SINCE 1966 2 Contents

HMA GROUP

AUSTRALIA - NEW ZEALAND - INDONESIA - SOUTH AFRICA SINCE 1966 2 Contents

Introduction 4 Coal Preparation 6 Power Generation 8 Oil & Gas 10 Rail Industry 12 14 22 26 32 40 48

3 Introduction

Formed in 1966, The HMA Group Offices and service facilities are strategically represents an impressive list of located in Sydney, Wyong & Singleton in NSW, internationally respected companies and Morwell & Melbourne in VIC, Brisbane & Mackay, manufactures under licence to a number in QLD, Perth in WA, Hamilton in New Zealand, of these companies. We also manufacture Jakarta in Indonesia and Johannesburg in South Africa. With these locations we stand ready a range of products and equipment to assist you from the project inception stage developed and designed by our own through contract engineering to installation, engineers. commissioning and full maintenance support.

Employee group owned, these shareholders As we recognise industry works 24 hours around span a diverse section of the company and the clock, so do we. We are on call to promptly underwrite the efficient function of the HMA supply essential parts from our local stock and Group. provide technical back up to ensure maximum availability and efficient operation of customer’s The HMA Group of Companies manufactures, equipment. services and sells a wide range of capital plant and equipment to a diverse range of industries. This includes mining, processing, materials handling, water management, power generation SERVICES: and, oil and gas. • ABRASION RESISTANT We can provide state-of-the-art industrial EQUIPMENT equipment and also offer customers sound advice, consultation and technical back-up. A • BOILER CLEANING & team of qualified engineers, who have extensive DIAGNOSTICS product training and experience can offer a • GEOTECHNICAL complete service, from equipment selection INSTRUMENTATION through to installation, commissioning and maintenance. • MATERIALS HANDLING • MEASUREMENT INSTRUMENTATION • MECHANICAL, STRUCTURAL & ELECTRICAL ENGINEERING • NUCLEAR INSTRUMENTATION • OPTIMISED ENERGY SOLUTIONS • PIPE SYSTEMS • SENSOR TECHNOLOGY • TRANSMISSION & MOTORS • VALVES & CONTROLS

4 Introduction

Solutions designed for efficiency when materials Measurement & analytical instrumentation and require movement in a processing environment. controls for industrial industries.

Abrasion, impact and erosion resistant materials Integrated solutions for boiler diagnostics, boiler and piping systems. cleaning, ash handling and sootblower controls.

Complete range of valves, controls, motors and A range of Geotechnical Instruments used gear boxes for industrial applications. to measure insitu pressure, displacement, inclination and stress.

INDUSTRIES: • MINING & MINERALS • WATER & WASTE • PHARMACEUTICAL, FOOD & BEVERAGE • CEMENT & QUARRY • RAIL & TRANSPORT • POWER GENERATION • CIVIL & INFRASTRUCTURE • OIL & GAS • MARINE & OFFSHORE • PROCESS INDUSTRY • ENVIRONMENTAL • PULP & PAPER

5 M1 M2 M3 M8 M2 M3 M4 M7 M8 M3

W2 W3 W5 W7 W1 W2 W3 W4 W5 W6 W7 W8 F4 F5

F4 F5 F6 F7 F6 F7

Crushing & Sizing Dump Hopper

Cyclone

Coal Preparation Plant M1 M2

W1 W2 F1 F2 F3 F4 F5 F6 F7 W3 W4 I3 I4 I5 W5

M1 Material Loading Systems W1 Wear Resistant Pipe F1 Valves

M2 Chutes, Gates & Slingers W2 Sump, Chutes & Gates F2 Valve Actuation & Controls

M3 Stockpile Reclaim & Conveying W3 Specialised Lining Systems F3 Engineered Products *

M4 Process Equipment W4 Ancillary Products ** F4 Gearboxes

M5 Overhead Access Equipment W5 Impact Panels F5 Electric Motors

M6 Hi Rail Equipment W6 Polyurethane Products F6 Conveyor Products

Rail Fixing & Resurficing Process Equipment * Screw Jack & Power Transmission M7 Equipment W7 F7

M8 Engineered Products * W8 Site Services

* Includes: Weighing Systems, Safety * Includes: Cyclones, Eriez * Includes: Couplings, Expansion, Condenser Guarding, Wheel Washing Systems, ** Abrasion & Corrosion Compound Tube, Filters, Water Treatment Aluminium Dome Covers, Specialised Products & Prototypes

6 Coal Preparation

M2 M3 M1 M2 M7

G2 G3 W1 W2 W3 W4 W5

F4 F5 F6 F7

I3 I8

Train Loadout Bin Product Stock Piles

Rejects Bin

I1 Fire & Gas P1 Online Boiler Cleaning G1 Water Monitoring

I2 Analytics P2 Sootblower Enhancements G2 Inclination Monitoring

I3 Pressure & Temperature P3 Boiler Diagnostic Tools G3 Displacement Monitoring

I4 Level P4 Boiler Optimisation G4 Stress & Strength Monitoring

I5 Flow P5 Boiler Services G5 Field & Workshop Services

I6 Boiler Management P6 Offline Boiler Cleaning

I7 Nucleonics

I8 Engineered Products *

* Includes: Expansion Joints, Sodium Hypochlorite Generation, Offshore & Marine Sewage Treatment, Hydrogen Generation, Belt Conveyor Protection & Automation

7 M2 M3 W1 F1 F2 F3 F1 F2 F3

W1 W2 W3 W4 W7 F3 I6 I8 I2

F4 F5 F6 F7 I2 P1 P2 P3 P4 P5

I7 P6 Emission Stack Boiler Transformer

Power Lines

Steam Turbine

Intermediate Pressure Low Pressure Cylinders Cylinder Combustion Air

Electrical Generator Steam

Pulverising Furnace Mill Chamber Cooling Tower

Spent Condenser High Pressure Steam Cylinder Cooling water for re-use or return to water supply Coal Mines Water Supply

Steam Reheat Cycle G1 G2 G3 G4 Fly Furnace Cooling water to power station Ash Ash Fabric Feed Water Pump & Filter Polishing Plant

Dispose of ash

M1 Material Loading Systems W1 Wear Resistant Pipe F1 Valves

M2 Chutes, Gates & Slingers W2 Sump, Chutes & Gates F2 Valve Actuation & Controls

M3 Stockpile Reclaim & Conveying W3 Specialised Lining Systems F3 Engineered Products *

M4 Process Equipment W4 Ancillary Products ** F4 Gearboxes

M5 Overhead Access Equipment W5 Impact Panels F5 Electric Motors

M6 Hi Rail Equipment W6 Polyurethane Products F6 Conveyor Products

Rail Fixing & Resurficing Process Equipment * Screw Jack & Power Transmission M7 Equipment W7 F7

M8 Engineered Products * W8 Site Services

8 Power Generation

F1 F2 F3 F1 F2 M5 M6

I1 I3 I8 I2

Emission Stack Boiler Transformer

Power Lines

Steam Turbine

Intermediate Pressure Low Pressure Cylinders Cylinder Combustion Air

Electrical Generator Steam

Pulverising Furnace Mill Chamber Cooling Tower

Spent Condenser High Pressure Steam Cylinder Cooling water for re-use or return to water supply Coal Mines Water Supply

Steam Reheat Cycle Fly Furnace Cooling water to power station Ash Ash Fabric Feed Water Pump & Filter Polishing Plant

Dispose of ash

W1 I7

I1 Fire & Gas P1 Online Boiler Cleaning G1 Water Monitoring

I2 Analytics P2 Sootblower Enhancements G2 Inclination Monitoring

I3 Pressure & Temperature P3 Boiler Diagnostic Tools G3 Displacement Monitoring

I4 Level P4 Boiler Optimisation G4 Stress & Strength Monitoring

I5 Flow P5 Boiler Services G5 Field & Workshop Services

I6 Boiler Management P6 Offline Boiler Cleaning

I7 Nucleonics

I8 Engineered Products *

* Includes: Expansion Joints, Sodium Hypochlorite Generation, Offshore & Marine Sewage Treatment, Hydrogen Generation, Belt Conveyor Protection & Automation

9 F1 F2 F3 F1 F2 F3 F1 F2 F3

I1 I2 13 I1 I3 I6 I8

G1 G2 G3 G4 P1 P2 P3 P4 Well Head Compressor Station P5 P6

I1 I2 I3 I4 I5 I6 I8

Offshore / FPSO F1 F2 F3 F1 F2 F3 Boiler

F4 F5 F7 I1 I2 I7 I8

Jetty

M1 Material Loading Systems W1 Wear Resistant Pipe F1 Valves

M2 Chutes, Gates & Slingers W2 Sump, Chutes & Gates F2 Valve Actuation & Controls

M3 Stockpile Reclaim & Conveying W3 Specialised Lining Systems F3 Engineered Products *

M4 Process Equipment W4 Ancillary Products ** F4 Gearboxes

M5 Overhead Access Equipment W5 Impact Panels F5 Electric Motors

M6 Hi Rail Equipment W6 Polyurethane Products F6 Conveyor Products

Rail Fixing & Resurficing Process Equipment * Screw Jack & Power Transmission M7 Equipment W7 F7

M8 Engineered Products * W8 Site Services

10 Oil & Gas

F1 F2 F3 M1 M8

I1 I2 I3 I4 I5 I7 I8 I1 I2 I3 I4 I5 I6 I8

Emission Stack F4 F5

Refinery Tank Farm Boiler

I1 Fire & Gas P1 Online Boiler Cleaning G1 Water Monitoring

I2 Analytics P2 Sootblower Enhancements G2 Inclination Monitoring

I3 Pressure & Temperature P3 Boiler Diagnostic Tools G3 Displacement Monitoring

I4 Level P4 Boiler Optimisation G4 Stress & Strength Monitoring

I5 Flow P5 Boiler Services G5 Field & Workshop Services

I6 Boiler Management P6 Offline Boiler Cleaning

I7 Nucleonics

I8 Engineered Products *

* Includes: Expansion Joints, Sodium Hypochlorite Generation, Offshore & Marine Sewage Treatment, Hydrogen Generation, Belt Conveyor Protection & Automation

11 Train Loadout System Overhead Access Equipment M1 M2 M8

W1 W2 W3 W5

F4 F5 F6

I3 I8

M1 Material Loading Systems W1 Wear Resistant Pipe F1 Valves

M2 Chutes, Gates & Slingers W2 Sump, Chutes & Gates F2 Valve Actuation & Controls

M3 Stockpile Reclaim & Conveying W3 Specialised Lining Systems F3 Engineered Products *

M4 Process Equipment W4 Ancillary Products ** F4 Gearboxes

M5 Overhead Access Equipment W5 Impact Panels F5 Electric Motors

M6 Hi Rail Equipment W6 Polyurethane Products F6 Conveyor Products

Rail Fixing & Resurficing Process Equipment * Screw Jack & Power Transmission M7 Equipment W7 F7

M8 Engineered Products * W8 Site Services

12 Rail Industry

Overhead Access Equipment Track Work

M5 M6 M6 M7

I1 Fire & Gas P1 Online Boiler Cleaning G1 Water Monitoring

I2 Analytics P2 Sootblower Enhancements G2 Inclination Monitoring

I3 Pressure & Temperature P3 Boiler Diagnostic Tools G3 Displacement Monitoring

I4 Level P4 Boiler Optimisation G4 Stress & Strength Monitoring

I5 Flow P5 Boiler Services G5 Field & Workshop Services

I6 Boiler Management P6 Offline Boiler Cleaning

I7 Nucleonics

I8 Engineered Products *

* Includes: Expansion Joints, Sodium Hypochlorite Generation, Offshore & Marine Sewage Treatment, Hydrogen Generation, Belt Conveyor Protection & Automation

13 Loading Systems

Precision Loading Systems System Upgrades HMA Materials Handling holds We are able to provide solutions to the patent for the Precision improve the operation of existing Loading System (PLS) in the loading facilities. Examples of what Australasian region. The PLS can be done to improve throughput uses a single or multi batch and/or reliability include: approach to the loading of bulk • Replacement control gates and materials in both trains and chutes trucks, weighing the material • Improved hydraulic power systems before it is placed into the • Loading automation wagon ensuring that each load • Real time weight loading (VILU) is maximised for improved efficiency.

Truck and Train Loading Systems Materials such as coal, iron ore, gravel and sand can all be loaded in bulk using our variety of design and operating systems. Loading systems are available to suit applications involving trucks (including oversized and multiple trailers) as well as trains with options including: • Flood (Volumetric) Loading • Single or Multiple Batch Weighed Loading • Automatic or manual operation • Real time weight loading (VILU) •

14 Chutes, Gates & Slingers HMA Materials Handling

Feeder Breakers Loading, Isolation & Flow Control Gates Feeder breakers in capacities We have a range of gate designs to suit a from 500 to 2,500 tph for a range variety of applications such rejects systems, of materials including coal and equipment isolation and material flow control aggregates. Options for either electric or we can design a gate and actuation system or hydraulic drives with standard to suit a particular need. designs or designs specific for an • Single, double or multi blade gates application. • Clamshells • Water capture designs

In Pit Crushing Ship / Barge Loading Static or mobile In Pit Crushing We have a range of Jet Slingers and Loading Spouts for accessing and loading systems designed to suit your the holds of specific needs and able to process up ships or barges. to 1000 tph. We have supplied units for a range of materials including grain, sugar, coal, wood chip and mineral sands.

Mobile Equipment Chutes - Telescopic / Transfer / Traversing We can supply tracked vehicles From simple in line chutes through to complex transfer such as feeders, conveyors, stackers tower design, our designs are based around promoting the and reclaimers or work and carry natural angle of movement of material. All designs feature platforms. a full range choice of wear resistant liner options available through HMA Wear Solutions. Telescopic loading chutes which enable complete flexibility for accessing and loading the holds of ships/barges and for dust control and environmental management on product stockpiles

15 Stockpile Reclaim

Drawdown Hopper Chain Feeder / Reclaimer Jet Slingers Our range of Carman Drawdown Chain Feeders for the reclaim of Proven solution for stockpiling and Hopper eliminates outdoor stockpile material from stockpiles or fed via ship loading applications. Have been storage and reclaim problems trucks/front end loaders to efficiently used successfully on the following including coring, bridging, and move material. Standard sizes with bulk material: minimal active reclaim by using capacities from 500 to 2,500 tph with • Coal - washed and raw (Capacity vibratory action to transmit options for electric or hydraulic drive. up to 3000 tph) energy directly into the stockpile, • Woodchips – hardwood and soft encouraging sloughing into the wood (Capacity up to 1500 tph) flow stream and maximizing active • Grains – Wheat, barley, Maize reclaim. (Capacity up to 1000 tph) • Sugar (Capacity up to 3000 tph) • Mineral sands – ilmenite etc (Capacity up to 1000 tph)

Stackers Range of standard and non-standard stackers including features such as luffing, slewing, and telescoping.

Belt Feeders Trippers & Ploughs We can supply Belt Feeders up to We have designs for travelling 2500 mm wide to suit most bulk trippers and belt ploughs to suit a materials. Low head designs to suit variety of material types and belt tight spaces with options for drive configurations or can design a types and feed conditions. system to suit a particular need.

16 Process Equipment HMA Materials Handling

Screens We are partnered with leading designers and manufacturers of quality screening equipment including Mogensen and Conn-weld . Equipment includes Banana, Dewatering, Horizontal, Circular Motion Incline, Extreme Duty Scalping Screens. Sizers and Sieves. Our screens service the industries of coal, aggregate, pulp and paper, minerals, corn, fine metals, and many more.

Sampling Systems Divergators We are partnered with one of the leaders in the design Patented high capacity non‑binding and supply of samplers for the coal industry. From simple and self-cleaning static grizzly. single stage cross belt samplers through to complex Contains no moving parts and the three stage and auger samplers we can supply a system individual bars are easily replaceable. complying with international sampling standards. Sized to suit most applications for separation above 20 mm in widths from 0.5 to 5m. Uses include crusher bypass, belt protection and misplaced material removal.

Vibratory Equipment Equipment such as Bin Dischargers, Feeders, Grizzlies, Fluid Bed Processors and conveyors can be engineered to suit each individual application from the world renowned Carman and Mogensen brands.

17 Overhead Rail

Scissor Lift Telescopic Boom Lift Either standalone scissor lifts or Can either be attached to truck bodies they can permanently attached, incorporate extension platforms bolted or attached to make work area access easier. with twist locks to the Supplied with complete with tray body of the Hi electrical control systems with single Rail vehicle supplied or multiple control stations. A full complete with electrical range of controls are available from control systems with the operating platform including: single or multiple control Platform Raise and Lower, Extension stations. A full range of Platform (In and Out), Emergency controls are available Lower, Emergency Stop, Hi Rail from the EWP basket. Truck Travel (Forward and Reverse), Braking and Engine Control (Stopping and Starting).

Equipment Manipulators Specialised designs for making maintenance of and access to overhead equipment safer and easier. Examples include a cradle system to facilitate the transport, removal and installation of fans in underground tunnels, making the task quicker and easier to accomplish.

Boom Lift Design and supply a range of Boom Lift Elevating Work Platforms (EWP) for attachment to Hi Rail vehicles. Can either be permanently attached, bolted or attached with twist locks to the tray body of the Hi Rail vehicle.

18 Hi Rail HMA Materials Handling

Light & Medium Range of Hi Rail kits for light vehicles for use as general fitter gang trucks, track inspection Hi Rail vehicles and weed and vegetation control Hi Rail vehicles. Base vehicles include Land Cruisers, Iveco and Fuso trucks. Fitted with tray bodies and tool boxes and are supplied complete with electrical and hydraulic control systems for Hi Rail and accessories deployment.

Heavy We can offer tray bodies, toolboxes, pedestrian collision covers, and other Hi Rail attachment kits. Our Hi Rail heavy vehicle range are for road rail conversions of vehicles with a gross vehicle mass (GVM) greater than 7000kg. Suitable for overhead construction and maintenance elevating work platforms (EWP) including Scissor Lifts, Boom Lifts and Telescopic Boom Lifts.

Excavators and EWPs We can supply Hi Rail kits for almost any type and size of excavator or EWP to allow it to access the rail for travel or work. Designs can allow for hydrostatic or traction drive systems as per preference.

19 Rail Fixing

Track Lifter Spot Tamper Used by various railways authorities to remove condemned sleepers and The ‘Vibropak’ is a spot tamping simultaneously replace them with new ones. The sleeper renewers form part of machine designed to consolidate a “consist” used by flying rail maintenance gangs in remote areas. either new, worn or loose ballast under concrete, steel or timber sleepers. Each work head, which can be operated independently, has four tines which are vibrated at high frequency by a rotating eccentric shaft. The machine is rapidly deployable and incorporates suspension suitable for medium speed travel up to 40 km/h.

Rail Heaters Material Handlers & Trolleys Used to stress and de-stress sections of tracks which have been used for long Designed to make work easier, we periods of time. Consists of a tractor to provide traction for a controlled work can supply equipment to carry speed and the gas bottle module mounted on the tractor and the rail heater unit. tools, clips, sleepers or personnel – anything required to make the job go faster and safer.

Clippers Ballast Undercutter Designed to apply and extract rail clips from both sides of the rail Designed to remove fouled ballasts simultaneously with one operator. A hydraulically operated scissor-type rail from underneath the railway track clamp ensures the machine remains fixed to the track during insertion and so that fresh clean draining ballasts extraction. We have designs to suit most clip types including e-clips, Fast clip can be substituted, the machine is and Trak-Lok. specifically designed to work on points, turnouts and crossings. The major materials handling elements are a horizontal excavating chain, a vertical cell type bucket wheel and three troughed belt conveyors.

20 Engineered Products HMA Materials Handling

Weighing Systems Safety Guarding Our designs are based on latest GuardianCoil® works as a protective technology load cell modules that are screen around all types of machinery, capable of producing accurate and including mills, routers, spar mills, repeatable results in a wide range of lathes, grinders, forges, testing applications. These include: equipment, etc. It is used as a machine • Bin weighing systems guard to protect personnel and property from high-velocity flying • In-motion train weighing systems debris or shrapnel. • Conveyor Belt Scales • Weigh feeders

Belt Tracking & Cleaning Belt alignment problems can be resolved using HMA Halley & Mellowes (MHD) supplied Hallitrak and Tru-track belt equipment.

The Hallitrak is a fully assembled idler frame style Belt Tracker that is designed to accept stock rollers making maintenance easy.

The Tru-Track belt tracker is a simple to install yet highly effective it maintaining belt alignment. The unique design is particularly effective as a retrofit into existing conveyor structures.

Wheel Wash Aluminium Dome A perfect solution to your problem of dirty Aluminium geodesic domes for tank and contaminated roads no matter what the covers. Can be applied to almost any site conditions. Eight base models with an application. extensive range of design variations to meet Typical examples are: individual customer needs. • Water and waste water tank covers • Bulk storage facilities • Petrochemical Tanks • Stadiums and Architectural designed buildings

21 Wear Resistant

Pipe & Liners HMA Greenbank has developed in-house techniques for ceramic lining of components which maximises the operating life of equipment.

Basalt HMA Greenbank Cast Basalt has been well proven in a wide variety The manufacture of Basalt lined of industries as a long-lasting lining pipework and equipment is a Wear Resistant Lined Pipe material. It is an ideal lining material specialised process. HMA Greenbank for equipment manufactured from has developed in-house techniques more conventional materials such to over come the issues associated Piping connects some of your most important and as steel, cast iron, rubber and poly- with ceramic lined components urethane which need to be constantly which helps maximise the operating expensive process equipment, and with a lined piping replaced due to severe abrasion or life of equipment. As a result, HMA Basalux 20/25 corrosion.Alumax HMA ISO GreenbankPressed Tile Cast linings Greenbank Cast Basalt has been The Basalux lining technique has been system specifically designed for your operation, you will keep BasaltOur offers most extraordinary frequently specifi abrasion ed wear widely adopted throughout industry developed to maximise bend wear resistancematerial and is HMA is resistant Greenbank’s to most Alumax as the leading product for abrasive life and provide a more cost effective acidsISO and Pressed alkalis. Alumina. Alumax ISO slurry and pneumatic product transfer solution over that of full alumina lined them operating at optimal performance. HMA Wear Solutions Pressed Alumina is an extremely applications because inherent piping. This is achieved by applying dense ceramic material that has properties of Basalt make it highly the high wearing alumina ceramic offers a range of lining materials including basalt, alumina, remarkable resistance to both sliding cost effective in areas requiring to the extrados of the bend and the and impact abrasion. The exceptional abrasion resistance. basalt ceramic to the intrados. This toughness and durability of Alumax lining combination is only possible Weartech, polyurethane and rubber as well as complete design, has made it the recognised standard due to HMA Greenbank’s unique for long term economic lining in lining process. industrial equipment subject to high supply and in some instances wear. It’s high purity Alumina crystals are bonded together with a crystalline installation via our Site aluminium silicate that insures the integrity of the ceramic shape after fi ring. Alumax is ideally suited for Services division. the most demanding slurry and straight pipes and bends to reducers, The exceptional toughness pneumatic applications. tee’s and Y pieces. The elimination and durability of Alumax of all longitudinal joints also means Pre-engineered and advanced less wear. Alumax can be cast in has made it the recognised processing techniques enable us to a wide variety of wall thicknesses standard... manufacture Alumax ISO Pressed and diameters and can be used in Alumina in a variety of geometries conjunction with Alumax ISO Pressed from simple to complex shapes. alumina tiles to offer a multitude of Combined with the appropriate lining solutions. attachment method, Alumax can overcome temperature limitations, Alumax monolithic technology is impact, and abrasion problems in revolutionising Alumina pipe linings. many different environments. Alumax ISO Pressed tiles – Weldable System Where high heat, impact or corrosion are considerations, attachment by welding is advisable. The weldable system permits use of Alumax liners to temperatures in excess of 550ºC. Tiles are supplied with a tapered hole, metal insert and an Alumina cap. Sumps, Chutes & Gates Typical Processes Utilising HMA With the movement of materials you will have wear. To reduce the expensive change out of your sumps,Greenbank chutes Alumax and • Rock • Cement Clinker Alumax cast monolithic linings • Coal • Glass Cullet bins we have wear resistant lining materials that will prolong the life of thisJust like vital our tile linings, equipment. HMA The main industry linings • Gravel • Lime Greenbank Alumax cast alumina is a • Rice are basalt, alumina, rubber and polyurethane, we can offer these plus others,market leader throughin advanced ceramic design and manufacture• Minerals of new linings. Our cast Alumax can be used • Sand • Sinter equipment or by on site installation via our Site Services division. in all pipe lining applications from • Soybeans • Taconite

Specialised Lining Systems In many applications, solving the wear problem requires more than the standard wear lining, which is why we have a wide range of lining systems that while having higher initial costs, delivers substantial savings over its life cycle, and therefore justifies its use. Specialised products like Alumax, Aerotech, SiTech, PSZ, ZTA and ARZ, to name a few. Our experience gives us the unique ability to apply the most cost effective product to solve your wear problems.

22 Wear Resistant Products HMA Wear Solutions

Impact Panels When impact is a problem and the standard fixing method of epoxy adhesive is not sufficient, then using “Impact Panels” is a cost effective solution. This method allows you to have the lining material prefixed to a panel that can be mechanically fixed into the chute by way of bolts or tracks. It will minimise your down time as it is a quick process to change out the worn area and get your plant running.

Engineering With over 35 years’ experience solving wear problems in a wide range of industries, we can solve your wear problems to give you higher plant reliability and less downtime. HMA Wear Solutions can partner with our clients to successfully achieve their desired outcomes through engineered solutions and take a project from initial concept through to completion.

Ancillary Products Complementing our range of equipment and services is the ancillary products, like our Greenbank Couplings, WrapTech repair bandages, WearTech trowelable ceramic, alumina & basalt tiles, adhesives and specialised gaskets.

23 Process Equipment

Cyclones Cyclones are an extremely fast and efficient way of separating materials based on density and size. HMA Wear Solutions specialises in the design and manufacture of superior ceramic lined equipment. Utilising our unique manufacturing equipment and Eriez processes ensures that our product exceeds industry The world authority in advanced technology for magnetic, expectations. The GTech range of Dense Medium vibratory and inspection systems. We also specialise in (GTD) and Classification (GTC) Cyclones is the flotation and separation systems. accumulation of such experience, offering superior The product range includes; cyclone performance throughout its operating life with process guarantees to support this. • Suspended Magnetic Separators Safely and automatically remove damaging tramp iron from heavy product flows such as coal, rock, iron ore, minerals and wood chip being conveyed on belts, vibratory feeders TECH or chutes. Available in both permanent and electro models. CYCLONES • Eriez Flotation Column Eriez Flotation Columns The advantages of the GTech range of cyclones are ideal for efficient include: high volume recovery • Ongoing Technical Support of fine coal (0.3 mm) • Optimal Ceramic Selection particles. State of the art • Superior Lining Design column flotation design, • High Separation Efficiency using a variety of air • Reduced Operating Costs sparging techniques. • Engineered Tiles and Monolithics High-capacity columns with low operating and maintenance costs.

• Wet Drum Separators Eriez offer a wide range of wet drum magnetic separators for a variety of separation and direct recovery applications. Recover magnetite or ferrosilicon in heavy media operations or concentrate magnetic ores. Varying magnetic strengths and pole configurations to suit most applications is available.

• Metal Detectors HMA Wear Solutions supplies cyclone components Eriez have a comprehensive in a range of abrasion resistant materials such range of metal detectors available as Alumina Tiles, Alumax Monolithics, SiTech for industrial, aggregate and and 27% Chrome. We can also offer Aerotech, a mining applications. ceramic bonding that provides a more consistent and predictable operating life where tramp is present.

HMA Wear Solutions can provide you with your complete cyclone solution.

24 Site Services HMA Wear Solutions

Site Maintenance and Installation • Safe and effective work crews available for installation and maintenance work • Specialised in the installation of our equipment • Ability to undertake projects from conception through to HMA Greenbank Pipescan reduces Usingcommissioning an internal diameter maintenance costs and increases measuring probe and a video production through accurate pipe wear monitoring. camera we can quickly and accurately measure and The unique Pipescan service will detect and measure subtle changes to quantify pipe wear. HMA Greenbank Pipescan reduces the internal pipe diameter due to wear. PipeUsing Scan an Inspection internal diameter maintenance costs and increases Using an internal diameter measuring • measuring Maximise pipe probe life through and acondition video monitoring inspections. production through accurate pipe wear probe and a video camera Pipescan • camera Developed we as acan measuring quickly tool and for internal monitoring of lined pipework. can quickly and accuratelymonitoring. measure and quantify pipe wear. • accurately Ability for visual measure and or light and line measurements The unique Pipescan service will • Used to determine wear patterns and nominate effective life and maintenance practices. All information is entereddetect into and a measure subtle changes to quantify pipe wear. database following each Pipescan the internal pipe diameter due to wear. • Allows preventative maintenance planning accuracy. survey. A customer report is then • Decreases breakdowns while maximising pipe life opportunities. generated highlightingUsing pipe an condiition, internal diameter measuring • Specialised in-house service providers wear rates, predictedprobe pipe andlife, a video camera Pipescan maintenance recommendations and can quickly and accurately measure budget cost projections. HMA Greenbank Pipescan reduces Using an internal diameter and quantify pipe wear. maintenance costs and increases measuring probe and a video The database is regularly updated with production through accurate pipe wear each service to ensureAll information the maximum is entered into a monitoring. camera we can quickly and life of the pipeline isdatabase achieved following each Pipescan accurately measure and while at the same time optimising The unique Pipescan service will survey. A customer report is then quantify pipe wear. plant availability. detect and measure subtle changes to generated highlighting pipe condiition, the internal pipe diameter due to wear. wear rates, predicted pipe life, Using an internal diameter measuring maintenance recommendations and probe and a video camera Pipescan budget cost projections. can quickly and accurately measure and quantify pipe wear. The database is regularlyIndustrial updated with Tiling Cyclone Condition Monitoring • Specialised crews and equipmentAll information is •entered Internal into a inspection and measuring of cyclone components each service to ensure the maximum database following each Pipescan life of the pipeline is achievedfor maximising client tiling survey. A customer• Detailedreport is then reporting with tonnages and wear life predictions while at the same time optimisingopportunities generated highlighting• Allows pipe condiition, preventative maintenance planning accuracy wear rates, predicted pipe life, plant availability. • Ability to recommend • Ability to provide installation and maintenance support for cyclones maintenance recommendations and improvements • Safe and effective work crews available for installations on large and small budget cost projections. • Multiple work crews available for projects The database is regularly updated with large scope activities and support each service to ensureMagnetic the maximum Separation Inspections • Ability to utilise in-house tradeslife of the pipeline is achieved • Regular and or one-off audits to inspect condition, set up and overall Benefi ts: • Allowssupport forward when planning required for for while• Coincides at the same pipe maintenancetime optimising with plant availability. performance • Eliminates unscheduled shutdowns maintenanceextensive repairs scheduled plant shutdowns caused by pipe failure. • Reduces stock • Releases maintenance• Recommendations crews for and maintenance strategy options available • Reduces maintenance costs; - Predict what pipes will be needed more critical workfor increased productivity of magnetite - No breakdown repairs - Predict when they will be needed recovery systems - Maximises pipe life - No need for ‘emergency’ stock • Specialised in-house service providers • Increases pipe availability as pipeline • Accurate annual budget expenditure Chute & Wear Liner Inspection integrity is assured between regular forecasts shutdowns • Detailed reports generated from inspections • General chute condition prioritised to assist in preventative maintenance

Benefi ts: • Allows forward planning forschedule • Coincides pipe maintenance with • Optional in-house maintenance support • Eliminates unscheduled shutdowns maintenance scheduled plant shutdowns capability caused by pipe failure. • Reduces stock • Releases maintenance crews for Benefi ts: • Allows forward planning for • Coincides pipe maintenance with more critical work • Reduces maintenance costs; - Predict what• Eliminates pipes unscheduledwill be needed shutdowns maintenance scheduled plant shutdowns - No breakdown repairs - Predict whencaused they by pipewill failure.be needed • Reduces stock • Releases maintenance crews for • Reduces maintenance costs; more critical work 25 - Maximises pipe life - No need for ‘emergency’ stock - Predict what pipes will be needed - No breakdown repairs - Predict when they will be needed • Increases pipe availability as pipeline • Accurate annual budget expenditure - Maximises pipe life - No need for ‘emergency’ stock integrity is assured between regular forecasts • Increases pipe availability as pipeline • Accurate annual budget expenditure shutdowns integrity is assured between regular forecasts shutdowns Online Boiler Cleaning

IK Series Retractable Sootblowers Diamond Rodding Robot Long retractable sootblowers available with steam, Simple robust automated port air or water as the cleaning medium. IK-525 & IK- cleaning system, with a single stroke 545 have a cleaning coverage of 8.5 and 13.5 metres and patented flex head technology. respectively. Typical applications: Superheater, reheater If recovery boiler ports are cleaned and economiser regions, Fired Heaters, Incinerators, regularly boiler capacity is increased, Catalytic Crackers and SCR’s. IK-600 is a rugged hence increasing steam production sootblower with an open beam design for and reducing emissions. accessibility intended for severe-duty applications. IK-4M for smaller units with a cleaning coverage up to 5.5 metres. Typical applications: Industrial applications such as oil fired heaters, waste heat and package boilers.

IR & G9B Series Wall (Rotating) Sootblowers Hydrojet® Retractable The IR series wall sootblower is light and small enough to fit into tight areas, Boiler cleaning system which and is ideally suited for high temperature locations while the G9B sootblower represents a major breakthrough in is designed to remove ash deposits from tube surfaces in stationary boilers, furnace water cleaning technology. marine boilers, waste heat boilers and direct-fired oil-heaters, where gas temperature zones inside the boiler permit a fixed cleaning element. Extended articulating nozzle into furnace for vastly improved cleaning The G9B may also area coverage and effectiveness. be used for cleaning low- Consumes up to 70% less water temperature than older models and eliminates gas zones in requirement of continuous large boilers. cooling air.

SPWL® & Customised Water Blowing Provides effective cleaning on slag deposits that conventional steam or air cleaning cannot fully remove. Combines a high performance variable speed drive with accurate position sensors and PLC-based programmability.

Custom-programmed by our engineers for specific boiler surfaces to maximize coverage and control effects on tube life by avoiding areas that can be damaged by water impact. Available on the entire range of IK series sootblowers.

26 Sootblower Enhancements HMA Power Generation Progressive Helix Mechanism (PHM)

Gemini® XeR Sootblower Nozzle Progressive Helix Mechanism The Diamond Power® Gemini® XeR Patented mechanism that improves nozzle from HMA Power Generation nozzle cleaning coverage by is designed specifically to reduce incrementally changing the nozzle path. condensation-related tube erosion in Precision-geared indexingDiamond mechanismPower’s Progressive Helix Mechanism (PHM) device is a precision, utility boilers. precisely shifts the nozzlegeared indexing starting mechanism position that shifts the nozzle starting position by a known every cycle for more completeamount each cycle. Withcleaning this, hundreds of operating cycles are required before This unique twin-channel design and reduced tube erosionthe nozzle repeatsdamage. the same cleaning path. This allows for a more complete separates condensate from the cleaning coverage and significantly reduces tube damage due to erosion. cleaning medium and directs it safely Diamond Power recommends installing the PHM device wherever high perfor away from the heat-transfer surfaces. mance sootblower nozzles are used, or in any application to improve blower coverage and minimize the potential - Specification Statement: erosive effects of sootblower cleaning. “Equipment will provide a defined shift in the cleaning pattern The design reduces the quantity every operational cycle without the use of clutches or similar Poppet Valves Benefits devices. Diamond Power Progressive Helix Mechanism of condensate, which aids in • Improves cleaning device or equivalent is required.” HMA Power Generation• Reduces tube erosion; poppet in many valve features: prolonging tube life and minimising cases eliminating the need for Features tube shields • Multi-indexing the need to replace expensive tube • Replaceable welded• Prolongs lance flexible tube life: valve seat• Field upgrade/retrofitand disc to prevent - Combats lance tube sagging • Precise indexing shields and boiler tubes. distortion from- Reduces thermal lance inside stress diameter • Applicable with oscillator cleaning localized corrosion • Designed for both two-roller and four-roller carriages - Prevents lance outside diameter • Bolt-in assembly • Self-aligning build-updisc for better sealing New money-saving design reduces - Distributes lance roller-wear over • Long term reliabilityfull lance surface with freedom from leakage steam flow up to 17% compared to a • Pressure control disc made from materials proven to conventional nozzle and decreases withstand steam service boiler tube erosion potential by 30%. • Varying models with adjustment flexibility • Steam yoke ensures positive valve closure • Feed tube and lance tube are removable without disturbing piping to the sootblower valve • Fully serviceable • Available in ANSI 600#, 900#, and 1800# pressure ratings. • Companion flanges to suit are available.

HMA Power Generation poppet valves are available for other manufacturer’s sootblowers.

Live Loaded Gland Tubular Products For feed tube packing, the live HMA Power Generation stock a vast variety of tubular products used in loaded gland maintains uniform, lance, feed tube and element manufacture. We source directly from the 360-degree compression without mills ensuring exacting standards are maintained. Tightly controlled weld frequent manual adjustments, procedures combined substantially increasing packing with full Non Destructive life and reducing traditionally high Testing ensure longevity. maintenance activity. Graphite foil Whether it is an existing packing continuously loaded by a design or new application high energy packing gland virtually talk to us about your eliminates steam and condensate next requirement. leakage. Available for HMA Power Generation and all other manufacturers’ boiler cleaning equipment.

27 Boiler Diagnostic

High-Resolution Cameras High resolution cameras with no moving parts, variety of mounting configurations that can be incorporated to meet individual requirements and provides temperature feedback for burner adjustments. • KilnCam™ can view the product in the burner zone just before it’s ready to exit • SteelCam™ can view the slab/billet in the burner zone just before it’s ready to exit • GlassCam™ can view the batch product in the burner zone just before it’s ready to exit • Cameras feature exclusive TempVu™ software system allowing up to 15 user definable temperature regions and single or multi-point region averaging.

Wall-Eye™ HD Furnace & Wall-Eye™ HD Furnace & Viewing Viewing HMA Power Generation’s high temperature Our high resolution viewing system IR camera systems feature the latest solid- is the most powerful industrial state technology with special optics to remote system available. Using a produce viewing through smoke, fumes solid state camera delivers pristine, and particulate laden steams. Both in water highly-detailed images of your boiler or air cooled camera housings to minimise or furnace – in vivid colour. Wide the amount of cooling medium used thus field-of-view that allows you to see reducing operating costs. more of your process. Optional accessories include either pneumatic or electric retract systems in the event of cooling medium failure.

Gas Temp® Carry Over Monitoring System Extended range optical pyrometer Monitors on-line, luminous particle uses a patented wavelength to activity in the boiler. Multiple sensors directly measure actual furnace gas used to detect activity at selected temperature - including minute locations in the upper boiler, monitor changes in flue gas temperatures. particle carryover in Can be used from boiler start-up to several locations full-load operation and also available at once. for Recovery Boilers

28 Boiler Optimisation HMA Power Generation

Intelligent Sootblowing (ISS) SentrySeries™ Controls Intelligent cleaning system Control systems that provide a cost provides real-time decisions to effective programmable logic control enable operators to maximise (PLC) for modular solutions for up to boiler cleaning and operating 48 sootblowers. decisions under changing conditions. Easy-to-configure cleaning solutions with colour touch screen, DCS Closed loop control system interface option, incorporating utilises sensors and software header control and motor current that go beyond conventional monitoring for a complete control control systems. Anticipates solution. and adapts to changes within the boiler.

Steam Drum - Level, Indication & Monitoring Heat Flux Sensors The Diamond® Series II - Ported Level Gauge Used in conjunction with boiler (Bi-Color) which is a 3000 psi ported gauge that optimisation, our transducers are the produces a red/green image to indicate the water most robust of their kind and due to level in a high-pressure steam drum. their patented design, incorporate a true 100% redundancy that is Reflex Gauge providing excellent visibility of liquid unmatched. Complete with an ASME level. Single Detection Circuit (SDC) Alarm Module S-Stamp. represents a reliable, cost effective and versatile means of sensing water in high temperature and pressure applications.

29 Boiler Services / Offline

Boiler Services We aim to extend your boiler run length while improving its condition, output, reducing carbon emissions and steam consumption.

Our proven track record will return maximum gain on your investment, the services we provide include: • Flexible maintenance arrangements such as turn-key maintenance contracts, onsite routine maintenance, offsite maintenance and repairs. • Site service and inspections such as walk- down inspections with full written report, performance review, sequence optimisation and system operational parameter tuning. • Engineering support such as heat transfer improvements, process optimisation, engineering consulting, product training, specialised equipment design and diagnostic equipment hire.

Offline Cleaning Our offline Boiler Cleaning service is a bespoke, highly automated process designed to reduce pre outage cleaning from days down to hours allowing your outage activity to commence and conclude much sooner. We offer a mobile cleaning system specific to your boiler dimensions that accurately deploys high pressure water to the desired cleaning zones.

Commencing during the cool down process the combination of thermal and kinetic energy rapidly removes tenacious slag and fouling deposits. The automation aspect removes the need for workers to enter the boiler space and twin rope access often required for hard to reach areas.

Our service is scalable from large utility boilers right through to package boilers, uses less water than traditional labor intensive cleaning methods and dramatically reduces outage durations. Talk to us about how this service can assist your operational requirements.

30 Applications HMA Flow & Industrial

Complete Conveyor Solutions

Soft Starter Bevel Helical Conveying Gearbox & Motor “Complete Conveyor Solutions” Shaft Mount Speed Reducer Variable Impact Rollers Skirting Rubber Frequency & Frames & Mounts Bearings Drive Impact Bed Head Drum Pulley Trough Rollers & Frames Tail Drum External Pulley Backstop

Motor Primary Secondary Electric Base Belt Scraper Belt Scraper Motors Return Rollers & Brackets Conveyor Belt V Plough

31 Valves

Knifegate Sizes from 50mm to 1800mm with a range of actuator options including pneumatic, hydraulic and electric. Stainless steel types with options for deflection cones in Nihard or Polyurethane.

Technegate Heavy Duty types, sleeved bi- directional slurry valves for off-on applications in mining, mineral processing and power industries.

Hardened tool steel vee orifice types for severe service throttling applications.

Customised versions including ceramic lined also available.

Butterfly Sizes ranging from 50mm to 2,200mm, in wafer, lugged and double flanged styles.

Rubber lined on-centre disc, offset seal- on-disc and high performance types.

Pressure classes include PN10, 16, 21 and 35.

Actuator options include manual lever or gearbox, pneumatic or electric.

Air Eccentric Plug Supplier for the Val-Matic range of air Val-Matic Cam-Centric eccentric type plug valves in sizes ranging from 25mm valves with solutions for a variety of to 900mm. Proven in both water and wastewater applications. Long service air related concerns in water, sewage life with low or no maintenance for both shut- and slurry pipelines. Air valves off and throttling duties. Clog free in slurries and increase pipeline conveyancing sewage. Excellent choice for both high efficiency and provide vacuum, frequency service and rare infrequent surge and water column separation operation, large surface area stainless protection. steel bearings do not seize, machined nickel seat-in-body resists wear and rectangular port is forgiving to plug alignment and bearing/ shaft wear, ensuring positive shut-off time after time.

32 Valves HMA Flow & Industrial

Check Val-Matic is a leading manufacturer of check valves for water, waste-water, sewage, industrial and building applications whilst Proco offers a range of rubber check valves. Types include dual disc, swing flex check, the very dynamic silent check, tilting disc, rubber duckbill and perforated plate with options for both wafer and double flanged. Many feature inherent slam resistant characteristics by design ingenuity.

Ball Deluge Resilient Seated Gate Available in a range of stainless Inbal Valves are high quality, pressure Quality resilient seated gate valves, steel materials, full and reduced port operated, axial flowing type valves. AS2638.2 compliant, Class 16 with versions with BSP, NPT, BW, SW and Designed to function as a control metal seated Class 35 flanged end connections. valve in fire protection. Able to options, choice of closing rotation, withstand pressure surges and valve cap or handwheel operated. A resistant to false tripping. Smooth popular isolation valve in water and quick opening, virtually eliminating sewage applications. water hammer. Rated to 21 bar, available in sizes 40 mm to 300 mm.

33 Valve Actuation

Automatic Control Singer quality Canadian automatic control valves serving waterworks, fire protection and industrial/ mining markets. Range includes pressure reducing, pressure relief/ sustaining, flow rate control, pump control, float operated, altitude, dual solenoid electronic interface types and many, many others. Unique rolling diaphragm design provides unequalled stable high ranging control with extreme low flow capability. Also available with anti- cavitation trims for what are usually valve destroying applications.

Valve Actuation Includes pneumatic, electric, hydraulic with on/off and modulating duty options.

Controls Solenoids, limit switch boxes, proximity switches, pneumatic and electro-pneumatic positioners and single loop process controllers.

34 Engineered Products HMA Flow & Industrial

Couplings Expansion Tech Taylor Klamflex, straight couplings, flange Proco offers a complete line of Automatic changeover check valves adapters, stepped couplings and rubber, Teflon lined and braided designed for critical areas and dismantling joints in sizes 50mm to flexible metal expansion joints. especially slurry process lines where 2700mm standby and duty pumps are cycled JW Couplings ,multi-purpose pipe to discharge into a common line. couplings in sizes 15mm to 2000mm This automatic acting valve reliably Proco, spool type wide arch rubber and economically replaces older expansion joints technology combinations of Y pieces Uni-Flange international and actuated shutoff valves. adapter flange series. Power Division

Condenser Tube Filters Water Treatment Taprogge filtration, water circuit Custom-designed high value filter Found in all industries, including cleaning technologies andSupplying bags, cartridges, state cages of and the associated art powerequipment stations, desalination to the power industry for 50 years condenser tube cleaning systems are products to suit most applications. plants, refrigeration and industrial found in all industries, particularly Suitable for dust removal, liquid/solid applications, Taprogge’s in power stations, desalination separation and product recovery DynamicFilter and high performance plants, refrigeration and industrial under various conditions such as PR-BW series debris filters perform applications. Specifically engineered high/low temperature, On-Line wet, dry, acid, Condenserreliably for extended Tube periods withCleaning systems to suit each application and ensures alkaline and sticky dusts. Industrial minimal maintenance. that your system is performing to applications include cement, • DynamicFilters are suitable for its full capacity. Provides maximum chemical, mineral, feed,Self-cleaning timber, steel, water filter conditions systems with separation thermal and financial benefits. plastics, power and more. requirements of above 50µm and • Dry filter materials: Acoustic Polyester, PPS, leakflows detection up to 4,000 m3/hr. systems Aramid, Polypropylene, PTFE, PAN • PR-BW series is suitable for and others. Surface Extensive treatments rangeseparations of above filter 1mm, and bags flow and accessories include singed, glazed, anti-static, conditions exceeding 100,000m3/hr. flame retardant water and oil • Terrawater technology can repellent and acidWaste resistant. water remediation technologies produce pure distillate from any • Wet filter bag materials: water or waste water source by monofilament, Finnedmultifilament, -Tubeutilising heat a 90 Degexchanger C heat source. components nylon, stainless steel, copper, polyester and polypropylene.

35 Gearboxes

Bevel Worm The Bevel Helical Gearbox is of a right The S.T.M. range of cube-shaped angle design which offers a more worm gearboxes. This style is compact fitment as it can run alongside suitable for a wide variety of fixing the conveyor. Supplied primarily as possibilities and allows a better a hollow shaft fitment direct to the modularity of the components in conveyor head drum and with the stock. electric motor directly coupled to the gear box the use of a primary vee belt In fact, through an input coupling it drive is no longer necessary. Bevel Helical is possible to connect all sizes IEC, gearboxes are also very efficient with 94% brushless and NEMA electric motors, plus not being uncommon. to enable a wide range of possible gearbox configurations, as well as Bevel Helical combines both a bevel to improve the overall quality by gear set as well as a helical gear set (or removing the fretting. sets) to obtain larger ratios with power transmission through right angles. Widely The body has been designed in order used throughout the Quarry and Mining to optimize the heat dissipation and Industry and also within conveyor to simplify the cleaning of it, even applications. in the most difficult environmental conditions.

Inline Poulibloc The design of this range of gear Arguably the best shaft mounted units is based on one body piece gearbox. Unique taper bush casting giving increased rigidity. mounting system making it the most This allows the application of versatile for use in quarries. Can be high loads without risks of matched to any head drum shaft. deformation which might Mounting bush negatively affect technical system allows performances. The particular gearbox to be internal shape of the body directs drawn onto the oil flow in a way to reach all the shaft and moving parts while reducing noise clamped, acting levels and improving sealing. as press tool Another new feature is the modular eliminating output flange that allows a great drum shaft versatility of application. cut off.

36 Electric Motors HMA Flow & Industrial

Electric Complete range of low to high voltage, high efficiency and hazardous area motors built tough to withstand harsh industry and mining conditions.

Preferred amongst equipment manufacturers, constructors, engineering companies and major end users alike.

0.09Kw to 450 Kw

Vibrating Used in heavy duty industrial applications such as vibrating screens, dewatering screens, conveyors, feeders, spiral elevators, grizzly feeders, vibrating fluid beds, foundry shake-outs and pre-fab moulds.

Also known as electric vibrators, offer a guarantee of long term durability and are capable of exerting forces from 68 Kg to 13000 Kg.

Motor Control Motors need some form of control and protection whether it is DOL Starter, Soft Starter or VFD. We also offer a range of accessories including Trermister relays, shock protection relays and shaft encodes.

37 Conveyor Products

Rollers Pulleys We offer a quality range of conveyor products that can be Conveyor Drums custom made to meet your designed to suit your application at competitive pricing. requirements whether it be replacing an existing unit or Our technicians will discuss speed, size, spacing and other manufacturing new equipment. Variety of styles of drum, factors with you to determine the best solutions for your shaft design and mounting systems available to meet application. every application.

Scrapers Primary and Secondary Cleaners suitable for a range of applications.

Our simple, do-it-yourself installation EZP1 Rockline® Primary Cleaner has easy, visual check spring tensioning and faceted ConShear™ blade. It is compatible with Flexco fasteners and available in High- Temp with belt ranges 300 – 1800 mm (12” – 72”).

The H-Type® Primary Cleaner has a unique design with segmented blades mounted on individual, pre- tensioned cushions that maintain cleaning efficiency, even as the blades wear. Ideal primary cleaner for mechanical, vulcanised conveyor belt applications with a belt range of 450 – 3000 mm (18” – 120”).

For Secondary Cleaners the Y-Type™ is suitable for belt speeds up to 3M/s (600 fpm) for standard duty, up to 3.8M/s (750 fpm) for heavy duty. It has an easy maintenance, simple design which makes changing the blades fast and easy. The 75mm (3”) wide blade segments conforms to worn or damaged belts and is available in 450 - 1200mm (18” - 48”) for standard duty belts, 900 - 1800mm (36” - 72”) for heavy duty belts.

38 Screw Jack & Power Transmission HMA Flow & Industrial

Power Transmission Screw Jacks Power transmission products are used extensively in virtually every industry, Screw Jacks are ideal for a wide including manufacturing, processing and mining industries, in fact, variety of uses. They can be used anywhere something needs to be lifted, moved, rotated or conveyed. to lift, pull, move, or align any load, even if highly unbalanced, with We offer quality power transmission perfect synchronization offered by products, suitable for a wide range no other movement method. of applications, including high speed applications, from various Perfectly suited to positioning manufacturers including belts, applications where accuracy can be chains, couplings, pulleys, sprockets, guaranteed due to the mechanical and bushings. nature of the screw jack system.

Products for all your industrial or mechanical power transmission applications.

39 Fire & Gas

Flame Detection Fixed Gas Detection Specifically designed for areas where the Hazardous area flammable Gas risk to personnel is high and where fire Detection, with multiple layers might result in a catastophic loss of assets. of protection. Point, Line of Sight (Open Path) & Acoustic Gas Det-Tronics are the market leader when Detectors; offering multiple detection it comes to Flame Detection. Possessing technologies from Catalytic to industry leading false alarm rejection, Infrared for Hydrocarbons and fast response times and a wider cone of Electrochemical for measuring Toxic vision, the X Series provides a reduced Gases. cost of coverage. With a range of Transmitter options, from a simple faceplate display, to a Gas Control Panel.

Ancillary Warning Devices Fire Protection Extensive range of manual, visual High quality fire fighting equipment and audible alarms, as well as and systems for high-value asset loudspeakers have been developed in protection that can be relied upon close collaboration with customers whenever danger strikes. Foam to deliver the best combination of Proportioner, Monitors, Hydrant performance and Valves, Mobile safety. Manual Alarm & Fixed Foam Call Points, Status Skids, Deluge Lights, Beacons/ Valves. Strobes and Speakers.

Certified Fire & Gas Detection Systems Addressable and point-to-point systems allow complete design and configuration to meet your safety system requirements. Approved by Exida as a SIL 2 certified Safety Instrumented System (SIS), the Eagle Quantum Premier (EQP) network meets both NFPA & FM standards as a Fire & Gas Control system.

40 Pressure & Temperature HMA Instrumentation

Rupture Discs Flame Arrestors & Tank Vents BS&B is the originator and industry BS&B FlameSaf (formerly RMG by leader for reverse buckling, tension loaded, graphite Honeywell) manufacture inline and custom engineered rupture disc devices. and end of line flame arresters for deflagration, detonation and BS&B, since inventing the first rupture disc in 1934, endurance burning applications, has been at the forefront of the industry. With over as well as 70 registered patents covering reverse buckling, pressure/ tension loaded, graphite, sanitary and custom vacuum engineered rupture disc devices you breather can be assured BS&B has the right rupture vents with disc to suit your application. and without flame Our standard range covers sizes from 1/8” (3mm) arrester to 72” (1,828mm) and pressures from 4” WC (10 elements. mBarg) to 100,000 psi (6,900 Barg).

Explosion Vents Explosion Suppression Relief Valves BS&B’s range of explosion vents offer BS&B’s chemical explosion Nacional BS&B offer a an economic solution for protecting suppression systems are the best comprehensive range of Pressure your plant from dust explosions. way to protect your plant and Relief Valves for the petrochemical, BS&B’s VSP vent has been tested equipment by suppressing a dust chemical and refining, oil and gas, to over explosion before it happens. We and water industries. 1,000,000 can offer a complete protection and The valves are pressure prevention solution consisting of designed and cycles from chemical suppression, chemical and manufactured vacuum to mechanical isolation, according to light positive venting and most recognised pressure, flameless international while venting. standards: ASME, retaining API, ASTM and the its burst European directives accuracy. 97/23 & 94/9 CE.

Buckling Pin Valves Temperature Instruments Pressure Instruments BS&B’s buckling pin valves have • Temperature Gauges - • Pressure Gauges - been designed as a fast acting non- Bi-metal and Gas Filled Gauge, Absolute, Differential reclosing pressure relief device. After • Exhaust Gas Thermometers • Pressure Switches activation the valve can be easily • Temperature Switches • Pressure Transmitters - reset in minutes without the need to • Temperature Transmitters OEM & DP Type remove the valve from service. • Temperature Recorders & • Pressure Recorders & Controllers Buckling pin valves are available as Controllers • Fit and manufacture of Isolating inline or angle type, • RTD’s & Thermocouples Diaphram Seals with sizes ranging • Thermowells • NATA Calibration from 2” (50mm) • Temperature to 60” (1,500mm). Calibrators

41 Level

Level Gauges Level Switches Local and remote tank gauging Solutions for both liquids and solutions via Hydrostatic, Float, solids, we have the following Magnetic Bypass or Glass level gauge technologies for pump control, technologies. Self Powered Contents alarm duties, and overfill Gauges manufactured prevention; locally in Australia. Level • Float Level Switches solutions for hazardous (Vertical & Horizontal) areas, marine environments • Capacitance Level Switches and safety or pressure • Conductivity Level for related approvals. conductive fluids • Vibrating fork and rod • Rotary paddle and tilt switches for solids.

Bulk Material Level Measurement Liquid Level Transmitters Solid Material Level Measurement Radar Level Transmitter designed for Whether your application is for medium/long range measurement of powders, particles and bulk solids a mobile tank, marine tanks, has including applications such as flyash and cement. foaming, high temperature or even interface level, we have the right This can be integrated solution from our extensive suite of into an IMS that level technologies. can profile usage • Hydrostatic and send alerts • Float Level when product • Ultrasonic levels reach set • Radar points. • Capacitance • Magnetostrictive

Tank Gauge Solutions Complete tank monitoring solutions avaliable from our range of level transmitters and process indicators. • Float switches for tank high and low alarms or bilge / flood warning • Local self powered contents gauges and sight glasses • Submersible electronic level transmitters • Local indicators for one or more tanks • Centralised display systems for multiple tanks • Complete networked solutions with multiple displays and output data to platform management systems.

42 Flow HMA Instrumentation

Ultrasonic Flow Meters Thermal Mass Flow A complete range of transit time Kurz thermal mass flowmeters and doppler flow technologies for incorporate advanced clean fluids and slurries in full and microprocessor electronics partially filled pipes through to technology and constant delta open channels. T mode of operation to provide accurate and real time flow measurement. Response time is critical with this type of device with Kurz offering one of the fastest response times available, especially when compared against Constant Power technologies. Ideally suited to aeration, combustion air, flare gas and digester gas applications the following solutions are available to meet your needs: • Single Point insertion flowmeters Flow Switches, Meters & • Multipoint insertion flowmeters Indicators • Chlorine Meter For liquids, gases and slurries we • World first Wet Gas Flow Meter have technologies from simple using this technology paddle flow switches through to thermal mass and doppler/ microphone devices.

In addition to our suite of Magflow products we offer Vortex, Oval Gear, Turbine and Coriolis Flow Solutions.

Variable Area (Rotameter) flowmeters with optional flow alarms and transmitters, offer a clear local indications of fluid flow.

Magnetic Flow Meters Primary Flow Elements (Includes Slurries) We supply industry leading HMA Specialises in the differential flow manufacture and supply of measurement and control magnetic flowmeter tubes products including the with ceramic/basalt liners highly regarded Badger Lo- for simple integration into Loss and Venturi meters. All our Wear Solutions piping products are independently solutions. In addition we verified to accuracies of can manufacture tubes or better than the ISO with custom ID’s and lay lengths using standard. traditional rubber and PFA liners. Key solutions are; Flexibility in our design allows flowtubes to • Orifice Meter Runs be supplied so that they are compatible with • Venturi’s the majority of electronics on the market. • Insertion Venturis • Flow Nozzles • Pitot Tubes

43 Boiler Management

Flame Scanners UV and IR flame scanners for detecting presence or absence of flame in a combustion chamber. Scanners include advanced sensors and algorithms for discrimination of the target burner in multi-burner applications. Used with all fuel types and burner configurations.

Integrated Scanners Detections and amplification in one compact unit. Models: Insight, Insight II, Phoenix, Paragon & Simplicity

Discrete Scanners Used with flame safeguard controls or separate amplifier. Models: 45UV5, 55UV5, UV90L, UV1A & 48PT2

Ignition & Pilot Equipment Burner Controls & Flame • Surefire Igniter - High Energy Spark Igniters (HESI) for direct spark ignition SafeGuard of oil or gas burners. • BurnerPRO - LFL backward • Surefire Gas Pilot - Gas pilot with 15KW to 30KW capacity available in natural compatible replacement draught or force draught. • BurnerLogix - Latest Flame Monitor • Nexus - Parallel positioning system for liquid or gas fuel fired combustion • NXM2G - Non-intrusive prevention of boiler dry cycling.

Boiler Drum Level & Replacement Thermal Expansion Joints OEM Probes Bespoke fabric and metal joints for A range of products to meet regulatory, boilers, turbines and ducts on gas fire safety and boiler control requirements plants and coal fired plants. offering complete redundancy and fault tolerance. • Electronic Drum Level Indicators (EDLI) • Electronic Level Switches • Gauge Glasses • Magnetic Level Gauges • Bypass Gauges

• Replacement electrodes/conductivity probes 100% compatible with Hydrastep, Clark Reliance, Narvik, Yarway, Fossil, Bonetti, Levelstate, Diamond Power, Emerson/Solartron.

44 Nucleonic HMA Instrumentation

Level Measurement for Harsh Process Density Measurement Non-Contact Material Weighing Environments Suited for liquid processes where Externally mounting to the conveyor Radiometric solutions for continuous traditional contact technologies with no modifications required. or point level control solids and cannot be used. Works on flat or trough belt, bucket liquids applications. and screw. Can be mounted to Ideally suited to the most difficult of Density measurement solutions for inclined conveyors and suitable for applications and not affected by; use in; variable or fixed speed conveyors. • Internal obstructions such as • Extreme process temperatures agitators • Highly Alkaline or • Extreme process temperatures Acidic processes • Highly Alkaline or Acidic • Abrasive applications processes such as slurries • Sticky applications • Violent and/or erratic product flow In addition the microprocessor based technology provides automatic compensation for; • Vapour density changes • Foam and Gases Service, Commissioning, and • Process Disposal Buildup Nucleonic source life calculations, start-up commissioning, troubleshooting and documentation service. End of life source disposal back to approved facilities in USA or Europe.

Engineered Products

Sodium Hypochlorite Generation Offshore & SEACLOR® & SANILEC® - On-site Marine Sewage generation of sodium Treatment hypochlorite from seawater via Systems electrolysis. Omnipure offers Combining three common effective consumables, salt, electrolytic water and electricity treatment of both to generate a black and gray disinfecting agent water. Omnipure for industrial treatment systems bio-fouling produce effluent control. quality that easily meets IMO 64 requirements.

45 Analytical

Gas Analysers Multi-technology safe and hazardous area process analysers to measure common gases such as oxygen, hydrogen, methane, CO, CO2, H2S and natural gas composition.

Moisture/Dew Point Analysers Physical Single/multi-channel and portable Property measurements Analysers in gas/liquid Physical property applications analysers in industrial, typically used in petrochemical refineries and and natural gas/condensate gas industries. processing facilities. Proven Parameters include technologies vapour pressure, include cloud/freeze/ aluminium flash/pour points, oxide and distillation, viscosity tunable diode and colour. laser (TDL).

Sample Panels & System Integration Sample handling systems are the key to ensuring your analyser operates accurately and reliably for the life of the analyser. Our customised sample handling systems (probe/transport line/sample conditioning/recovery) can be designed and supplied along with stands or shelters to meet specific environmental requirements.When combining our sample handling systems with our integration, commissioning and maintenance service it can help to reduce and mimimize problems with analytical units.

46 Analytical HMA Instrumentation

Density & Viscosity Tunnel Monitoring Online measurement to laboratory accuracies for Stand-alone or net-workable Air liquids and gases utilising either vibrating element Quality Monitors and Flow sensors principle or nucleonics (no moving parts). Insertion, offering the essential measurements bypass and skid-mounted solutions, with HART, necessary to monitor and control the hazardous area, high temperature and pressure tunnel atmosphere. options available.

Emission Monitoring A wide range of instrumentation from low cost dust monitors through to fully automated and integrated emissions monitoring systems for all industries.

Oil in Water Detection Oil on Water Detection Water in Oil Detection Oil in Water Detection Floating oil on water detectors Providing an accurate Hydrocarbon analysers for oil provide an easy to install, low measurement to reduce detection monitoring using maintenance solution to the the loss of product to Slops. fluorescence technology when detection of oil and hydrocarbon Agar’s patented energy sensitivity and reliability counts. pollutants in retention pits and absorption technology Completre range includes Portable ponds. can measure in Oil- Grab Sample Analyser, Laboratory Continuous or Water- Fluorometer and Online Oil in Water Continuous phases, Monitor. including multi-phase where your process has a mixture of Oil/Water/Gas. These measurements are provided through Interface Detectors, Watercut Meters, Wet Gas Meters and Multi-Phase Flow Meters.

47 Monitoring

Pore Water Standpipe or Casagrande Piezometers are economical systems allowing manual water level reading and water sampling if required.

Pneumatic Piezometers are suited to short term monitoring of low pore pressures.

Vibrating Wire Piezometers, simple to read, instant response. Ideal for where automatic data acquisition is required.

Fibre Optic Piezometers for hazardous environments.

Ground Water Borehole Cameras Large range of equipment for Small diameter colour cameras monitoring and physically protecting can inspect, visually view monitoring wells. and electronically record the conditions of a borehole or Data loggers are also available for casing. Simple to use and use in monitoring water levels either available for purchase or hire. above ground or in-hole systems.

Water level indicators and whistles also available to manually record static water levels.

48 Inclination HMA Geotechnical

ShapeAccelArray (SAA) Biaxial Inclinometer Comprises of continuous strand Monitors the inclination of embankments and structures. The Inclinometer inclination monitoring segments Probe is passed along the length of a grooved Inclinometer Casing, which is each consisting of 3 MEMS (micro placed in the borehole or attached to electrical mechanical sensors) that the structure. Uses digital servo can be further resolved to measure accelerometers to provide precise data displacements. Used vertically to on the magnitude and location of track magnitude and direction of lateral displacements. Readings lateral deformation in 2 dimensions, are displayed and automatically and horizontally to monitor vertical stored for data processing using deformation. Can a PDA that utilises Bluetooth also be configured Communication between the to monitor Inclinometer Probe/cable tunnel perimeter reel and PDA unit. cross sectional displacements.

Tilt Sensor Inclinometer Casing Designed to be externally mounted ABS polymer Inclinometer Casing to a structure allowing the structure is self-aligning and has self- to be monitored for inclination coupling connections. Quick and deviation which in turn can be used simple assembly with accurately to determine horizontal and vertical machined grooves allows for ease displacements. of installation resulting in quality Inclinometer monitoring results.

Inplace Inclinometer Data Loggers and Readouts Utilises a series of inclination Used to monitor instruments monitoring accelerometers remotely or to provide permanently housed within instantaneous readings, the Incinometer Casing and Dataloggers and Readouts are linked together to continually constructed to withstand the monitor, via the use of a harsh environments found Datalogger, the on site. Datalogger enclosures inclination of a particular are specifically designed and inclinometer. constructed to meet clients’ requirements. Dataloggers allow data to be accessed, displayed and alarmed online or via radio networks. Can be mains, battery or solar powered.

49 Displacement

Extensometer Specialising in a diverse range of multiple point Extensometers to suit most displacement monitoring requirements in addition to open and underground mining projects. Easily installed and connected to Datalogging Systems. Our deep hole range is ideal for subsidence monitoring and have been installed down to 900m in depth with up to 24 anchors.

Displacement Detector System Convergence Monitor Tell-Tale Crack Monitors These behave as an early warning Based on a spring loaded wire Consists of two plates that overlap system consisting of a series of mechanism. Measuring a for part of their length allowing 2 tensioned stainless steel wire displacement range of 1m but can dimensional monitoring of surface continually monitoring real time monitor up to 20m with extension cracks. One plate is calibrated embankment displacement. The wires. When used with a Readout in millimetres and the other is wires are has an output resolution of 0.1mm. transparent, marked with a hairline connected Suitable for remote reading and data cursor. Relationship of the cursor to to a switch logging. Light, small and simple to the scale represents the amount of system which install. movement. Range +25mm. Various when a pre-set positional applications are displacement easily monitored. is exceeded or the wire is broken create an audible/ visual alarm to be activated. Up Hydrostatic Profiler System to six sensors Designed to measure horizontal monitored settlement profiles at intervals along continually. a buried/backfilled semi-rigid access tube. By comparing profiles taken at different times, the displacement settlement of the tube can be determined. Supplied with a PDA readout unit. Operating range is +1 to -17m.

50 Stress & Strength HMA Geotechnical

Point Load Rock Stress Portable machine suitable for use in Two types of Rock Stress Meters the field or laboratory to determine for borehole application are the point load strength index of rocks available. Hydraulic type Rock specimens. Uses a hand operated Stress Meters are best suited for hydraulic jack for load application, coal and soft rock applications and a strain-gauged load cell with these can be read using a digital readout for load monitoring. bourdon tube pressure gauge or Features include peak load function, an electronic pressure sensor. protective perspex safety screen, Vibrating wire Rock Stress Meter platen separation indicator and which works on a proving ring smooth platen retracting system. principle and are best suited Readout range 0 – 50kN, core size to hard rock applications. Both up to 75mm diameter. Incorporates are installed in specially drilled a micro-processor for superior boreholes and can be read load measurement with increased remotely. accuracy. Hydraulic version also available. Structural Monitoring Load Cells can be used in tunnels and excavations to monitor rock bolts, tunnel linings and structural beams.

Available in different dimensions, shapes, reading technologies and load ranges.

Load Cells can be used for both dynamic and static applications and can be easily connected to Datalogging systems.

Earth Pressure Monitoring Strain Gauges Measurement of earth pressure in embankments, dams, retaining Vibrating Wire Surface Strain walls and abutments. Consisting of two flat plates of various Gauges used in any application sizes, welded together around their periphery and filled with an to monitor strain in concrete, incompressible fluid. Ideal for long term monitoring and easily steel or masonry structures. connected to automatic data acquisition systems. These can be affixed by spot welding, arc welding or bolting.

Vibrating Wire Embedment Strain Gauge used for measurement of internal strains in prefabricated concrete panels, massed concrete or within shotcrete lined structures.

51 NEW SOUTH WALES QUEENSLAND Wyong - HMA Group Head Office Brisbane - Rail Email: [email protected] Email: [email protected] Phone: +61 (0)2 4389 6191 Phone: +61 (0)7 3859 6800

Sydney - Instrumentation Mackay Email: [email protected] Email: [email protected] Phone: +61 (0)2 9428 7300 Phone: +61 (0)7 4998 6900

Singleton Email: [email protected] Phone: +61 (0)2 6571 8200

WESTERN AUSTRALIA Perth NEW ZEALAND Email: [email protected] Hamilton Phone: +61 (0)8 6254 9500 Email: [email protected] Phone: +64 (0)7 850 2610 VICTORIA Melbourne - Geotechnical INDONESIA Email: [email protected] Jakarta Phone: +61 (0)3 8720 6700 Email: [email protected] Bayswater - Industrial Phone: +62 21 2278 3377 Email: [email protected] Phone: +61 (0)3 8720 6770 SOUTH AFRICA

Morwell - Power Generation Johannesburg Email: [email protected] Email: [email protected] Phone: +61 (0)3 5136 8400 Phone: +27 (0)10 900 2055

HMA GROUP

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