FORM I (Amended) I. Basic Information S.No Item Details 1. Name of the Project M/S. Sri Venkata Sai Organics

M/S Sri venkata sai Organics Form 1

FORM I

(Amended)

S.NoI. Basic InformationItem Details

1. Name of the Project M/s. Sri Venkata Sai Organics

“Existing & Expansion, Bulk Drug Intermediates, Active Pharmaceutical Ingredients manufacturing” 2. S. No. in the Schedule 5 (f) Existing Capacity : 420MTPA 3. Proposed Deletion Capacity : 300MTPA Capacity/area/length/tonnage to be handled/command New Addition : 1572 MTPA area/lease area/number of Total : 1692 MTPA wells to be drilled.

4. New/Expansion/Modernization Expansion (Change in product mix)

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New Total Existing Existing S.No Addition Proposed products (MTPA) 5. Existing capacity/ Proposed (MTPA) (MTPA) Expansion /Area etc., 1 BIS2 Aniline 300 - 120 Cyclohexane di Acetic 2 120 - - Acid Monomide

3 Ibuprofen 0 1080 1080 Chloro Ketone (Intermediate of 4 Darunavir Ethanolate 0 24 24 and Atazanavir Intermediate) 5 Grignard Reaction 0 120 120

1-(3 Chlorophenyl) 6 Piperazine HCL 0 72 72 (Trazadon Intermediate) Trz 5(S)-2-Amino-5-(N,N- (Dibenzyl Amino)-4- 7 Oxo-1,6-Diphenyl 0 36 36 Hex-2-Ene (Dah) Lopinavir Intermediate 1-(Amino methyl) 8 Cyclohexaneacetic 0 240 240 Acid Hydro Chloride

Total 420 1572 1692

6. Category of Project i.e. ‘A’ or ‘B’ B

7. Does it attract the general No condition? If yes please specify.

8. Does it attract the specific Yes it is situated in Humnabad KIADB, Bidar (Dt), condition? If yes please specify. Karnataka.

9. Location Sri Venkata sai organics, Plot.No.57& 58, Humnabad Industrial area, Bidar District. 585 530 Karnataka. Annexure 1

Land documents or provided in

Plot/survey/khasra No. Plot No: 57 & 58

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Village Gadavanthi Humnabad Industrial area, KIADB

Tehsil Humnabad

District Bidar

State Karnataka – 585 330

10. Nearest Railway Humnabad Railway station : 4.98Km (NE) station/Airport along with the Bidar Railway station (junction): 47.56Km (ENE) distance in Kms. Defence Airport (Bidar) : 44.43Km (NE) Hyderabad Airport : 153Km (ESE) 11. Nearest town, city, District Town/District: Bidar – 48.29Km (NE) Head quarters along with City: Hyderabad – 153.66Km (ESE) distance in kms.

12. Village Panchayats, Zilla Gadavanthi Village Panchayat Parishad, Municipal Sri Venkat Sai Organics Corporation, Local Body Plot No : 57 & 58 (complete postal addresses Bidar, Karnataka with phone nos. to be given) +91-7022049451 13. Name of the applicant SMT. S. Sarojini devi

14. Registered Address Sri Venkata sai organics, Plot.No.57& 58, Humnabad Industrial area, Bidar District.-585330

15. Address for Correspondence Sri Venkata sai organics, Plot.No.57& 58, Humnabad Industrial area, Bidar District-585330

Name SMT. S. Sarojini Devi

Designation Proprietor (Owner/Partner/CEO)

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Address Flat No.3-6-536, Raja Residency, 3-6-536, Rd.No. 7, Himayat Nagar, Hyderabad – 29

Pin Code 500029

E – mail [email protected]

Telephone No. +91-7022049451

16. Details of Alternative sites NO examined, if any. Location of these sites should be shown on Site is situated in KIADB Industrial Area. a topo sheet.

17. Interlinked Projects NO

18. Whether separate application NA of interlinked project has been submitted.

19. If yes, date of submission NA

20. If no, reason NA

21. Whether the proposal involves No approval/clearance under: if yes, details of the same and their status to be given.

(a) The Forest Conservation Act, 1980? (b) The Wildlife Protection Act, 1972? (c) The C.R.Z notification, 1991? 22 Whether there is any NA Government Order/Policy relevant/relating to the site?

23. Forest Land involved (hectares) NA

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24. Whether there is any litigation KSPCB has NOT issued notice for EC filing. The unit has a pending against the project and/or land in which the CFE/CFO issued for the production of 420 MTPA. An EC is project is propose to be set up? filed now for compliance. With expansion. (a) Name of the Court (b) Case No. (c) Orders/directions of the court, if any and its relevance with the proposed no project.

25 Total Project cost (in crores) Rs. 12.0

II. Activity

1. Construction, operation or decommissioning of the Project involving actions, which will cause physical changes in the locality (topography, land use, changes in water bodies, etc.) S.No. Information/Checklist Yes/ Details thereof (with approximate quantities confirmation No /rates, wherever possible) with source of information data

1.1 Permanent or temporary Yes Expansion is proposed in Existing unit in IDA change in land use, land cover or topography including increase in intensity of land use (with respect to local and use plan)

1.2 Clearance of existing land, Yes The Proposed project will be within the existing vegetation and buildings? plant

1.3 Creation of new land uses? Yes The Proposed project will be within the existing plant 1.4 Pre-construction NO NA investigations e.g. bore

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S.No. Information/Checklist Yes/ Details thereof (with approximate quantities confirmation No /rates, wherever possible) with source of information data

houses, soil testing?

1.5 Construction works? Yes Existing Plant and machinery with additional construction. 1.6 Demolition works? NO NA

1.7 Temporary sites used for NO Local labours will be utilized for the construction construction works or purpose. Housing of construction workers?

1.8 Above ground buildings, Yes Above ground works will be implemented. structures or earthworks including linear structures, cut and fill or excavations

1.9 Underground works NO NA including mining or tunneling?

1.10 Reclamation works? NO NA

1.11 Dredging? NO NA

1.12 Offshore structures? NO NA

1.13 Production and YES Production and Manufacturing processes of Annexure 2 manufacturing processes? existing and new products are enclosed in

Storage Capacity (MT) at any S.N 1.14 Facilities for storage of YES Items point of time o goods or materials? Existing Proposed Total

1 Raw Materials 20 100 120 2 Hazardous 3 10 13 Raw Materials 3 Solvents 50 200 250 4 Product Storage 10 15 25

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S.No. Information/Checklist Yes/ Details thereof (with approximate quantities confirmation No /rates, wherever possible) with source of information data

Quantity (kg/day) Collectio n Disposal 1.15 Facilities for treatment or YES Waste Method Method Existin Propose Tot disposal of solid waste or g d al liquid effluents? For co- incineration MS in cement Organic 0 200 200 Drums plant KSPCB authorized site

(MEEPL/CE Drums/ MENT Inorgani HDPE INDUSTRIE c 3 to 5 250 255 bags S) KSPCB authorized site (MEEP/ MEE CEMENT salts/slu 900 HDPE INDUSTRIE dge 200 700 bag S) KSPCB Authorized Site (MEEP/ cement Spent HDPE Hazardous Waste industries Carbon 50 50 100 bag Quantity (Kg/Annum/day) Method of Waste Existin Proposed Total Disposal g

Used Oil 200 100 300 Used for lts/Ann lts/Annum mechanical um purpose Organic 30000 30000 KSCPB solvents - lts/Annum lts/Annu authorized m recyclers MS 100 300 drums 400 KSPCB Drums drums authorized scrap dealer HDPE 100 200 300 same Non hazardous Waste Drums

Boiler 180000 720000 900000 Authorized ash Kg/yea Kg/year Kg/year Brick r manufacturer

KSPCB authorization for Hazardous waste treatment/disposal, Existing facility Annexure 3 7 M/S Sri venkata sai Organics Form 1

S.No. Information/Checklist Yes/ Details thereof (with approximate quantities confirmation No /rates, wherever possible) with source of information data

1.16 Facilities for long term NO Local labour will be utilized so no housing housing of operational facilities are required. workers?

1.17 New road, rail or sea traffic NO The present road will be utilized during construction or operation?

1.18 New road, rail, air NO NA waterborne or other transport infrastructure including new or altered routes and stations, ports, airports etc?

1.19 Closure or diversion of NO NA existing transport routes or infrastructure leading to changes in traffic movements?

1.20 New or diverted NO NA transmission lines or pipelines? 1.21 Impoundment, damming, NO NA culverting, realignment or other changes to the hydrology of watercourses or aquifers?

1.22 Stream crossings? NO NA

1.23 Abstraction or transfers of YES Own Borewell (if need source from private water form ground or suppliers) surface waters?

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S.No. Information/Checklist Yes/ Details thereof (with approximate quantities confirmation No /rates, wherever possible) with source of information data

1.24 Changes in water bodies or NO There is no change in water bodies or land the land surface affecting surface, and will not affect the drainage. drainage or run-off?

1.25 Transport of personnel or NO The existing roadways/facilities will be used for the materials for construction, transport of materials and personnel. operation or Through public transports only. decommissioning?

1.26 Long-term dismantling or NO NA decommissioning or restoration works?

1.27 Ongoing activity during NO NA decommissioning which could have an impact on the environment? Type of 1.28 Influx of people to an area YES Employee Existing Proposed Total either temporarily or permanently? Employees 05 75 80 Permanent Temporary 2 50 52 Contract

1.29 Introduction of alien NO NA species?

1.30 Loss of native species or NO NA genetic diversity?

1.31 Any other actions? NO NA

2. Use of Natural resources for construction or operation of the Project (such as land, water, materials or energy, especially any resources which are non-renewable or in short supply): 9 M/S Sri venkata sai Organics Form 1

Details thereof (with approximate quantities Information/checklist /rates, wherever possible) with source of S.No. confirmation Yes/no information data

2.1 Land especially No KIADB undeveloped or agricultural land (ha)

2.2 Water (expected source & YES Source : Own bore wells/private capacity (KLD) competing users) unit: KLD suppliers(ifWater need) Requirement Existing Proposed Total

Domestic 0.8 2.0 2.8 Process 5.6 33.5 39.12 Washing 0.5 3.5 4 Boiler Feed Water 18 120 120 Cooling Tower Make up 1.0 2 3 Total Others 1 2 3 26.9 163.0 171.9

2.3 Minerals (MT) No NA

2.4 Construction material – No NA stone, aggregates, sand / soil (expected source – MT) 2.5 Forests and timber No NA (source – MT)

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Details thereof (with approximate quantities Information/checklist /rates, wherever possible) with source of S.No. confirmation Yes/no information data

Details Capacity Source Existing Proposed Total 2.6 Energy including electricity and fuels (source, competing users) Power GESC Unit: fuel (MT), energy Require 65 KVA 685 KVA 750 KVA OM (MW) ment (KEB) Back-up 160 600 DG 760 KVA Yes KVA KVA Set Coal/ Boiler 0.75 Briqu TPD 5TPD 5.75TPD ettes Diesel 100 200 300 DG Require ltrs/d lts/day lts/day Set ment ay

2.7 Any other natural No NA resources (use appropriate standard units)

3. Use, storage, transport, handling or production of substances or materials, which could be harmful to human health or the environment or raise concerns about actual or perceived risks to human health.

Details thereof (with approximate Information/Checklist Yes/ S.No. quantities/rates, wherever possible) with confirmation No source of information data

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Details thereof (with approximate Information/Checklist Yes/ S.No. quantities/rates, wherever possible) with confirmation No source of information data

3.1 Use of substances or materials, Yes This is Active pharmaceuticals ingredients which are hazardous (as per manufacturing process and solvents will be MSIHC rules) to human health used in the process. A separate storage or the environment (flora, fauna, facility is provided for the storage of and water supplies) solvents and raw materials Annexure 3 Chemicals are handled as per MSDS (New products RM’s MSDS ) 3.2 Changes in occurrence of No NA disease or affect disease vectors (e.g. insect or water borne diseases)

3.3 Affect the welfare of people e.g. No The proposed project is going to provide by changing living conditions? employment generation of local people.

3.4 Vulnerable groups of people No No such activities involved in the existing as who could be affected by the well as proposed activity. No hospital and project e.g. hospital patients, schools are available within 3 kilometers children, the elderly etc., radius from proposed project.

3.5 Any other causes No NA

4. Production of solid wastes during construction or operation or decommissioning (MT/month) Details thereof (with approximate S.No Information/Checklis Yes/N quantities/rates, wherever possible) with . t confirmation o source of information data

4.1 Spoil, overburden or No NA mine wastes Nature of Quantity (MTPA) Methods of Solid waste Handling 4.2 Municipal waste Yes Existing Propos Total (domestic and or ed commercial

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Details thereof (with approximate S.No Information/Checklis Yes/N quantities/rates, wherever possible) with . t confirmation o source of information data

Paper/ For recycling wastes) card board 5 20 25 units

Dust Bin collection 1.0 0.2 1.2 Boiler

Dry leaves & Grass Decayed in the 0.7 0.3 1.0 pit

Wooden scrap 1.0 0.2 1.2 Boiler

4.3 Hazardous wastes (as Yes Hazardous Waste per Hazardous Waste Waste Quantity (Kg/Annum/day) Method of Management Rules) Existing Proposed Total Disposal

Used Oil 200 100 300 Used for lts/Annum lts/Annum lts/Annum mechanical purpose Organic 30000 30000 KSPCB solvents lts/Annum lts/Annum authorized - recyclers

MS 100 300 400 KSPCB Drums drums drums authorized scrap dealer HDPE 100 200 300 Same Drums

4.4 Other industrial process No NA wastes

4.5 Surplus product No NA

4.6 Sewage sludge or other Yes Stored in a secure manner and handed over sludge from effluent to KSPCB authorized TSDF, treatment

4.7 Construction or Yes Construction waste e.g., excavated soil used for demolition wastes land fill up/road facility. Minimum quantity will

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Details thereof (with approximate S.No Information/Checklis Yes/N quantities/rates, wherever possible) with . t confirmation o source of information data

be disposed within the site.

4.8 Redundant machinery Yes Construction machinery will be taken back by the or equipment contractor.

Any redundant items during operation will be periodically sold as per the norms to the approved vendors.

4.9 Contaminated soils or Yes Construction waste and cement contaminated soil other materials for road use.

4.10 Agricultural wastes No NA

4.11 Other solid wastes No NA

5. Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr) Details thereof (with approximate S.No Information/Checkli Yes/N quantities/rates, wherever possible) with . st confirmation o source of information data

Capacity (KVA) Control Details Source Existing Proposed Total Measures 5.1 Emissions from Yes combustion of fossil Back DG DG set fuels from stationary or 160 600 760 up set above roof mobile sources Boiler: level Capacity Chimne 5.2 Emissions from Yes Detail Source Existin Propose Tota y height production processes g d l

Coal Boiler 11.5 /Briquette 22 m s 1.5 TPD 10 TPD TPD s AGL

Process emission  Reactor 9m AGL All the reactors have condensers and sub coolers to condense the solvent vapors. 14 M/S Sri venkata sai Organics Form 1

Details thereof (with approximate S.No Information/Checkli Yes/N quantities/rates, wherever possible) with . st confirmation o source of information data



In case of toxic fume emissions the reactor vents are connected to scrubber to neutralize the toxic vapors. 5.3 Emissions from No Transportation of materials will be through materials handling closed system , drums and through pipelines including storage or transport

5.4 Emissions from Yes During construction, the dust will be minimized by construction activities sprinkling of water and also by proper storage. including plant and equipment

5.5 Dust or odours from Yes The dust will be minimized by water sprinkling. handling of materials The sewage will be sent to septic tank followed by including construction materials, sewage and soak pit. waste

5.6 Emissions from NO No incineration activity is involved Hazardous Hazardous and Other wastes incineration of waste waste will be properly disposed to TSDF as per (Management and Transboundary the Movement) Rules, 2016.

5.7 Emissions from burning NO No burning activity is involved of waste in open air (e.g. slash materials, construction debris)

5.8 Emissions from any NO NA other sources

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6. Generation of Noise and Vibration, andDetails Emissions thereof of Light (with and approximate Heat: Information/Checklist Yes/ S.No. quantities/rates, wherever possible) confirmation No with source of information data

6.1 From operation of Yes DG sets will be in operation during equipment e.g. engines, power failure/preventive maintenance ventilation plant, crushers of Existing DG, Moreover, the DG room is acoustically enclosed

Noise of existing product is monitored on regular basis and is less than 75 db (A) 6.2 From industrial or similar No Noise generation at source will be processes complied by keeping the noise within the prescribed limits 6.3 From construction or Yes Noise will be controlled with proper demolition maintenance of equipments.

6.4 From blasting or piling No NA

6.5 From construction or No Noise will be controlled through proper operational traffic maintenance of construction equipments / vehicles.

6.6 From lighting or cooling No Negligible. systems LED Lights have been provided/ proposed

6.7 From any other sources No NA

7. Risks of contamination of land or water from releases of pollutants into the ground or into sewers, surface waters, groundwater, coastal waters or the sea:

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S.No. Information/Checklist Yes/N Details thereof (with approximate confirmation o quantities/rates, wherever possible) with source of information data

7.1 From handling, storage, use or No Existing / proposed units spillage of hazardous materials Storage and handling of hazardous materials will be taken care by SOP’s

Proper storage facility is provided to prevent the risk of contaminations 7.2 From discharge of sewage or No Existing / proposed units other effluents to water or the land (expected mode and place Domestic waste water to Septic tank of discharge) & Soak pit.

Effluents will be neutralized and evaporated in MEE and ATFD. Condensate shall be used for cooling. Boiler blow down shall be used for ash quenching. 7.3 By deposition of pollutants No Existing / proposed units emitted to air into the land or into water Gaseous emissions will be scrubbed and stack emissions are monitored on a monthly basis and results are well within the acceptable limits. 7.4 From any other sources No NA

7.5 Is there a risk of long term build No NA up of pollutants in the environment from these sources?

8. Risk of accidents during construction or operation of the Project, which could affect human health or the environment S.No. Information/Checklist Yes/No Details thereof (with confirmation approximate quantities/rates, wherever possible) with source

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of information data

8.1 From explosions, spillages, fires etc NO Hazardous substances like from storage, handling, use or solvents will be used in production of hazardous operational phase. substances Proper handling process will be followed as recommended in the MSDS for the solvents and any hazardous materials. 8.2 From any other causes NO NA

8.3 Could the project be affected by NO The project site falls under natural disasters causing seismic zone-II according to the environmental damage (e.g.floods, Indian standard seismic zonal earthquakes, landslides, cloudburst map etc)? Further it is not flood prone or land slide prone area hence no risk due to natural hazards is envisaged

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9. Factors which should be considered (such as consequential development) which could lead to environmental effects or the potential for cumulative impacts with other existing or planned activities in the locality

Details thereof (with approximate quantities/rates, wherever possible) with source of S. No. Information/Checklist confirmation Yes/No information data

9.1 Lead to development of supporting. Existing units as well as proposed units are located in Facilities, ancillary development or industrial Development area development stimulated by the with well laid roads and project which could have impact on Electricity the environment e.g.: NO • Supporting infrastructure (roads, power supply, waste or waste The unit is an API water treatment, etc.) manufacturing unit inside Industrial development area • Housing development No housing development is • Extractive industries proposed.

• Supply industries NA

• Other NA

9.2 Lead to after-use of the site, which NO NA could have an impact on the environment

9.3 Set a precedent for later NO NA developments

9.4 Have cumulative effects due to NO NA proximity to other existing or planned projects with similar effects

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Environmental Sensitivity

Name/ Aerial distance (within 15 S.No. Areas km.)proposed project location Identity boundary

1 Areas protected under international NO NA conventions, national or local legislation for their ecological, landscape, cultural or other related value

2 Areas which are important or sensitive for NO NA ecological reasons - Wetlands, watercourses or other water bodies, coastal zone, biospheres, mountains, forests

3 Areas used by protected, important or NO NA sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration

4 Inland, coastal, marine or underground NO NA waters

5 State, National boundaries NO NA

6 Routes or facilities used by the public for NO NA accessto recreation or other tourist, pilgrim areas

7 Defence installations NO NA

8 Densely populated or built-up area NO Humnabad 2.17km (Town) (hospitals, schools, places of 9 Areas occupied by sensitive man-made NO NA worship, community facilities) land uses

10 Areas containing important, high quality NO NA or(ground scarce resources water resources, surface resources, forestry, agriculture, fisheries,

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tourism, minerals)

(those where 11 Areas already subjected to pollution or NO NA existing legal environmental standards are environmental damage. exceeded)

12 Areas susceptible to natural hazard NO NA which could cause the project to earthquakes, subsidence, landslides, present environmental problems erosion, flooding or extreme or adverse ( climatic conditions

)

PREFEASIBILITY REPORT

for

“Existing & Expansion, Bulk Drug Intermediates, Active Pharmaceutical Ingredients, Manufacturing”

by M/s. Sri Venkat Sai Organics

Plot No: 57& 58, IDA Town: Humnabad Taluk: Humnabad District: Bidar State: Karnataka

Prepared by

HUBERT ENVIRO CARE SYSTEMS PRIVATE LIMITED

February - 2017 Table of Contents

1. EXECUTIVE SUMMARY ...... 5

2. INTRODUCTION OF THE PROJECT...... 9

2.1 About the project proponent...... 9 2.1.1 Promoters Background and Brief History of the Company ...... 9 2.1.2 Promoters ...... 9 2.1.3 Market Potential Prospects and Problems ...... 9 2.1.4 Indian Pharmaceutical market...... 10 2.1.5 Indian API Industry...... 11 2.1.6 Marketing Organization ...... 12 2.2 About the project...... 13 2.3 Need for the project ...... 14 2.4 Demand and supply gap...... 14 2.5 Imports v/s. Indigenous production ...... 14 2.6 Employment Generation (Direct and Indirect) ...... 15

3. PROJECT DESCRIPTION...... 16

3.1 Project type...... 16 3.2 Project Location ...... 16 3.3 Major products of the company ...... 18 3.4 Details of alternate sites ...... 18 3.5 Size of Operation...... 19 3.6 Project Description...... 20 3.7 Manufacturing Process & Technology ...... 21 3.8 Technology availability and development work ...... 21 3.9 Raw Material Required ...... 22 3.10 Resource optimization/recycling and reuse ...... 22 3.11 Power and fuels ...... 22 3.12 Manpower...... 23 3.13 Water requirement...... 23 3.14 Utilities...... 24 3.15 Liquid waste management...... 24 3.16 Air pollution control measures ...... 24 3.17 Hazardous and solid waste management...... 24

4. SITE ANALYSIS...... 26

4.1 Connectivity ...... 26 4.2 Land form, Land use, Land Ownership...... 26 4.3 Topography ...... 26 4.4 Geology and Hydrogeology...... 26 4.4.1 Agriculture...... 27 4.4.2 Flora and Fauna...... 27 4.4.3 List of Fauna ...... 28 4.4.4 List of Butterflies...... 28 4.4.5 List of Flora...... 28 4.4.6 Forest Areas near the site...... 28 4.5 Existing land use pattern...... 28 4.6 Existing Infrastructure:...... 29 4.6.1 Land...... 29 4.6.2 Buildings...... 29 4.6.3 Plant Machinery & Utilities ...... 29 4.7 Soil Classification...... 31 4.8 Social Infrastructure available ...... 31

5. PLANNING BRIEF...... 32

5.1 Planning concept...... 32 5.2 Population Projection ...... 32 5.3 Land use planning ...... 32 5.4 Assessment of Infrastructure Demand ...... 32 5.5 Amenities/Facilities...... 32

6. PROPOSED INFRASTRUCTURE ...... 33

6.1 Industrial Area...... 33 6.2 Residential Area ...... 33 6.3 Greenbelt ...... 33 6.4 Social Infrastructure...... 33 6.5 Drinking Water Management ...... 33 6.6 Sewerage system ...... 33 6.7 Industrial waste management ...... 33 6.8 Solid waste management...... 36 6.9 Power Requirements and Supply/ Source ...... 36

7. REHABILITATION AND RESETTLEMENT(R&R) PLAN...... 37

7.1 Policy to be adopted (Central/ State) ...... 37

8. PROJECT SCHEDULE AND COST ESTIMATE...... 38

8.1 Likely date of start of construction and likely date of completion...... 38 8.2 Estimated project cost...... 38

9. ANALYSIS OF PROPOSAL...... 39

9.1 Financial and social benefits...... 39

10. CONCLUSION ...... 40 1. EXECUTIVE SUMMARY

S. No. Particulars Details 1. 1Name of M/s . Company 2. 2Location Sri Venkata sai organics, . Plot.No.57& 58,

Humnabad Industrial area, Bidar Distrit. (Annexure -1 Land Documents) 3. 3Project Activity, D.A. Humnabad – 585 530 . Category as per ProjectBidar Dt.,Schedule Karnataka. 5(F)- Synthetic Organic Chemicals, amendments Category B. 4. Name of the project 5. Total Land area 8000“Existingm2 & Expansion, Bulk Drug Intermediates, Active 6. Existing land Pharmaceutical Ingredients manufacturing” coverage area 737.6 m2 7. Proposed 2 additional 1879 m land coverage area 8. Total land 2616.6 m2 coverage area 9. Existing Green 2000 m2 Belt 10. Proposed New Total Existing Existing product with S.No Addition Proposed products (MTPA) capacity (MTPA) (MTPA) 1 BIS2 Aniline 300 - 120 Cyclohexane di Acetic 2 120 - - Acid Monomide

3 Ibuprofen 0 1080 1080 Chloro Ketone (Intermediate of 4 Darunavir Ethanolate 0 24 24 and Atazanavir Intermediate) 5 Grignard Reaction 0 120 120

Total 420 1572 1692 11. Raw Total Proposed Raw material is 120 mt at any point of time. material (detailed list of Raw materials in Annexure: 3) 12. Water Requirement Source: Private Tankers and Bore well Break up for operation phase as follows:

Water capacity (KLD) Requirement Existing Proposed Total

Domestic 0.8 2.0 2.8 Process 5.6 35.522 39.12 Washing 0.5 3.5 4 Boiler Feed Water 18 102 120 Cooling Tower Make up 1.0 2 3 Total Others 1 2 3 26.9 163.022 171.9 13. Waste water and The effluent generated from manufacturing plant are collected mode of separate LTDS & HTDS then stored in Collection tank, disposal Neutralization, settling, then Feed to MEE Plant. The MEE outlet usages in Boiler, Cooling Tower, and utilities services.

14. Power Capacity Details Source Existing Proposed Total

Power Require GESC OM 65 KVA 685 KVA 750 KVA ment (KEB)

Back-up 160 KVA 600 KVA 760 KVA DG Set

Boiler Coal/ 0.75 TPD 5TPD 5.75TPD Briquettes Diesel Require 100 200 300 DG ment ltrs/day lts/day lts/day Set 15. Manpower Type of Existing Proposed Total Employee

Employees Permanent 5 75 80 Temporary 16. Project cost Contract 2 50 52 (estimate) 12.0 Crores 2. INTRODUCTION OF THE PROJECT

2.1 About the project proponent

2.1.1 Promoters Background and Brief History of the Company

M/s. Sri Venkat Sai Organics is an India based company. The company manufactures, imports, exports, stocks, distributes, deals and supplies pharmaceuticals, chemicals, animal and plant extracts and all kinds of drugs. The company also manufactures, imports, exports, distributes and deals in instruments, appliances, consumables and chemicals used in the process of diagnosis, treatment, surgeries and administration. The registered office of the company is located in the State of Karnataka.

2.1.2 Promoters

M/s. Sri Venkat Sai Organics is a private company ltd. established in the year 2005 by Sri. The unit started the commercial production in the year 2006

from thenS. Sarojini on words Devi successfully running since the last 11 years by manufacturing intermediates of bulk drugs.

2.1.3 Market Potential Prospects and Problems

The Global Pharmaceutical Industry

The value of the global pharmaceutical market is expected to grow 5–7% in 2011, to $880 billion, compared with a 4–5% pace in the year 2010, according to IMS Health.

In its latest analysis, IMS identifies the following key market dynamics:

 Divergent growth rates expected for developed and emerging markets. As countries recover from the global economic crisis at different rates, there is growing divergence in the pace of pharmaceutical growth among major markets.  The 17 Pharma emerging countries are forecast to grow at a 15–17% rate in 2011, to $170–180 billion.  The US Pharma market will remain the single largest pharmaceutical market, with 3– 5% growth expected in 2016. Pharmaceutical sales in the US will reach $320– $330 billion, up from $310 billion forecast for 2010 year.  Peak years of patent expiries shift major therapies to generic dominance. In 2016, products with sales of more than $30 billion are expected to face the prospect of generic competition in the major developed markets.  World trade in Active pharmaceutical Ingredients (APIs) and their Intermediates are estimated at US $ 90 billion (2010). This market is growing at 10 to 12% CAGR. The global API sales revenue has reached $180.3 billion in 2015. As shown in Figure below, the market has grown rapidly in recent years, with growth rates varying between 7 and 12 per cent per year. Total sales are projected by IMS to continue to grow between five and eight per cent over the next few years. These figures include sales of both branded drugs and generics. Brands continue to account for the bulk of global sales by value. Global Pharmaceutical sales US $ Billions

1000 900 800 700 600 500 400 300 200 100 0 2005 2006 2007 2008 2009 2010 2011

Global pharmaceutical sales are expected to reach $1.1 trillion in 2014, according to a forecast by IMS Health.

2.1.4 Indian Pharmaceutical market

Pharmaceuticals has emerged as one of the leading industries in India, with the domestic market showing an unprecedented growth of around 9% to generate revenue of about INR 54500 crores (US$ 11.1 Billion) in FY 2009.  Pharmaceutical industry in India is the third largest (volumes) in the world, which will be of US$20 billion by 2015. The compounded annual growth rate of pharma in India is 12- 15% and the global figures are 4-7% for the period of 2008-2013.  In terms of value - India's pharmaceutical industry ranks fourteenth  2008-2009 - Saw 29% growth in exports of pharmaceutical drugs as compared to 2007  Leading Indian Pharma Majors are having presence in more than 70 nations including mammoth markets like US and Europe. The leading 250 pharmaceutical companies control 70 per cent of the market leader having a share of around seven per cent. Over 60 per cent of Indian’s bulk production is exported and the balance is sold locally.

2.1.5 Indian API Industry

 The Indian Active Pharmaceutical Ingredient (API) Industry is fast developing. Over the years, India has emerged as a preferred supplier of APIs to many global companies for considerations beyond costs. India is the third largest API manufacturer in the world after China and Italy.  The API export of India will enjoy a rapid growth in the coming years. As per Pharmexil, export of pharmaceuticals were at US$ 9 billion in 2009-10. Bulk drugs share of this is 40 % ($3.6 billion). According to the Tata Strategic Management Group, Indian API export value will increase to US $12.75 billion in 2012 from US $3.75 billion in 2007. Currently, India supplies APIs to about 50 countries worldwide. The marketing channels are well established. Costs of sales per unit volumes are low.  Many MNCs based in Europe and North America is looking at China and India to outsource APIs due to advantages like low development costs, complex synthesis capabilities, cGMP compliance.  The API trade is mainly in generic (Patent expired) products. China and India dominate this market. During the next 20 years China and India are going to emerge as huge markets for Pharmaceutical products. All the MNCs have plans for Pharma marketing but very few are planning API manufacture. This presents an attractive opportunity for contract manufacturing for Indian companies.  To meet the demand from growing domestic market and also to cater to export market, the small volume chemical production has to grow at over 15% per year. Vision 2020 document on fine chemicals compiled by TIFAC (technology information, forecasting and assessment council) estimates that the organic chemical industry has to grow six times to 20 million tons per year by 2020 from 3million tons level of 1995. Value wise this would be about Rs.4 to 5 lakh crores.  In India, large, medium and small units contribute to API production. Due to regulatory restrictions (requiring GMP compliant manufacturing facilities, resources for meeting documentation and audit needs) the industry is restructuring into a two tier system. Large companies like, Dr. Reddys, Aurobindo, Divis, Matrix, Cipla are dominating international trade and the medium and small units are becoming supporting manufacturers for the large companies.

New aspirants will have to consider following aspects at the time of making the investment decision.

 WTO regime that came into effect from 2005 provides for product Patent protection.  Environmental protection rules are stringent now.  CGMP (current good manufacturing practices) requirements are to be met.  The competition is severe in API market. Companies have to contend with domestic and international competition. Proposed capital investment and production facilities of SVSO are planned considering all the above issues. The strategy adopted is:

1. Build a substantially large production facility with diverse synthesis capabilities to impress and attract MNC clients. 2. Establish high level R &D capabilities. 3. Cost cutting and higher value addition through extending backward (production of intermediates).

2.1.6 Marketing Organization

M/s. Sri Venkat Sai Organics is marketing its products through direct Marketing as well as through agents. In the domestic market the company is able to rope in client MYLAN LTD , Cipla,and Acebright etc. by ensuring quality and timely supplies. The company has gained entry in to export market as well. interest in developing long relationship with the company. All these are large companies employing audits and other screening methods in selecting vendors. These connections will ensure a steady flow of orders to Sri Venkat Sai Organics.

2.2 About the project

M/s. Sri Venkat Sai Organics at Humnabad unit currently manufactures 2 products and proposes deleting 1 products and decreasing the capacity of 1 product from 300MTPA to 120 MTPA. Proposing 1572 MTPA capacity of 6 new products. The list of products and their respective quantities are given in Table 2.1.

Table no 2.1 Products detail

S.No Existing products Existing New Addition Total Proposed (MTPA) (MTPA) (MTPA)

1 Bis2 Aniline 300 - 120 Cyclohexane Di Acetic Acid 2 120 - - Monomide

3 Ibuprofen 0 1080 1080 Chloro Ketone (Intermediate Of 4 Darunavir Ethanolate And Atazanavir 0 24 24 Intermediate) 5 Grignard Reaction 0 120 120

6 1-(3 Chlorophenyl) Piperazine Hcl 0 72 72 (Trazadon Intermediate) Trz

5(S)-2-Amino-5-(N,N-(Dibenzyl Amino)-4-Oxo-1,6-Diphenyl Hex-2- 7 0 36 36 Ene (Dah) Lopinavir Intermediate

8 1-(Aminomethyl) Cyclohexaneacetic 0 240 240 Acid Hydro Chloride

Total 420 1572 1692

The existing CFO in Annexure 4 covers following products which are in existing 2.3 Need for the project

India with its large talented manpower, cost effective chemical synthesis, legal & financial framework is poised to become sourcing destination of bulk drugs to the global market.

The project is benefitted to fulfill domestic and exports requirements for the manufacturing of various cosmetics, antibacterial soaps, and emollients, anti ageing creams, lotions, creams and gels without affecting environmental conditions of the area. The pharmaceutical industry in India ranks third in the world in terms of volume and contributes 10% to the global pharmaceutical production. According to the Department of Pharmaceuticals, the Indian pharmaceutical industry is pegged at Rs 810 bn, which includes domestic sales and exports. The industry is the fourteenth-largest in the world in terms of value and accounted for 1.5% of the global pharmaceutical market. The industry has a lower share in the global market because Indian products are available at a price that is 5-50% lower than that in the developed countries. According to the Department of Pharmaceuticals, the sector employs about 340,000 persons and an estimated 400,000 doctors and 300,000 chemists are serving its 1 bn-plus market.

There will be very good opportunity of employment generation of additional qualified staff & unqualified workers directly for 100 nos. and indirectly for 50 nos. due to the proposed project.

2.4 Demand and supply gap

Based on market survey the selected molecules for manufacture have potential for export as well as domestic market.

2.5 Imports v/s. Indigenous production

To ensure the quality of product and control of manufacturing under current good manufacturing conditions, it is preferred to have the manufacture done in- house by procuring basic raw materials. has reasonably sound base to overcome the technological barrier to meet the challenges of the industry. The demand for Cosmaceuticals/API’s and drug intermediates is on increase, and the industry is poised for substantial growth in the coming years

2.6 Employment Generation (Direct and Indirect)

There will be very good opportunity of employment generation of additional qualified staff & unqualified workers Permanent employees 80 nos and temporary employees 52 nos. due to the proposed expansion project.

Type of Employee Existing Proposed Total

Employees - 05 75 80 Permanent

Temporary - 2 50 52 Contract 3. PROJECT DESCRIPTION

3.1 Project type

To cater to the needs of the market, sri venkata sai organics has established Humnabad facility at Plot No: 57& 58, IDA Town: Humnabad Taluk, Humnabad District: Bidar State: Karnataka -585 330. The proposed project falls under Category ‘B’, schedule 5 (f) as per the EIA notification dated September 14, 2006 and its amendments. There are no interlinked projects.

3.2 Project Location

The proposed project is planned within the existing facility of, locality. Plot No: 57& 58, IDA Town: Humnabad Taluk, Humnabad District: Bidar State: Karnataka - . The

site is located about 6 km away from Town (Humnabad) and it is next585to 330 National highway connecting Bidar to Hospet (NH-218). The National Highway NH 65 (Hyderabad to Mumbai – Previous NH 9) is located 400 m from Industrial Area. The proposed project is located at Plot No: 57& 58, IDA Town: Humnabad Taluk, Humnabad District: Bidar State: Karnataka - . The site is located about 6 km away from

Humnabad town and it is in the state585 highway 330 (SH105) and the nearest railway station is Humnabad railway station (5.98 km). The site is located in Humnabad industrial area at Latitude 17°45'34.54"N, Longitude 77° 5'43.74"E and Elevation 645 m. Figure 1.3 Project location 3.3 Major products of the company

The details of current existing major products of the unit are given in Annexure 3

Proposed major Products Route of Synthesis is provide in Annexure 3

3.4 Details of alternate sites

Since the existing site is only used for the proposed project, the alternate site option is not explored. The environmental setting of the existing site is given in Table 2.2.

Table 3.1 Environmental setting of the existing site

S. No. Particulars Details

1 Plant site latitude 17°45'34.54"N

2 Plant site longitude 77° 5'43.74"E

3 Temperature Max. 42oC

Min. 20oC

4 Present land use Industrial Area Humnabad

5 Nearest Highway NH218, Bidar to Hospet at East to site

6 Nearest railway Station Humnabad railway station at a distance of 4.98 km East to site in Bidar.

Bidar railway station at a distance of 47.56 km East to site in Bidar.

7 Nearest Airport Rajiv Gandhi International Airport, Hyderabad, Telangana State, South East to site.

8 Nearest village Humnabad Village, Bidar at North East direction to site 9 Nearest major city BIDAR

10 Nearest river Karanja Dam – reservoir

11 Type of soil The top soil is red soil.

The soil classification is Laterite.

3.5 Size of Operation

In the view of fulfilling market requirement, we are proposing to change the product mix, presently we are manufacturing regularly 2 Nos. of product and 6 new products will be included with Deleting in existing 1 Nos of product, remaining 1 Product reducing its capacity detailed product list and Raw material is enclosed in Annexure 3 3.6 Project Description

Receive Raw Material

Dispensing Raw Material

Raw Materials Charging in Reactor and Reaction monitoring

Centrifuge operation

Material Drying Operation in Dryer

Milling Operation

Sifting Operatio n Blending Operation

Finished Goods/ Product packing

Finished Goods/ Product Dispatching

Process description of proposed products: Annexure IV. 3.7 Manufacturing Process & Technology

The Plant being set up by SVSO will produce Bulk Drug intermediates.

API (bulk drug) intermediates are organic chemicals that are used for manufacturing the final bulk drug. APIs are complex molecules. A number of intermediate chemicals are required to synthesize the final molecule. Manufacture of the intermediates themselves may require other intermediate products. If we start with basic chemicals, it may require over a hundred processing stages to make the final drug. It is not possible for any producer to go through this process. The way is to outsource the intermediates available on commercial scale and make what cannot be out sourced.

The manufacturing technology (batch processing involving a number of stages), processing machinery is identical to bulk drug (API) manufacturing. Typical manufacturing facility for these products consists of reactors for carrying out different chemical reactions with support systems for heating cooling etc. Production is often carried out on campaign basis i.e. one product is made for some time and then the same set of equipment is used to make some other product for some time. In these multipurpose plants the hard ware (equipment) is common and the software (process technology) makes all the difference.

3.8 Technology availability and development work

In this industry the software i.e. process technology is the critical input. Technology plays a multi dimensional role, in reducing cost of raw material, improving quality, reducing wastes.

Technology for the products is already available with SVSO. Their R&D division has developed and refined the process technologies for these products and they are being produced at the existing facilities as per market needs.

The R&D division manned by experienced technologists led by the Managing director is working on new molecules. This work will enable SVSO to offer new products to clients on continuous basis. This linkage of R&D and a modern manufacturing facility with diverse synthesis capabilities will enable SVSO in attracting potential customers and obtain contract manufacturing work for new products.

Process for proposed new products is given below and also in Annexure 3

3.9 Raw Material Required

Raw Materials required with approximate quantity for the proposed Products is given in Annexure 3

3.10 Resource optimization/recycling and reuse

 All the solvents used in the process are distilled and reused.  Process washing are recycled in MEE, hence reducing the effluent generation.  Sri venkata Sai Organics Pvt. Ltd. has primary and secondary heat exchangers in all distillation setup to maximize recovery.

3.11 Power and fuels

The existing power requirement is 65KVA proposed is 685KVA. Existing Consented Boiler feed capacity is 1.5TPD and 10TPD and Diesel requirement for DG Sets is existing 100 Lit/day and propsed 200 lit/day.

Capacity Details Existing Proposed Total source

Power GESCOM Requirement (KEB) 65 KVA 685 KAV 750 KVA Back-up DG Set 160 600 760 KVA KVA KVA Coal/ Boiler Briquettes 1.5 10 TPD 10TPD TPD Diesel DG Set Requirement 100 200 300 ltrs/d lts/day lts/day ay 3.12 Manpower

The existing Units have a total of 7 employees including contract workers. There will be additional 125 manpower required including contract workers for the proposed expansion.

Type of Existing Proposed Total Employee

Employees - Permanent

Temporary - 05 75 80 Contract

2 50 52 3.13 Water requirement

The total requirement of raw water for the existing unit is 26.9 KLD. The water requirement is met by the water from ground water and private tankers. There is 1 bore wells source inside the Plant premises.

After the proposed expansion, additional water requirement will be 163.022 KLD, as the utilities required for manufacturing of new products.

Total water requirement would be 171.9 KLD. Source would be KIADB and private tankers.

Water capacity (KLD) Requirement Existing Proposed Total Domestic Process 0.8 2.0 2.8 Washing 5.6 33.522 39.12 Boiler Feed Water 0.5 3.5 4 Cooling Tower 18 102 120 Make up Others 1.0 2 3 Total 1 2 3 26.9 163.022 171.9 3.14 Utilities

Table 3.6 shows the list of utilities in the project:

Table 3.6 List of Utilities

Utility Existing capacity Air Compressor 01 No’s 5-10 Kg/cm2 Cooling towers 01 No’s 1 x 300 TR Boiler 1.0 Tph

3.15 Liquid waste management

The effluent generated from manufacturing plant are collected separate LTDS & HTDS then stored in Collection tank, Neutralization, settling, then Feed to MEE Plant. The MEE outlet usages in Boiler, Cooling Tower, and utilities services.

3.16 Air pollution control measures

The discharge of emissions from the additional air pollution source from the premises of Sri venkata sai organics passes through the air pollution control equipment (Scrubbers/Chimney) and discharged through stack/chimney.

Ambient Air quality of the premises conforms to the national ambient air quality standards specified in environmental (protection) rules. Emissions are analyzed on monthly basis

Process emission:

S. No Sourceof Emission Emission Control and disposal mode 1 Process Acid Mist Scrubbing

3.17 Hazardous and solid waste management

The hazardous wastes generated from Plant are collected, stored and disposed through authorized disposal cum recycle facilities as per the authorization from PCB and the unit has agreements with all waste disposal facilities for the same. There is no internal disposal facility available within the site. KSPCB authorization for Hazard waste handling, Annexure 4 Hazardous Waste Waste Quantity (Kg/Annum/day) Method of Waste Category Existing Proposed Total Disposal 200 100 Used for 300lts/Ann 5.1 Used Oil lts/An lts/Ann mechanical um 00 num um purpose 30000 KSCPB Organic 30000 28.1 - lts/Ann authorized solvents lts/Ann um um recyclers KSCPB MS 100 300 33.3 400 authorized scrap Drums drums drums dealer HDPE 34.3 100 200 300 Same Drums

The Municipal Solid Waste generated from the site is collected and transported to recyclers, municipal yards and landfills depending on the type of waste. The details are given below in the Table

Table 3.9 Municipal Waste detail

Nature of Quantity (MTPA) Methods of Solid waste Handling Existing Proposed Total For recycling Paper/card 5 20 25 board units Dust Bin 1.0 0.2 1.2 Boiler collection Decayed in the Dry leaves & 0.7 0.3 1.0 Grass pit

Wooden scrap 1.0 0.2 1.2 Boiler

Solid wastes generated will be stored and disposed as detailed in the Table 3.10.

Table 3.10 Solid waste

Quantity(kg/day) Collection Waste Disposal method Existing Proposed Total method Organic 0 50 50 MS Drums For co-incineration in cement plant Inorganic 3 to 5 10 15 Drums/HDPE KSPCB authorized site bag (MEEPL/CEMENT INDUSTRIES) 4. SITE ANALYSIS

4.1 Connectivity

The city of Bidar is easily accessible along the National highway. Nearest railway station is Bidar railway station 47.56 km (NE) and Rajiv Gandhi International Airport: 160 Km.

4.2 Land form, Land use, Land Ownership

The Plant is located at Plot No 101, A & B, 101P1, 100P4,D.A. Humnabad, BIDAR , Karnataka state. (Annexure -Land Documents) The layout plan of existing unit is enclosed in Annexure 5

4.3 Topography

Bidar district is located on the border of northern part of Karnataka state. It spans from 17° 35' to 18°25' North latitude and from 76° 42' to 77° 39' East longitude. Strategically sited in the heart of the Deccan Plateau, Bidar District is enclosed by Andhra Pradesh in the East, Maharashtra in the west and Gulbarga of Karnataka in the South. Bidar town is the district headquarters and the district is divided into five taluks. Population of the district (2001 census) is17, 21,669 of which 14, 16,996 is rural and 3, 04,673 is urban.

4.4 Geology and Hydrogeology.

The IDA is located Humnabad, Bidar District. This is North Karnataka. The location map in Annexure as .kml file would give you the details of coordinates of site and location.

Soil is red a deep ferrous red all along the study Area. Bidar falls in seismic zone II. This area is not a flood prone zone.

The entire district forms a part of the Deccan Plateau and is made up mostly of solidified lava. The northern part of the district is characterized by expanses of level and treeless surface punctuated here and there by flat and undulating hillocks, black soils and basaltic rocks. The southern half of the district is a high plateau about 715 m above mean sea level and are well drained. The average elevation of the district is between 580 to 610 m above mean sea level. Alluvial deposit is normally found along the banks of the Manjra river and its main tributaries

The district is entirely covered by the Deccan trap flows of the tertiary period. The Deccan trap is composed of horizontal flows of basaltic lava. They generally form flat- topped hillocks and terrace-like features. The physical characteristics of individual flows show considerable variations. Some flows are hard and massive while others are weathered, soft and friable. This character has resulted in terraced landscape, suddenly ending in escarpments. The traps are seen generally 618 m above mean sea level. These are jointed and show the characteristics of spherical weathering leaving massive hard cores. Columnar jointing is predominantly developed in these rocks, besides horizontal joints, which impart to the rocks bedded appearance. The top layers of the Deccan trap in parts of Bidar and Humnabad taluk are altered to reddish vesicular laterite, forming and extensive undulating plateau.

Water is found in phreatic flow. The ground water is the main source of drinking water and was found to be slightly alkaline and hard. The open wells are good source of water with hardness ranging from 70 to 120 ppm. The level of water ranges from 40 to 120 ft in open wells. The bore wells are found at 250 ft bgl.

4.4.1 Agriculture

The city of Bidar is busy with a mix of business man, agricultuarists . Th city is famous for its Johar, Corn, Lentils, sugarcane. The soil is a rich red soil enriched by lateritic rock and soil. This city is also famous for its strong bricks cut out of laterite. The historic wells and fort, dargah and temples are a reminder of the building styles of the historical visitors to this state. This soil supports rice, Johar and lentils as a stable crop.

4.4.2 Flora and Fauna

The site was visited in the month of August 2016. The south west monsoon season just started 1 month before. The water puddles and canals were filled with water, which was mostly brown to red in color. The farmer had a smile as the land looked green with agriculture. The roads connecting to IDA have avenue plantations of green belt areas. 4.4.3 List of Fauna

The predominant mammals seen along the project corridor and IDA are Cows, Buffaloes ( more than cows). The ancient temple bull is seen at many places. The dogs, cats, squirrels and snakes are also seen along the study area. The Langur was seen near one site. Villagers record the Chital and Sambhar crossing at the outskirts of study area. (Beyond km) The EIA would list species of observation. List of Birds seen are more arboreal birds. The predominant bird species were Munias, Pigeons, Laughing dove, Bulbul, Silver bill, Sparrow, brahminy starling, swallow, cocks and hen, Peacock and peahens, Mynas, Crows, White fronted Kingfisher, Bea Eater, wablers, Baya’s nest, Kite and Eagle.

4.4.4 List of Butterflies

Mormon, Emigrant, Sulphur, black tip, Pansy, Rose. ( EIA study will do a species listing of birds seen in study area) .

List of Insects: Bumble, Bee

4.4.5 List of Flora

M/s Sri venkata sai organics is an eco-friendly company which has provided for more 33% of green belt area and maintained the same. (Site plan) There are more than 30 trees on site.

4.4.6 Forest Areas near the site

The IDA site does not fall in any forest area. The industrial area is cordoned off with a secure boundary. There are no rivers or major lakes found within the industrial area. Along the State Highway lies the Shahpur RF area which is well protected by Fences on either side of the road. This is located outside the 10 km radius of the study area.

4.5 Existing land use pattern

The present land use is in industrial zone. The details of sensitive areas from the site boundary are given in Table 4.1. The site does not fall within the CRZ area. Table 4.1 Existing land usage pattern

Existing Proposed Total Land use (m2) (m2) (m2) Land coverage area 737.6 1141.4 1879 Vacant land 5262.4 -1641.4 3621 Green belt area 2000 500 2500 Total land area - 8000

Table 4.2 Details of sensitive areas from the site boundary

S.No Name Distance & Direction (km) 1. Human settlement more than 1000 Name of the village : Humnabad

population Population: 44,561 (2011)

Distance from plant : 4.9 Km. 2. Sanctuary- National Park-Hills- NO Sanctuary- National Park-Hills- Mountains- Mangroves, backwaters Mountains- Mangroves, backwaters of of Reservoir etc., Reservoir etc in 15 Km. radius of the factory 3. Karanja river (water bodies) 24 Km (North East)

4.6 Existing Infrastructure:

4.6.1 Land

The total Plant facilities (Existing & Proposed) are spread over 36000 Sq Mt IDA Land which is completely protected on all sides by a boundary wall.

4.6.2 Buildings

Total built up area is divided into various sections like Production Blocks, Cooling Plant, Quality Control room Boiler room, Electrical room, Security room, Warehouses, Administration, Canteen, Toilets, etc. There is adequate space & provision for operations.

4.6.3 Plant Machinery & Utilities

The Plant Facilities have been designed and set up with the objective to carry out almost all chemical reactions and processes. Details of plant and machinery and utility equipments used for the production are as below:

Production block details:

Production block-1 - Intermediate manufacturing facility .

Manufacturing equipment details

Glass lined reactors 04 No’s (3.0 KL to 4.0 KL)

Manufacturing equipment details

Centrifuges 1 No’s (48”)

The site is well connected to National Highway (NH, 0.22Km) and Expresses Highway connecting Hyderabad and Mumbai (400 m). The list of the few existing industries within 10 km from the site is given in Table 4.3.

Table 4.3 Existing infrastructure (industries) within 10 Km radius from the site

Industry

S.No. Name type Distance from site (m)

1. rchem p ltd chemicals 1km

khatriya laboratories ltd chemicals 1 km 2. khaja steel industries steel 1 km 3. amar distillary bottling 1 Km 4. Hyderabad chemicals ltd chemicals 0.2kms 5. laxmi durga chemicals chemicals 0.5km 6. gpr life scicences chemicals 0.3km 7. Satyadeeptha pharmaceuticals limited. Chemicals 1km 8. 4.7 Soil Classification

The top soil is red soil. The soil classification is Laterite soils and is mainly found in Bidar. Two types of soils founds in the district are Lateritic red soil and black cotton soil. Aurad and Bhalki taluks have mainly black cotton soil. Bidar and Humnabad taluks have mainly lateritic red soil. Basavakalyan taluk has both types of soils.

Table 4.4 Meteorological Observations

S.No Parameter Observation 1 Wind Direction W-E 2 Wind Speed Range 2.7 to 5.8 m/sec 3 Annual Average Rainfall 762 mm 4 Average Wind Speed 3 m/sec 5 Temperature Range Max. Temp: 31°C Min. Temp: 24°C 6 Average Temperature 28°C 7 Humidity Range (24hr) 28 to 49 % 8 Cloud cover Partly cloudy

Source – IMD data 4.8 Social Infrastructure available

The social infrastructure facilities available near the site are given in Table 4.5

Table 4.5 Project surrounding features

S.No. Km (Dir) Schools and Colleges Name 01 Govt school 16

02 Ram and raj school 16

03 Manicnagar public school 16

04 Madina public school 16

05 Bhagat singh public school 16 5. PLANNING BRIEF

5.1 Planning concept

The city of Bidar is easily accessible along the National highway. Nearest railway station is Bidar railway station 12.0 km (NE) and Rajiv Gandhi International Airport: 160 Km.

5.2 Population Projection

Bidar Taluk Profile: Bidar is the one of five taluks of Bidar District. As per 2011 population census the population of the taluk is 469941 which comprises of 241095 (51.30%) male and 228846(48.70%) female population. The total number of households in the taluk is 89172.

The Bidar Taluk is more urbanized as 45% of the population living in urban areas due to the industrialization and the town Bidar is being headquartered of the district.

The total workers population: only 39% of workers involved in agriculture and related activities. 59% of workers in industrial labours, teachers, Govt services. The Taluk has good number of Education Institutions like Schools, Polytechnics, and Colleges etc.

5.3 Land use planning S. Description Area (Sq. Mt) No. 1 Production Block 1274 2 Utility 105 3 MEE Structure 80 4 RM and finished product warehouse 450

5.4 Assessment of Infrastructure Demand

The facility is within the KIABD industrial area and the proposed project is only an expansion of the existing facility.

5.5 Amenities/Facilities

The existing site is having Canteen facility for employees, Occupational Health Center (OHC) and assembly points etc. 6. PROPOSED INFRASTRUCTURE

6.1 Industrial Area

The proposed facility,

Table 6.1 Proposed land use planning.

S. No. Description Area % of area (Sq. Mt)

1 Production Block 300 15.97 2 Utility 1000 53.22 3 MEE Structure 144 7.66 4 RM and finished product 435 23.15 warehouse Total 1879 100

6.2 Residential Area

Not Applicable.

6.3 Greenbelt

The total land area is (8000Sq.mt). Green belt is 2500Sq.m, . The Existing and Proposed facilities layout highlighting the green belt area is enclosed in Annexure

6.4 Social Infrastructure

IDA Industrial Area.

6.5 Drinking Water Management

Drinking water facility is available and it is purchased from local suppliers.

6.6 Sewerage system

The quantity and quality of wastewater in the plant is controlled by following measures:

Sewage water is collected from the plant and treated using STP and used for the gardening at the site.

6.7 Industrial waste management a. Air Environment: i. Sources:  Reactors, Distillation process  Boilers  Fugitive vapours from reactors, centrifuges and at discharges of vessel contents, etc.  D.G. sets ii. Mitigative measures: 1. All reactors are connected to scrubber with a stack attached. 2. The vapours have been collected through exhaust system consisting of hood, duct which are connected to scrubbers. 3. Stack of 6m ARL are provided to D.G. sets. 4. Boilers are connected with chimney 5. Use of PPE’s b. Noise Environment: i. Sources:  Generators  Reactors  Compressors ii. Mitigative measures: 1. Acoustic barriers or shields to the machineries. 2. Vibration free foundations for machineries 3. Acoustical walls and roofs to the building where such machineries are installed. 4. Segregation of machineries having high noise level in isolated buildings. 5. Proper maintenance of machineries especially oiling and greasing of bearing and gears etc. 6. Avoiding vibration of machineries with proper design of machineries such as speed, balancing etc. 7. Use of personnel protective such as earmuff and ear fug for persons working in such locations. 8. Plantation of green trees around the factory building and premises to control the intensity of noise to the surrounding area. 9. Use of PPE’s c. Water Environment: i. Sources:  Process water  Cooling tower blow down  Washing  Softner Regeneration  Domestic waste water ii. Mitigative measures: 1. Effluents from the plant is been stored and neutralized in a collection tank and then sent to Effluent Treatment Plant 2. Domestic water will be treated in Septic tank followed by soak pit. 3. Recycle of process water including steam condensate and reuse of treated wastewater in the plant 4. Control of water taps, washings, leakages from pump glands and flanged joints. 5. Overflow of vessels is strictly avoided 6. Floor cleaning with water will be replaced with dry cleaning. d. Solid & Hazardous waste: i. Sources:  Used oil  Spent solvents  Distillation residue  Process residue  Off specification products  Discarded containers (Ex. Barrels, Carboys & liners)

ii. Mitigative measures:

1. Used oil shall be collected in leak proof containers & disposed to Central Pollution Control Board / Karnataka State Pollution Control Board registered authorized recyclers. 2. Spent solvents will be stored in a secured manner and handed over to Karnataka State Pollution Control Board authorized recyclers. 3. Distillation residue will be stored in a secured manner and handed over to Karnataka State Pollution Control Board authorized incinerators. 4. Process residues will be stored in a secured manner and handed over to Karnataka State Pollution Control Board authorized incinerators. 5. Off specification products will be stored in a secured manner and handed over to KSPCB authorized incinerator. 6. Discarded containers will be stored in a secured manner and handed over to Karnataka State Pollution Control Board authorized recycler after washing.

6.8 Solid waste management

Solid wastes generated will be stored and disposed as detailed in the Table 6.2.

Table 6.2 Solid waste detail

Quantity Collection Disposal method (kg/day) method Waste Existing Proposed Total

Organic 0 50 50 MS Drums For co-incineration in cement plant Inorganic 3 to 5 10 15 Drums/HDPE KSPCB authorized site bag (MEEPL/CEMENT INDUSTRIES)

6.9 Power Requirements and Supply/ Source

Existing capacity of 65 KVA Is insufficient for expansion required additional requirement of 685 KVA will be get from KPTCL 7. REHABILITATION AND RESETTLEMENT(R&R) PLAN

7.1 Policy to be adopted (Central/ State)

Not applicable as proposed project only an expansion within the existing unit of IDA industrial area. 8. PROJECT SCHEDULE AND COST ESTIMATE 8.1 Likely date of start of construction and likely date of completion

After obtaining EC civil construction shall be started in 2017 and shall be completed by 10 months

8.2 Estimated project cost

Estimated project cost is 12.0 Crores 9. ANALYSIS OF PROPOSAL 9.1 Financial and social benefits

Financial:

Annual Turnover: 60 Laks

Annual profit: 20 Laks

Social Benefit:

Employment to local community: 90%

Green belt benefits to the environment: Plantation done around factory 10. CONCLUSION

 As the proposed project is coming up in the existing plant which is located in economic zone, there will not be any change in land use.  The treated water is reused for gardening and process requirements.  The marginal impact of proposed capacity expansion within the existing facility will be fully mitigated with the existing Environment Management Plans (EMP).