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T H Y S S E N M I N I www.thyssen-schachtbau.com THYSSEN MINING Report 2017/18 | English Edition THYSSEN MINING THYSSEN English Edition English www.thyssen-schachtbau.com 2017/18 COMPETENCE BY EXPERIENCE. YOUR PARTNER. IMPRINT Publisher: Editing: Photos: Cover picture inside: THYSSEN SCHACHTBAU GMBH Jeanette Meier Employees TS Group THYSSEN SCHACHTBAU – company Sandstraße 107-135 Joachim Ravenstein Archive TS building with special division shaft 45473 Mülheim an der Ruhr Markus Westermeyer Archives TS-Subsidiaries sinking and drilling Phone +49 208 3002 - 0 Employees from project partners Fax +49 208 3002 - 219 Translation (english): Printing: [email protected] KeyCom Konferenzdolmetschen Druckhaus Cramer, Greven www.thyssen-schachtbau.com Christa Gzil www.cramer.de Translation (russian): All rights reserved www.thyssen-schachtbau.com Lisa Zaydman Cover picture: © THYSSEN SCHACHTBAU GMBH Ursula Ahlers Copy and storage on digital media Layout: Mining activities of not without prior permission of the Iris Huber, denkbetrieb.de, Werl TIMPRHYSSEN SCHACHTBAU publisherINT THYSSEN MINING Report 2017/18 CONTENT 2 A Word from the Management Board 6 THYSSEN MINING – Local Challenges – Global Solutions 7 The Thyssen Mining Group: Global partners 14 THYSSEN SCHACHTBAU GMBH – occupational health and safety ROADway DriVage 18 Ibbenbüren colliery – anthracite coal with international reputation 21 Driving deep-level face headings at Prosper-Haniel colliery 27 The Donskoi GOK project: status report on roadway drivage operations Mining 30 TMCC – Mining for Barrels 33 Byrnecut Offshore Tanzania Ltd. increases advance rate at Bulyanhulu Gold Mine 35 Implementation of automated drilling for high speed development ShaFT Sinking 37 Twice a 2,000 meter shaft for Norilsk Nickel 44 ‚By reefer container through the eternal ice.‘ 46 Sinking two freeze shafts for Uralkali 49 Austria welcomes a new major project at the Semmering Base Tunnel 53 Safe and efficient: Shaft sinking at the Brenner Base Tunnel 56 Delivering a professional service at the esco-owned Borth salt mine 60 30 years of THYSSEN SCHACHTBAU operations at the DBE exploratory mine Gorleben 66 Repository Morsleben – Building a bitumen and ballast abutment seal 69 Radioactive waste repository Konrad – Status of work 72 Mikwan Well 4-24 recovery project 76 McArthur River – Maximizing the life expectancy of an uranium mine 80 Stopping leaks in Manhattan Drilling 82 Megaproject ‚Freeze plant for Gremyachinski mine‘ 85 Joint Venture for the exploration of potash and phosphate deposits in the RF 86 Starting again – shaft number 3 beckons! 89 TIWAG commissions exploration and drainage work in the Klasgarten exploratory drift 91 Underground exploration drilling for the shaft Asse 5 94 Safety is paramount in targeted exploration of mineral deposits 96 Building the world‘s steepest funicular 98 Raise boring – a ventilation shaft in Macedonia 99 Raise boring in Austria: GKI – ‚the fastest raise in the world!‘ Planning & INNOVatiON 100 The changing face of the Engineering Office related to the globalisation 102 Taking the next step towards implementation 104 Mining Plus in Australia marks 10 years of success 107 LIDAR scanning Newmont Leeville No. 3 ventilation shaft COnstructiON 109 Long-Term solution to mine-water drainage in Breitenbrunn 112 Exploration work in shaft Halle for Teutschenthal mine PRODuctiON & SerVice 114 CMAC-THYSSEN Mining Group: A culture change for the future 117 Thyssen Mining Construction of Canada Ltd. launches Living Sky Industrial Inc. 119 Jetcrete North America: Filling Gaps in the Shotcrete Industry 121 Murray Engineering Installs State of the Art Pump Station at Indonesian Mine 124 T+S – New milling equipment for the in-house machine pool 126 T+S – Positive developments in crane and gate technology 128 A new single-rope winder for Unterbreizbach number 1 shaft 130 The new lift and clamping system by OLKO-Maschinentechnik GmbH 132 Replacement of hot-gas generators in coal drying and grinding plant 134 Pontoon dredger goes Las Vegas HistOry 136 Insights into shaft construction practice in the early 20th century InteriOur Fittings 140 DIG DEUTSCHE INNENBAU GMBH – Your partner for high-end interiors ADministratiON 142 The work of the Purchasing and Logistics Department Training 143 Mining technologists – vocational training in the mining industry T HYSSEN SCHACHTBAU Holding ›› MANAGEMENT REPORT Dipl.-Kfm. Michael Klein Chief Executive Officer THYSSEN SCHACHTBAU HOLDING Ladies and gentlemen, THYSSEN SCHACHTBAU HOLDING GMBH business colleagues and associates, THYSSEN SCHACHTBAU HOLDING functions as a central services fellow workers, department in managing and coordinating the commercial activities of the THYSSEN SCHACHTBAU Corpor ation at home and overseas. The 2017/18 THYSSEN MINING Report again features its customary review of the wide-ranging international activities The Group is organised into four business areas: mining, of the THYSSEN SCHACHTBAU Corporation and of the Thyssen construction, production and facility management. Mining Construction of Canada Group and the Byrnecut Group. The Report also describes the broad range of services THYSSEN SCHACHTBAU HOLDING is directly or indirectly available, the current technology developments and the involved with the following affiliated companies: THYSSEN challenges that face us at this present time. SCHACHTBAU GMBH, the specialist mining company Ruhr- Lippe mbH, OOO Thyssen Mining Construction East, TOO The Thyssen Mining Group employs a total workforce of some SCHACHTBAU Kazakhstan, TS BAU GMBH, DIG DEUTSCHE 6,500 persons and its overall business operations reported a INNENBAU GMBH, TS Technologie + Service GmbH, the pipe- total turnover for the year of nearly 1.5 bn euros. line and plant engineering company RAR Rohr- und Anlagen- bau Recklinghausen GmbH, OLKO-Maschinentechnik GmbH, We shall continue to employ our technical know-how to assist EMSCHER AUFBEREITUNG GMBH and Thyssen Schachtbau our national and international clients and partners in Immobilien GmbH. developing and accessing mineral deposits and natural resources of every kind. The global demand for these commodities continues to remain at a high level. THYSSEN SCHACHTBAU GMBH – Shaft Sinking and Drilling Division The following summary reports present the activities of the The Shaft Sinking and Drilling Division is a key part of our various companies that make up the THYSSEN SCHACHTBAU globally established, internationally active enterprise. Corporation: The focus of this operation, which has a company history going back nearly 150 years, is on developing and accessing natural deposits. As well as using conventional shaft sinking methods, which involve the latest drilling and blasting Thyssen Mining Report 2017/18 2 Management RepOrt ‹‹ THYSSEN SCHACHTBAU HoldING techniques, the Division also specialises in cementation and OOO Thyssen Mining Construction East shaft freezing operations and can in addition deploy fully mechanised boring machines capable of creating shaft This company was originally responsible for the import and diameters of over 8 m. export of machinery and equipment. It currently undertakes a whole range of mining-related projects in Russia on a stand- The most important major projects currently under way in alone basis. Western Europe are at the Konrad waste repository and the Semmering Base Tunnel in Austria. The company‘s commercial activities are expected to see continuous expansion in the years ahead. The Division has also recently gained a foothold in the Russian raw materials market and so far some 70 contracts TOO SCHACHTBAU Kazakhstan have been acquired from leading clients in this field. TOO SCHACHTBAU Kazakhstan is a joint enterprise with A large number of workshops and branch offices have now SCHACHTBAU NORDHAUSEN GmbH (each partner has a 50% been set up around the world to help plan out and execute share of ownership). The aim of the company is to acquire these challenging tasks. contracts and projects in the Kazakh market. The first major project involved the excavation of a 4,150 m- THYSSEN SCHACHTBAU GMBH – Drivage and long mine roadway at Chromtau, which has now been Mine Water Drainage Division extended to a distance of over 6,000 m. The Drivage and Mine Water Drainage Division mainly carries out work on behalf of RAG Deutsche Steinkohle AG at its TS BAU GMBH remaining German collieries. TS BAU, which is based at Jena (Thuringia) and Riesa These operations primarily consist of roadheading (Saxony), employs a staff of some 340 and is active in all the assignments and the excavation of underground cavities, major economic centres throughout Germany. along with a wide range of other mining-related services. In addition to structural engineering and industrial and One of the largest underground projects being carried out at commercial construction, including turnkey contracts, the the present time involves the construction of a 2,200 m-long company is mainly engaged in landfill projects, highway mine-water drainage tunnel that will connect the former engineering, track-laying and civil engineering, demolition Prosper-Haniel colliery to the old Möller-Rheinbaben mine. work with waste recycling, specialist mining projects, pipeline construction, trenchless pipe-laying and the reno- Given that Germany‘s active coal mining industry is to be vation of water mains and sewer systems using special closed down at the end of 2018 in line with government operating technology. policy making, the focus of operations in this sector is now The company portfolio also
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