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Technical Proposal Package Danfoss Sea Recovery Corporation 19610 Rancho Way Rancho Dominguez California, 90220 Tel (800) 354-2000 Fax (310) 637-3430 www.searecovery.com TECHNICAL PROPOSAL PACKAGE REVISION DATE: May 2011 ITEM: DANFOSS Seawater Reverse Osmosis Fresh Water Maker PROJECT: Water Vessel PREPARED BY: Freddy Brandsborg Content: • Company background 1 • Scope of Supply of watermaker 8 • Exception list 1 • Customer requirements 1 • Process & Instrumentation Drawing (P&ID) 1 • Mechanical overview drawing 1 • Membrane calculation sheets 6 • FAT test protocol 6 • ABS Certification 2 • References 3 • GENERAL TERMS AND CONDITIONS OF SALE 1 Presentation of Danfoss Sea Recovery and Danfoss Group Danfoss Sea Recovery Danfoss Sea Recovery is the pioneer of fresh water generators designed to accommodate industry demands. Our high capacity water systems are built to be safe, easy to operate, and easy to maintain. Our innovative features such as touch screen interfaces, network capable controls, and automated maintenance functions provide an easy, reliable resource for fresh water production in the most extreme conditions. After 27 years of developing, producing RO watermakers, Danfoss Sea Recovery is today the world leading supplier producing more than 1500 watermakers per year. With an extensive network of more than 250 dealers and certified service distributors we ensure that wherever your need for service or consumables we will be available to serve you. The Danfoss Group Danfoss A/S is an international Group and a leader in research, development and production of mechanical and electronic components and solutions. Our products help to heat and cool homes and offices, refrigerate food and control production lines. In short, Danfoss contributes to the conveniences of modern life as well as to a cleaner environment. Our success as a producer stems from our ability to combine traditional mechanics based technologies with electronic solutions. Through innovative mechanical design and electronics, often including embedded software, we provide robust products of high quality, reliability and versatility. Danfoss strives to meet its goals with minimal consumption of raw materials and energy, the least possible impact on its surroundings, and the most efficient use of resources. Danfoss is one of Denmark’s largest industrial Groups and is based in Nordborg, in southern Denmark. In 2008, the Danfoss Group acquired the controlling interest in Sauer-Danfoss Inc., a listed company. SCOPE OF SUPPLY ATLANTIC SEA™ iSave MODEL: 1200M 3 UNIT PERFORMANCE DATA PER SYSTEM Max. Capacity (Domestic Water) @250C: 792,108 GPD = 1200m3/ day Permeate Flow: 220 gpm = 49.98 m3 / hr Feed Flow: 550 gpm = 124.94 m3 / hr Concentrate Flow: 330 gpm = 74.96 m3 / hr Primary Recovery: 40% (primary permeate ÷ feed flow) Design feed water TDS: 38,600 PPM Operating TDS Range: 15,000 PPM to 50,000 PPM Domestic Product water TDS: < 500 PPM (Compatible with WHO guidelines) Design Permeate Pressure: 45 psi = 3 bar(g) Max. Operating Pressure: 975 psi = 67,22 bar Design Temperature: 250C Operating Temperature Range: 40C Max. Capacity (Domestic Water) @250C: 792,108 GPD = 1200m3/ day Permeate Flow: 220 gpm = 49.97 m3 / hr Feed Flow: 550 gpm = 124.94 m3 / hr Concentrate Flow: 330 gpm = 74.97 m3 / hr Primary Recovery: 39.99% (primary permeate ÷ feed flow) Design feed water TDS: 38,600 PPM Operating TDS Range: 15,000 PPM to 50,000 PPM Domestic Product water TDS: < 500 PPM (Compatible with WHO guidelines) Design Permeate Pressure: 45 psi = 3 bar(g) Max. Operating Pressure: 975 psi = 67,22 bar Design Temperature: 40C Operating Temperature Range: 40C Feed Pump Motor Power: 15,0 HP = 11,19 KW H.P. Pump Motor Power: 75,0 HP X 2 = 112,00KW iSave Booster Pump Motor Power: 30,0 HP X 2 = 22.38 KW Product Delivery Pump: 5,0 HP = 3,72 KW Overall Total Nominal Power: 110,0 HP = 82,1 KW Power consumption data is preliminary and subject to change. Actual details shall be provided with engineering drawings generated after eventual contract is awarded. UTILITY REQUIREMENTS Inlet: DN100 PN16. Permeate: DN80 PN16. Concentrate: DN100 PN16. Inlet Water Pressure: Flooded maximum of 1BAR Inlet Flow Rate: 550 GPM (124.94 m3 / hr) Pipe sizes & details in interface connections are preliminary and subject to change without notice. Actual details shall be provided with engineering drawings generated after eventual contract is awarded Power Supply: 690 VAC, 3-phase, 60 Hz. MATERIALS OF CONSTRUCTION High Pressure Piping: Super Duplex Low Pressure Piping: PVC, PN16 Pressure hoses - Low pressure: Clear braided Vinyl hoses Pressure hoses - High pressure: Hydraulic rubber with SS316 connections Ball Valves- Low pressure: PVC PN16 body and ball/Buna-N seats Throttling Valve: 316 stainless steel body/ EPDM seats Vacuum Breaker: Glass filled polypropylene (GPP) body, Viton seal Pressure Relief/Safety Valve: 316 Stainless Steel body Sample Valves: PVC Frame: Carbon steel frame with marine duty powder coating. DIMENSIONS AND WEIGHTS The plant shall not exceed the following dimensions: 10000 mm W x 2500 mm D x 3500 H Approximate Unit Weight: 8500 Kg (Dry without multi-media filter material) 16000 Kg (Wet running condition) System dimensions and weight are preliminary and subject to change, but not to exceed allowed space including spacing specified for Compartment 13. Actual details shall be provided with engineering submission after eventual contract MAIN COMPONENTS The ATLANTIC SEA™ unit consists of one fully assembled and wired module supplied on a 3 part powder coated skid frame. This frame can be separated to allow installation through standard hull doors etc. Feed / Backwash Pump: Quantity: One (1) per system Description: Vertical type , Centrifugal, Stainless Steel case with 316L SS impeller, corrosion resistant, rated for 550 gpm (124.94 m3 / hr) @ 80 psi (5,50 bar), close coupled to a 30 HP, 3 Phase electric motor, 60Hz configuration, 1800 rpm, 690VAC. Location: Installed on filtration skid frame Automatic Backwashable Multi-Media Filter: Quantity: Three (3) per system Description: 48" [1219.2 mm] Dia. x 72" [1829 mm] H vessel, loaded with sand & graded media, complete with motorized PVC valving to allow for automatic control of service, backwash & rinse operations. Removes suspended solids of 30μ and larger. All three multi-media filters will be used in parallel. During back wash no production of water. Location: Installed on filtration skid frame. 20u Cartridge Filter: Quantity: Eight (8) per system Description: Non-corrosive Fiber-glass filter housing, rated at 10 bar working pressure, complete with two (3) 20μ nominal polypropylene filter cartridges, 102mm diameter x 254mm long, with an effective filtering area of approximately 2.97 m2 each. Cartridge filters are all in parallel. Location: Installed on R.O skid frame. 5u Cartridge Filter: Quantity: Eight (8) per system Description: Non-corrosive Fiber-glass filter housing, rated at 10 bar working pressure, complete with two (3) 5μ nominal polypropylene filter cartridges, 102mm diameter x 254mm long, with an effective filtering area of approximately 2.97 m2 each. Cartridge filters are all in parallel. Location: Installed on R.O skid frame. High Pressure Pump: Quantity: Two (2) per system Description: Axial Piston Positive Displacement Danfoss Pump (APP 26), rated at 110 gpm (25 m3/hr) @ 1000psi (68.90 bar) max, Super Duplex material, Direct couple driven by a 75 HP (55.92kW), 1800 RPM, 690V/60Hz/3Phase, premium efficiency, marine duty, TEFC motor controlled via a Danfoss IP66 VFD with Modbus communication. Location: Installed on R.O skid frame Isave Regeneration Booster Pump: Quantity: Two (2) per system Description: Vein pump coupled with pressure transfer device, rated at 147.5 gpm (33.5 m3/hr) @ 1000psi (68.90 bar) max, Super Duplex material, Direct couple driven by a 30 HP (22kW), 1800 RPM, 690V/60Hz/3Phase, premium efficiency, marine duty, TEFC motor controlled via a Danfoss IP66 VFD with Modbus communication. Location: Installed on R.O skid frame Membrane Elements: Quantity: One-Hundred and Twenty-Eight (128) per system Description: Spiral-wound, Polyamide, Thin Film Composite, Extra High Rejection, Seawater Reverse Osmosis Membrane Elements, 8" (202 mm) Dia. x 40" (1016 mm) L, 400 ft2 (37.16 m2) nominal active area, nominal salt rejection is 99.6%. Expected membrane life range of 3-5 years under normal operation conditions Location: Installed on membrane rack skid. Membrane Housings: Quantity: Sixteen (12) per system Description 8" (203 mm) diameter x 225" (5715 mm) L, Side or End-entry, FRP material, 1000psi (68.90 bar) rated, Super Duplex Victaulic connections, built to ASME code specifications. Location: Installed on membrane rack skid. Automation Control Package: Quantity: One (1) per system Description: Fully integrated automation package allowing for turnkey operation of the system. This package virtually removes the need for operation personnel. Feed water salinity and temperature are recorded by the control system which automatically adjusts the system pressure to maintain maximum product delivery. In addition to all of the features available in the Digital Instrumentation package the Automation package also offers the following additional features: • Full communications ability via previously defined interfaces is provided as standard. • Fully automatic multi-media backwashing and rinsing system complete with backwash cycle imminent warning notices. These notices displayed both locally and remotely identify the requirement for a system backwash. When system
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