Coyote Closure 6

OCTOBER 2004 COYOTE® CLOSURE FOR UNDERGROUND, AERIAL, AND BURIED SPLICES 6.0" x 22" • 8.5" x 22" (15.24 cm x 55.88 cm • 21.59 cm x 55.88 cm) Be sure to read and completely understand this procedure before applying product. Be sure to select the proper PREFORMED™ product before application. PLEASE NOTE: For OPGW application, see procedure entitled, “OPGW Cable and End Plate Prepara- tion for COYOTE® Closure” (SP2849). CONTENTS PAGE CONTENTS PAGE 1. NOMENCLATURE ................................2,3,4 12. INSTALLING FIBERS INTO TRANSPORT TUBES AND SECURING 2. DESCRIPTION AND CLOSURE TO STORAGE COMPARTMENT ........12,13 CAPACITIES ...............................................5 13. SECURING TRANSPORT TUBES 3. END PLATE CONFIGURATIONS ...............5 AND ROUTING FIBERS IN SPLICE TRAYS ................................... 14-17 4. CABLE PREPARATION–LOCK-TAPE SEALANT APPLICATION ........................6,7 14. ROUTING LOOSE BUFFER TUBE CABLE .................................................17,18 5. INTERNAL BOND PROCEDURE ...............7 15. INSTALLING COYOTE CLOSURE 6. END PLATE PREPARATION ......................8 SHELLS ................................................... 19 7. END PLATE ASSEMBLY .........................8,9 16. EXTERNAL BOND PROCEDURE ............20 8. UNITUBE PREPARATION ........................10 17. STRAND MOUNT PROCEDURE .............21 9. INSTALLING TRANSITION 18. MANHOLE SUPPORT BRACKET COMPARTMENT FOR SINGLE KIT INSTALLATION .............................21,22 TUBE CABLE ......................................10,11 19. BURIED INSTALLATION ..........................22 10. SECURING UNITUBE CABLE IN THE TRANSITION 20. MAINTENANCE PROCEDURES ..............22 COMPARTMENT ..................................11,12 21. SAFETY CONSIDERATIONS ...................22 11. ROUTING AND STORING FIBER IN THE STORAGE COMPARTMENT .......................................12 1 1.00 NOMENCLATURE PLP Catalog Splice Splice Number Tray Capacity 80805110 Single Fiber Tray 36 80805509 Blank Tray 36 80805514 Blank Tray with 36 Three Elastomer Splice Blocks 8001127 Low Profile Tray 12 per block 8001130 Low Profile blank COYOTE Blank Splice Tray 80805146 Ribbon Fiber 144* Mechanical/ 1. Fusion Tray 80805510 Blank Ribbon 144* FIGURE 1 - SHELL KIT Tray 80805515 Blank Ribbon 144* 1. Two COYOTE® Closure shell halves, Tray with Two neoprene gasket is applied at factory. Elastomer Splice Blocks PLP CATALOG COYOTE CLOSURE NUMBER DIMENSIONS (CM) 8003381 Elastomer 12 per block Splice Block Kit 80805258 6.0" x 22" (15.24 X 55.88) - 3 per kit 80805259 8.5" x 22" (21.59 X 55.8) *Based on mass fusion splices; 96 for mass mechanical. 1. 1. 2. 2. 3. 4. FIGURE 2 - SPLICE TRAY KIT 1. Cover FIGURE 3 - UNITUBE TRANSITION 2. Tray COMPARTMENT KIT 3. Splice Count Label (not shown) 4. Tie Wraps (not shown) 1. Splice Tray Hold 3. Transition Compartment 5. Felt Strips (not shown) Down Strap 4. Torque Bar 2. Cover ©2004 Preformed Line Products Company. All rights reserved. 2 PLP Catalog Description 2. Number 80805112 6.0" x 22" (15.24 CM x 55.88 CM) Unitube Transition 4. Compartment Kit 1. 80805113 8.5" x 22" (21.59.24 cm x 55.88 5. cm) Unitube Transition Compart- 3. ment Kit 1. 2. 2. 6. 6. FIGURE 4B - THREE-SECTION FOUR PORT END PLATE KIT 3. 5. 1. End Plate Sections 2. Torque Bar Brackets (2) 3. Plugs (5) 4. 4. "L" Brackets (2) 5. LOCK-TAPE™ Sealant (factory-applied) 2. 6. Internal Ground Inserts (4; factory-installed) 7. COYOTE Cable Mea-SURE™ Tape (not FIGURE 4A - THREE-SECTION SIX PORT END PLATE KIT PLP Catalog Description Number 1. End Plate Sections 2. Torque Bar Brackets (2) 80805739 Three-Section Four Port 3. Plugs (5) End Plate Kit 4. "L" Brackets (2) 8003407 Future Cable Port Kit for 5. LOCK-TAPE™ Sealant (factory-applied) 1" port (.81 max. cable 6. Internal Ground Inserts (6; factory-installed) diameter) ™ 7. COYOTE Cable Mea-SURE Tape 8003409 Future Cable Port Kit (not shown) for 1-1/4" port (1" max. cable diameter) PLP Catalog Description 8003291 Future Cable Installation Number Kit, only 80805105 Three-Section Six Port 8003408 Future Cable Port/ End Plate Kit Installation Kit (includes cat. no. 8003407 and cat. 80806037 3/4" plugs (2) no. 8003291 for 1" port) 80806180 7/8" plugs (2) 8003410 Future Cable Port/ 8003371 Future Cable Port Kit Installation Kit (includes for 7/8” port (.56 max cat. no. 8003409 and cable diameter) cat. no. 8003291 for 8003291 Future Cable 1-1/4" port) Installation Kit 80806038 1" plug (2) 8003289 Future Cable Port/ 80806181 1-1/4" plugs (2) Installation Kit (includes cat. no. 8003371 and cat. no. 8003291 for 7/8" port) 3 ACCESSORY KITS 2. 2. 1. PLP Catalog Description [cm] Number 8003285 Color-Coded Transport Tube Kit (6 per kit) 80805293 Transport Tube Kit (6 per kit) 80805107 Strength Member Bracket Kit (2 per kit) 80805431 Long Strength Member FIGURE 5 - BLANK END PLATE KIT Bracket Kit (2 per kit) 1. End Plate 8003280 Transition Tube Kit 2. Torque Bar Brackets (2) 8003281 External Bond Clip Kit (2 per kit) PLP Catalog Number Description 80805286 Bracket Adaptor Kit for 80805260 Blank End Plate Kit AT&T Bond Connector (4 per kit) 3. 8003325 Adjustable Aerial Hanger 2. Bracket Kit 80803448 Moisture Blocking Sealant Kit (3 oz. tube) 80805238 C-Cement (1 oz tube) 8003279 Manhole Support Bracket Kit 8003372 Vertical Mount Bracket Kit (for 6.0" or 8.5" [15.24 x 21.59] COYOTE Closures) 1. 8003322 Internal Ground Kit (0.27" - 0.31" [.69 x .79] ground wire) FIGURE 6 - LOOSE BUFFER TUBE 8003360 Exterior Bond Braid kit STORAGE KIT 8003386 Heat Shield Kit for 1. Torque Bar 3. Splice Tray Hold 6.0" x 22" [15.24 x 55.88] 2. Retainer Brackets Down Strap COYOTE Closure 8003387 Heat Shield Kit for PLP Catalog Description (cm) 8.5" x 22" [21.59 x 55.88] Number COYOTE Closure 80805262 6.0" x 22" (15.24 x 55.88) Loose 8003385 Flame-Retardant Blanket Buffer Tube Storage Kit for 6.0" x 22" [15.24 x 80805263 8.5"x 22" (21.59 x 55.88) Loose 15.88] COYOTE Closure Buffer Tube Storage Kit 8003388 Flame-Retardant Blanket 80805419 6.0" x 22" (15.24 x 55.88) for 8.5" x 22" [21.59 x COYOTE Express Organizer (for 55.88] COYOTE Closure loose buffer tube applications) 80805420 8.5" x 22" (21.59 x 55.88) COYOTE Express Organizer (for loose buffer tube applications) 4 1.01 The COYOTE Closure contains every- 3.00 END PLATE CONFIGURATIONS thing needed for installation except hand tools, vinyl tape, filled cable cleaning fluid, and 3.01 Two versions of the Three-Section End C-Cement. Plate are available for the COYOTE Clo- sure; one which accepts up to six cables, and one 1.02 Tools Needed: which accepts up to four larger cables. (Figures 7A • 1/2" socket* and 7B) • 7/16" socket* A = 7/8" (2.22 cm) • 3/8" socket/Can wrench diameter • Snips • Ratchet Wrench* B = 3/4" (1.90 cm) • Torque Wrench (capable of reading diameter 50 inch lbs.)* A • Fiber optic cable opening tools B *Available from Preformed Line Products A A 2.00 DESCRIPTION AND CLOSURE CAPACITIES B A 2.01 For Safety Considerations, refer to Section 21.00 of this procedure. 2.02 The COYOTE Closure series organizes, distributes and protects all types of fiber optic cable with a water and air tight seal. FIGURE 7A - DIAGRAM OF SIX PORT END PLATE 2.03 The COYOTE Closure series accommo- dates the following splice trays and splice connectors (Table 1): A = 1" (2.54 cm) diameter 6.0" X 22" (15.24 cm x 55.88 cm) COYOTE Closure B = 1-1/4" (3.18 cm) diameter Splice Tray Description Usable Splice Maximum No. Maximum Catalog Connectors Capacity of Trays Per Closure Splice Number Per Tray Closure Capacity 80805110 or 36 Count Single Fusion 36 4 144 80805514 Single Fiber Tray Single 36 4 144 Mechanical A 8001127 Low Profile Single Fusion 36 6 216 Tray 80805146 96 Count Mass 96 2 192* A Mass Mechanical* B Ribbon Mass Fusion* 144 2 288* Fiber Tray 8.5" X 22"(21.59 cm x 55.88 cm) COYOTE Closure B Splice Tray Description Usable Splice Maximum No. Maximum Catalog Connectors Capacity of Trays Per Closure Splice Number Per Tray Closure Capacity 80805110 or 36 Count Single Fusion 36 8 288 80805514 Single Fiber Tray Single 36 8 288 Mechanical 8001127 Low Profile Single Fusion 36 11 396 Tray FIGURE 7B - DIAGRAM OF 80805146 96 Count Mass 96 4 384* FOUR PORT END PLATE Mass Mechanical* Ribbon Mass Fusion* 144 4 576* Fiber Tray * Assumes 12 fiber ribbon is utilized. Also holds 16 single count splices. TABLE 1 5 3.02 See Figure 8 for hardware that can be used diameter ports while the blue-colored end measures with the Three-Section End Plate. cables entering the 3/4" (1.90 cm) diameter ports. INTERNAL For the Four Port End Plate, the COYOTE Cable GROUND Measure Tape has a green-colored end for the 1" BOLT INSERTS diameter port and a red-colored end for the 1-1/4" HEAD- FOR EACH TOP PORT diameter port. "L" BRACKET BLUE ORANGE BOLT- STRENGTH BOTTOM MEMBER BLUE CAP TORQUE BAR BRACKET ORANGE FIGURE 8 - END PLATE HARDWARE 4.00 CABLE PREPARATION–LOCK- TAPE SEALANT APPLICATION NOTE: For OPGW application, see procedure entitled, “OPGW Cable and End Plate Preparation FIGURE 9 - COYOTE CABLE MEASURE TAPE for COYOTE® Closure” (SP2849). (TAPE FOR SIX PORT END PLATE SHOWN) 4.03 TO USE COYOTE CABLE MEASURE 4.01 Cable sheath opening measurements, for TAPE: both size closures, whether using unitube or • Wrap the correct end of COYOTE Cable buffer tube, are 152" (386.10 cm) for continuous Measure Tape around cable where it will loop/express applications, and 76" (193.04 cm) enter the End Plate. for cut cable. • If the index line falls directly between two numbers use the higher number.

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