake 23, Asbury’s Legacy, afl oat after her refi t, at left. Early stages are shown below on facing page, including that distressing time when the deck was separated from the hull. leak along the starboard side, aft of the main bulkhead. There were no associ- ated rot issues with the leak. He had removed the teak toerail, separated the deck from the hull, and removed the engine. Then other things in life had become priorities for him, and the boat collected dust in his shop for a year. When my wife and I went to pick it up, we found that it came with four North sails. The mast had internal hal- A really thorough job: yards led back to the cockpit, the ge- noa winches were two-speed Barients, and there were single-speed Barients Even the deck was removed on the cabintop for the working jib and halyard tensioning. Because of the by Larry Franklin uniqueness of this Kittiwake, when I saw it I decided to renovate it for my own use and let our niece and nephew HILE WORK WAS STALLED ON MY offsite by increasing the overall length have my 1969 Kenner boat instead. 1969 Kenner Kittiwake proj- by 7 inches and the beam by 2 inches. In spite of the disassembly that had W ect boat, I learned of a newer They added a 2-inch step to the aft been done, this boat appeared to be Kittiwake being auctioned on eBay. I part of the trunk cabin and relocated in good shape. All items necessary for was intrigued and, since my wife had the outboard well from the cockpit putting it back together appeared to be shown interest in getting a boat for to the port side of the lazarette. They there. Later I learned that a bit of the our niece and nephew, I placed a bid used the modifi ed hull and deck as teak toerail and some of the engine- and was the successful bidder. It was plugs to make new molds, and the Kit- exhaust piping were missing, but these just 230 miles from our home and a tiwake 23 was born. were minor items. tandem-axle trailer was included with There have been three builders of I parked the boat under a carport. the boat. Another attraction was that the Kittiwake 23: Kenner Boat Company, With the help of hydraulic jacks, I it had an inboard engine. This was, in Ray Greene and Company, and River raised the deck and cribbed it with fact, the only Kittiwake ever built with City Sailcraft. The total number of 4-inch timbers. I began removing the a factory-installed inboard engine. Kitti wakes produced is unknown, as rec- silicone sealant from all surfaces of This boat, hull #538, was built in 1978 ords from Kenner and Ray Greene are the hull-to-deck joint. Once I had me- by River City Sailcraft. not available. Kenner built approximate- chanically removed all of the silicone In the mid-1960s, Kenner Boat ly 300 boats, Ray Greene probably built sealant, I sanded all the joint surfaces. Company in Knoxville, Arkansas, was fewer than 50, and River City Sailcraft Next I washed these surfaces fi rst building the South Coast 23, a Carl built 69 boats. The construction period with xylene solvent then with acetone. Alberg design, for the South Coast spanned from 1966 through 1978. I hoped to eliminate all silicone seal- Boat Company. For reasons that are ant residue so the 3M 5200 sealant I not clear (and possibly not forthright) For personal use planned to use would bond well. the South Coast people took the molds The person auctioning the boat that I enlisted a friend to help put the and moved to Louisiana. Left without caught my eye had intended to refi t it hull and deck back together. We each a mold, the Kenner people modifi ed for use as his personal sailboat. There took a caulking gun and applied 5200 a hull and deck that had been stored was evidence of a hull-to-deck-joint liberally to the hull fl ange. Then my 8 GOOD OLD BOAT March/April 2007 wife and my friend pushed screw- ed with four bolts instead of fi ve and partment, I mounted a battery master drivers through the bolt holes to hold the trim pieces were reinstalled with switch that will allow for the future in- Renovating a 1978 the proper alignment as I lowered the the mounting screws carefully located stallation of a second battery. I bought deck to the hull. This worked well; to avoid weakening the center of the a combination steaming/deck light to all the bolt holes lined up nicely. We deck beam. Then I reinstalled the rest install on the mast. installed the bolts and pulled them up of the main bulkhead trim pieces and just enough to begin squeezing out the the compression posts. Engine sealant and to check for gaps showing The engine is a single-cylinder, two- Kittiwake 23 daylight. I let the 5200 sealant cure, Electrical work stroke gasoline marine engine made undisturbed, for a couple of days. All the wiring had been stripped out in Finland, called a Vire 7, that had of the boat. Fortunately, the docu- been marketed in the United States by Mast compression beam mentation I received included a very the Westerbeke company. It is a pretty The compression beam for the deck- good engine-wiring diagram. I also interesting little engine, but parts are stepped mast was cracked in the had a cabin-wiring diagram from getting hard to fi nd. It has a discussion middle beneath the mast. The builder my fi rst Kittiwake. I wanted to add a group on the Internet at <http://gofree. had put one through-bolt exactly in depth sounder, GPS, radio/cassette indigo.ie/~vire7/>. It has a transmission the center of the beam and the trim player, automatic bilge pump with fl oat with forward, neutral, and reverse. The piece beneath single-lever throttle the beam had and shift control been attached by I decideddecided toto renovaterenovate itit forfor mymy ownown useuse was still mounted #8 1-inch wood in the cockpit. The screws. A couple and let our niece and nephew ignition switch panel, of these screws with blower switch were driven into have my 1969 Kenner boat instead. and kill switch, was the beam at the mounted in a panel midpoint of the at the aft end of the span. The original owner of the boat switch, and a 30-amp shorepower re- cockpit. I did not get a key for the igni- had drilled a notch in the top edge ceptacle. The boat came with running tion switch. A local locksmith was able of the beam near its center, further lights for the bow and stern and the to cut a new key for me. weakening it. These factors combined original fi ve-switch panel with fuses The engine-cooling water pump was to make the beam weakest at the point but no steaming light on the mast. It reported to be a problem area by the of greatest load. The beam consisted also had a lighted compass that had Vire discussion list participants. The of two pieces of 3- x ¾-inch mahogany never been hooked up. pump is driven by an accessory shaft cut to fi t the overhead, spanning from I added a switch panel to provide from the transmission. It is mounted port to starboard. switches for the GPS, depth sounder, very low on the aft end of the trans- I cut two new beam pieces from instrument lights, and the radio/cas- mission. It is very small and, with the ¾-inch red oak. (Note: white oak is a sette player. It also houses the sepa- engine installed in the boat, it is almost better choice for boat projects. –Eds.) rate manual/off/auto switch for the impossible to see and even more im- The old beam pieces were used as a bilge pump. I made mounting brackets possible to work on. I decided to install pattern for the upper arc, but the lower for the GPS and depth sounder that a separate water pump, driven by a arc was fl attened to make the depth of allow the instruments to swing out 12-volt DC motor. I mounted this pump the beam about ¾-inch greater at its into the companionway for viewing near the engine in the engine compart- midpoint. The new beams were mount- while sailing. In the Porta Potti com- ment, which fortunately is quite roomy www.goodoldboat.com 9 Refit The new compression beam installed, at left above; the new switch panel and automatic bilge pump switches, at right above. The GPS gets a new mounting bracket, at left; and the depth sounder in its new swing-away bracket, at right. Facing page: the new combina- tion mast light, at top; the Vire 7 engine, at left; and the workings of the engine compartment — the water pump, muf- fler, and prop shaft — at right. ued to run. This filled up the Hydra- hush exhaust silencer and allowed water to feed back into the engine ex- haust pipe and fill the engine cylinder with water. Fortunately, a two-stroke engine is pretty easy to clear and no compared to some I’ve encountered permanent harm was done. To prevent trol unit mounted in the cockpit. These on much larger boats.