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A-Lign Technical Manual – Vertical Shiplap Weatherboard

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A-Lign Technical Manual – Vertical Shiplap Weatherboard A-lign Technical Manual – Vertical Shiplap Weatherboard High Moisture Protection System Solution Fast Install & Less Waste From Renewable Wood Appraisal No. 929 []2017 Primed & Undercoated BRANZ Appraised From Renewable Wood NZBC Compliant claymark.co.nz A-lign® by Claymark aligns natural sustainable timber to modern design needs – combining striking good looks with guaranteed high performance. Renewable natural pine The NZ radiata pine used in the A-lign Vertical Once finger-jointed they form products Shiplap timber cladding system solution is that exceed the pine’s original physical and from renewable and sustainable plantation structural characteristics by over 400%. resources. This makes it a brilliant natural ‘environmentally It is a remarkably versatile timber renowned friendly’ construction choice over alternative for exceptional machining properties, durability building materials made from non-renewable and lightness. fossil fuels. Branz Impact Test Independently assessed Impact resistance is a key criteria for cladding A BRANZ Appraisal is a comprehensive materials being used in the construction of independent assessment of building products Appraisal No. 929 []2017 schools and similar light commercial buildings and systems for fitness for purpose and not exceeding 10 metres in height. To meet Building Code compliance. regulatory and specifier requirements, A-lign The A-lign Vertical Shiplap timber cladding Vertical Shiplap timber weatherboard (18mm system solution has been vigorously assessed thick) were subjected to hard body high from manufacturing processes, through impact resistance tests performed by BRANZ. to fitness for purpose, durability, weather- High density fibre cement weatherboard tightness performance and structural capability (16mm thick) were also included in over a drained and vented cavity. these tests. A-lign Vertical Shiplap timber weatherboard performed significantly better than the fibre cement weatherboard and, although the level of damage caused to both was small, the fibre cement weatherboard had a greater depth of ball indentation. Contents A-LIGN VERTICAL COMPONENTS 2 10.0 Fixing A-lign Shiplap vertical weatherboard 9 10.1 Fixings 8 A-LIGN VERTICAL NAILING SCHEDULE 3 10.2 Fixing method 9 10.3 Setting out 9 INTRODUCTION 4 10.4 Fixing procedure for A-lign Shiplap vertical weatherboard 9 SPECIFICATIONS FOR EXTERIOR CLADDING 5 10.5 Joining weatherboard 9 10.6 External box corners 9 1.0 Before application of the cladding 5 10.7 Dual purpose external & internal corner - weatherboard 9 2.0 A-lign vertical shiplap weatherboard 5 2.1 Sizes 5 11.0 Window and door openings 10 2.2 A-lign timber accessories 5 11.1 Aluminium windows 10 2.3 Accessories by Quickflash 5 11.2 Timber windows 10 11.3 Flashings 10 3.0 Detailing 5 11.4 A-lign facings 10 11.5 Air seals 10 4.0 A-lign on site 5 4.1 Storage 5 12.0 Painting A-lign Concealed Fix 10 4.2 Handling 6 12.1 Materials 10 12.2 Painting 10 5.0 Wall underlays 6 5.1 Flexible underlays 6 13.0 General information 11 5.2 Rigid underlay installation 6 13.1 Handling 11 5.3 Flexible wall underlay 6 13.2 Installation 11 13.3 Finishing 11 6.0 Flashings 7 13.4 Moisture 11 6.1 Supply 7 13.5 Heat generating colours 11 6.2 Materials 7 6.3 Fabrication and installation 7 14.0 Building maintenance 11 14.1 New construction 11 7.0 Sealants 7 14.2 Regular washing 11 7. 1 Materials 7 14.3 Maintenance painting 12 8.0 Air Seals 7 CLAYMARK A-LIGN WARRANTY 13 8.1 Materials 7 8.2 Installation 7 DRAWINGS DIRECTORY 14 9.0 Drained and vented cavities 8 CAD DRAWINGS - cavity fixed 15 - 44 9.1 Design 8 9.2 Materials 8 CLAYMARK – WARRANTY 45 9.3 Fixing A-lign Vertical Shiplap structural cavity battens 8 9.4 Cavity closure 9 Appraisal No. 751 [ 2011 ] © Claymark Limited 1 Components H3.1 – Primed and undercoated A-lign Vertical Shiplap components Item # Size Length Profile A-lign Vertical Single Shiplap Weatherboard 05242 135 x 18mm 5.4 m A-lign Vertical Single Shiplap Weatherboard 05309 135 x 18mm 7.2 m A-lign Vertical Double Shiplap Weatherboard 05319 135 x 18mm 5.4 m A-lign Vertical Double Shiplap Weatherboard 05322 135 x 18mm 7.2 m A-lign Vertical Single Shiplap Weatherboard 05346 187 x 18mm 5.4 m A-lign Vertical Single Shiplap Weatherboard 05338 187 x 18mm 7.2 m A-lign Vertical Double Shiplap Weatherboard 05313 187 x 18mm 5.4 m A-lign Vertical Double Shiplap Weatherboard 05316 187 x 18mm 7.2 m Align Vertical Triple Shiplap Weatherboard 05326 187 x 18mm 5.4 m Align Vertical Triple Shiplap Weatherboard 05329 187 x 18mm 7.2 m A-lign Vertical Single Shiplap 05340 80 x 18mm 5.4 m A-lign Vertical Castellated Stuctural Cavity Batten 05231 50 x 18mm 5.4 m A-lign 14mm Flashing Batten 04563 45 x 14mm 5.4 m A-lign Stuctural Cavity Batten 04934 45 x 19mm 5.4 m A-lign Vertical Scriber 05506 12 x 18mm 5.4 m A-lign Vertical Scriber 05509 22 x 18mm 5.4 m A-lign Vertical Scriber 05512 35 x 18mm 5.4 m A-lign Shiplap dual purpose external - internal 05332 74 x 42mm 5.4 m weatherboard A-lign Shiplap dual purpose external - internal 05335 74 x 42mm 7.2 m weatherboard A-lign Weatherhead and Sill Mould 04595 42 x 30mm 5.4 m A-lign Eaves Mould 04576 42 x 18mm 5.4 m A-lign Facing (grooved) 04573 42 x 18mm 5.4 m A-lign Facing (double grooved) 04603 66 x 18mm 5.4 m 04606 90 x 18mm 5.4 m 04609 116 x 18mm 5.4 m 04612 138 x 18mm 5.4 m 04615 185 x 18mm 5.4 m A-lign Pre-fabricated Box Corner 04592 102 x 102 x 5.4 m 18mm 2 © Claymark Limited Nailing Schedule Description profile Timber size (mm) Nail size Specification clause A-lign Vertical Shiplap 80 x 18 60 x 2.8mm hot-dip galv or Cavity Fixed Weatherboard stainless steel ring shank jolt 135 x 18 / 187 x 18 head nails for NZS 3604 Wind Zones up to and including Very High. 75 x 3.15 mm hot-dip galvanised or stainless steel ring shank jolt head nails for NZS 3604 Wind Zone Extra High, and specific design wind pressures up to and including design differential 2.5 kPa ULS. A-lign Structural Cavity Batten 50 x 18 60 x 2.80 hot dipped galv* 9.3 or stainless steel ring shank Jolt head hand driven 60 x 2.87 hot dipped galv* 9.3 gun driven / 64 x 2.8 stainless steel ring shank gun driven A-lign Vertical Shiplap Scriber 30 x 18 30 x 2.80 hot dipped galv* 10.6 jolt head A-lign dual purpose External & Internal 74 x 42 60 x 2.80 hot dipped galv* 10.8 Internal Corner jolt head. Include gun nail. A-lign Weatherhead 42 x 30 60 x 2.80 hot dipped galv* and Sill Mould jolt head A-lign Vertical Shiplap Bevelled Infill 9 x 8 30 hot dipped galv* Vertical Shiplap Square Infill 9 x 6 Panel pin hand driven A-lign Eaves Mould 42 x 18 60 x 2.80 hot dipped galv* jolt head A-lign Grooved Facing All sizes 50 x 2.50 hot dipped galv* 11. 4 jolt head A-lign Prefabricated 102 x 102 50 x 2.50 hot dipped galv* 10.6 Box Corner jolt head Quickflash Flashings All sections 30 x 2.50 hot dipped galv* 2.3, 6.1 and 9.4 flat head/clouts Note: Hot dip galvinising must meet the requirements of AS/NZS 4680:2006 * In Exposure Zone D (refer to NZS 3604 paragraph 4.2.3) all fixings must be type 316 stainless steel © Claymark Limited 3 Introduction Scope These specifications: The A-lign Timber Cladding Solution can be used • Cover the installation of A-lign vertical shiplap for the cladding specification of light commercial weatherboard as a complete cladding solution and domestic buildings where the: following the details given in this document and associated CAD files. • Building is within the scope of NZS 3604 timber • Must be made specific to each building project framed buildings and E2/AS1 with a risk score of by including only those clauses that apply and 0- 20. omitting those that do not apply. • Building height does not exceed 10 metres. • Are written as direct instructions to the contractor • Building is situated NZS 3604 Building Wind (it does not make use of the words ‘should’ Zones up to, and including ‘Extra High’. or ‘shall’) and this format must be adhered to. • Cladding solution uses theA-lign accessories and Note: The success of the cladding solution is partially Quickflash flashing given in this specification. dependent on the stability and accuracy of the framing which must meet the minimum standards set by NZS 3604. Note: The A-lign Timber Cladding Solution can also be used for cladding timber and steel framed buildings subject to specific design, up to a design differential ultimate limit state (ULS) wind pressure of 2.5 kPa. Note: The CAD drawings in this Manual are current at the date of this Manual (July 2017). For any amendments or updates to these diagrams or drawings, please refer to our website: www.claymark.com/triptech/a-lign-vertical-cad-details 4 © Claymark Limited Specifications for exterior cladding 1.0 Before application of the cladding • A-lign vertical Shiplap square infill 9 x 6mm in 5.4 lengths.
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