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'United States Patent 0 3,504,052 ‘United States Patent 0 Patented Mar. 31, 1970 1 2 alysts, anti-knock agents, dielectrics, lubricants, hydraulic 3,504,052 ORGANOMETALLIC POLYMERS ?uids, chemical intermediates, ultraviolet absorbers, etc. Eberhard W. Neuse, Santa Monica, and Edward Quo, In However, in contrast to monomers of the aforemen glewood, Cali?, assignors, by mesne assignments, to Mc tioned kind, which are generally incoherent crystalline or Donnell Douglas ‘Corporation, Santa Monica, Calif., a liquid materials, polymeric compounds containing, for corporation of Maryland example, ferrocene, have been found to offer the signi? No Drawing. Filed Oct. 6, 1964, Ser. No. 402,005 cant advantage that they can be made into coherent ?lms, Int. Cl. C08g 1/18, 15/00, 45/06 coatings, sealants, potting agents, adhesives and structural US. Cl. 260—836 . 14 Claims materials, thus combining the desirable chemical and 10 physical characteristics of the monomeric parent com pound with the resin-forming properties of the polymeric ABSTRACT OF THE DISCLOSURE products. Various polymeric derivatives of ferrocene are This invention is directed to the provision of a novel known. However, no polymers containing the ruthenium class of polymers containing ruthenocene or osmocene or osmium analogs have been heretofore produced. In units, which are interlinked to form polymeric products 15 view of the high stability of such analogs, polymers thereof of high heat stability and having a variety of other ad would afford particular advantages and utility. vantageous properties, by reacting a mixture of a metallo It is, therefore, an object of the present invention to eerie selected from the class consisting of ruthenocene and provide a new class of polymeric compounds containing osmocene, with an aldehyde or a ketone in the melt phase ruthenium or osmium. and in the presence of a Lewis acid catalyst. 20 A more speci?c object is to provide a class of polymers comprising either ruthenocene or osmocene units, these dicyclopentadienyl-metal units being interlinked by a car~ This invention relates to organometallic compounds bon atom, which may or may not carry other substituents. and, more speci?cally, to novel polymeric organo-ruthe A still further object is to provide a process of prepar nocene and organo-osmocene compounds, and to the ing such organo-ruthenium or organo-osmium polymers. method for their preparation. The novel compounds produced according to our inven Organometallic compounds offer great interest in a tion are polymeric, with recurring units composed of es vast number of technical and scienti?c applications. For sentially disubstituted metallocenylene units to which there instance, tetraethyl lead has been employed as an elfective is attached an unsubstituted or variously substituted anti-knock agent, organo-magnesium, organo-zinc and 30 methylene group. These recurring units may be repre organo-mercury have long been used as reactants in sented by the formula {C1OH8M—C(R’)(R")-}, having preparative organic chemistry, organo-mercury com the structure represented by Formula 1(a) below: pounds have also been utilized as fungicides, and organo tin derivatives have been in use as stabilizers for vinyl plastics. Other organo-metallics with useful industrial ap 35 plications include organo-titanium, organo-zirconium, or gano-hafnium, organo-manganese and organo-boron com pounds. A class of organo-metallics containing group VIII transition metals, notably iron, cobalt and nickel, has gained special importance as anti-knock agents, combus 40 tion and redox catalysts and also as intermediates in organic reactions, and other applications. Useful derivatives of the latter metals include such compounds as carbonyls and 1r-cyclopentadienyl deriv atives, preferably di-vr-cyclopentadienyl derivatives. In the 45 latter compounds, commonly and generally termed metal where M is ruthenium (Ru) or osmium (Os), and locenes, the metals are vr-bonded in a sandwich-like man C10H8M represents the disubstituted metallocenylene radi ner between two essentially parallel cyclopentadienyl rings. cal. R’ and R” each can be hydrogen or an organic radi Those metallocenes of the general composition CwHmM cal, e.g., alkyl, such as methyl, ethyl, isopropyl, tert-butyl, illustrated by Structure I below, in which M stands for pentyl, hexyl, 2-ethyl butyl, and the like; aryl, such as iron, ruthenium or osmium as center atoms, are of ex phenyl, naphthyl, phenanthryl; aralkyl or alkaryl, such ceptional chemical and thermal stability by virtue of their as benzyl, benzhydryl, phenylethyl, naphthylmethyl, tolyl, electronic con?guration. Xylyl, ethylphenyl, ethylnaphthyl. R’ and R” can also be heterocyclic radicals, such as furyl, pyridyl, pyrazolyl, 55 and the thiophene radical. R’ and R" can also comprise variously substituted alkyl, aryl, aralkyl, alkaryl or heterocyclic groups. These substituents can be functional side groups such as, carboxyl, hydroxyl, alkoxy, prefer ably lower alkoxy, e.g.,'methoxy or ethoxy, halogen, such 60 as chlorine, bromine or ?uorine, amino and including substituted amino, e.g., dimethylamino, cyano groups and unsaturated groups, such as alkenyl, e.g., propenyl, or the unsaturated double bond of the above noted furyl ‘radical, and other substituents, e.g., nitro, which can 65 undergo additional reaction, e.g., reduction. Where R’ This stability has been found to increase in the order and/ or R" are aromatic, e.g., phenyl, the aforementioned dicyclopentadienyl - iron<dicyclopentadienyl-ruthenium< substituents, such as, hydroxy, carboxy, alkoxy, halogen, dicyclopentadienyl-osmium. For these 1r-dicyclopenta cyano, amino and nitro groups can be present in any dienyl compounds of iron, ruthenium ‘and osmium, com of the ortho, meta or para positions of the aromatic nu monly referred to as ferrocene, ruthenocene and osmocene, 70 cleus, preferably ortho and para. The total number of respectively, and many of their derivatives, utilization carbon atoms in such organic radical is preferably no thereof has been indicated as redox and combustion cat greater than about 15, and usually ranges from about 1 3,504,052 3 4 to about 10 C atoms. Preferably, at least one of the radi tially be represented by the following general equation, cals R’ and R" is hydrogen. in which M, R’ and R" are as set forth above: The overall general structure of these polymers can be represented by the formula noted below: 10 In order to attain high conversion to polymeric prod ucts it is necessary to conduct the condensations in the melt phase, with temperatures adjusted so as to maintain In this formula, R’ and R" and M are as heretofore the melt in a stirrable consistency. Temperatures can thus de?ned and n is a positive integer, e.g., n can range from be in the range from approximately 80° to about 200° C. 1 to approximately 50 or higher, depending on type of In general, higher temperature levels within the above substituent groups R’ and R", reaction conditions and range, such as between about 130° and about 170° C., extent of subfractionation. Usually, it is in the range of 20 are usually preferred. As catalysts, weak or strong Lewis from 1 to about 30. Thus, the polymers can have a low acids can be employed. Examples are aluminum chloride, value for n, e.g., 2 to 4 in the case of oligimers, but the zinc chloride, boron tri?uoride and stannic chloride. preferred polymers are of higher molecular weight and Those Lewis acids that exhibit a high degree of hydro have a higher value of n of the order of about 5 to lytic stability are most effective; a typical representative is about 30. Such polymers can have number-average molec zinc chloride. Catalyst concentrations can be as low as 1% ular weights, Mn, ranging from about 500 to about 20,000, or as high as approximately 30%, by weight of metallo usually from about 500 to about 10,000, as measured cene. It is generally preferable to employ catalyst concen by vapor pressure osmometry. For osmocene polymers, trations in the 10-25% range. The molar reactant ratio of the lower limit of Mn in the above ranges generally is metallocene to carbonyl compound can vary within a about 600. wide range. A preferred range is from approximately 0.2 In Formula II the position of the substituent link on to 3.0, depending on the reaction conditions, such as tem the left hand side conventionally implies a mixed sub perature, type and concentration of catalyst, and reac stitution pattern in which the recurring units comprise tivity of the carbonyl reactant. To avoid undue cross 1,2~, 1,2- and l,1'-disubstituted metallocenylene groups linking or incorporation of carbonyl compound in excess as shown in Formulae III(a), III(b), III(c) below: over the stoichiometry of structure II, it is generally pref erable to employ metallocene to carbonyl compound molar ratios approximating or exceeding unity, most de sirably in the range from about 0.9 to about 2.0. As metallocene to carbonyl compound ratios, decrease be low unity, intermolecular crosslinking bridges are formed progressively, especially if heating periods are extended and/or catalyst concentrations and temperatures are raised. These crosslinked polymers are insoluble and in fusible solids. The reactions are advantageously conducted under a 1, 2-homo 1, 3-homo 1, 1'-hetero blanket of nitrogen to prevent oxidation by air. The III (a) III (b) III (e) reaction mixture is heated with stirring in the melt phase, until the melt has turned into a sticky, highly The above variously substituted isomeric recurring units viscous resin
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