DOCSLIB.ORG

FOUNDATION Fieldbus Design Considerations Reference Manual

Total Page：16

File Type：pdf, Size：1020Kb

Download full-text PDF Read full-text
FOUNDATION Fieldbus Design Considerations Reference Manual Reference Manual PlantPAx Process Automation System: FOUNDATION Fieldbus Design Considerations Catalog Numbers 1757-FFLDx, 1757-FFLDCx Important User Information Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/) describes some important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited. Throughout this manual, when necessary, we use notes to make you aware of safety considerations. WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss. ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present. BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures. IMPORTANT Identifies information that is critical for successful application and understanding of the product. Allen-Bradley, Rockwell Software, Rockwell Automation, RSLogix 5000, RSNetWorx, FactoryTalk View SE, FactoryTalk AssetCentre, PlantPAx Process Automation System, RSFieldbus, FactoryTalk View, FactoryTalk View Studio, Logix5000, Integrated Architecture, Encompass, RSNetWorx for ControlNet, Logix5000, RSLinx, RSLinx Classic, and TechConnect are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies. Table of Contents Preface Introduction. 7 What is a Foundation Fieldbus Network? . 7 Required Equipment. 8 Additional Resources . 12 Chapter 1 Plan Your Network Introduction. 13 Architecture Fieldbus Network Topologies . 13 Partition a Network . 18 Signal Considerations . 19 Cable Attenuation. 19 Signal Distortion versus Capacitance. 20 Power and Grounding Considerations . 21 Power Supplies . 21 Power Conditioning . 22 Signal Wire Polarity . 22 Grounding. 23 EtherNet/IP Considerations . 24 Establishing Connections . 25 Assigning IP Addresses and Subnet Masks . 26 Using a Managed Switch . 27 ControlNet Considerations. 28 Scheduling Data Communication. 29 Using RSNetWorx Software and ControlNet Setup Tool. 29 Redundancy Considerations . 30 Redundant Power Supplies and H1 Segments. 31 Chapter 2 Basic Usage of Function Blocks Introduction. 33 Basic Function Blocks . 34 Function Block Parameters . 36 Parameter Status . 37 MODE Block Parameter. 38 Mode Types. 38 Function Block Set Up . 40 Resource Block . 40 Transducer Block. 43 Analog Input (AI) Block . 44 Analog Output (AO) Block . 45 Discrete Input (DI) Block. 45 Discrete Output (DO) Block . 46 PID Control Block . 46 Distributed Function Blocks . 47 Differences Between Configuration and Calibration . 48 Calibration Parameters in the Transducer Block . 48 Rockwell Automation Publication RSFBUS-RM001A-EN-P - June 2011 3 Table of Contents Virtual Communication Relationships (VCRs) . 49 VCR Classes . 49 BNU Class . 50 QUU and QUB VCR Classes . 52 Chapter 3 Plan and Configure a Fieldbus Introduction . 53 System Layout Sizing. 53 Network Basics. 54 Create an Application. 57 Create a New RSFieldbus Project . 57 Change Device Class to Back-up LAS . 65 Initialize Communication and Associate the Linking Device . 66 Assign Tags . 69 Add Function Blocks. 70 Create a Fieldbus Control Strategy . 72 Link Blocks . 74 Download the Configuration . 76 Initiate a ControlLogix Control Strategy . 78 Add the Bridge Module . 83 Add the Linking Device . 85 Edit the PID Regulatory Routine. 88 Determining Bad Quality or Loss of Input . 96 Test the PID Loop. 99 Set Up FactoryTalk View Software . 99 Add Device to the FFLDC ControlNet Setup Tool . 100 Naming Conventions . 102 Device Addressing . 103 PID Guide . 104 Simple PID. 104 Cascade PID . 106 Feed Forward PID . 108 Chapter 4 Visualize Fieldbus Instrument Introduction . 111 Data Add-On Instruction Set Up . 113 Configuring RSLogix 5000 with an Add-On Instruction. 113 Data Types and Add-On Instructions . 115 Programs and Routines. ..
Load more

Recommended publications
  • NESO LT Core Block Diagram NESO LT CPU Type I.MX 257 Core Class ARM 926
    TECHNICAL SPECIFICATION SOLUTIONS THAT COMPLETE! NESO LT Single Board Computer CPU RS-485 CAN NESO LT core Block Diagram NESO LT CPU Type i.MX 257 Core Class ARM 926 ARM 9 Single Board Computer Driver Core Clock 400 MHz 24V/Digital Out i.MX25 4-pole Molex Features 16 KB for Instruktion and data caches Step Down Converter RTC Accuracy: +/- 30 ppm at 25°C GPIO2 DISP0 DAT0 Display RGB Memory 40-pole FFC PMIC Power TSC NAND Flash 256MByte NAND Flash RAM Standard 128 MByte DDR-SDRAM PWM-1 Backlight Battery GPIO-2 Driver Micro SD Card Slot 4 bit MicroSD (HC) CR1220 Operating Systems Battery Supported OS Windows CE 6.0, Linux Yocto PCT Interface RTC RC 1 I2C-3 6-pole FFC Communication Interfaces Digital I/O 1x Digital Out (0.7 A) RS-232 UART-1 Transceiver USBPHY1 Internal USB Network 1x 10/100 Mbit/s Ethernet (RJ-45) 5-pole STL RS-232/RS-485 RS-485 / CAN Fieldbus 1x RS-485 (Half 1x CAN (ISO/DIS 12-pole Molex RS-485 UART-3 duplex) 11898) Transceiver USB-OTG USBPHY1 RS-232 1x RS-232 (RX/TX/CTS/RTS) Flex Type AB CAN CAN Synchronous SPI (10 MBit/s) up to 12 chip selects; I²C, Keypad Keypad USB Serial Interfaces Matrix keypad up to 8 x 8 USBPHY2 20-pole JST Port Type A High-Speed USB 2.0 1x 12 Mbit/s Full Speed Host Micro-SD-Card 1x 480 Mbit/s High Speed OTG ESDHC2 Internal Audio Connector 10-pole Molex Audio Speaker output 1x speaker (connector), 1.0 W RMS (8Ω) UART-4 Audio I2C-2 S/PDIF AUDMUX Expansion Audio Internal 1x speaker connectors parallel to external Codec SPI1 30-pole FFC ESDHC2 output, Line In, Line Out, MIC In owire_LINE Display and Touch Line Out Display Interface TTL up to 24 bit (RGB) Audio EIM SDRAM Touch Interface 4-wire analog resistive; PCAP I²C 2x Speaker Amplifier 2-pole JST NAND Backlight Interface 42.5 mA Backlight drives EMI NANDF Flash Device Dimensions RJ-45 Ethernet W x H x D 113.8 x 18.0 x 47.3 mm FEC Jack Phy Weight 51g Power Supply Supply Voltage Nom.
    [Show full text]
  • Allgemeines Abkürzungsverzeichnis
    Allgemeines Abkürzungsverzeichnis L.
    [Show full text]
  • IO-Link Instead of Fieldbus
    APPLICATIONS SENSOR TECHNOLOGY IO-Link Instead of Fieldbus Laempe Mössner Sinto GmbH uses IO-Link in a new core shooter machine and achieves shorter cycle times with Turck’s QR24-IOL IO-Link encoder “When I first read about it, I thought: please don’t add the few manufacturers of core shooters worldwide. The another fieldbus system. Today I know that IO-Link isn’t machines produce sand cores for metal casting. If, for a fieldbus but quite the opposite. In many areas, example, the casting of an engine block is required, IO-Link means for us the end of bus systems because it cores are placed inside the casting mold to later makes communication simple once again,” explains produce the cavities of the engine. The cores are “shot” Tobias Lipsdorf, controller programmer at foundry from a binder sand mixture with compressed air into a machinery manufacturer Laempe Mössner Sinto mold – the core box – at a high speed between 0.3 and GmbH. When the engineer talks about the IO-Link 0.5 seconds. The mold mixture is then hardened in the intelligent communication standard, you get a sense of closed core box using process gas or heat and can then genuine enthusiasm – so too with his colleague Andre be removed. After casting, the binder loses its hard- Klavehn, who is responsible for the electrical planning. ness due to the heat from the filled melt. The cores The two of them jointly redesigned the electrical disintegrate, the sand can be removed from the cast, planning of the new machine generation and imple- leaving behind the required internal contour.
    [Show full text]
  • An Introduction to Integrated Process and Power Automation
    Power Up Your Plant An introduction to integrated process and power automation Jeffrey Vasel ABB, Inc. June 30, 2010 Rev 1 Abstract This paper discusses how a single integrated system can increase energy efficiency, improve plant uptime, and lower life cycle costs. Often referred to as Electrical Integration, Integrated Process and Power Automation is a new system integration architecture and power strategy that addresses the needs of the process and power generation industries. The architecture is based on Industrial Ethernet standards such as IEC 61850 and Profinet as well as Fieldbus technologies. Emphasis is placed on tying the IEC 61850 substation automation standard with the process control system. The energy efficiency gains from integration are discussed in a power generation use case. In this use case, energy efficiency is explored with integrated variable frequency drives, improved visibility into power consumption, and energy efficiency through faster plant startup times. Demonstrated capital expenditure (CAPEX) savings is discussed in a cost avoidance section where a real world example of wiring savings is described. Lastly, a power management success story from a major oil and gas company, Petrobras, is discussed. In this case, Petrobras utilized integrated process and power automation to lower CAPEX, operational expenditure (OPEX), and explore future energy saving opportunities. Executive Summary Document ID: 3BUS095060 Page 1 Date: 6/30/2010 © Copyright 2010 ABB. All rights reserved. Pictures, schematics and other graphics contained herein are published for illustration purposes only and do not represent product configurations or functionality. Executive Summary Document ID: 3BUS095060 Page 2 Date: 6/30/2010 © Copyright 2010 ABB.
    [Show full text]
  • Installing Fieldbus Installing Fieldbus
    Installing Fieldbus Installing Fieldbus Many automation engineers are coming face-to-face Figure 1. Standard FOUNDATION fi eldbus™ Segment. with fi eldbus applications for the fi rst time. Fieldbus (the use of digital communications for distributed Operator instrumentation and control networks) is an established Workstation technology with many benefi ts. However, fi eldbus installations require some additional considerations over and above traditional 4-20mA projects. High Speed Ethernet Choosing a “Fieldbus” Control System Fieldbus is a generic term for a variety of with H1/PA communications protocols using various media, but Interface all are simply a means to an end. What you want DC Power at commission of the project is a satisfactory and Input functional control system, and it is likely you will need Fieldbus DC to use multiple fi eldbuses to accomplish the many tasks Power Supply (Conditioner) required. For example, you may use FOUNDATION 350-500mA (Not Required for fi eldbus™ for process control, DeviceNet for discrete Fieldbus T PA Systems; May Be I/O, and PROFIBUS DP for motor drives. Every DCS Terminator with the Control System Interface) can easily integrate all of these functional plant buses into the control room Ethernet-based network. FOUNDATION fieldbus H1 or PROFIBUS PA In the process control world, “fi eldbus” usually Network (Twisted Wire Pair) 1,900m (6,233 ft) Maximum means FOUNDATION fi eldbus H1 or PROFIBUS PA. Segment Length Including Both are widely used around the world in refi neries Spur Lengths and process plants as modern day enhancements to Fieldbus Trunk Out traditional 4-20mA designs.
    [Show full text]
  • Kbox Tech Spac Sheet
    KBox Family IOT GATEWAYS/ EMBEDDED BOX PC About Kontron – Member of the S&T Group IOT GATEWAYS/EMBEDDED BOX PC The KBox A-series is designed for a variety of applications in The KBox B-Series is based on Kontron’s mini-ITX mother- Kontron’s KBox C-Series is designed for the industrial control The KBox E-Series provides rugged, fanless, sealed and the industrial environment. It comprises intelligent IoT gate- cabinet environment. Based on COMe modules the KBox compact design for easy embedded into a custom housing or Kontron is a global leader in IoT/Embedded Computing Technology ways for edge analytics or remote monitoring as well as CPUs. Kontron’s KBox B-Series can be used for various C-Series is highly scalable and ensures simple upgrades as a stand-alone device, to fulfill requirements for fog portfolio of secure hardware, middleware and services for Internet of systems for control and process optimization. All systems applications such as medical, gaming, process control, - computing, edge analytics and real time control in a variety of Things (IoT) and Industry 4.0 applications. With its standard products feature a fanless design which ensures a significantly pro- wherever high performance is needed. tions guarantees mounting even when space is limited. industrial applications. and tailor-made solutions based on highly reliable state-of-the-art . embedded technologies, Kontron provides secure and innovative d e ; z i e t longed lifespan and high system availability. With its broad range of interfaces, various storage capabili- n a g applications for a variety of industries.
    [Show full text]
  • Foundation Fieldbus Overview
    FOUNDATIONTM Fieldbus Overview Foundation Fieldbus Overview January 2014 370729D-01 Support Worldwide Technical Support and Product Information ni.com Worldwide Offices Visit ni.com/niglobal to access the branch office Web sites, which provide up-to-date contact information, support phone numbers, email addresses, and current events. National Instruments Corporate Headquarters 11500 North Mopac Expressway Austin, Texas 78759-3504 USA Tel: 512 683 0100 For further support information, refer to the Technical Support and Professional Services appendix. To comment on National Instruments documentation, refer to the National Instruments website at ni.com/info and enter the Info Code feedback. © 2003–2014 National Instruments. All rights reserved. Legal Information Warranty NI devices are warranted against defects in materials and workmanship for a period of one year from the invoice date, as evidenced by receipts or other documentation. National Instruments will, at its option, repair or replace equipment that proves to be defective during the warranty period. This warranty includes parts and labor. The media on which you receive National Instruments software are warranted not to fail to execute programming instructions, due to defects in materials and workmanship, for a period of 90 days from the invoice date, as evidenced by receipts or other documentation. National Instruments will, at its option, repair or replace software media that do not execute programming instructions if National Instruments receives notice of such defects during the warranty period. National Instruments does not warrant that the operation of the software shall be uninterrupted or error free. A Return Material Authorization (RMA) number must be obtained from the factory and clearly marked on the outside of the package before any equipment will be accepted for warranty work.
    [Show full text]
  • Hacking the Industrial Network
    Hacking the industrial network A White Paper presented by: Phoenix Contact P.O. Box 4100 Harrisburg, PA 17111-0100 Phone: 717-944-1300 Fax: 717-944-1625 Website: www.phoenixcontact.com © PHOENIX CONTACT 1 Hacking the Industrial Network Is Your Production Line or Process Management System at Risk? The Problem Malicious code, a Trojan program deliberately inserted into SCADA system software, manipulated valve positions and compressor outputs to cause a massive natural gas explosion along the Trans-Siberian pipeline, according to 2005 testimony before a U.S. House of Representatives subcommittee by a Director from Sandia National Laboratories.1 According to the Washington Post, the resulting fireball yielded “the most monumental non-nuclear explosion and fire ever seen from space.”2 The explosion was subsequently estimated at the equivalent of 3 kilotons.3 (In comparison, the 9/11 explosions at the World Trade Center were roughly 0.1 kiloton.) According to Internet blogs and reports, hackers have begun to discover that SCADA (Supervisory Control and Data Acquisition) and DCS (Distributed Control Systems) are “cool” to hack.4 The interest of hackers has increased since reports of successful attacks began to emerge after 2001. A security consultant interviewed by the in-depth news program, PBS Frontline, told them “Penetrating a SCADA system that is running a Microsoft operating system takes less than two minutes.”5 DCS, SCADA, PLCs (Programmable Logic Controllers) and other legacy control systems have been used for decades in power plants and grids, oil and gas refineries, air traffic and railroad management, pipeline pumping stations, pharmaceutical plants, chemical plants, automated food and beverage lines, industrial processes, automotive assembly lines, and water treatment plants.
    [Show full text]
  • AIT Presentation
    Distributed Sensors & Connectivity as the answer to future grid requirements Karl-Heinz Mayer Director Engineering Innovation & Program Management AIT Industry Day – September 11th, 2015 © 2015 Eaton Corporation. All rights reserved. Power business – status quo • Electricity is still the backbone and driver of mankind‘s productivity – this seems not to be changed soon 2 © 2015 Eaton Corporation. All rights reserved. 2 Power business – status quo • Electricity is still the backbone and driver of mankind‘s productivity – this seems not to be changed soon • Climate changes are requesting less CO2 emission despite the worldwide increase of power demand Green Energy; programs for ISO 50001, LEED,…certifications 3 © 2015 Eaton Corporation. All rights reserved. 3 Power business – status quo • Electricity is still the backbone and driver of mankind‘s productivity – this seems not to be changed soon • Climate changes are requesting less CO2 emission despite the worldwide increase of power demand Green Energy; programs for ISO 50001, LEED,…certifications • Consumer – Prosumer transformation requests new system approaches Virtual power plants 4 © 2015 Eaton Corporation. All rights reserved. 4 Technology trends are lowering the hurdles to develop and connect more intelligent devices • Semiconductor component costs continue to decline • Functionality and power management performance improving • Pervasiveness of communications increasing • Cloud services and development tools are being used more and more…and their costs are dropping dramatically with scale 5 © 2015 Eaton Corporation. All rights reserved. 5 Future challenges 1. Growing Electricity 2. Electricity Peak 3. Increasing Variable 4. Increasing Demand & Ageing Management Energy Generation Integration of Electric Infrastruture Vehicle World Energy Consumption by fuel type, 1990-2040 - Source : EIA (2013) 6 © 2015 Eaton Corporation.
    [Show full text]
  • Protocol Support List February 11, 2020
    Protocol Support List February 11, 2020 This is the current protocol library that ships with Nozomi Networks Guardian™ as of February 11, 2020. The Nozomi Networks Engineering Team regularly updates the protocol library to increase the extensibility of Guardian. This protocol support enables Guardian to process and analyze data produced by your devices and equipment quickly. Don't see your protocol here? Ask us and we can build it for you! Or check out our Protocol SDK if you’d like to build it yourself. Vendor Protocol Name ABB PGP2PGP TotalFlow 800 800xa Masterbus300 Allen-Bradley PCCC ASHRAE BACNet Aspentech Cim/IO Beckhoff ADS EtherCAT BitTorrent Bittorrent Bristol BSAP (encapsulated serial) BSAP IP CC-Link CC-LINK IE For complete and current tech specs, visit: www.nozominetworks.com/techspecs or contact us nozominetworks.com 1 Vendor Protocol Name Cisco CDP HSRPv2 DNP.org DNP3 Dropbox Dropbox Emerson DeltaV ROC Enron Corporation Enron Modbus FieldComm Group Foundation Fieldbus Foxboro Foxboro I/A GE Cimplicity Replica Cimplicity View EGD iFix2iFix SRTP GVCP GVCP Honeywell Experion Experion SIS IBM DB2 / DRDA IEC Generic MMS ICCP IEC 60870-5-7 (IEC 62351-3 + IEC 62351-5) IEC 60870-5-101 (encapsulated serial) IEC 60870-5-103 (encapsulated serial) IEC 60870-5-104 IEC 61850 (MMS, GOOSE, SV) IEC DLMS/COSEM IEEE STP IETF ARP DCE-RPC DHCP DHCPv6 DNS FTP FTPS For complete and current tech specs, visit: www.nozominetworks.com/techspecs or contact us nozominetworks.com 2 Vendor Protocol Name HTTP HTTPS ICMP/PING IGMP IKE IMAP IMAPS Kerberos
    [Show full text]
  • IO-Link – We Connect You! Catalogue 2018/2019
    IO-Link – we connect you! Catalogue 2018/2019 www.io-link.ifm ifm – the company 4 - 5 ifm – web shop 6 - 7 IO-Link features 8 - 17 IO-Link system components 18 - 39 List of articles 40 - 44 ifm sensors 46 - 159 ifm – worldwide addresses 160 - 163 Point-to-point communication: more details in our IO-Link video: www.io-link.ifm ifm – the company matching close to you: your requirements Our worldwide sales and service team is here to help you at any time. Engineering “Made in Germany”: German engineering available worldwide. Flexible: Not only our service but our broad product portfolio perfectly suit the most varying requirements. Innovative: More than 830 patents and in 2017 about 65 patent appli- cations. Reliable: 5-year warranty on ifm products. System instead of just components ifm provides you with a broad portfolio for flexible automation of your production. Our range of more than 7,800 articles guarantees flexibility and compatibility. Quality as part of our philosophy Quality is an inherent part of our philosophy. We use our customers’ feedback to continuously improve the quality of our products. Our sensors are tested with values far beyond the indicated limits using special procedures. 4 We are there for you Close contact with our customers is part of our success. We have consistently developed our sales network right from the start. Today the ifm group of companies is represented in more than 70 countries – according to the motto “ifm – close to you!” Your personal application support and service are at the heart of our operation.
    [Show full text]
  • Foundation Fieldbus Components
    Home FOUNDATION FIELDBUS COMPONENTS ◤ Product Series Page WebCode bus-Carrier bus-Carrier 9419 275 9419A Diagnosis Communication Module Diagnosis Communication Module 9415 272 9415A Fieldbus Power Supply Fieldbus Power Supply 9412 269 9412A Fieldbus Terminator Fieldbus Terminator 9418 287 9418A Field Device Coupler Ex i Field Device Coupler 4 Spurs 9411/21 277 9411C Ex i Field Device Coupler 4 Spurs 9411/24 281 9411E Ex i Field Device Coupler 8 Spurs 9411/21 279 9411D Ex i Field Device Coupler 8 Spurs 9411/24 283 9411F Ex n Field Device Coupler 9410 285 9410A General General 268 Overview Overview of Functions ISbus 267 Overview of System Components 267 For additional products and information please refer to r-stahl.com 266 FOUNDATION FIELDBUS COMPONENTS Apr 9, 2020· PK·en-US Overview of System Components Home Overview of the System Components 09 Overview of Functions ISbus Field device coupler 9410/34 9411/24 9411/21 Field device Installation Cl. I, Div. 2, Zone 2 Cl. I, Div. 2, Zone 2 Cl. I, Div. 2, Zone 1 FISCO/Entity (ia, ib) Cl. I, Div. 2, Zone 0/1 x x Cl. I, Div. 2, Zone 2 x FISCO/Entity (ic) Cl. I, Div. 2, Zone 2 x*) x Ex ic (entity) Cl. I, Div. 2, Zone 2 x*) x Ex d/q/m Cl. I, Div. 2, Zone 2 x Cl. I, Div. 2, Zone 2 x Ex nA Cl. I, Div. 2, Zone 2 x Ex i solenoid valve Cl. I, Div. 2, Zone 0/1 Ex i contact Cl. I, Div.
    [Show full text]