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Charging Technology for Electromobility 7 Charging technology for electromobility 2019 / 2020 Terminal blocks Interface technology and switching • Terminal blocks devices 1 5 • Electronic switching devices and motor control • Measurement and control technology • Monitoring • Relay modules • System cabling for controllers Sensor/actuator cabling Automation and connectors • PLCnext Technology • Industrial cloud computing 2 • Sensor/actuator cabling 6 • Cables and lines • Software • Connectors • PLCs and I/O systems • Functional safety • Industrial communication technology • HMIs and industrial PCs • Lighting and signaling Marking systems, tools, Charging technology for and mounting material electromobility 3 • Marking and labeling • Tools • Charging technology for electromobility • Installation and mounting material 7 Surge protection, power supplies, PCB terminal blocks and device circuit breakers and PCB connectors 4 • Surge protection and interference 8 Use our E-paper for quick product selection. suppression filters • Power supplies and UPS Web code: #1517 • Protective devices You will find the latest information including all the new products directly in the product area of our Find out more website: with the web code phoenixcontact.net/products For detailed information, use the web codes provided in this brochure. Simply enter # and the four-digit number in the search field on our website. Web code: #1234 (example) You can also use the Phoenix Contact catalog app interactively on your tablet. Or use the direct link: phoenixcontact.net/webcode/#1234 Ta bl e o f c o n t e n t s Illustrated product range overview 4 Access the right product more quickly from here Charging connection systems 6 Charging controllers 54 Charging technology sets 68 Charging park management software 72 Technical information 78 Index 80 Charging technology for electromobility Illustrated product range overview Charging connection systems DC charging cables Cooled DC charging cables Repair kits for DC charging cables Holders for DC charging cables Page 12 Page 16 Page 40 Page 42 AC charging cables with one free cable end Mobile AC charging cables AC adapter charging cables Holders for AC charging cables Page 20 Page 28 Page 32 Page 44 AC infrastructure socket outlets Protective covers for AC infrastructure Vehicle inlets Page 36 socket outlets Page 50 Page 46 Charging controllers DC charging controllers for public and AC charging controllers for public and AC charging controllers for private Residual current monitoring for AC charging commercial applications commercial applications applications controllers Page 57 Page 60 Page 62 Page 67 4 PHOENIX CONTACT Charging technology for electromobility Illustrated product range overview Charging technology sets AC charging technology sets for private AC charging technology sets for commercial applications applications Page 70 Page 71 Charging park management software Software suite for charging park management Page 76 Further products for constructing charging stations and wall boxes Terminal blocks Installation material Power supplies Surge protection See Catalog 1 See Catalog 3 See Catalog 4 See Catalog 4 Your web code: #0567 Your web code: #0094 Your web code: #1930 Your web code: #2105 Energy meters Communication technology Operating panels See Catalog 5 See Catalog 6 See Catalog 6 Your web code: #1267 Your web code: #0936 Your web code: #2104 For further information and full technical data, visit phoenixcontact.net/products PHOENIX CONTACT 5 6 PHOENIX CONTACT Charging connection systems Our charging connection systems set Global portfolio with charging types and 8 the standard when it comes to supplying charging modes energy to electric vehicles. Thanks to silver-plated power and DC charging cables 10 signal contacts, high-precision temperature monitoring, and the integrated locking system, our charging cables, socket outlets, DC charging cables – High Power Charging (HPC) 14 and vehicle inlets are safe and reliable in operation. Thanks to their attractive, AC charging cables 18 ergonomic design, they are easy and comfortable to use. With our High Power Charging AC infrastructure socket outlets 34 technology, we are setting yet another milestone in the history of electromobility Accessories 38 by reducing charging time to just a few minutes. The broad product range takes the three Vehicle inlets 48 most important charging standards into consideration for all applications worldwide: – Type 1 for North America and Japan – Type 2 for Europe and other countries –GB/T for China Your web code: #2073 PHOENIX CONTACT 7 Charging connection systems Overview of the worldwide charging standards and charging modes Various charging standards, which Thanks to our involvement in developing Along with the charging standards, originated in North America, Europe, the Combined Charging System (CCS), the IEC 61851 standard also defines four and China and have their own specific AC and DC charging with just one vehicle different charging modes. Here, charging connector geometries, have become inlet is now possible throughout most of modes 1 to 3 only apply to AC charging, established throughout the world. the world. with charging mode 3 being further We can provide you with the complete Thanks to the common geometry of subdivided into charging cases A, B, and C. range of charging cables and vehicle inlets their mating faces, both AC and DC charging Charging mode 4 describes DC charging. for any region from a single source – connectors fit into the same vehicle inlet. The charging modes covered by the both for conventional charging on the Therefore, automobile manufacturers only Phoenix Contact product portfolio are alternating current (AC) power grid and have to design one inlet for their vehicles. illustrated to the right. for fast charging with direct current (DC). Furthermore, the charging process itself is easier for the driver to handle. Your web code: #2110 The system is also incredibly safe, thanks to the electromechanical locking system on the charging connector and the integrated, high-precision temperature monitoring function. 8 PHOENIX CONTACT Charging connection systems Overview of the worldwide charging standards and charging modes CCS type 1 CCS type 2 GB/T The type 1 version of the Combined The type 2 version of the Combined The GB/T 20234 charging standard Charging System in accordance with Charging System in accordance with is only used in China. AC and DC charging SAE J1772 and IEC 62196-3 is used in IEC 62196-3 was specified by the European connectors have different mating faces, North America, and is also becoming Commission as a uniform standard meaning that separate AC and DC inlets popular in South Korea. The mating faces throughout Europe in 2013. In the meantime, are required in the vehicle. of the AC and DC charging connectors this standard has also become established are identical on the AC side and therefore in Greenland, South America, South Africa, fit into the same CCS vehicle inlet. Saudi Arabia, and Australia. The mating faces of the AC and DC charging connectors are identical on the AC side and therefore fit into the same CCS vehicle inlet. Charging mode 3, case B Charging mode 3, case C Charging mode 4 In charging mode 3, the vehicle is charged In charging mode C, a charging cable that This charging mode describes direct with AC at a charging station or wall box. is permanently connected to the charging current (DC) charging. Increased safety Charging case B requires a mobile AC station is used. The charging cable therefore requirements apply due to the particularly charging cable that has a connector at both only has a connector at one end – the high charging power involved. Therefore, ends: one end is equipped with vehicle vehicle charging connector that plugs into with this mode, only a charging cable that charging connector that plugs into the the vehicle inlet. is permanently connected to the charging vehicle inlet. The other end is equipped station is used – a plug-in connection is with infrastructure charging plug and plugs only equipped on the vehicle side. into the charging outlet on the charging station. For further information and full technical data, visit phoenixcontact.net/products PHOENIX CONTACT 9 Charging connection systems DC charging cables Short charging stops, thanks to high Powerful charging cables Your advantages power transmission We provide a comprehensive range of – Comprehensive product range for The development of a widespread powerful and standard-compliant charging CCS type 1, CCS type 2, and GB/T charging infrastructure for electric vehicles cables for global fast DC charging. The DC – Efficient power transmission and in conjunction with renewable energy is charging cables have a free cable end so that long-term stability, thanks to silver-plated an important step toward a mobile future. they can be connected permanently to the power and signal contacts The focus here is on integrating the charging charging station in accordance with charging – Integrated sensor technology for process into everyday life. Situations mode 4. Depending on the charging monitoring the temperature at the involving short stops to charge, for example standard, powers of up to 250 kW are power contacts at rest stops en route, require a charging supported. The integrated sensors enable – Convenient handling, thanks to the infrastructure with high power transmission precise temperature monitoring, thereby ergonomic handle and additional rubber and reliable safety mechanisms. In comparison guaranteeing a safe
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