MV-90 & MV-105 POWER CABLE 5kV - 15kV • XLP and EPR Insulations with PVC Jacket Wet or Dry Locations • 90°C XLP • 105°C EPR

Medium Voltage Power Cable products are MV-90 XLP.... frequently used as a main or primary power FEATURES & BENEFITS feeder for various types of applications. Utilities also use these products in substations • Abuse resistant and generating plants. • Low dielectric loss American Insulated Wire’s Medium Voltage • Easier to splice and terminate due to its concentric wire Power Cable is sold exclusively through shield electrical distribution. The company stocks APPLICATIONS both XLP MV-90 and EPR MV-105. In addition, • Commercial applications American can manufacture these products to meet even the most challenging specifications. -Malls & Sport Complexes -Office Buildings & Government Facilities Stock and custom cable availability. -Hospitals & Medical Centers -Universities & Colleges AEIC, ICEA, NEMA, OSHA MV-105 EPR.... FEATURES & BENEFITS •Higher current carrying capacity at the 105°C maximum conductor temperature • Passes IEEE 383 70,000 BTU/hour flame test • Passes IEEE 1202/FT4 flame test • “CT (Cable Tray) use” listed with flame retardant PVC on size 1/0 AWG and larger • Full shielding coverage with 100% copper tape shield •Inherent tree retardant characteristics •Provides good flexibility APPLICATIONS • Industrial applications •Military Facilities -Steel Mills • Airports -Auto Manufacturing •Utilities -Glass Manufacturing -Generating Stations -Chemical/Petroleum Plants -Pharmaceutical Plants -Pulp and Paper Mills

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95 Grand Ave., P. O. Box 880, Pawtucket, Rhode Island 02862-0880 401-642-2200 • Fax 401-642-2220 • www.aiwc.com TYPE MV-90 POWER CABLE - 5kV & 15kV AEIC XLP Insulation with PVC Jacket - Shielded OSHA Acceptable 8 AWG - 1000 KCMIL • Single Conductor • 90°C Wet or Dry Locations ICEA NEMA Scope Stranded Bare Copper This specification covers shielded, single conductor cables having stranded, bare copper conductors; extruded semi-conducting strand Extruded Semi-Conducting shield; cross-linked polyethylene (XLP) insulation; extruded semi- Strand Shield conducting insulation shield with bare copper wire shield; and polyvinyl XLP Insulation chloride (PVC) jacket. Cables are rated 5kV or 15kV, 90°C in wet or dry locations, and meet the requirements of ICEA S-93-639 (NEMA Extruded Semi-Conducting Insulation Shield WC-74), AEIC CS-5, Articles 328 and 310 of the National Electrical Code, and UL-1072. Bare Copper Wire Shield Applications Tape Separator UL listed and OSHA acceptable. Where NEC requirements apply, cables are suitable for use in wet or dry locations at maximum operat- ing temperature of 90°C for normal operation; 130°C for emergency Sunlight Resistant overload conditions; and 250°C for short circuit conditions. Cables may PVC Jacket be installed in conduit, duct or aerially when properly supported by a messenger. Cables are also suitable for direct burial if installed in a system with a grounding conductor that is in close proximity and con- forms with Article 250.4 (A) (5) and 250.4 (B) (4) of the 2002 NEC.

TYPE MV-105 POWER CABLE - 5kV & 15kV AEIC EPR Insulation with PVC Jacket - Shielded OSHA Acceptable 6 AWG - 1000 KCMIL • Single Conductor • 105°C Wet or Dry Locations ICEA NEMA Scope Stranded Bare Copper This specification covers shielded, single conductor cables having Extruded Semi-Conducting stranded, bare copper conductors; extruded semi-conducting strand Strand Shield shield; ethylene propylene rubber (EPR) insulation; extruded semi-con- ducting insulation shield with a 5 mil bare copper tape shield; and EPR Insulation polyvinyl chloride (PVC) jacket. Cables are rated 5kV or 15kV, 105°C in Extruded Semi-Conducting wet or dry locations, and meet the requirements of ICEA S-93-639 Insulation Shield (NEMA WC-74), AEIC CS-6, Articles 328 and 310 of the National 5 Mil Bare Copper Electrical Code, and UL-1072. Tape Shield Applications UL listed and OSHA acceptable. Where NEC requirements apply, Sunlight Resistant cables are suitable for use in wet or dry locations at maximum operat- PVC Jacket ing temperature of 105°C for normal operation; 140°C for emergency overload conditions; and 250°C for short circuit conditions. Cables may be installed in conduit, duct or aerially when properly supported by a messenger. Cables are also suitable for direct burial if installed in a system with a grounding conductor that is in close proximity and con- forms with Article 250.4 (A) (5) and 250.4 (B) (4) of the 2002 NEC. Note: Sizes 1/0 AWG and larger are marked “Type MV-105 for CT USE” suitable for installation in cable tray per Article 392.12 of the 2002 NEC. Sizes 1/0 and larger also pass the IEEE 1202/FT4 flame test.

The data listed in this brochure is approximate and subject to change without notice. American Insulated Wire Corporation 95 Grand Ave., P. O. Box 880, Pawtucket, Rhode Island 02862-0880 • 401-642-2200 • Fax 401-642-2220 • www.aiwc.com TYPE MV-90 POWER CABLE • 5kV & 15kV • XLP/PVC CONSTRUCTION

Conductor: Jacket: Compressed class B stranded annealed uncoated Extruded PVC jacket with excellent mechanical prop- copper. erties. Jacket is UL listed as being “sunlight resist- Conductor Shield: ant.” Extruded semi-conducting copolymer compound. Tests: Insulation: The finished cable shall be tested in accordance 90°C rated Cross-linked Polyethylene (XLPE) per with and meet the requirements of ICEA S-93-639, ICEA S-93-639 part 4 and UL-1072. UL-1072, and AEIC CS-5. Insulation Shield: Optional Constructions: Extruded semi-conducting copolymer compound Consult factory for cable specifications with alternate applied directly over the insulation.The conductor constructions or materials. shield, insulation and insulation shield are applied in one tandem operation. Shield: Uncoated helically applied copper wires. CABLE DATA

5kV XLP-PVC • Copper Conductor • 90°C Rating • ES15588 100% or 133%* Insulation Level • Insulation Thickness 90 Mils

NOMINAL NOMINAL NOMINAL MIN. AVG. APPROX. CONDUCTOR INSULATION INSUL. SHLD. JACKET APPROX. PART SIZE AWG NET WGHT 1 STRANDING DIAMETER DIAMETER DIAMETER THICKNESS O.D. AMPS NUMBER OR KCMIL LBS./M FT. INCHES INCHES INCHES INCHES

28301 8 AWG 7/.0486 .143 .390 .470 .060 .640 195 55 28302 6 AWG 7/.0612 .180 .425 .505 .060 .675 244 75 28303 4 AWG 7/.0772 .227 .475 .555 .060 .725 309 97 28304 2 AWG 7/.0974 .285 .530 .610 .060 .780 409 130 36323 1 AWG 19/.0745 .325 .570 .650 .060 .820 475 150 28305 1/0 AWG 19/.0745 .365 .610 .690 .080 .900 559 180 28306 2/0 AWG 19/.0837 .409 .655 .735 .080 .945 661 205 28307 4/0 AWG 19/.1055 .516 .765 .845 .080 1.055 983 280 28308 250 KCMIL 37/.0822 .562 .820 .900 .080 1.120 1127 315 28309 350 KCMIL 37/.0973 .666 .925 1.005 .080 1.225 1482 385 28310 500 KCMIL 37/.1162 .795 1.055 1.155 .080 1.375 2069 475 37107 750 KCMIL 61/.1109 .975 1.255 1.355 .080 1.575 2940 600 *Note: AEIC requires 115 mils of insulation for a 133% insulation level.

15kV XLP-PVC • Copper Conductor • 90°C Rating • ES15590 133% Insulation Level • Insulation Thickness 220 Mils 27645 2 AWG 7/.0974 .285 .790 .870 .080 1.090 609 150 27862 1 AWG 19/.0664 .325 .825 .905 .080 1.120 682 170 27646 1/0 AWG 19/.0745 .365 .865 .945 .080 1.160 774 195 27647 2/0 AWG 19/.0837 .409 .910 .990 .080 1.205 886 225 27648 4/0 AWG 19/.1055 .516 1.015 1.110 .080 1.325 1255 295 27649 250 KCMIL 37/.0822 .562 1.075 1.175 .080 1.390 1411 330 27650 350 KCMIL 37/.0973 .666 1.180 1.280 .080 1.495 1791 395 27651 500 KCMIL 37/.1162 .795 1.310 1.410 .080 1.625 2339 480 27652 750 KCMIL 61/.1109 .975 1.500 1.610 .110 1.885 3341 585 1Ampacities are based on three single conductor cables in isolated conduit in air, conductor temperature of 90°C and ambient air temperature of 40°C per Table 310.73 of the 2002 NEC.

American Insulated Wire Corporation 95 Grand Ave., P. O. Box 880, Pawtucket, Rhode Island 02862-0880 • 401-642-2200 • Fax 401-642-2220 • www.aiwc.com TYPE MV-105 POWER CABLE • 5kV & 15kV • EPR/PVC CONSTRUCTION

Conductor: Jacket: Compressed class B stranded annealed uncoated Extruded PVC jacket with excellent mechanical copper. properties. Jacket is UL listed as being “sunlight Conductor Shield: resistant.” Extruded semi-conducting copolymer compound. Tests: Insulation: The finished cable shall be tested in accordance 105°C rated Ethylene Propylene Rubber (EPR) with and meet the requirements of ICEA S-93-639, per ICEA S-93-639 part 4 and UL-1072. UL-1072, and AEIC CS-6. Insulation Shield: Optional Constructions: Extruded semi-conducting copolymer compound Consult factory for cable specifications with alternate applied directly over the insulation.The conductor constructions or materials. shield, insulation and insulation shield are applied in one tandem operation. Shield: Uncoated helically applied 5 mil bare copper tape with a nominal overlap of 25%. CABLE DATA

5kV EPR-PVC • Copper Conductor • 105°C Rating • ES15589 133% Insulation Level • Insulation Thickness 115 Mils

NOMINAL NOMINAL NOMINAL MIN. AVG. APPROX. CONDUCTOR INSULATION INSUL. SHLD. JACKET APPROX. NET WGHT 1 PART SIZE AWG DIAMETER DIAMETER DIAMETER THICKNESS O.D. AMPS STRANDING LBS./M FT. NUMBER OR KCMIL INCHES INCHES INCHES INCHES

27604 6 AWG 7/.0612 .180 .475 .580 .060 .695 281 93 27605 4 AWG 7/.0772 .227 .525 .630 .060 .745 352 120 27606 2 AWG 7/.0974 .285 .585 .690 .080 .805 452 165 27607 1/0 AWG 19/.0745 .365 .665 .770 .080 .925 612 215 27608 2/0 AWG 19/.0837 .409 .710 .815 .080 .970 719 255 27609 4/0 AWG 19/.1055 .516 .815 .920 .080 1.075 1051 330 27610 250 KCMIL 37/.0822 .562 .870 .975 .080 1.130 1199 365 27611 350 KCMIL 37/.0973 .666 .975 1.080 .080 1.235 1602 440 27612 500 KCMIL 37/.1162 .795 1.105 1.235 .080 1.385 2160 534 37108 750 KCMIL 61/.1109 .975 1.305 1.435 .080 1.580 3048 655

15kV EPR-PVC • Copper Conductor • 105°C Rating • ES15591 133% Insulation Level • Insulation Thickness 220 Mils

27637 2 AWG 7/.0974 .285 .790 .900 .080 1.050 654 165 28015 1 AWG 19/.0664 .325 .825 .935 .080 1.085 731 190 27638 1/0 AWG 19/.0745 .365 .865 .975 .080 1.125 825 215 27639 2/0 AWG 19/.0837 .409 .910 1.020 .080 1.170 941 255 27640 4/0 AWG 19/.1055 .516 1.015 1.150 .080 1.280 1320 330 27641 250 KCMIL 37/.0822 .562 1.075 1.210 .080 1.355 1480 365 27642 350 KCMIL 37/.0973 .666 1.180 1.315 .080 1.455 1868 440 27643 500 KCMIL 37/.1162 .795 1.310 1.455 .080 1.585 2427 535 27644 750 KCMIL 61/.1109 .975 1.500 1.590 .110 1.825 3445 655

1Ampacities are based on three single conductor cables in isolated conduit in air, conductor temperature of 105°C and ambient air temperature of 40°C per Table 310.73 of the 2002 NEC.

American Insulated Wire Corporation 95 Grand Ave., P. O. Box 880, Pawtucket, Rhode Island 02862-0880 • 401-642-2200 • Fax 401-642-2220 • www.aiwc.com SSPOWC-10/02