Bevel Manufacturing Solutions Manufacturing

Bevel Bevel Gear Lapping Machines

Workpiece dia. Face width, Max. module, Workpiece dia. Shaft angle, Offset range, max., mm mm mm max., mm degree mm Phoenix® 280C■ 280** 55 10 600HTL 600 90 76.2 Phoenix® 280CX■ 280** 55 10 Phoenix® 500C■ 500** 110 15 Phoenix® 600HC■ 600** 110 15 PMC Quenching Machines Phoenix® 1000HC 1000 115* 17 Workpiece dia. Total force, Oil capacity, ■ with Coniflex® cutting capabilities max., mm kN l ** maximum workpiece diameter is not valid for the Coniflex® option 685Q 685 259 1,856

Bevel Gear Grinding Machines Blade Grinding and Cutter Sharpening Machines Workpiece dia. Max. Max. module, Stick blades for Grinding wheel Grinding wheel max., mm dia., mm mm cutter dia. drive, kW speed, rpm ® ■ Phoenix 280G 280** 228 10 38 - 457 mm ® ■ BPG 20 10,000 Phoenix 600G 600** 508 15 1.5" - 18" Phoenix® 800G 762 600 17 ■ with Coniflex® grinding capabilities Maximum Maximum tilt, Index range ** maximum workpiece diameter is not valid for the Coniflex® option cutter dia. degree NCG125 1.1" - 12" + 40 1 - 99 Curvic® Grinding Machines NCG205 2" - 25" + 40 1 - 99 Workpiece dia. Wheel dia. Max. grinding wheel max., mm range, mm speed, rpm Blade Inspection Machines

887 914 164 to 546 3,000 Application Capacity 888 610 115 to 530 3,000 GBX Touch probe - all blades Stick blade width up to 35 mm Optical, automatic loading - BIM Stick blade width up to 35 mm Bevel Gear Testing Machines all blades

Workpiece dia. Shaft angle, Offset range, max., mm degree mm Cutter Build Machines

● 360T 450 90 (65 -185) +/- 150 Application Capacity 600HTT 600 90 +/- 76 Coniflex® Plus 4.25" - 9" - 15" outside diameter 1000T 1,050 45 -180 +/- 115 Revacycle® 16" and 21" outside diameter 2000T 2,000 30 -135 +/- 210 CCB Pentac® Slimline Up to 15" outside diameter 2500T 2,500 30 -135 +/- 275 Up to 550 mm max. outside diameter, Curvic® Inspection ● option stacking height 305 mm All available stick blade Face 1.5" - 21" (diameter) CB cutter systems Face 16.5 - 210 mm (radius)

500CB All available stick blade Face Milling 2.75" - 21" (diameter) For requirements beyond specified values, consult Gleason Application Engineering. cutter systems Face Hobbing 16.5 - 210 mm (radius)

2 3 5-Axis Centers Automation Solutions

Gleason-Heller 5-Axis Machining Centers AR Series - Adaptable and Flexible for Large Cylindrical and Bevel Robotic Material Handling Workpiece shaft Table / pallet size, Payload, max., Weight of parts handled, dia. max., mm length max., mm mm kg max., kg FP Series 5-Axis Machining Centers with Pallet Changer 70AR 7 4.9 FP6000 1,000 - 630 x 630 120AR 12 8.4 FP8000 1,250 - 800 x 800 250AR 25 18 FP10000 1,400 1,350 1,000 x 1,000 700AR 70 49 FP14000 1,400 1,550 1,000 x 1,000 2700AR 270 150 FP16000 2,000 - 1,250 x 1,600 FT Series 5-Axis Machining Centers with Table Loading FT6000 1,580 1,200 Ø 1,000 ARC Series - Highly Versatile Cart Loaded Automation FT8000 1,810 1,500 Ø 1,200 with Greater Capacity FT16000 2,500 2,000 Ø 1,300 Tray/basket size, Payload, max., Weight of parts handled, CP Series 5-Axis Machining Centers with High-Speed Table max., mm kg max., kg for Turning with Pallet Changer 70ARC 500 x 700 7 4.9 CP6000 1,000 - 630 x 630 120ARC 500 x 700 12 8.4 CP8000 1,250 - 800 x 800 250ARC 500 x 700 25 18 CP10000 1,400 1,350 1,000 x 1,000 CT Series 5-Axis Machining Centers with High-Speed Table for Turning with Table Loading ARD Series - Compact, Fast and Efficient CT6000 1,580 1,200 Ø 1,000 Drawer Loaded Automation CT8000 1,810 1,500 Ø 1,200 Drawer size, max., Payload, max., Weight of parts handled, mm kg max., kg 70ARD 600 x 600 7 4.9 120ARD 600 x 600 12 8.4

ARP Series - Pallet Loading and Unloading Automation Tray size, Payload, Weight of parts Weight of trays max., mm max., kg handled, max., kg handled, max., kg 70ARP 500 x 700 7 4.9 49 120ARP 500 x 700 12 8.4 49

Available options on all models include integration of pre- and post-processes including finishing, assembly, cleaning, inspection and marking.

Larger part handling systems are available on request. Customized solutions available on request.

4 5 Metrology Solutions Tools

Analytical Gear Inspection Systems Pentac® Plus Cutter System Cyclocut™ Cutter System For face hobbing and face milling Combines the advantages of the Workpiece dia. Module range, Center Z-axis travel, on the latest CNC machines at classic jobbing method (using max., mm mm distance, mm mm optimum speeds and feeds. interlocking 2-part cutters) with ® ● an exceptionally stiff cutter head 175GMS 175 0.2 / 0.4 - 6.35 380 305 ® Pentac Plus RT (Radially ® 300GMS® 300 0.2● / 0.4 - 12 450* 500* design and Pentac Plus design Truable) Cutter System ®■ ● features. 300GMSP 300 0.2 / 0.4 - 12 450* 450* The ideal solution for today’s 350GMS® 350 0.4 - 18 650* 450* medium to high volume face Coniflex® Plus Cutter System 475GMS® 475 0.4 - 18 650* 450* hobbing and face milling The most productive solution ever 475GMSP®■ 475 0.4 - 18 650* 450* applications. for straight bevel gear cutting. 650GMS® 650 0.4 - 22 1,000* 600* Pentac® Ecoblade RT UNIMILL™ Universal 850GMS® 850 0.5 - 22 1,300* 1,000* For significantly reduced blade Milling Process 1000GMS® 1,000 0.4 - 22 1,300* 1,000* blank sizes with specially Gleason’s proprietary developed and patented radial UNIMILLTM process enables 1300GMS® 1,300 0.5 - 22 1,300* 1,300* spacers for highest productivity users of Gleason Phoenix® 1500GMS® 1,500 0.5 - 32 1,300* 1,000* and economics. cutting machines to manu- ® 2000GMS 2,000 0.8 - 32 2,000* 1,200* facture bevel gears using ® 3000GMS® 3,000 0.8 - 32 2,000* 1,200* Pentac Aero Cutter System universal cutting tools. Improves aircraft bevel gears ■ P-version for the production environment ● option manufacturing efficiency and Conventional Cutters * other on request economy. ▪ Coniflex® Cutter System

® TM Analytical Gear Inspection Systems with Laser Pentac® Slimline Cutter System ▪ Revacycle Flo-Cut Cutter System Workpiece dia. Module range, Center Z-axis travel*, A low profile peripheral cutter ® max., mm mm distance*, mm mm using stick blades; greatly ▪ Hardac III Face Milling Cutter reduces the large wall thick- System 300GMSL 300 0.2● / 0.4 - 12 455 450 nesses typically required to ▪ Solid Face Milling Cutter System * other dimensions on request ● option accommodate individual clamp ▪ Crown Cut™ Face Milling For laser measurement capability on larger size machines consult factory. blocks and clamp for Cutter System each stick blade. Closed Loop ▪ RIDG-AC® Roughing Face TRI-AC® Face Hobbing Milling Cutter System Gleason´s Closed-Loop functionality has been available in bevel gear production for many Cutter System years and was adapted for cylindrical gears in 2015. Closed Loop provides for direct data ▪ Helixform® Finishing Face A rectangular stick blade-type exchange of measured data between metrology and production machines and is part of Milling Cutter System face hobbing cutter system used the standard repertoire of Gleason´s gear metrology systems. for completing operations. Grinding and Dressing Tools RSR® Face Milling Dimensions Over Pins Gauges For the hard finishing of bevel Cutter System Measuring range Measuring range Module diametral pitch range, gears, featuring advanced designs A rectangular stick blade-type external, mm internal, mm mm to deliver faster, more aggressive face milling cutter system with a metal removal rates. DOP160 0 - 160 38 - 160 0.4 - 2.5 front rake angle used for roughing DOP320 0 - 320 38 - 320 0.4 - 2.5 or completing operations. Tool Services Gleason offers the most Spiroform™ Cutter System ® comprehensive range of LeCount Expanding Utilizes Pentac®Plus features reconditioning services for all ® to precisely duplicate the flank LeCount mandrels expand on the inside diameter of components and are kinds of bevel blades and cutters. geometry cut with the older ideal for inspection between centers. Scan the e-Ticket code for Spiroflex cutter system requiring ▪ Expansion range 0.38 - 25.4 mm. ▪ Standard sizes available from online tooling requests. 3 blades per blade group. ▪ Accuracy over entire range of expansion 6.35 mm to 177.8 mm. 0.0025 mm or better. ▪ Easy to load and unload. 6 7 Gear Developement Workholding Solutions and Closed Loop Manufacture

Single Angle Pitch Line Fixtures KISSsoft® Design Software for Gears Contracting Collets Designed to locate a gear or Contracting collet system pinion on its gear tooth pitch and Elements designed to center and clamp diameter, to re-qualify axial KISSsoft® performs strength manufacture cable car systems, gears on one pinion or gear shank and radial bearing surfaces. calculations quickly and accurately, for construction equipment, Formula 1 bearing diameter. (Typically used to re-qualify and provides detailed documentation, race car transmissions or the tiny blanks after heat treatment). including safety factors and service gears used in Mars rovers. When Vers-Grip® Arbor life values. KISSsoft® is completed used in keeping with valid standards Contracting collet system Hydraulic Workholding ® designed to simultaneously Hydraulically actuated by interfaces to all standard CAD (DIN, ISO, AGMA), KISSsoft serves center and clamp two pinion or expanding and contracting programs and links to FE calculations. as a quick, high-quality tool for sizing gear shank bearing diameters. workholding systems are used transmission elements, reviewing ® as an alternative to traditional KISSsoft AG develops design soft- calculations, determining component Single Angle mechanical clamping devices. ware for engineers and designers in strength, and documenting safety Expanding Collets a wide variety of fields: whether they factors and service life values. Expanding collet system Flex-SpandTM for Gears designed to center and clamp The universal clamping system on one pinion or gear bore utilizes replaceable segments bearing diameter. to center and clamp in the KISSsys® Transmission Design and Simulation gear bore bearing diameters, Double Angle ranging from 108 mm (4.25ʹʹ) KISSsys® enables users to model considering the interdependent Expanding Collets up to 203 mm (8.00ʹʹ). The complete gear units and drive trains. effects of every single component Expanding collet system system is designed for gear KISSsys® brings together kinematic of the gearbox. System reliability, load designed to center and clamp development or low production analysis, 3D graphics, and user- spectrum calculation, efficiency and on one pinion or gear bore applications. defined tables and dialogs, allowing thermal balance evaluation, modal bearing diameter. users to perform system level analysis are now available, and more. Flex-Grip® for evaluations in one run while Segmented Collets The universal contracting Standard collet configurations collet clamping system utilizes cover bores ranging from replaceable components to 20 mm (0.781ʹʹ) up to center and clamp on pinion 100 mm (3.937ʹʹ). shank bearing diameters Seamless Connectivity to GEMS Uni-Spand® Arbor ranging from 35 mm (1.30ʹʹ) up Engineering and Manufacturing System Small- to Mid-Sized Gears to 55 mm (2.16ʹʹ). This system KISSsys® and GEMS® are linked by GEMS includes many powerful Expanding spring clamping is designed for prototyping and a direct interface to exchange gear software tools including: system used for small- to mid- small lots manufacture. tooth and system design data. After ® sized bevel gear applications. ▪ G-AGE Gleason Automated Gear Quench Fixtures the design of transmissions with Pull back feature to ensure Evaluation. Designed to locate and KISSsys®, bevel and hypoid gears positive seating, auto load ▪ Summary Manager (Cutting, contain a heated gear or pinion are calculated and manufactured with compatible and part Grinding, Mechanical Conversions, during a rapid cooling process, GEMS®. While designs are simulated loading expansion spring BPG). utilizing temperature controlled more accurately than ever, they can safety built into the design. oil to control blank distortion. also be optimized in a closed loop ▪ UMC™ (Ultimate Motion Concept X-Pandisk® system. FEA (Finite Element Analysis). Large Gear Clamping ▪ GABE™ Gleason Automated Blade Expanding spring clamping Evaluation. system used for medium to large bevel and cylindrical gear applications. Features like Uni-Spand Arbors.

8 9 Global Services Gear Solutions

Service Programs Original Accessories Our objective is to keep your Original accessories include Gleason Plastic Gears – in optimum performance, avoiding Geometry Check Set, Mobile Setup Where Precision Gears Take Shape unplanned downtimes before they Station, Gleason Connect® digital occur. Gleason Service Teams know retrofit, and Gleason Connect+ aug- Custom molded gear solutions Molding Solutions Gleason machines best and are able mented reality support to extended leverage KISSsoft® Gear Design Gleason Plastic Gears provides to provide comprehensive and remote possibilities. Software that delivers the smoothest single and multi-cavity mold solutions certified services. and quietest gear mesh possible. including our proprietary no-weldline Gleason Fingerprint technology for stronger and more Original Spare Parts Perform Better Fingerprint automatically compares Designs for Specific Applications durable gears. Only original spare parts guarantee machines’ status in time for Custom gear tooth forms are tailored the optimum performance and continuous diagnostics, resulting to specific applications including high Stronger and More Durable Gears longevity of your Gleason machine in proactive service actions. temperature, high , low noise, Gleason Plastic Gears proprietary as they are tested for quality and and minimal . no weld-line technology results in high reliability. We provide more than Production Support stronger and more durable gears, for 100,000 different spare parts from our We help design and evaluate all Material Selection applications that demand the best that spare parts stock supplies located all types of bevel and cylindrical gears Gear design services include plastic gears can offer. around the globe. to enhance their manufacturability material selection and moldability and functionality. recommendations. Single Gears or Complete Gearbox Gleason Academy Training Assemblies The Gleason Academy offers the Gleason´s Specialized Gear Metal to Plastic Gear Design We provide a single plastic gear or industry’s widest variety of training Services group supports the Transformation a complete gearbox assembly – as classes, covering the full spectrum development of prototypes which Many applications can be rendered prototype suggestion or in serial of bevel, cylindrical, automation, are evaluated for performance and more efficient and simple by switching production. metrology as well as gear and further manufacturing process from metal to plastic gears. We help transmission design topics. improvements. We assist with pre- you with the transformation. Solutions for Demanding Additionally, we offer seminars, production and small lot production Applications webinars and online trainings. runs. High Quality Gears Gleason Plastic Gears Solutions can For details about training classes, ▪ State-of-the-art gear inspection be found in many different industries check gleason.com/training gTools Software capabilities ensure the highest gear and applications including gears for gTools software enables seamless quality levels possible. e-drives and automotive , Modernization Programs communication between tooling, gears for tools, drones, robots ▪ Gear Inspection with Tactile Probing Gleason Services offers modular machines and reconditioning and electronics, as well as geared and Laser Scanning. packages for machine modernization. facilities, adding intelligence medical applications. Depending on your requirements, to customers’ tooling management. ▪ Double Flank Testing. you can choose from a wide range gTools reduces setup ▪ Double flank testing capabilities of solutions at different levels: time while minimizing include roll testing, testing with Remanufacturing of mechanical operator errors. staging fixtures and product audits. components, update of automation It provides data and ▪ Optical Metrology systems, control upgrades, or a methods to track and Precise optical measurements complete machine remanufacture. optimize the complete complement contact measurements. tool life cycle, during ▪ Plastic Gears E-Ticket Machine Services use, crib storage and Do Have a Quality Level Use the e-Ticket Machine Services reconditioning. We can design and produce your for online service requests regarding plastic gears according to common Gleason machines. You benefit from gear quality standards. immediate and effective support, as all relevant data is available.

10 11 Complete Solutions from One Source

[email protected] www.gleason.com

G 720 20210908 en Gleason, Phoenix, Coniflex, Revacycle, Pentac, TRI-AC, RSR, Hardac, RIDG-AC, Helixform, Curvic, GMS, © Gleason Corporation. LeCount, Vers Grip, Uni-Spand, X-Pandisk, Iso-Spand, Flex-Grip, GEMS, G-AGE and Gleason Connect are 1000 University Ave., Rochester, NY trademarks of Gleason, registered in the U.S. and other countries. Spiroform, Cyclocut, Unimill, Crown Cut, All rigths reserved. UMC, GABE and Flex-Spand are trademarks of Gleason. KISSsoft and KISSsys are trademarks of KISSsoft AG, registered in Switzerland and other countries. All other trademarks are the property of their respective owners.