Wire Wrapping Tools 42-45 Connector Tools 46 Spring Hooks 47 Alignment Tools 48 Burnishers 49 Force Gauges 50 Knockout Kit 51
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Div. of Jonard Industries Tools for Telecom, Fiber Optics, CATV, Wireless and Electronics Industries Installation • Maintenance • Repair OVER 50 YEARS OF MANUFACTURING EXCELLENCE Catalog No. 110 Div. of Jonard Industries Established 1958 Established 1946 DESIGN TECHNOLOGY PRECISION QUALITY Established in 1958; Jonard Industries Corp is a prime manufacturer of Tools for the Telecom, Fiber Optic, CATV and Electronic Industries with designs for installation, maintenance and repair. The company was founded by engineers and technically oriented professionals whose spirit, guidance and influence continue to this very day. Jonard products are used in diversified applications. Our tools are used on “Airforce- One”, the space shuttle, nuclear submarines, and down to earth applications such as computers, telephone installations and production lines. We are proud to include AT&T, IBM, Hewlett Packard, Boeing, United Technologies, Comcast, Time Warner and many other prestigious companies on the list of satisfied Jonard customers. Our customers now number in the tens-of-thousands, due to our reputation, technical skills, dedication and our ability to meet their ever-increasing demands. Established in 1946; OK Industries blossomed as a major force in the telecommunications and electronics industries. In February 2003 Jonard Industries merged the operations of OK Industries into the “Jonard Family of Companies.” The result of this acquisition is a Global Manufacturing Powerhouse with over 100 years of combined experience. 134 Marbledale Road, Tuckahoe, New York 10707 • email: [email protected] Phone: (914) 793-0700 • Fax: (914) 793-4527 Website: www.jonard.com 2 © Copyright 2008 Jonard Industries Corp. TABLE OF CONTENTS OK INDUSTRIES PAGES Power Series Wrap/Unwrap Tools 5-6 DFB Wrap/Unwrap Bit & Sleeve Sets 7 Manual Wire Wrap/Unwrap Tools 8,9,13 Wire Wrapping Bits & Sleeves 10-12 Hand Wrapping & Unwrapping Tools 14-16 Socket Wrap ID Tags 16 Wire 17 Copper Wire Cut & Strip Tools 18-19 Desolder Pumps 20 Fume Absorbers 21 Insertion/Extraction Tools 22 Punchdown Tools 23 JONARD INDUSTRIES Pliers 24-30 CATV & Fiber Optic Tools 31-39 Nut Drivers, BNC, F 36 Torque, Speed, Combination Wrenches 37 Can, Booth, Lineman’s Wrenches 38 Insulated Tools 39 Pay Telephone Tools, screwdrivers, spudger 40 Telecommunication Tools 40-41 Wire Wrapping Tools 42-45 Connector Tools 46 Spring Hooks 47 Alignment Tools 48 Burnishers 49 Force Gauges 50 Knockout Kit 51 3 WIRE WRAPPING OVERVIEW Wire Wrapping is a method of making a wire connection by coiling the bare wire around the sharp corners of a terminal under mechanical tension. The technology was developed as an alternative to soldering, which presents various safety and reliability problems in many applications. A principal advantage of wire wrapping is that it provides a high-reliability connection that is also easily removed to correct or modify a wiring layout. Wire wrapping subjects the wire to tremendous tension and compression forces, causing the oxide layer on both wire and terminal to be crushed or sheared, resulting in a clean, oxide-free metal-to-metal contact. A standard wrap is generally used for 24 AWG and larger diameter wires; a modified wrap is typically used for 26 AWG and smaller wires, and is used almost exclusively for 28 to 30 AWG wires. In either case, the wrap style affects only the connection’s mechanical stability; both styles provide suitable electrical connections. METAL - TO- METALCONTACT STRIPFORCECHART* By bending the wire around the sharp corner Wire Size Min. number Min. strip of the terminal, the oxide layer on both wire AWG Dia. Dia. of turns force and terminal is crushed or sheared, and a clean, inches mm (Bare Wire) lbs. gms oxide-free metal-to-metal contact is obtained. A 16 .051 1.30 4 15 6800 18 .0403 1.00 4 15 6800 20 .032 0.80 5 8 3600 B TYPES OF WRAP 22 .0253 0.65 5 8 3600 A “Regular” bit wraps the bare wire around the terminal. 24 .0201 0.50 6 7 3200 A “Modified” bit wraps a portion of insulation around 26 .0159 0.40 7 6 2700 the terminal in addition to the bare wire.This 28 .0126 0.32 7 5 2200 greatly increases the ability to withstand vibration. 30 .0100 0.25 7 3.3 1500 Regular Modified *Conforms to MIL-STD-1130B HOW TOMAKEWIRE WRAPPEDCONNECTIONS SOMEHINTSONMAKINGWRAPPEDCONNECTIONS Step 1: Bit, Sleeve and OVERWRAP OPEN WRAP & SPIRAL Pre-Stripped Wire Do not press too hard. Let the OK WRAP tools do the work. Excessive Just keep the OK tool on the pressure can lead to overwrapping. terminal until the wrap is Step 2: Wire Insertion Backforce "BF" to prevent complete. Early removal can overwrapping is available on most result in spiral and open Step 3: Wire Anchoring power tools and is recommended wraps. for use with 26 through 30 AWG wire. Step 4: Terminal PIGTAIL Insertion INSUFFICIENT TURNS Wire wrapping is a precision It’s easy to feed wire into the slot in technique and the wrong bit and Step 5: Finished the OK bit correctly. Be sure the sleeve just cannot do the job. Connection stripped end of the wire is “pushed- Improper selection can cause in” all the way. problems ranging from “Pigtails” to loose wraps. TERMINAL DIAGONAL CHART DIMENSIONB In. .010 .015 .020 .025 .030 .035 .040 .045 .050 .055 .060 .065 .070 .075 .080 .085 .090 .095 .100 mm 0.25 0.38 0.51 0.64 0.76 0.89 1.02 1.14 1.27 1.40 1.52 1.65 1.78 1.91 2.03 2.16 2.29 2.41 2.54 .010 .014 .018 .022 .027 .032 .036 .041 .046 .051 .056 .061 .066 .071 .076 .081 .086 .091 .096 .101 0.25 0.36 0.46 0.56 0.69 0.81 0.91 1.04 1.17 1.30 1.42 1.55 1.68 1.80 1.93 2.06 2.18 2.31 2.44 2.57 A .015 .018 .021 .025 .029 .033 .038 .043 .047 .052 .057 .062 .067 .072 .077 .082 .087 .092 .097 .102 0.38 0.46 0.53 0.64 0.74 0.84 0.97 1.09 1.19 1.32 1.45 1.58 1.70 1.83 1.96 2.08 2.21 2.34 2.46 2.59 N .020 .022 .025 .028 .032 .036 .040 .045 .049 .053 .058 .063 .068 .073 .078 .083 .088 .093 .098 .103 O I 0.51 0.56 0.64 0.71 0.81 0.91 1.02 1.14 1.25 1.35 1.47 1.60 1.73 1.85 1.98 2.11 2.24 2.36 2.49 2.62 S .025 .027 .029 .032 .035 .039 .043 .047 .050 .056 .060 .065 .069 .074 .079 .084 .089 .094 .099 .104 N E 0.64 0.69 0.74 0.81 0.89 0.99 1.09 1.19 1.27 1.42 1.52 1.65 1.75 1.88 2.01 2.13 2.26 2.39 2.52 2.64 M .030 .032 .033 .036 .039 .042 .046 .050 .054 .058 .062 .067 .071 .076 .080 .085 .090 .095 .100 .105 I 0.76 0.81 0.84 0.91 0.99 1.07 1.17 1.27 1.37 1.47 1.58 1.70 1.80 1.93 2.03 2.16 2.29 2.41 2.54 2.67 D .035 .036 .038 .040 .043 .046 .049 .052 .056 .060 .064 .069 .073 .078 .082 .087 .091 .096 .101 .106 0.89 0.91 0.97 1.02 1.09 1.17 1.25 1.32 1.42 1.52 1.63 1.75 1.85 1.98 2.08 2.21 2.31 2.44 2.57 2.69 .040 .041 .043 .045 .047 .050 .052 .056 .060 .064 .068 .072 .076 .080 .084 .089 .092 .097 .102 .107 1.02 1.04 1.09 1.14 1.19 1.27 1.32 1.42 1.52 1.63 1.73 1.83 1.93 2.03 2.13 2.26 2.34 2.46 2.59 2.72 .045 .046 .047 .049 .050 .054 .056 .060 .063 .067 .071 .074 .078 .083 .087 .091 .096 .101 .105 .109 1.14 1.17 1.19 1.25 1.27 1.37 1.42 1.52 1.60 1.70 1.80 1.88 1.98 2.11 2.21 2.31 2.44 2.57 2.67 2.77 .050 .051 .052 .053 .056 .058 .060 .064 .067 .071 .074 .078 .082 .086 .090 .094 .098 .103 .107 .111 1.27 1.30 1.32 1.35 1.42 1.47 1.52 1.63 1.70 1.80 1.88 1.98 2.08 2.18 2.29 2.39 2.49 2.62 2.72 2.82 Example: If “A”=.020”. “B”=.060”. The terminal diagonal is .063" as shown on chart. 134 Marbledale Road, Tuckahoe, NY 10707 • www.jonard.com 4 INDUSTRIES CORP. PTX SERIES ELECTRIC WIREWRAPPING & UNWRAPPINGTOOLS The Patented PTX Series Wire Wrapping Tools from OK Industries bring revolutionary new benefits to installers, telecom technicians and other users. With worker safety in mind, we consulted a certified ergonomist and created an ergonomic tool, which includes a lightweight, well-balanced construction, dual-finger short-throw trigger, and a long handle to Wrap mitigate pressure on the palm. These features help to Permanently Unwrap Attached Switch prevent repetitive stresses and result in an industry-leading Collet Nut design from a comfort and safety standpoint. Ask for the PTX Series Wire Wrapping Tools from OK Industries — and High Power Motor arm your workers with the tools that offer efficiency Reverses for and worker safety in your interconnect activity.