ENGINEERING OUR NAVY
“DTC IS THE SECRET-EDGE WEAPON OF THE SAF”
DR NG ENG HEN MINISTER FOR DEFENCE II The opinions and views expressed in this work are the authors’ and do not necessarily reflect the official views of the Ministry of Defence TABLE OF CONTENTS
Foreword
Message
Preface
1 CHAPTER 1 : Naval Engineers And Naval Systems Engineers – Who Are They and What Do They Do?
6 CHAPTER 2 : The Anti-Ship Missile
18 CHAPTER 3 : Beyond the Horizon
36 CHAPTER 4 : Collaborative Systems – Force Multiplication
40 CHAPTER 5 : Organisational System-of-Systems – Overcoming the Challenges of Size and Sustainability
43 CHAPTER 6 : Naval Platforms – Multi-Role and Multi-Dimensional
66 CHAPTER 7 : The Electromagnetic Battlefield
79 CHAPTER 8 : The Under-Sea Environment
87 CHAPTER 9 : The Information Domain
94 EPILOGUE
99 ACKNOWLEDGEMENTS
104 GLOSSARY
107 INDEX FOREWORD
The journey of Singapore’s Defence engineers and scientists stands at the frontier The stories that are told in this book Technology Community (DTC) parallels of technological progress. Indeed the DTC is series chronicles should lift the spirits of that of the Singapore Armed Forces (SAF) the secret-edge weapon of the SAF. Singaporeans, old and young. They celebrate – indeed both were co-dependent and what pioneers and successive generations of iterative processes which fed off As the DTC celebrates its 50th anniversary, committed scientists and engineers have each other’s success. Pioneers in both we want to thank especially its pioneers accomplished over the years. But they also communities recognised very early on the who were committed to achieve the give hope to our future, as they will serve as stark limitations of a small island with no unthinkable and were not daunted by severe reminders during difficult times to overcome geographical depth and limited manpower. challenges along the way. Their efforts and challenges and continue to keep Singapore But despite this realisation, they were beliefs have spawned world class agencies safe and secure for many years to come. undaunted and shared a common resolve such as DSTA and DSO, and the family of to mitigate Singapore’s vulnerabilities Singapore Technologies (ST) companies. and constraints, and build a credible SAF through sheer will, commitment and the More hearteningly, the virtuous effects harnessing of the powers of technology. In extend into mainstream society too. Dr Goh Keng Swee’s words, “we have to Today the defence cluster of DSTA, DSO, Dr Ng Eng Hen supplement the SAF’s manpower with new MINDEF, the SAF and ST employs the Minister for Defence technology, as manpower constraints will largest proportion of scientists and engineers Singapore always be there. Our dependency should in Singapore – almost one in every 12! It be more on technology than manpower. is not an overstatement that these entities And we must develop indigenously that have been the main receptacles to maintain technological edge.” As worthy and the science and technology capabilities in important as these ideals were, it was an our nation, providing life-long careers in the arduous journey for the DTC. With poor process. standards of general education, let alone engineers or scientists, how could Singapore Beyond defence, the DTC has also positively develop such capabilities? impacted our society in a variety of ways: in producing mass thermal scanners to combat This book series chronicles the last 50 years the 2003 SARS outbreak, in designing and of that ascent that begun in 1966. The DTC building the iconic Marina Bay Floating has indeed come a long way from its humble Platform to host the National Day Parades and beginnings and with it, a transformation sports events, in breaking new ground and of the SAF’s capabilities. Today, both old mindsets when we built the underground the SAF and the DTC are respected storage for munitions, in forming the nucleus professional bodies and the requests from to start the MRO (maintenance, repair and advanced economies to collaborate reflect overhaul) industries to service airlines in the standards which we have achieved. Singapore and globally. Our closely-knit community of defence
ENGINEERING OUR NAVY ENGINEERING OUR NAVY MESSAGE
The Defence Technology Community (DTC) • The integration of the RSN’s missile renowned R&D partners locally and around has steadily evolved over the last 50 years. We gunboats and missile corvettes which the world, I am confident that the DTC will started off as a small, three-man technical built up the DTC’s confidence to move remain steadfast in delivering the critical department in the Logistics Division in 1966 on to specify and acquire best of breed technologies and innovative solutions for supporting defence equipment procurement systems to integrate into new ships like the SAF and the nation. May the stories in and there was much work to be done. The the frigates. It also laid the foundations these books inspire our current and future Army then was largely equipped with for ST Engineering’s capabilities to design defence engineers and scientists to continue second-hand vehicles and surplus equipment and build ships for the RSN and some to push boundaries and think creatively to left by the British. The Republic of other navies. deliver capabilities that will safeguard our Singapore Navy (RSN) had two boats, one • The conversion of old US Navy’s A-4 sovereignty for the years to come. steel and the other wooden. Recognising the Skyhawk aircraft into the A-4SU Super need to overcome the immutable challenges Skyhawk for the Republic of Singapore of geography and resource constraints Air Force, building up ST Engineering’s facing Singapore, we extended our scope to capabilities to undertake further aircraft include conceptualisation, development and upgrades such as for the F-5E Tiger fighter upgrade of defence systems. These efforts aircraft, and to undertake servicing and Mr Ng Chee Khern leverage the force multiplying effects of repair of commercial aircraft. Permanent Secretary (Defence Development) technology to meet the unique challenges • The system-of-systems integration Ministry of Defence, Singapore and operational requirements of the Singapore efforts to evolve the island air defence Armed Forces (SAF), beyond what could be system, building on legacy systems left had buying off-the-shelf. by the British to seamlessly incorporate new weapons, sensors, and indigenously This four-book “Engineering Singapore’s developed command and control systems Defence – The Early Years” series covers the to extend the range and coverage of entire spectrum of the DTC’s work in the Singapore’s air defence umbrella, and land, air and sea domains to deliver cutting- the build-up of the DTC as a system-of- edge technological capabilities to the SAF. systems to deliver cutting-edge capabilities It chronicles our 50-year journey and and systems to the SAF, and to meet the documents the largely unheard stories of technology requirements of the nation. our people – their challenges, struggles and triumphs, their resolve and ingenuity, and While not exhaustive, these stories provide their persistence in overcoming the odds. us with a glimpse of the “dare-to-do” and These stories include: enterprising spirit that our DTC personnel and forerunners possess. • The upgrading of the French-made AMX-13 light tank to the AMX-13 SM1 There is no end to change and transformation. configuration by the DTC, the Army and Singapore and the SAF will continue to face ST Engineering, laying the foundation for many challenges in the years ahead. However, the design, engineering and production of with the capabilities and expertise developed the Bionix, Bronco and Terrex armoured over the years in its more than 5,000-strong fighting vehicles for the Army. personnel, and its established linkages with
ENGINEERING OUR NAVY ENGINEERING OUR NAVY PREFACE
Well before the turn of the last millennium Systems engineering as applied in the defence As the Defence Technology Community and before the advent of internet search, if one and aerospace sectors has resulted in many celebrates its 50th anniversary, this book is wanted to learn about the world’s navies it of the modern technological innovations that dedicated to the defence systems engineers would be usual to turn to Jane’s Fighting Ships — we see today, including air and space travel, whose efforts and ingenuity have contributed a compendium of the world’s naval forces that the Internet, the Global Positioning System to the Singapore Armed Forces and the RSN was published annually. Leafing through the and robotics. Systems thinking approaches of today. pages it would be unusual to find many navies have also been developed in fields such as with a manpower strength below 5,000 that biology and the social sciences however. could boast a balanced range of capabilities. Systems thinking is therefore not confined to One such anomaly, however, was the Republic the field of engineering, but the combination of Singapore Navy (RSN). It had a wide of systems and engineering approaches has range of capabilities, including surface strike, been a powerful conceptual approach to the RADM (Ret) Richard Lim amphibious, mine hunting, underwater development of large-scale engineered and Editor, Engineering Our Navy warfare and maritime air within an human activity systems. This approach (not organisation of less than 5,000 people in active the hardware) is the force multiplier that service. How could an organisation of this size underpins the ability of the RSN to attain build and sustain such a range of capabilities capabilities not immediately evident by an and keep it in a high state of readiness? examination of its constituent parts.
Engineering Our Navy is our attempt to narrate the development of the RSN from Lessons from Engineering A Navy an engineering perspective. It endeavours to Constraints of Size show how the application of engineering and Coastal Defence & SLOC, HADR, & Geography International Maritime Security systems approaches has provided the means Peacekeeping to advance the RSN to what we see today. Create strategic Surface Strike Surface Strike Multi-dimensional This is not just a narrative of technology depth and force (Radar horizon) (Over the Horizon) Naval Warfare acquisition, but an attempt to narrate the multiplication by exploiting the time conceptual approach guided by the principles dimension Specialised Warfare Specialised Warfare and concepts of systems engineering (or (Mines) (Submarines, Special forces, Unmanned systems) engineering systems; this being considered Force multiplication Joint Services, Civil- Multi-national, more appropriate by some prominent through technology, Military, Whole of Single Service International institutions such as the Massachusetts high readiness, Government organisation, sound Institute of Technology as they take a wider planning and Emerging view of engineering that includes other execution (Counter-terrorism, Cyber) disciplines beyond the traditional fields of hard engineering disciplines).
ENGINEERING OUR NAVY ENGINEERING OUR NAVY Chapter One Chapter 1 NAVAL ENGINEERS AND NAVAL SYSTEMS ENGINEERS
NAVAL ENGINEERS in Singapore shipyards (although the first of building block in establishing our present left to its own devices to seek solutions AND NAVAL SYSTEMS class ships were constructed in overseas yards) capability of keeping the RSN in a constant to its unique requirements. This provided and the outfitting, integration and testing high state of readiness. Concepts of reliability, both challenges and opportunities for our ENGINEERS - of these ships and systems by established availability and maintainability; modelling naval systems engineers and scientists of Who Are They and What Do international systems integrators supported and prediction of systems and component the defence technology community. The They Do? by our local engineers. These activities were failures; procurement and stockpiling of chapters within this book narrate some of the valuable learning opportunities for our critical spares; and the development of lean work of our engineers as they mastered and fledgling group of naval systems engineers and efficient base support operations were applied the discipline of large-scale systems that included both uniformed engineers in the learnt, practised and improved during these engineering over the system development After the Independence of Singapore in RSN and civilian engineers from the Ministry years. life cycle: conceptualisation, architecture and 1965, the Royal Malaysian Naval Volunteer of Defence (MINDEF). These engineers were design, development, test and evaluation, Force became the Singapore Naval Volunteer specially selected for these roles and included Just as important was the establishment and support. Force. The name was changed to Sea many scholarship holders who had returned and refinement of the readiness condition Defence Command in September 1967 after completing their engineering studies (or ‘REDCON’) system that integrated the Who were our naval engineers and naval and changed again in December 1968 to both in local and overseas institutions. engineering and supply system with the systems engineers? They were a diverse group Maritime Command (MC). MC assumed Important systems integration, testing and mission and readiness requirements of the RSN, of people with different backgrounds but responsibility to raise naval forces for the evaluation expertise were established during an end-to-end efficient value chain producing with a shared focus on applying engineering defence of Singapore from the sea. On 1st April these early years that would subsequently set the right level of high readiness operational and systems thinking in the maritime 1975, MC was re-designated as the Republic the stage for more developments in the RSN. units to meet mission requirements. This domain. They included naval architects, of Singapore Navy (RSN) when both the Navy was possibly our first attempt in developing marine, mechanical, electrical and electronics and Air Force were established as separate For naval engineers, building and fielding a systems architecture for a high readiness engineers (even aeronautical engineers!) services in the Singapore Armed Forces (SAF). new ships and weapons systems had to, for military force production system, although from the traditional engineering disciplines; some time, take second priority to supporting we were not consciously going about it from but also people from the sciences (physics, During the early build-up of MC, there was operations though. The fall of Vietnam and a systems architecture perspective. chemistry and biology), information a need to establish an engineering support the subsequent wars in Indo-china in the technology, medical sciences, naval operations, capability as sophisticated naval platforms 1970s threw the young RSN into a decade of Even as defence policy and budget priorities the social sciences and management. Their were being acquired. These included the six continuous maritime patrols and enforcement eventually allowed the RSN to build the expertise covered both depth of understanding patrol craft (PCs) and six missile gunboats operations that took a considerable toll on both capabilities for a balanced navy that would in a specific domain complemented by the (MGBs) that were to be brought into service. people and equipment in the RSN. Training move beyond the capability of seaward ability to work across multiple domains – Besides being sophisticated ship systems and doctrine development in the use of its defence to the protection of our sea lines of the T-shaped competency profile. these ships had integrated weapons and sophisticated weapons and systems played communications, the RSN was limited in sensor systems. Sophisticated search and second fiddle to the continual grind of day-to- looking for good solutions in the developed fire control radars were interfaced with guns day patrols. The naval engineers had to focus navies. Unlike the Army and the Air Force, and missile systems. For a long time naval on the challenging tasks of ensuring ships it was extremely difficult to find a suitable weapons were standalone systems mounted and systems readiness and reliability to meet platform or weapons system deployed by the on board ships. Ship systems were supported the demands of prolonged operations. These developed navies that could suit our needs. by marine engineers, and weapons systems new ships were not specifically designed for Most of the existing multi-role ships were were supported and maintained by weapon such prolonged operations at slow speeds, and large vessels that were manned by crews electronics engineers. There was minimal their sophisticated weapons systems were of several hundred: a manning concept that integration between these two domain areas. not exactly suited for low-intensity military was not feasible for a navy with limited operations. manpower resources. Many of their weapons The arrival of these new PCs and MGBs were developed for areas of operations with required that a systems integration capability However, these trying times in the history quite different characteristics compared to the be established. Marine engineers and weapons of the RSN enabled the development of a tropical littoral waters of our operating area. electronics engineers had to work together different set of skills and expertise in the field to integrate and support these sophisticated of systems engineering – the application of The RSN could only look to cooperating systems. The PC and MGB programmes had systems engineering knowledge to support with a limited number of smaller navies that largely involved the construction of the vessels operations. This would become a critical had similar requirements; but was largely
1 ENGINEERING OUR NAVY ENGINEERING OUR NAVY 2 Chapter 1 NAVAL ENGINEERS AND NAVAL SYSTEMS ENGINEERS Chapter 1 NAVAL ENGINEERS AND NAVAL SYSTEMS ENGINEERS
before I could even speak a word, the secretary Over the years the contributions of our 1998 DTP Team Award signalled to me that it had been approved and engineers have been recognised through The Underwater Shock Technology I could leave. That was my first experience of various Defence Technology Prize (DTP) Programme Team: trust placed in me to produce a perfect staff Awards. The DTP is awarded annually Led by Associate Professor Lam Khin Yong paper. And that trust was mutual, otherwise to individuals or teams who have made and comprising members from Institute it would not have been re-drafted 14 times. significant technological contributions to of High Performance Computing, Naval the defence capability of Singapore: Logistics Department and DSO National A few years earlier, RSS Sea Dragon had Laboratories completed its systems integration and testing. 1990 DTP Team Award Some of our pioneering naval engineers, It was time to test-fire the Gabriel surface- The Missile Corvette Team: circa early 1970s. to-surface missile. On the day of the firing, Led by Mr Quek Pin Hou and comprising 2001 DTP Team Award the sea was rough, but spirits were high. members from Defence Materials The New LST Integrated Project Reminiscences of an Early Defence When everything was set, a message was sent Organisation, Defence Science Organisation Management Team: Technology Community Pioneer – to the HQ to inform the Skyvan aircraft to and the Republic of Singapore Navy Led by Dr Koh Hock Seng and comprising What I remember most about these proceed to the firing area. But not long after, members from Defence Science and early days a fault developed in the radar system. The Technology Agency, Singapore Technologies By Mr Ho Jin Yong engineers and technicians were frantically 1992 DTP Team Award Marine, Singapore Technologies Electronics trying to get it fixed. As the clock ticked The Naval Electronics System Team: and the Republic of Singapore Navy What do I remember most? It is not the away, it was clear that the firing had to be Led by Mr Loh Quek Seng and comprising excitement of weapons systems testing, aborted and everyone would be disappointed. members from Defence Materials nor the desperation of trying to conclude a The engineer from the radar company then Organisation, Defence Science Organisation 2006 DTP Team Award contract in a smoke-filled room. It is about suggested that we cannibalise the whole and the Republic of Singapore Navy The Specialised Marine Craft Team: trust − trust in people. radar transmitter rack from another MGB Defence Science and Technology Agency, nearby. A quick consultation among the naval DSO National Laboratories and Singapore Some parts of a weapons system must be personnel and the project team was held in 1995 DTP Team Award Technologies Marine regularly replaced due to their limited shelf the Combat Information Centre. The decision The Maritime Patrol Aircraft Project life. This would cost lots of money, and was to go ahead. The rest was history. It was Team: therefore approval must be sought from the a resounding result with a direct hit. Looking Led by Mr Lee Kian Kong and comprising 2007 DTP (Engineering Award) higher management. In the middle of 1970s, I back, I realised that everyone on that day, members from Defence Materials The Formidable Class Stealth Frigate was asked by James Leo, then Commanding except the field engineers from the weapon Organisation, Defence Science Organisation Integrated Programme Management Officer of the Naval Maintenance Base, to system suppliers, was so young and had never and Air Logistics Department Team: prepare a staff paper to the Naval HQ to gone through any major exercise before. It Defence Science and Technology seek that approval. Writing a staff paper was was the trust in everyone that made history. Agency, the Republic of Singapore Navy, definitely not my strength as I was a young 1996 DTP Team Award DSO National Laboratories, Singapore engineer then. The first draft that went up to In the 1980s, we moved into the MCV Patrol Vessel Programme Team: Technologies Electronics and Singapore James Leo was, as expected, returned with a programme. One of the weapons systems Led by LTC Thomas Vergis and comprising Technologies Marine lot of comments. The second draft suffered encountered some technical issue. It was a members from Defence Materiel the same fate. We met up and discussed, but major impasse that was beyond the contractor Organisation, Command, Control, the third draft was still not good enough. A to resolve. We had to raise it to the defence Communications and Computer Systems 2010 DTP (Engineering Award) new draft was written. It went on and on. ministry of the contractor’s country. I wrote Organisation, Defence Science Organisation The Comprehensive Maritime Remember, those were the days when the to the then Second Permanent Secretary, Mr and the Republic of Singapore Navy Awareness Team: only office automation was the typewriter. Philip Yeo, for guidance. He called me to his Defence Science and Technology After many amendments, the draft eventually office. After comprehending the situation, he Agency, the Republic of Singapore Navy, passed the high standard of James Leo. It was asked me to draft a letter for him to send to DSO National Laboratories, Singapore the 14th draft and quickly tabled for Naval his counterpart. The next day, I brought the Technologies Electronics HQ’s approval. Nervously waiting outside draft letter to his office. To my utter shock, the conference room, I was called to enter the he simply put his signature down without room when my paper was to be discussed. But reading it. While it did not make history, the
3 ENGINEERING OUR NAVY ENGINEERING OUR NAVY 4 Chapter 1 NAVAL ENGINEERS AND NAVAL SYSTEMS ENGINEERS Chapter Two
letter did resolve the problem quickly. But the then Singapore Institute of Standards and THE ANTI-SHIP MISSILE which had an active seeker head. Exocet more than that, it was trust in people that Industrial Research, that the casting process had an advantage of range but was more I most appreciated and fondly remembered. was faulty. Engineers also found out that vulnerable to electronic countermeasures some heat exchanger tubes were of the wrong (ECM). The fire control radar of the MGB material. The anti-ship missile brought about a revolution would track the target and give guidance in naval warfare in the late 1960s and 1970s. commands to Gabriel. Besides being more In the very early days (the 1970s) our PC The Arab-Israeli Wars of 1967 and 1973 resistant to ECM, Gabriel could be directed engines were also plagued by over-speed trips, demonstrated the lethality of the anti-ship to another target in flight, giving the MGB from those dreadfully unreliable electronic missile in naval surface warfare. Our naval greater operational flexibility. Gabriel has a controls overheating in the engine room. The systems engineers were at the forefront of 20km range as compared to Exocet’s 30km. maintenance base actually did the first “Work this development. In 1974, RSS Sea Wolf Improvement Team Scheme or WITS” project successfully fired a Gabriel surface-to-surface Our engineers were schooled in the art of (before we had even heard of that term): they missile, making the RSN the first navy in the systems integration, and test and evaluation designed and fabricated new speed control region to fire such a missile successfully. during the installation of the various combat units, using IC chips (considered “advanced systems on board the MGBs. As the MGBs Our pioneers in their finest, circa mid 1970s. technology” in those days!). The six MGBs of 185 Squadron armed with were subsequently upgraded with new the Gabriel anti-ship missile were the principal capabilities, these engineers upgraded the RADM (Ret) James Leo, then Chief The early days illustrate the enthusiasm, dare strike craft of the RSN till the arrival of the platform, weapons, sensors and command of Navy recalls… (sometimes even foolhardy) and enterprising MCV in the late 1980s. Gabriel was a semi- and control systems to keep the RSN spirit that drove the young engineers, who active homing missile as compared to others abreast of developments in the offensive and We started in two rows of shabby “boldly” took on the task for which they had such as the French Exocet anti-ship missile defensive aspects of missile warfare. “buildings in Pulau Blakang Mati, moving on little practical experience. Their contribution to Pulau Brani to take over the slightly better to Ops Thunderstorm was unsung, but facilities vacated by the UK Royal Corp of without them some of the refugee ships Transport. would not have been rendered ready to sail when ordered. Our engineers provided the requirements for the building of the Brani Naval Base. ” We took some equipment left by the British forces and set them up in the new Brani workshops. Apart from buying a new brake- dynamometer, the Brani engine test bay was designed, fabricated and set up on our own. Electronic test equipment was basic, and so was the set-up for rewinding of electric motors/alternators. In those days we had few resources and did all sorts of things ourselves. For example, our engineers helped to set up the missile maintenance facilities and performed damage control operations (from the outside). ” Our ships’ engines were plagued by “recurrent cylinder heads cracking, so our engineers resorted to experiments to coat them with ceramic. This was before they discovered, during metallurgical analysis with The Gabriel anti-ship missile, created and manufactured by Israel Aerospace Industries.
5 ENGINEERING OUR NAVY ENGINEERING OUR NAVY 6 Chapter 2 THE ANTI-SHIP MISSILE Chapter 2 THE ANTI-SHIP MISSILE
enhanced so much so that the MGBs regularly in the design and construction of naval shot down the sleeve targets during anti-air surface strike platforms as well as the towed target gunnery exercises. integration of combat systems in these ships. This led to the next phase whereby As airborne weapons became even more the RSN was sufficiently confident to design sophisticated eventually, the guns on board and specify its next generation surface strike the MGBs proved inadequate and the 40mm craft. Unlike many small navies that had aft gun was replaced by the Mistral anti-air to acquire their ships and combat systems missile. off-the-shelf from the established defence contractors, the RSN and defence engineers were confident enough in their own expertise to specify and acquire the best systems, and to integrate these into existing and new ships for the RSN.
With the advent of sophisticated weapons that were guided and controlled using electromagnetic waves (especially radar), naval combat moved away from fighting within the visual horizon to the coverage The Sea Wolf-class MGB was the first vessel in the RSN fleet to be The Simbad missile defence of the radar horizon. Initially, platforms equipped with an over-the-horizon attack capability. system, as mounted on the Sea Wolf-class (ships and aircraft) were within radar missile gunboats. coverage of each other to engage in combat. Given the lethality of anti-ship missiles, lesson learnt was that these sophisticated Subsequently, given the prevalence of guided significant effort was invested by our engineers electronic sensors also had to be installed Throughout the continual upgrades of the weapons, platforms could stay beyond the in upgrading the defensive capabilities of the with lightning protection systems. MGBs to fulfil their role as the principal strike radar horizon, launching guided weapons MGBs. Electronic sensors were fitted to craft of the RSN, naval platform engineers to seek out and attack their intended targets provide early warning of a missile attack and As military aircraft became more sophisticated had to upgrade the MGB hull and platform autonomously. A revolution in naval warfare enable the effective deployment of electronic and could deploy smart weapons, the defence systems to carry the increased load of took place with revolutionary attack and countermeasures. Modelling and simulation against airborne attacks became a challenge equipment. Ship stability studies including defence techniques enabled by sophisticated studies allowed the planning for the most that had to be grappled with. The Falklands damage-controlled conditions were carried technology. Modelling and simulation, and effective deployment of such countermeasures. War in 1982 showed just how vulnerable ships out extensively to ensure that these ships operational analysis became mandatory The electronic defences of the MGBs were were to airborne attacks, especially when continued to be effective platforms to support to understand and operate effectively in then evaluated during operational test and smart weapons such as laser-guided bombs their improved capabilities. As more complex scenarios involving one-on-one and evaluation trials at sea. These efforts were and anti-ship missiles were deployed from compartment spaces were used for electronic many-on-many combat encounter situations. supported by scientists and engineers at the air platforms. systems, a major drawback was the loss of For example, the optimal types and number then Defence Science Organisation (DSO) habitability for MGB crews. However, one of gun ammunition and missiles on board (now known as DSO National Laboratories) Sometime in the 1990s, the RSN was upgrade that the crew appreciated was the ships were computed through such studies. and led to the accumulation of considerable challenged to improve the accuracy of its anti- installation of reverse osmosis plants, which professional expertise within DSO in air gunnery capability. The performance of its provided adequate freshwater for long Two main insights were derived from the electronic warfare. anti-air towed target shooting was then less deployments. The MGB could be described rigorous modelling and simulation studies as than satisfactory, especially when the target as a 45m pocket battleship given the extensive well as by exercises in the Tactical Training To improve the detection ranges of electronic was a slow-moving sleeve target travelling upgrades and equipment installed. Centre. The first was that our missile craft sensors, the MGBs were installed with a tall on a steady course. Naval engineers worked had to be able to work with each other in mast to house these sensors. With limited with shipboard crews to improve the overall With the extensive experience accumulated a coordinated fashion in combat scenarios mast space available, the engineers struggled to system level performance of the MGB’s anti- in the integration, test and evaluation against an adversary force with anti-ship best position these sensors to ensure minimal air capability. Through extensive system test of weapons and platform systems, our missiles. The second was that battles had to electromagnetic interference. An important and evaluation, the sensor-shooter loop was planners and engineers built up expertise be fought beyond the radar horizon.
7 ENGINEERING OUR NAVY ENGINEERING OUR NAVY 8 Chapter 2 THE ANTI-SHIP MISSILE Chapter 2 THE ANTI-SHIP MISSILE
An account of the Navy’s first major together − whatever little we could muster that appeared to be a highly motivating Systems Integration Management and compute from the “guesstimates” and adventure – there was challenging and for the MGB (1970 – 1975) explanations we could gather from the various interesting technical work to explore and By Mr Quek Pin Hou senior officers at Pearl’s Hill, plus our common work on, very high value knowledge and skills technical sense as young engineers. Some of to master, and a definite chance to take over How I Got Involved at the Start of the the people we talked to turned out to be quite from Littons when their contract expired. Project well-known figures in subsequent years − names like Mr James Aeria, LG (Ret) Winston Learning about the Signaal After my studies at the University of Choo, Prof Lui Pao Chuen, Mr Philip Yeo, WM28 Fire Control Radar and Gabriel Western Australia in Electrical Engineering Mr Chew Bak Koon and Mr Ong Kah Kok. Missile under a Colombo Plan Scholarship, I was initially posted to Radio and Television At another interview with the Acting Second It was sometime in late October 1970 when Singapore (RTS) as a broadcasting engineer. Permanent Secretary after the study, he I went to Littons’ office located on the upper One fine day, around June 1970, I received mentioned the MGB systems integration most floor of an HDB apartment at the a message from Dr Goh Keng Swee’s office for its complex suite of weapons systems, highest point of Pearl’s Hill. It was originally that he wanted to see me about possible especially the integration between the fire a resident quarter for police constables. The new postings. I recall at the interview control radar and the Gabriel ship-to-ship topmost floor had been vacated to house the that he asked me about my work at RTS missile. MINDEF had hired a US system Littons team. As the General Manager (GM) and my interests. I told him that I would consultant, Littons Scientific Support Team, Mr Topham was away with Mr Cheong Quee prefer to do some advanced technical work to engineer and manage the MGB project. Wah on an overseas assignment, I met the before considering management openings. Deputy GM Mr Red Morrow. Red welcomed Control systems and communications I liked the prospect of looking into high-tech me and was happy that I had the background were my areas of interest. At one point, he interfaces between the fire control radar and in radar and missile work, after I told him commented that the technical assignments the radar guided missile, the fire control I studied control system, electronics and in RTS did not appear to offer me sufficient gunnery interfaces, and the chance to play communications. I then met Mr Ed Clifford scope. From the discussion, I had the with X band search and fire control radars. and his fire control radar team. impression that he was looking to field That year was immediately after the 1969 fresh scholarship engineers to certain new Apollo moon landing space programme, I had expected to be able to see some high-tech assignments. which fascinated me very much as an engineer. equipment, but was told that the equipment Compact and agile, the 45m Sea Wolf-class I imagined then that playing around with was only on order, and I would not be able to see vessels were kept relevant during their In early September 1970, a posting order radar, missile and gunnery control would it for at least another two years. When I asked years of service through a slew of weapons came to RTS that I was to report to the be our version of a mini-Apollo project – for the equipment specifications or manuals, I and systems upgrades. Acting Second Permanent Secretary, something within our reach and would be learnt that they were also not available except Mr JYM Pillay for an interview. Coming highly useful for our Navy, for me as a job for the summary specifications in the fire to the same interview were two and for my own curiosity. control system contract signed with Hollandse Public Works Department engineers, Signaalapparaten (HSA). They, however, had a Mr Lim Siong Guan and Mr Tang CC. Mr Pillay obviously could sense the project copy of a manual for an earlier version of fire After the interview, the three of us were was a good match for me. From MINDEF’s control radar system WM22, and the simpler asked to comment on and estimate the angle, he needed then to send in a few good surface gun fire control radar WM26. cost of the Order of Battle (or ‘ORBAT’), local engineers to understudy Littons as the the SAF’s build-up plan. We worked on initial Littons contract was for only two years, I spent the next few weeks reading through it for about one month. We had great with an option for another year so as not to be these two manuals. I learnt that the RSN’s first difficulties as we had little knowledge of permanently reliant on Littons. He mentioned sophisticated fire control radar system, the defence and military terms. This gave us something to the effect that we had to learn Signaal WM28, was to be an upgraded version a chance to visit and talk to the various the trade quickly, and be prepared to take of the WM22, to be modified to interface and heads and senior officers at the Upper over from Littons when their contract expired. control the Gabriel missile. Barracks at Pearl’s Hill. After nearly one month, we managed to put something To a freshly qualified scholarship engineer, The WM22 and WM26 manuals turned out to
9 ENGINEERING OUR NAVY ENGINEERING OUR NAVY 10 Chapter 2 THE ANTI-SHIP MISSILE Chapter 2 THE ANTI-SHIP MISSILE
be fascinating reading materials. In the next no local officers had any real experience or not meet the missile’s requirement four-month schedule extension as claimed few weeks, I read up from these the basics working knowledge on these subjects. • The radar’s azimuth detection voltage by HSA. As the equipment contract was of Signaal search and tracking radars, the gradient had yet to be defined, and it was signed without clear specifications for workings of the search and tracking radar, While I had just read up on the radar and uncertain whether it could meet missile major interface definition, and without how air and surface targets were detected missiles, I was told the first systems integration guidance requirements contractual provisions for such interface and tracked by a specialised digital computer. conference would be held in Singapore. changes, cost and schedule would be at risk. I enjoyed reading the technical manuals Integration between all systems and with There was quite a long discussion on the This was something overlooked at the as they were practical applications of my the ship would be presented and defined. frequency issue for both the radar and the equipment contracting stage, and a key point theoretical studies on radar, electronic, and Among these, the most important missile/ missile. From the bandwidth specification noted by the project team for future dealings. control systems just a year before. I also got radar interface technical integration would and channel separation requirement of the hold of the technical description of the Gabriel be presented and defined. It was about end missile, I pointed out to the meeting that the Littons helped to negotiate the cost impact to missile from the neighbouring missile team. November to early December 1970. system could have more than 10 frequencies. a reasonable level that was deemed acceptable We then spent some time going through In fact, the system could have many sets of to MINDEF. The bonus was nevertheless that how the fire control radar was supposed to The venue was to be the conference room in 10 frequencies at different times. This key the fire control radar was much improved with control the missile in flight, and what and the Singapore Command and Staff College finding had a very profound impact on the better performance, and frequency availability how the contractors were supposed to do or (SCSC) at Fort Canning. What an interesting final redesign of the radar hardware and much increased from three to 30 channels. The improve on. historic site! Part of the reason was that SCSC number of frequency channels for the radar- schedule impact was subsequently minimised had a large air-conditioned conference room. missile radiofrequency (RF) interface control. by expediting the final packaging and shipping The First Major Systems Integration Large conference rooms were rare then and process to Singapore. Transporting the first Conference an air-conditioned one was even more so. To meet missile requirements, the radar system by airfreight instead of seafreight That was why we had to travel to the Fort transmitter was redesigned with crystal was offered by the supplier at their cost. In mid 1970s, before I came into the picture, Canning SCSC conference room. control with 10 frequency channels. Two more In addition, by interchanging the order of MINDEF/RSN had already decided on the sets of 10 frequencies were made available by shipboard installation between the missile Signaal fire control radar, probably because a Radar and Missile Control Interface way of interchangeable modules so that the system and the fire control system, the final surface gunnery fire control radar, the WM26, ships could change to different frequency nett impact on overall programme schedule had already been ordered and would soon During the missile/radar interface conference, sets in different operational situations, such was reduced to about two weeks from the be delivered on three gunnery PC by end Israel Aircraft Industries (IAI, now known as during periods of tension or war time. original four months. 1970. Signaal WM28 radar would have been a as Israel Aerospace Industries) presented the natural choice. Signaal is the military version principal design and interface requirements The meeting also resolved the following: Systems Integration Engineering of Phillips, one of the most well-known of the Gabriel missile, while HSA presented Programme Management and Formation electronic brands then. The MGBs and PCs the principal performance and specifications • IAI to define precisely the frequency of Systems Integration Management would then have the same brand of radars, of the search and tracking radar which would stability, bandwidth, channel separation, Team with commonalities in technicalities, training interface and control the Gabriel missile in signal-to-noise ratio, and other relevant and support. flight. Among other things, IAI stressed that RF and technical control specifications Apart from the ship platform and its attendant the technical design and parameters of the to HSA ship support systems, other major systems Littons had earlier made a ship-to-ship missile missile could be varied, as the missile had to • All above requirements to be reviewed to be interfaced and managed included the selection study. The study report pointed to the remain identical in all respects with the Israeli and finalised with the Singapore project forward main gun, the aft gun, the search Israeli Gabriel missile as being most suitable Navy’s own missiles and also to ensure parts team and HSA to confirm their ability to radar, fire control tracking radar, the optical for the RSN’s operational requirements. The availability and interchangeability. meet the requirements director, the rotating triple launcher and fire control radar and the missile contracts • HSA to draw up preliminary interface fixed launchers for the ship-to-ship missile, were already signed before I joined the team. It became clear at the conference that three specifications and implementation design, the missiles in their launching boxes, the The two contracts were also signed with major aspects were incompatible between the and submit the redesign proposal to the Identification Friend or Foe (IFF) system, a rather big uncertainty on the technical HSA radar and the Gabriel missile: Singapore project team within three navigational radar, anemometer and radio specifications on how the radar would talk months comms systems in high frequency, very to and control the missile, and how the missile • The radar had only three frequencies high frequency and ultra-high frequency. would respond to the radar. In 1970, this was while the missile frequency was variable The redesign of the WM28 tracking radar to In the course of the following year, which rather high-tech, and a first time for MINDEF. and not limited in number meet Gabriel missile technical requirements was 1971, different system teams of Littons Other than the consultants and contractors, • The frequency stability of the radar could entailed a significant cost increase and a with MINDEF counterparts would work
11 ENGINEERING OUR NAVY ENGINEERING OUR NAVY 12 Chapter 2 THE ANTI-SHIP MISSILE Chapter 2 THE ANTI-SHIP MISSILE
through with the respective interfacing Planning and management for • Air and sea targets for sea and air gunnery manually into the centre of the radar beam. suppliers to vet and finalise the respective Installation, Check-out, Integration and and missile firing trials interface specifications and installation control Testing • Booking of test ranges for air and sea Specific tests both in the shipyard and out documents. The MINDEF counterparts then trials, support ships and aircraft as well at sea had to be conducted to verify the consisted of six officers initially with Mr The acronym ICIT, which stands for as spectator ships and aircraft RF closed-loop functioning between the Cheong Quee Wah as the project director, Mr ‘installation, check-out, integration and testing’ radar and the missile transponder. Bearing Lim Ming Seong and Mr Teo Kim Siak on ship for the MGB project, sounded similar to the The planning, provisioning, and preparation measurements of the radar for the differential systems, Mr Wong Kok Seng and Mr Chan brand of paint ‘ICI’ when it was first coined took many months, followed by a full briefing bearing angle between the target echo and Chee Hon on missile system, and myself by Littons. ICIT activities for the six MGBs to the Commander of Maritime Command missile transponder video pulse also had to on fire control radar and the IFF System. Mr were carried out for the first time, and the scale (now known as Chief of Navy) and his be carefully measured and calibrated. This Steven Chen joined a little later to work on and duration was quite unprecedented for the principal staff, the MINDEF project team differential bearing was the well-known logistics support and training, making the RSN − for that matter, for MINDEF and the and other relevant Ministry officials. At the Delta B measurement and calibration. This team a total of seven engineers. By the end SAF then. First, it involved the most advanced same meeting, I was also appointed the ICIT series of testing and calibration involved of 1971 and early 1972, all these had been missile boats for Singapore and in the region, Monitoring Representative for MINDEF in real-time microwave frequency RF transmit/ defined and finalised, thus allowing all system and second it entailed major trials with radar, February 1973, with the authority to represent receive measurement and calibration in the suppliers to complete system production missiles, air and sea targets, over an extended MINDEF/RSN and to monitor and oversee all shipyard and later in actual sea conditions. It according to schedule. period of time. Third, it was a major project activities by Littons and all weapons system represented a rather advanced level of radar RF for the RSN and MINDEF costing more than contractors. In addition, I was to plan and transmission/reception and missile guidance By early 1972, the MINDEF project personnel S$150 million. manage all aspects of MINDEF/RSN support control signal measurement and testing realised the need to form a more permanent resources, ICIT project finance and more. conducted for the first time in Singapore then. team out of the initial seven officers and to Littons initiated the planning for ICIT have a more permanent structure for their sometime in 1972, headed by Littons’ Director Highlights of Special ICIT Programme The static field measurement done in the career advancement, with the ability to of Engineering Mr Dick King. Sometime later, Activities shipyard was by way of a measurement T Bar take over Littons’ work when their contract I was assigned to assist Dick in the execution erected at the roof top of the SSE administration expired in another one to two years. It was of many of the detailed tasks. The whole task The ICIT programme for the first MGB building. Feed horns simulating the target also necessary to expand the size of the entailed the drawing up of the installation, RSS Sea Wolf began in early March 1973. It echo and missiles transponder signals, with team of engineers to include some technical check out, integration and weapons systems was originally planned to be completed by precisely known bearing differential angles support personnel and administrative support installation, testing, sequencing, harbour and January 1974 with the final missile firing trial. between them, enabled precise delta bearing personnel. Mr Cheong Quee Wah and I sea trial schedules. It also involved supporting However, Littons had not fully anticipated calibration in static environment. worked on the structure of the organisation. resources requirement for all the weapons the impact of bad weather and high sea states The System Integration Management Team systems and shipboard systems to be carried at the end of the year due to the monsoon This was subsequently repeated at sea (or ‘SIMT’) was formed in mid 1972 with Mr out in Singapore Shipbuilding and Engineering season. The weather and sea state conditions using a light house as a target, and RSS Cheong Quee Wah as the project director, and (SSE, present day Singapore Technologies in December 1973 and January 1974 were so Panglima carrying the missile transponder myself and Mr Lim Ming Seong as the branch Marine Ltd (ST Marine)). For illustration, severe that testing and target towing and and feed horn to simulate missile in- heads for Weapon Electronic Systems, and resources planning and provision would instrumentation at sea were highly dangerous flight. RSS Panglima was to criss-cross the Ship and Support Systems, respectively. The include the following: and impractical. The RSS Sea Wolf’s missile line of sight to the target, thus enabling total engineer strength was increased to 13. firing test was postponed to early March 1974. Delta B measurement to be reconfirmed at sea. • Local and factory trained manpower The above is just a highly simplified • Skilled and unskilled labour to carry out The most critical system interface between Below are some other special findings or description of the tasks. Detailed engineering installation the WM28 fire control radar and the Gabriel points of interest in the RSS Sea Wolf ICIT programme management work progressed • Equipment testing missile system involved the RF interface when activities: throughout 1971 and 1972 till various system • Office and wharf side berthing facilities the missile was in flight in the beam rider acceptance tests and deliveries began in late • Utilities and air-conditioning mode and the semi-active homing mode. • Weapon seat tilt-setting on board ship 1972, which continued into 1973 and 1974 • Provision of general test and support Immediately after the missile launch, there was traditionally done by an analogue for the six platforms and shipboard systems equipment was also an optical gathering phase. While polar plot method. With the advent of in serial production. • System equipment spares support the missile was being viewed in the WM28’s high precision digital pocket calculator, • Support ship and aircraft for equipment Optical Director, RF guidance signal had to the HP35 in 1973, numerical calculation testing be sent via the radar signal to steer the missile became possible on-the-fly in field work.
13 ENGINEERING OUR NAVY ENGINEERING OUR NAVY 14 Chapter 2 THE ANTI-SHIP MISSILE Chapter 2 THE ANTI-SHIP MISSILE
I worked out the analytical formulae from significant multipath fading and target barge in early March 1974, thus Milestones of the RSN’s MGB for the tilt-setting geometry. Shipyard signal attenuation. The realisation successfully marking the completion of technicians could then work out high and calculation of the impact of this the ICIT programme for the first MGB. Operationalisation Timeline precision calculations in the field with phenomenon resulted in the modification the HP35 for precision tilt-setting milli- to the sensitivity time control function of The second to sixth ship programmes 1972 — Arrival of first two ships, RSS Sea radian calculations and adjustments. the IFF transceiver. It was also established proceeded as planned behind the RSS Wolf and RSS Sea Lion in Singapore. This method was much more precise and that multipath fading at L band caused Sea Wolf’s schedule. With the experience much faster than using traditional polar significant signal attenuation. To gained from RSS Sea Wolf, the ICIT of 1974 — The remaining four ships of the plots. compensate for this loss, the shipboard the subsequent ships were able to avoid squadron, RSS Sea Dragon, RSS Sea Tiger, • An Instrumentation Control Unit (ICU) cables had to be changed to ultra low many of the difficulties encountered. The RSS Sea Hawk and RSS Sea Scorpion were was developed to collect and collate all loss type. I was able to show that the IFF second ship, RSS Sea Dragon, completed built on the same design and delivered. signals and data systematically to be supplier (Cossor Electronics) overlooked its missile firing in September 1974. The measured and recorded. The ICU was this effect in the system specifications subsequent ship programmes were spaced 22nd January 1975 — RSS Sea Wolf, highly helpful in the measurement and and cable specifications. Cossor finally out at two to three-month intervals, with RSS Sea Lion and RSS Sea Dragon were calibration of critical signals in missile agreed to absorb the modification and the sixth MGB, the RSS Sea Scorpion, commissioned. and target tracking and firing trials, and to cable replacement costs. completing its ICIT trials in August 1975. facilitate their recording and compilation 29th February 1976 — RSS Sea Tiger, for analysis and record keeping. It was to Completion of RSS Sea Wolf and MGB RSS Sea Hawk and RSS Sea Scorpion be used subsequently for many weapon ICIT Programme were commissioned. All the six ships firing trials for numerous years in the were commissioned by then Minister for MGB fleet. After completing all the installation and Defence, Dr Goh Keng Swee. • X band and L band signals were well equipment check-out works followed by known to suffer from significant multipath preparatory testing and calibrations, RSS Sea Key Milestones propagation fading near sea surface. This Wolf was ready for surface and air gunnery was surprisingly overlooked by the radar, trials by September/October 1973. These 31st January 1974 — RSS Sea Hawk, missile and IFF suppliers. In the case of were successfully completed. By December together with other RSN ships and the the radar missile transmission and bearing 1973, RSS Sea Wolf was ready for the final Marine Police boats surrounded the Laju measurement testing, the contractors missile firing trial. A special ship target was ferry which was hijacked by four armed happened to be doing measurements constructed, which would be used for many terrorists, and successfully prevented them at a range very near to the multipath subsequent navy firing trials. It was named from escaping. fading region for the X band missile the Jolly Roger by Littons. Unfortunately, just signal. The result was very low signal as we were ready for rehearsal and final firing 1974 — The RSN became the first navy and very high noise. A few sea trials ended trial round about December 1973 to January in the region to fire an anti-ship missile with unusable results. I did a range and 1974, sea conditions at the South China Sea successfully, when RSS Sea Wolf fired the antenna height calculation using the HP35 firing range turned very adverse. Sea state Gabriel surface-to-surface missile. This calculator and concluded that the trial conditions of up to 5 were encountered for marked the RSN’s entry into the missile age. range was near the fading range. After a few rehearsal and firing runs. The bad convincing the contractors, measurement weather conditions severely hampered the 2nd May 1975 — Operation Thunderstorm was re-done at an unaffected range. Good filming and recording instrumentations, the was activated as a result of the large exodus results were quickly obtained and systems safety of observation ship and aircraft filming of Vietnamese people due to the success rapidly calibrated. This finding was also operations, as well as civilian technical of the North Vietnamese Communist critical in noting the fading regions and personnel’s work to support the firing trial. group. The MGBs were activated to characteristics of the missile tracking It was decided then to postpone the trial to assist in the operation. Despite logistics and guidance signals which should be March 1974, when weather conditions were and manpower challenges, the MGBs avoided in the testing and operational use expected to be more favourable. contributed significantly to the success of of the missile. the operation. • IFF L band signal at the specific heights RSS Sea Wolf successfully fired two Gabriel applicable in shipboard use also suffered missiles which scored direct hits on the
15 ENGINEERING OUR NAVY ENGINEERING OUR NAVY 16 Chapter 2 THE ANTI-SHIP MISSILE Chapter Three
1976 — MGB participated in first foreign With the decommissioning of the MGBs, the BEYOND THE HORIZON to traverse along “external lines” through the exercise - Ex EAGLE. Since then, the MGBs new Formidable-class stealth frigates made environment. were also involved in various other bilateral their way into 185 Squadron. and multilaterals exercises such as Ex In order to remain relevant in this new order MALAPURA (Malaysia), Ex PELICAN An RSN recruitment video in the late 1980s had a of modern warfare, the RSN acquired the (Brunei), Ex SINGSIAM (Thailand), Ex tagline: “Nowadays battles are fought without seeing long-range Harpoon missile. The MGB had STARFISH, Ex FLYING FISH and Ex the enemy – We have the technology!” This short some of their short range Gabriel missiles BERSAMA PADU (FPDA countries), statement represented a significant development in replaced with Harpoon missiles. The MCV SIMBEX (India), Ex SINGAROO (Australia) military systems engineering in the Navy. that were acquired to augment the MGBs were and Ex CARAT (USA). also armed with the Harpoon missiles. In The naval ship is a platform within which the order to exploit the long range of the Harpoon 1986 to 1988 — The MGBs were upgraded crew and mission equipment can be housed, missiles, our engineers and planners began to with the long-range Harpoon anti-ship supported and protected. It represents a hard take steps to link naval platforms with secure missile. This missile, with an over- system boundary that encapsulates a self- digital communications and data links. In the-horizon firing range of over 90km, contained collection of combat systems. addition, the Republic of Singapore Air Force enhanced the ships’ strike capability and Within this system boundary it would (RSAF) Skyvans were also fitted with these complemented the existing Gabriel missile, be easier for the system elements to be capabilities to provide long-range over-the- giving the ship wider versatility in surface- optimised collectively in a given real estate. horizon targeting. to-surface combat. A consistently high level of mission performance could be designed and controlled “But the Navy should accept that nothing worthwhile 1990 — MGBs participated in the within the platform. Adverse influences is easy. Over the next few years as more efforts are Presidential Sea Review, National Day from the external environment affecting put in to improve the quality and combat efficiency of celebration. mission performance could be mitigated the Navy, you will find that your intellectual capacity, as the platform serves as a shield. Accurate logical thinking, initiative, and originality will be June 1994 — MGBs were upgraded with firepower could be projected and controlled taxed to the maximum. Only those with superior the Mistral surface-to-air missiles to replace from sensor and guidance systems within the intelligence can define the different scenarios, devise the Bofors 40mm gun. The twin-missile platform. This works well so long as combat various alternative strategies, and evolve suitable system improved the ships’ ability to is conducted within the range of shipboard tactics and counter measures to meet a wide range defend themselves against enemy aircraft. sensors and control systems. of assumed or possible situations under which RSN will have to fight to defend Singapore. The tactics July 1994 — The Mistral surface-to-air As combat began to be waged at increasingly so evolved will have to be tried, tested, practised, missile was successfully fired by the MGB. longer distances well beyond the radar and exercised by RSN ships, commanders, and men horizon, system engineers found that they so that when the emergency comes they are ready.” Throughout their operational service, the had to deal with achieving consistent, reliable MGBs were involved in numerous operations and effective performance of a family of Excerpt from address by the Minister for Defence, at sea and exercises. Over 5,600 men and platform based systems. The system boundary Mr Howe Yoon Chong, at the commissioning women have served on board the MGBs, of this enlarged system (of systems) was no ceremony of the coastal patrol craft at Pulau Brani including Deputy Prime Minister and longer a hard and finite boundary but a shifting Naval Base on Tuesday, 20th October 1981 Coordinating Minister for National Security one as the platform systems themselves RADM (NS) Teo Chee Hean, and ex-Minister manoeuvre. Linkages between platforms were for Transport RADM (NS) Lui Tuck Yew. open to interference from the environment as well as deliberate disruption by enemy action. As a testament to the MGBs’ combat readiness, Traditional systems engineering had to move operational proficiency and administrative on to System-of-Systems (SoS) engineering. excellence, the MGBs won the Best Ship Information warfare became a critical domain award five years in a row from 1986 to 1991. of expertise as information networks that They also clinched Best Ship for a total of were hitherto operating along protected 11 years. “internal lines” within a platform now had
17 ENGINEERING OUR NAVY ENGINEERING OUR NAVY 18 Chapter 3 BEYOND THE HORIZON Chapter 3 BEYOND THE HORIZON
aircraft although these provisions were not Victory-class MCV ScanEagle Unmanned Aerial activated as other solutions were found to be board RSS Valour was able to detect and Vehicle (UAV) more suitable. One challenge then was the track the target and launch the Barak extremely low reliability (measured in mean missile, intercepting the target at a range time between failures) of such rotary aircraft of about six kilometers. systems. The MCVs were eventually equipped with an organic surveillance capability when The successful firing demonstrates the the ScanEagle UAV system was integrated for effectiveness of the Barak missile point operations. This represented an important defence system. The Barak missile, development in their over-the-horizon together with the MCV’s 76mm OTO surveillance and targeting capabilities. Melara Super Rapid gun and ECM equipment, provide the RSN MCVs As naval guided weapons became even with a comprehensive capability to smarter, with many having multiple terminal counter airborne threats such as sea- guidance sensors and sophisticated electronic skimming missiles and low flying counter-countermeasures, the defence aircraft. against such weapons required moving beyond soft-kill electronic defences to hard- The Barak missile system was acquired kill capabilities. Our engineers participated by the Navy in 1996, and was fitted The Victory-class MCVs were The ScanEagle UAV system was in the development of an anti-missile system on board all six RSN MCVs. Armed commissioned in 1990 and 1991 and acquired as part of the missile corvette’s suitable for our small ships and unique with eight Harpoon missile, six are equipped to deal with air, surface upgrade programme to give it an organic operating environment. Our naval architects Whitehead anti-submarine torpedoes and underwater threats. They are the surveillance capability. The ScanEagle had made provisions in the design of the and a sophisticated Electronic Warfare backbone of the RSN’s strike capability UAV is made up of four components: MCVs for the subsequent retrofitting of a (EW) suite, the MCV is fully capable and provide seaward defence and the Launcher, the UAV, the Skyhook, hard-kill capability. Upon successful of carrying out multi-dimensional protection of Singapore’s vital sea lines and the Control Station. development, the MCVs were fitted with the maritime operations to contribute to of communications. Barak anti-missile system. The development of fulfilling the RSN’s missions of providing • Length the Barak was one of the earliest collaborative for Singapore’s seaward defence and • Length 1.2 meters development projects embarked upon by protecting Singapore’s Sea Lines of 62 meters • Wingspan our scientists and engineers, starting from Communications. • Beam 3.1 meters a theoretical concept. 8.5 meters • Speed The RSN conducts regular live • Displacement About 53 – 55 knots firing exercises as well as rigorous 530 tonnes Singapore Navy’s Anti-Missile training programmes under • Speed Article credit: MINDEF Missile Scores Direct Hit realistic conditions to hone the In excess of 30 knots proficiency and professionalism of its • Range Several initiatives were embarked upon to The RSN successfully carried out the first personnel as well as to ensure that its 2,000 nautical miles network our combat platforms (both sea and firing of its Barak anti-missile missile equipment is always at the highest state • Crew air). Lessons learnt with the Skyvans were during a live firing exercise conducted of operational readiness. Such exercises 46 implemented in the maritime patrol aircraft in the South China Sea yesterday, 10th include successful Harpoon missile and • Weapons project. The MCVs were upgraded to work September 1997. Launched from RSS Mistral Surface-to-Air missile firings HARPOON anti-ship missiles, with the RSAF E2-C aircraft. In addition, VALOUR, a MCV, the Barak (meaning conducted earlier in the year. 76 mm OTO Melara Super our planners and engineers began to look "Lightning") missile scored a direct hit Rapid Gun, Barak anti-air for solutions using autonomous and semi- against an airborne target simulating a Article credit: MINDEF missiles autonomous aircraft that could be deployed modern anti-ship missile both in terms and controlled from our naval ships. Our of size and speed. The fully automated Article credit: MINDEF naval architects had made design provisions Barak missile fire control system on for our MCVs to deploy unmanned rotary
19 ENGINEERING OUR NAVY ENGINEERING OUR NAVY 20 Chapter 3 BEYOND THE HORIZON Chapter 3 BEYOND THE HORIZON
The MCV was a critical node in the RADM (Ret) James Leo, then networked enabled SoS for naval Chief of Navy, recalls… warfare. It was interoperable with RSAF strike aircraft, maritime patrol aircraft, On the MCVs, we wanted to operate other surface ships, and autonomous aircraft “unmanned helicopters off the vessels to and surface vessels. It could deploy and extend their radar detection ranges. Various control various guided weapons above and technical solutions were looked into and we under the sea. This capability was enabled almost considered doing a development on and supported by the strong indigenous C4I an unmanned helicopter. After extensive expertise built within the defence technology studies and evaluations we dropped the community. idea because the cost was prohibitive and the technology immature. An interesting feature of the MCVs was their “crooked” masts. Given a small platform, ” various sensor systems vied for space at the What this shows is that sound highest point of the ships, and engineers engineering“ judgment was made on had to design a specific configuration to maturity of existing technologies and of the accommodate them and to minimise potential viability of future developments. electromagnetic interference. Subsequent Naval commanders were fortunate in that upgrades did away with this unique we had good engineering staff officers who configuration. Another unique feature of provided sound advice when sought. the MCVs was their C band radars, again a design decision to balance trade-offs on ” small naval platforms. This time it was C band radars first featured when between range and resolution. “we were looking at their use for the shore based radar chains that were planned. We RSS Vigilance, pennant number 90 were fortunate that we had the Giraffes (air defence radars) to do detection trials Benefitting from their experiences in The acquisition of the MCV provided our with. We applied the lessons to determine successive upgrading of the MGBs, our engineers and scientists with yet another what was required for the MCVs. We also planners and engineers specified the design learning and development experience. The wanted an optronic and night detection of the MCVs to the exacting standards MCV had been specified to perform anti- system for the shore based surveillance required for operating in the littoral submarine warfare missions. This was a chain, but the quality and performance environment, and to meet the demands relatively new domain area for our engineers. of systems available in the early days was of RSN missions for the protection of Within a hull length of 62m, this was a laughable. Singapore’s sea lines of communications. challenge. Hull mounted sonars were not The MCV is arguably one of the most capable compatible with the operational profile of the ” naval strike craft that can be put together MCVs. Modelling, simulation and technical in a hull of 62m length. The MCV is based trials and experiments were conducted against on a well proven hull form with good sea- various anti-submarine warfare (ASW) keeping and resistance characteristics. The scenarios to select suitable ASW systems hull is constructed of light gauge steel to a for the MCVs. special longitudinal framing system while the superstructure is constructed using marine Together with the support of the RSN in grade aluminium alloy. The end result is a mine warfare, the work in ASW had led to rugged, highly manoeuvrable platform deep expertise for our engineers and scientists capable of surface, anti-air and anti-submarine in underwater warfare. warfare capabilities.
21 ENGINEERING OUR NAVY ENGINEERING OUR NAVY 22 Chapter 3 BEYOND THE HORIZON Chapter 3 BEYOND THE HORIZON
Development of the 62m Victory- when the decision was made to build the • Surface and anti-air gunnery interface. The overall scale and complexity class MCV (1984 to 1992) MCVs meant that many of the engineers and • Internal and external communications of the MCV systems integration and By Mr Quek Pin Hou technical officers had left the organisation • Ship systems performance requirements for ICIT – though much or changed assignments. Other senior larger than the MGB programme due to From MGB to MCV technologists who remained were also by These specific operational requirements the sheer number of different weapon then heavily committed to other project then served as guiding documents for the systems – were more manageable, less The completion of the MGBs in 1975 marked assignments. respective system teams in the joint project uncertain and laborious. This was thanks to a very significant milestone for the RSN. It team from the then Defence Materials the absence of major RF control calibration scored a first in Southeast Asia for a small Two key officers, however, still remained: Organisation (DMO), DSO and the RSN, to and testing. nation’s little navy to have successfully myself, the project director of MGB project draw up systems specifications and potential integrated a sophisticated fire control radar after Mr Cheong Quee Wah, and Mr Ho solution options which would form the tender Another real-life experience centred on the to a battle proven anti-ship missile, and Jin Yong, a key systems engineer in the specifications for a later phase of acquisition test-firing of missiles which also had its origin successfully fired the missiles in actual sea MGB project who later became the Officer procurement. in the MGB programme. With the best of trials. The RSN had acquired the technological Commanding of the Missile Maintenance effort and intention in live-firing test, there expertise and had trained combat officers and Facility. A third officer, Mr Alan Bragassam With the experience from the MGB was always the concern of missile malfunction technical personnel to operate and maintain who was experienced in the ship platform programme, guidance was given to the in-flight, and the attendant contractual the sophisticated and operationally effective systems, was recalled from the private sector. respective project teams to draw up the responsibility of the missile supplier. A rather missile armed boats. RADM (Ret) Larry Loon from Naval Plans system configuration design in mid 1985. interesting story on the Harpoon missile Department served as the operations manager system procurement for the MCV (also the The fact that the Royal Thai Navy (RTN) and leader in operational support planning. Experience from the MGB Programme upgrading of the MGBs) is thus worthy of would, in 1975, procure three MGBs of similar mention here. specifications and design from Singapore Operational Requirements and System The choice of the MCV main strike weapon Shipbuilding and Engineering (SSE) with Configuration Study for the MCV system, namely the ship-to-ship missile, was The Harpoon is a US missile system which the blessing of the RSN, was a further largely influenced by the experience of the was subject to US Foreign Military Sales endorsement of its standing in the eyes of In early 1984, the RSN engaged a consultant MGB programme. Apart from the fact that (FMS) control. For the MCV and MGB another regional navy. to help review the operational requirements missile range advantage over the competitor upgrading programmes, the US Government and study the system configuration to best is paramount, the other important point (USG) had decided that the Harpoon missile However, towards the end of the 1970s, meet the RSN’s needs. This better ensured was to avoid complicated and problematic rounds (the flying ammunition round) would another regional navy acquired a longer range a comprehensive operational requirement radar/missile radiofrequency (RF) control only be supplied under the FMS regulations, active homing missile with advanced fire definition, and various system configuration interface and manual optical control interface. which meant the missiles would be delivered control radar. It was increasingly felt that the options were examined before defining the The radar/missile control interface would via the US Military supply channel according shorter range Gabriel missile, limited to radar preferred system configuration with sufficient require complex hardware and software to FMS terms and conditions. Basically, that horizon range, was a significant operational growth potential. design, extensive factory level testing and meant the missiles would be fired ‘at our own disadvantage. calibration, and even more elaborate harbour risk’, with no recourse for any malfunction The operational requirement review and sea environment testing and calibration. from the FMS. How then could we solve the In 1979, a study was made to build three established the capabilities and possible In the MGB experience, these took extensive great uncertainty for the Harpoon missile, larger 57m missile armed craft to be equipped solutions for the following requirements: efforts at the factory level, and many months should it malfunction or miss the target during with longer range active homing missiles. of extensive testing and calibration efforts firing tests? Another proposal was to upgrade the existing • Radar air and surface surveillance by highly trained technical personnel. The MGB by removing two to three of the Gabriel • Ship-to-ship missile optical control interface likewise involved The Harpoon shipboard system and the missiles to be replaced with longer range • Anti-air defence complicated hardware and software design missile rounds were both supplied by the US active homing missiles. However, a decision • Anti-missile defence and testing. It further required extensive manufacturer McDonnell Douglas. The USG’s was not made until early 1983 to upgrade the • Sub-surface surveillance and anti- operator training using shipboard simulators. decision only concerned the missile rounds MGB, and later in December 1983 to build six submarine and not the Harpoon shipboard equipment. larger 62m MCVs. • Electronic warfare and electronic support The choice of using only active homing ship- US FMS did not deal with this, and it had to measures (ESM) to-ship missile for the MCV programme be bought separately under commercial terms. The lapse of time from 1977 when the RTN • Tactical communications intelligence avoided the most problematic technical USG might have thought that by controlling MGBs were completed to December 1983 (TACOMINT) uncertainty in the real-time RF control the missile supply, they actually could
23 ENGINEERING OUR NAVY ENGINEERING OUR NAVY 24 Chapter 3 BEYOND THE HORIZON Chapter 3 BEYOND THE HORIZON
control the entire deal and the entire Harpoon McDonnell Douglas finally bought our just before the award of the platform contract easily placed on lower pedestals in front system supply. argument and agreed to provide us a and all the weapons systems and systems and behind the main mast. contractual bank guarantee to cover one firing integration contract. This change would This was where we had a breakthrough. We round for each class of ship – the MCV and require SSE to take over the hiring of the The highest points were normally reserved told McDonnell Douglas in a preliminary the upgraded MGB. In the unlikely event of a systems integrator under its contract, and for the ESM and TACOMINT antennas. discussion that even though the missile repeat missile malfunction, the contract also SSE would then be contractually directly This would require an auxiliary mast to be rounds were supplied by USG, USG only defined the terms and processes for detailed responsible to DMO for the delivery of the erected on the main mast, normally standing acted as an intermediary. We would be calling technical and instrumentation analysis, entire MCV system. behind the search radar. tenders to procure the shipboard systems, subject to mutual discussion and negotiation, and we would need to evaluate the entire to find suitable resolutions. While all the players in the overall project had There were additional requirements system performance cost effectiveness essentially remained the same, this particular arising from the antenna pattern and EMI together with the missile rounds supplied With the above missile firing performance change in system delivery did significantly consideration of the ESM and TACOMINT through the FMS channel. During the pre- test uncertainty largely resolved, McDonnell change the contractual role of SSE as the antennas that they should be placed tender discussion with McDonnell Douglas, Douglas participated in the shipboard system prime contractor. SSE would have contractual concentric with the search radar centre of we raised the issue of performance guarantee supply tender, and was the eventual winner responsibility, albeit on paper, to ensure rotation. The state-of-the-art in the mid for the missile rounds in firing tests. After a for both the MCV and upgraded MGB ship- integrated system performance beyond that 1980s’ ESM and TACOMINT system that we few rounds of discussion, we managed to to-ship missile system supplies. of a ship platform supplier. had selected did not have enough computing convince McDonnell Douglas to consider power to compensate for two issues: the supply of shipboard systems and the SSE as Prime Contractor The complexity of the large number of missile rounds as a total aggregate business, system interfaces, coupled with the new • The antenna bearing pattern and side-lobe only that they were sold through different The initial thinking on the project inject of SSE as the prime contractor, led asymmetry when their antennas were channels. If we did not find the overall system management was for DMO to manage the to added complexity for the MCV project. not concentric with the search radar and performance-wise cost-effective, McDonnell project directly, who would then hire a The prime contractor, being a MINDEF other reflective structures below them Douglas risked losing the shipboard deal in systems integrator to carry out the detailed controlled company, would finally report • The coordinate and bearing parallax our procurement tender evaluation, and with task of systems integration. The systems back to MINDEF management just like effects between the ESM, TACOMINT it the entire system supply. They would thus integration task mainly concerned the inter- the DMO project team. There were thus bearing measurements and the search risk losing the missile supply business through weapon systems interface specification and unavoidable tensions and conflicts between radar coordinate and bearing the FMS as well, and that would be the real installation control. Initially, the systems the DMO project management team and the measurements, with non-concentric centre of gravity of the whole deal. integrator was to report directly to the DMO prime contractor where the responsibilities origins project team. overlapped or where boundary lines were We also convinced McDonnell Douglas that not entirely clear. This presented significant It was therefore necessary to bring the centres while they were unable to deviate from US As this was a large-scale state-of-the-art naval additional challenges for the DMO of ESM and TACOMINT back to the centre FMS conditions which stated they could not project, MINDEF top management had also project team in the overall MCV project line, concentric with the search radar centre provide missile round warranty (i.e. they intended to use the project as a platform management. of rotation. This could actually be achieved could not provide terms more favourable to not only to build up the capability of SSE just by slanting the auxiliary mast forward after foreign buyers than USG), nothing would as a shipbuilder, but also as a warship prime Mast Configuration Design Optimisation it rose above the search radar. The slant angle stop them from providing us a contractual contractor with the ability to design and and slant length were then determined to performance bond predicated on the good build future integrated ship and weapons The MCV mast consisted of two parts – the locate the TACOMINT and ESM antennas performance of the missile in firing tests. systems as a total package. SSE would also main mast which was part of the main ship directly above the search radar centre line. Should the missile malfunction, we would engage Singapore Electronics Engineering structure, and the auxiliary mast which would The connecting cables for the TACOMINT obtain financial compensation via the Ltd (SEEL, now ST Electronics) to work carry additional antennas and equipment and ESM were run on the interior of the performance bond. We argued that as a closely with the systems integrator and above the main mast. auxiliary mast and ESM cables were run business proposition, McDonnell Douglas DMO technical teams on weapons systems through the interior of the TACOMINT would be selling a very sizeable number of matters. This would have the potential to The heavy items were the rotating air/surface centre pole. The navigation radar and rounds at great revenue, and ‘insuring’ the elevate SSE and SEEL working together to search radar, and the front and back air/surface communications antennas were further risk of one round out of a great many ought that of a full-fledged warship builder. tracking radar. The air/surface search radar located along the slant mast with suitable to be commercially viable. was placed on the main mast top platform. mounting fixture designs. This significant change in approach happened The front and back tracking radar could be
25 ENGINEERING OUR NAVY ENGINEERING OUR NAVY 26 Chapter 3 BEYOND THE HORIZON Chapter 3 BEYOND THE HORIZON
The shipbuilder went through detailed the first ship's ICIT was able to recover much mechanical design and choice of material of the time lost due to the incident. DSTA delivered RSS Valour, the final to be operationalised much earlier than for the slant mast design to attain the upgraded MCV to the RSN in September planned. required mechanical strength, rigidity and The first MCV successfully completed the 2013. The upgraded MCVs are now fatigue life span. torpedo firing, surface gun firing, and Harpoon equipped with enhanced and persistent Commissioned in the 1990s, the MCVs missile firing by the fourth quarter of 1990, surveillance capabilities to ‘see further’. have served as the principal strike Thorough study by both the mechanical and thanks to generally favourable weather and They are fitted with a modern and craft of the RSN. To support the SAF’s electrical/electronic experts finally confirmed minimal technical glitches. Since the anti- customised Combat Management System transformation, DSTA undertook the task the feasibility of the design solution. The air firing phase and anti-air, anti-missile (CMS) to help the Combat Information of upgrading the MCV with a new suite solution thus achieved optimal electronic missile firing were still under a separate Centre (CIC) team make faster and more of combat capabilities. performance, avoiding complex equipment joint development programme with IAI and effective decisions. modifications and contractual disputes. Rafael, a decision was made to reschedule One of the key features of this upgrade these activities to a later phase. The essential is the unprecedented integration of the Given the state-of-the-art system available part of the first MCV, RSS Victory ICIT was ScanEagle UAV system onto the MCV. then in the mid to late 1980s, the mast design considered completed by the end of 1990. The UAV was initially designed to be used solution was necessary to meet the system on land. In its original form, the UAV is interface requirements. It also reflected the too large for the MCV. DSTA thus came DMO project team’s willingness to try out up with the innovative idea of fitting the new ways to stretch the envelope, undeterred UAV launcher on a turn-table, allowing by conventional norms that the auxiliary the UAV to be launched at optimal angle mast must normally be straight and upright! while maintaining sufficient clearance from nearby weapons when it is not in use. MCV ICIT Programme The team also customized a CMS for the The MCV ICIT programme began in early MCV, enhancing the CIC workflow as a 1990. With the experience gained from the result. To improve operational efficiency, MGB programme both in the MGB ICIT and In delivering this upgrade, the DSTA team DSTA mounted the CMS onto the subsequent operational trials, programme worked within the constraints of the Commanding Officer’s chair, enabling management and scheduling of the MCV ICIT The upgraded version of the existing platform and overcame challenges him to access key information at a touch. benefitted greatly. The ICIT and trial schedule Victory-class MCV of limited ship capacities such as the lack for various weapons systems combination of space on board. An example is the The upgraded MCVs have since was planned to be completed in nine months, integration of the UAV launcher at the aft demonstrated their operational capabilities with a three-month contingency period for deck. As the launching clearance for the in numerous exercises, such as the joint unforeseen technical, operational or weather UAV overlaps with the safety clearance live-firing exercise with the United States related provisions. area of the nearby missile launchers, the Navy in July 2012. team conceptualised and delivered an During the sea testing phase for the search innovative turntable to mount the UAV Article credit: DSTA radar, one serious incident happened when launcher. When rotated, the UAV launching the search radar from Ericsson, Sweden clearance is achieved, and when kept, the was damaged due to interference with the missile clearances are maintained. ship structure. This resulted in substantial mechanical damage to the front feed horn Paying close attention to detail, the team of the radar. Urgent discussion and design continuously sought process efficiency and modification work were carried out in the UK. improved task productivity to enable a high The second set of search radar was modified trial success rate. The team thus completed and substituted for the first ship, while the the upgrade programme ahead of schedule, first set was repaired to be installed on the enabling the squadron of upgraded MCVs second ship. Through this urgent swap action,
27 ENGINEERING OUR NAVY ENGINEERING OUR NAVY 28 Chapter 3 BEYOND THE HORIZON Chapter 3 BEYOND THE HORIZON
Development of Naval was also limited antenna radiation pattern pair RFI analysis. plate further. Instead, a special radar absorber Electromagnetic Interference/ information available. Without full antenna with high surface wave attenuation was Compatibility (1982 to 1992) radiation pattern, it was difficult to predict the At around the same time, the MCV programme used to line the edges of the isolation plate By Dr Koh Wee Jin interference margin if the transmitting and had also started. DSO, having worked on the to reduce surface wave and edge diffraction. receiving antennas were not pointing directly MGB upgrade programme and developed This reduced the interference and formed the In 1982, given the lessons of the Falklands towards each other – which was the case in EMC capability for naval platform, again final design. War, DSO Microwave Division Head most of the operating scenarios. led the Electromagnetic Control Advisory Mr Tay Wei Meng realised the importance of Board (EMCAB) and worked closely with Another challenge came from the reflections Electromagnetic Interference/ Compatibility With the limited information available, a the systems integrator from Honeywell of communications antenna. There were (EMI/EMC) and engaged US consultant firm worst case transmitter-receiver pairing EMI International. The EMC challenges for the altogether 10 communications antennas Don White to conduct a two-week course in analysis was carried out and it showed severe MCV were much higher as compared to the installed above the MCV’s bridge. Various EMI/EMC for DSO engineers. After attending fundamental frequency interference from high- MGB, due to the larger number of systems options were considered including coating the course as a young engineer, I was tasked power transmitters to the various receivers. on board the MCV. The transmitters were the antennas with absorbers, incorporating to set up an EMC Test Centre to test and Armed with a simple computer software also more powerful and the receiver more hinges to the antennas to lower them when certify in-house developed systems to meet to model the radiation of electromagnetic sensitive. interference was encountered and relocating the military EMC standard – MIL-STD-461. (EM) waves and knowledge of antenna, the antennas. After carefully evaluating all Collaborating with SEEL, a predecessor of estimation of some missing information With the challenges faced in handling the the pros and cons of the various options, Singapore Technologies Engineering (ST concerning critical systems’ performance MGB upgrade programme EMC issues still relocating the antennas was chosen as the Engineering), DSO set up its first EMC Test was made. The simple software we had fresh in my mind, the first step we did with most practical solution. Centre in Paya Lebar Air Base in 1984. then was inadequate to model complex the MCV programme was to gather all the situations but we managed to mitigate it detailed specifications of the transmitters, When I returned from my Master’s degree somewhat with the use of the knife edge receivers and antennas from the suppliers. course in Naval Postgraduate School (NPS), diffraction calculation chart from radio When information was not adequately Monterey, California, USA in 1987, I led engineers’ handbook. The same technique provided, we would request the system an EMC study team in the MGB upgrade was applied to determine the pattern suppliers to perform measurement. We programme to identify and resolve existing distortion of antenna radiation when it was also incorporated EMC requirements into and potential EMC issues arising from the blocked by the mast structure. In addition to the system specifications that the suppliers upgrade programme. The MGB upgrade determining the radiofrequency interference must meet. This was especially critical for programme started in 1986 with the addition margin, radiation hazards to ordnance and transmitters and receivers to meet not just of systems such as the ECM system, Harpoon personnel were also looked into. in-band but also out-of-band performance. missile and communications system. This was the first of a series of EMC studies performed At the end of the MGB upgrade programme One key EMI issue was between a very on the RSN’s platforms. in 1991, EMC solutions were implemented, powerful broadband transmitter and a very including redesigning the ship mast to reduce sensitive receiver placed one on top of the The first step for the EMC study was to transmitter-receiver coupling, the use of other. Computation showed that a certain gather the system specifications of all the shielding plate to increase isolation between level of isolation was needed in order that systems, both new and old, on board the transmitter and receiver, and marking of the transmitter and receiver could operate MGB. This posed a first challenge as the radiation hazard zone for personnel. No at the same time. The system supplier had older systems were either not designed to radiation hazard to ordnance was found. designed an isolation shield that they claimed meet any EMC requirements, or the EMC would be able to provide the isolation needed. data were not available. The previous EMC From this project, we identified several areas However, after installation, the sensitive design of a radar receiver placed above deck to look into to address EMI issues. These receiver was still picking up strong signals had caused it to be interfered by the operation included the need to obtain detailed system from the transmitter. DSO, together with of communication systems on board. There specifications for transmitter, receiver and the Navy, performed several rounds of RFI were no EMC specifications for the receiver. antenna, information on their EMC design measurements in the open sea to determine While we were able to gather the specifications and specifications from vendors; and the need the level of interference. Due to the wide for other transmitters and receivers, the to acquire capability for antenna radiation elevation coverage of the transmitter and information available was incomplete. There pattern prediction and transmitter-receiver receiver, we could not extend the isolation
29 ENGINEERING OUR NAVY ENGINEERING OUR NAVY 30 Chapter 3 BEYOND THE HORIZON Chapter 3 BEYOND THE HORIZON
Upgrading the MCVs hull and equip it with a UAV. The ScanEagle UAV system was a land-based commercial The RSN’s MCVs were successfully upgraded off-the-shelf system. It was typically deployed from 2009 to 2013. The performance of on the wide flight deck of large ships such the upgraded MCVs has since been validated, as frigates. In its standard configuration, with the vessels having been deployed there was insufficient space to launch and extensively in operational and search and recover the ScanEagle UAV on smaller ships rescue taskings, as well as in live-firing such as the MCV. and exercises with foreign navies. Notably, the upgrade went beyond extending the Enabling Efficient UAV Launch operational lifespan of the MCVs and has Operations included an expansion of their capabilities through the application of innovative Our engineers had to explore innovative solutions. means to install the launch and recovery systems of the ScanEagle UAV. The MCV’s The design of the modified UAV launcher The MCV upgrade programme preserves aft deck area supports a wide range of installed aboard the corvettes after the MCVs’ still operationally capable hull operations that includes missile firing the upgrade added additional functionality built in the 1990s, while undertaking the as well as the launch and recovery of sea through a turntable. deliberate and thorough enhancement of boat and mooring operations. Installing the their onboard combat systems to UAV launcher in its standard configuration Enabling Safe UAV Recovery equip them with state-of-the-art at the aft deck would use up all the Operations capabilities. The introduction of advanced available deck space and prevent the surveillance, communications, as well undertaking of other deck operations. The ScanEagle UAV is recovered in-flight as a modern and customised CMS, has As such, our engineers conceptualised using a skyhook arrestor. The skyhook system enabled the MCVs to be incorporated a modified ScanEagle UAV launcher – which in its original design requires an area into the SAF-wide integrated knowledge- mounted on a customised turntable. The of 25m2 – was re-engineered such that it can based command and control capabilities. turntable can be stowed to allow existing be extended to recover the UAV and retracted deck operations to continue unimpeded. It for stowage within a reduced space of 10m2. also enables optimal UAV launch envelop This reduces the amount of space required to be achieved through the controlled by the UAV recovery system by more than rotation of the launcher. The turntable 50%. However, the lack of open spaces on performs its rotation while remaining deck poses a potential safety risk during the secured on the ship deck, thereby ensuring recovery of the UAV. To overcome this and that UAV operations can be conducted on enhance the safety of recovery operation on The recovery system when fully deployed board the MCV safely under high sea state board the MCV, the UAV was programmed (top), and when collapsed (bottom). conditions. The customised UAV launch to maintain an angle away from the ship as system has reduced the overall launch it flies towards the recovery system. Re-conceptualising Mast Layout: preparation time by 90%. In addition, it can Optimised Sensor Suite to See be operated by a single crew member, thus Innovative Systems Integration Further The post-upgrade MCV, with the straight reducing manpower requirement by 66%. mast configuration. As the SAF transforms into a Third In the pre-upgrade MCV, the arrangement Generation networked fighting force, of the sensors on its mast was optimised Smart Platform Integration enabling interconnectivity among its to reduce the impact of electromagnetic various assets is essential. Therefore, a key interference. In the upgraded MCV, modern Space was a major issue, with the limited element of the MCV upgrade programme electromagnetic interference management deck space of the 62m MCV. Through smart was to ensure that the MCVs would be techniques were applied to further mediate platform integration, our engineers were able able to interoperate with other assets to the MCV’s electromagnetic environment to optimise the use of the vessel’s existing achieve higher operational synergy. and facilitate the incorporation of advanced
31 ENGINEERING OUR NAVY ENGINEERING OUR NAVY 32 Chapter 3 BEYOND THE HORIZON Chapter 3 BEYOND THE HORIZON
sensors into a straight and taller mast. The broadband mobile communications and allowing a better appreciation of the situation new sensor suite allows the upgraded MCV networking technologies, we are used to picture. to sense targets at further distances. working in a collaborative environment that has no geographic limits. This was not the The standalone communication unit (SACU) case before the current millennium. was the first RSN tactical datalink system to integrate with the AIS for the exchange and The RSN was a first mover in using many of relay of target information, short text messages these collaborative technologies, well before and other data. Although the encrypted short they became household words. For example, text message was limited by the speed and the the RSN was using cellular mobile telephones number of characters, it was quite similar to for communication well before these were the mobile SMS we have today on our mobile available for widespread civilian use. The phones. The message could also be relayed RSN also used short messaging technologies to another wireless network via SACU. The (SMS) well before SMS was available as a additional integration of Differential Global feature in our mobile phones. Positioning System in the 1990s led to more enhancements to the AIS and SACU with Automated Action Information time-sensitive and more accurate position Systems and Digital data to improve RSN operations. Communications The pre-upgrade MCV with its slanted mast Various RSN platforms such as the MCV, (left) compared to the upgraded MCV with The Action Information System (AIS) on coastal patrol craft or patrol vessel, landing its straight mast (right). board the MGB, upgraded in the late 1980s, ship tank, maritime patrol aircraft and the was the RSN’s first generation of AIS which shore coastal surveillance centre fitted with The MCV upgrade programme provided was a computerised system to do situation AIS and SACU would have the capability a unique opportunity for our engineers picture compilation. Prior to AIS, naval to exchange target information including to innovate and deliver a wider range combat crew were using clear perspex (acrylic short text messages in a secure and wireless of capabilities that have enhanced the glass) writing boards and “china graph” to network-centric environment. operational effectiveness of the MCVs. Since plot the situation picture. They literally had 2013, the upgraded MCVs have contributed to to write mirrored images/characters (i.e. The deployment of these sophisticated national and international security through writing laterally inverted) for the officer-on- information systems led the RSN to require operational and search and rescue taskings, watch looking from the other side of the that weapon electronics officers (WEOs) as well as its active participation in live-firing perspex board. AIS replaced all these manual serve on board its ships starting from the and exercises with foreign navies. In 2014, the intensive plotting of situation picture with upgraded MGBs. They were initially named MCV upgrade programme was awarded the a colour graphic display with map overlays electronics technical officers (ETOs) before Defence Technology Prize Team (Engineering) and graphic drawing tools. With the sensor this was changed to WEO. Award. data inputs to AIS, a digital radar video picture was overlaid on top of the AIS Enabling Platforms to Operate as map graphical display for tactical situation an SoS appreciation, target acquisition, tracking and designation to the weapon systems. Influencing the battlespace beyond the It changed the entire operations in the horizon is not about having bigger or more CIC which traditionally used the radar sophisticated platforms, but the ability to plan position indicator (PPI) monochrome enable individual platforms to work together display for target acquisition, tracking and as an SoS. designation to the weapons. The use of colour also opened a new dimension in situational Today, with widespread access to the internet awareness whereby tactical entities displayed and with the pervasiveness of modern on the screen can be easily differentiated
33 ENGINEERING OUR NAVY ENGINEERING OUR NAVY 34 Chapter 3 BEYOND THE HORIZON Chapter Four
COL (Ret) Choo Ah Choon, the first The AIS also had a state-of-the-art (at that COLLABORATIVE surveillance platform will provide significantly WEO to be appointed to serve on time) digital scan converter which converted SYSTEMS – FORCE improved over-the-horizon capabilities. board the upgraded MGB recalls… the traditional radar PPI picture into a raster- Adding strike aircraft to this collaborative scan picture for the Barco colour-monitor. MULTIPLICATION system for example will additionally confer The need for having an electronic technical Another impressive feature of the AIS was a small surface force the capability to take on officer on the strike craft was because of its ability to track large numbers of contacts a much larger enemy force by concentrating the increased sophistication of electronic and display their course and speed combat power rapidly to achieve local sensors and weapons that were being automatically – this improved the capacity An SoS is defined as a set or arrangement of superiority where it counts. introduced during the MGB Upgrade of the combat systems many-fold using systems that results when independent and Programme. The AIS and SACU were inputs from both the MGB navigation radar useful systems are integrated into a larger additions that enhanced the warfighting and fire control radar. system that delivers unique capabilities. In capabilities of the old MGB to a completely a collaborative SoS, the component systems new level. With the SACU datalink, information interact more or less voluntarily to fulfil agreed exchange and sharing between ships was upon central purposes. The vertical plot on the MGB – a labour effortless with the AIS. Watch keepers used intensive picture compiler – was made obsolete the AIS system to "chat" between ship teams Three examples of collaborative systems are Maritime Air in the mid 1980’s with the introduction of – before the AIS, such chat was unheard of. described in this chapter showing different Strike Force the new AIS. The most obvious feature of aspects of emergent capabilities that can the AIS was the colour Barco display in its Those were the days... while the MGB result from such collaboration. The first is main console... at that time it was a very squadron office was excited about replacing the collaborative system (of systems) resulting impressive piece of equipment that provided the manual-type writers with desk-top from connecting various platform systems the situation picture in fine details. I computers... ship crews on the MGBs were (ships and aircraft) together. Here the result remember the naval officers, warrant officers also going through the transformation of is a significant increase in combat power. The and specialists commenting that they were their fighting capabilities with the new second is the integration of two information Surface Task glad that their manual plotting days were AIS and a whole host of other upgraded systems – a real time coastal surveillance Group over. Of course, this was in comparison systems on the ship. system and a sense-making system. Here to what the vertical plot could do then. the pay-off is a significant capability leap in The AIS allowed synthetic contacts, digital the information domain, providing enhanced chart and even real-time radar picture to be capabilities in early warning and actionable A maritime task force’s overlaid and presented on the main display – insights for strategic decision making. The capabilities are multiplied manifold with providing a truly complete situation picture third example is the collaboration across the inclusion of aircraft. to the CIC team. organisations and national boundaries enabling organisations and nations to work A Collaborative Surveillance and To me, the true advancement in capabilities together to achieve shared outcomes beyond Sense-Making System was beneath the console and what the the means of a single entity. new AIS was designed to do. Its abilities When our naval planners and engineers to interface with the various sensors and The Surface Task Group and the were putting in place a coastal surveillance weapons systems was a big leap in capability, Maritime Air Task Force and command and control (C2) capability as it allowed contact information to be for the Singapore Straits and its approaches, processed for detection, identification and Collaborative systems (of independent systems they faced significant challenges. Maritime classification. With the AIS, the interface each designed for a particular purpose) enable traffic of all sorts and sizes operated in the with the ESM system was also enhanced and operational effects to be enhanced in both Straits and numbered several hundred at any bearing lines could be sent across scale and scope. In the case of a naval surface one time. Just putting in place a chain of automatically or selectively. The system task group for example, independent naval surveillance radars did not quite provide an interface also allowed target designation to platforms can collaborate to provide wide-area adequate capability to meet the maritime weapons systems on board for engagement – surveillance coverage or through cooperative security needs. A radar system could detect completing the full detection to engagement engagement to saturate an enemy’s defences. various targets but could not provide a fully cycle for the operators. The further integration of an airborne recognised sea situation picture. Vessels closely
35 ENGINEERING OUR NAVY ENGINEERING OUR NAVY 36 Chapter 4 COLLABORATIVE SYSTEMS Chapter 4 COLLABORATIVE SYSTEMS
spaced together gave rise to multi-path effects directing naval platforms for investigation or complicating the compilation of a recognised for sensor and weapon employment. However, sea situation picture. High relative humidity, surveillance systems have inherent limitations regular rain and thunderstorms contributed to in that by themselves they lack contextual the difficulty of detection and identification information and insights and only display the using radar and electro-optical sensors. C band current situation. Integration with a sense- radars had to be used in conjunction with X making system confers significant capabilities band radars to provide for good performance that each of the individual systems cannot in both range and resolution. Electro-optical provide. The sense-making systems can sensors using the 8 to 12 micron wavelengths provide contextual information, insights and had to be replaced with those using the 3 foresight using data analytics from various to 5 micron wavelengths to suit our local sources of data. operating environment. Harbour craft had to be equipped with transponders to facilitate The diagram below is a conceptual depiction identification. of the integration of a maritime surveillance system with a sense-making system providing Surveillance systems are good to provide both actionable real time information as well actionable real time information such as as actionable foresight and insight. An integrated maritime awareness picture of the type used by the Maritime Security Task Force. Real-time Surveillance System Current Situation Collaboration Across Organisations Centre, in the event of maritime incidents Active Surveillance Data Actionable real and National Boundaries or crises. Data Fusion & Display time Information • IFC: The IFC is a centre where maritime ea t e tra Engineering collaborative networks can information is collated and shared with Open Source Data enable multilateral forces to work together like-minded regional and international for maritime security, humanitarian and security partners, to enhance awareness Past, Present, Future peacekeeping or enforcement operations. of the maritime security situation, and Actionable Data Analytics Foresight, Insight The development of the Changi C2 Centre is where necessary, serve to cue or shape Other Data an example. maritime security operations. C te t re a e MOEC Sense-making atter ar ar • : The MOEC is a centre for the System Changi C2 Centre planning and conduct of multinational operations or exercises. For example, The concepts that go into creating a reliable collaborative system The Changi C2 Centre comprises three the MOEC can be used to host exercises functional centres, namely, the Singapore conducted by the Five Power Defence Maritime Crisis Centre (SMCC), the Arrangements and the Western Pacific Information Fusion Centre (IFC), and the Naval Symposium. Should the need arise, Multinational Operations and Exercises the MOEC can also be used to facilitate Centre (MOEC). international cooperation in maritime security, humanitarian assistance and • SMCC: The RSN’s Maritime Security Task disaster relief operations. Force headquarters and elements from the Maritime Port Authority of Singapore and the Police Coast Guard make up the SMCC. The SMCC plans its maritime International Liaison Officers from France security operations from a common room hard at work during the known as the Inter-Agency Co-ordination 2015 Maritime Information Sharing Exercise.
37 ENGINEERING OUR NAVY ENGINEERING OUR NAVY 38 Chapter 4 COLLABORATIVE SYSTEMS Chapter Five ORGANISATIONAL SYSTEM-OF-SYSTEMS Fact Sheet: shipping companies to report sightings — OVERCOMING THE CHALLENGES OF Information Fusion Centre or nil sightings to the IFC. This was to create awareness for all the partners, SIZE AND SUSTAINABILITY and also to assist the SAL coordinators, Hosted by the RSN, the IFC is a who could take into account the relevant regional Maritime Security (MARSEC) information to decide the allocation of information–sharing centre. Inaugurated resources for their subsequent searches. Engineering a Sustainable Organisation on 27th April 2009, it aims to facilitate information-sharing and collaboration The IFC also conducts capacity- between partners to enhance maritime building activities such as international security. Through the speedy sharing information-sharing exercises and of information, it facilitates timely MARSEC workshops, for example, the and effective responses from partner biennial Maritime Information Sharing countries for MARSEC incidents. Exercise (MARISX) and the annual With linkages to 68 agencies in 40 Regional Maritime Security Practitioner countries, and with 16 International Course. Liaison Officers (ILOs) from 16 countries currently working in the IFC, the IFC The Association of Southeast Asian has played a role in resolving various Nations (ASEAN) ILOs in IFC also MARSEC incidents. For example, it has serve as the Permanent Secretariat of the provided timely situational updates on ASEAN Navy Chiefs’ Meeting. As the ships hijacked by pirates in the Gulf Permanent Secretariat, the IFC facilitates of Aden to facilitate better operational and monitors the development of new decisions. In November 2012, through MARSEC initiatives among ASEAN the IFC’s real-time updates, the Vietnam navies. The IFC also hosts maritime People’s Navy and Vietnam Marine information sharing portals such as Police (now renamed Vietnam Coast the ASEAN Information Sharing Portal Guard) were also able to localise a and the Regional Maritime Information The departments and squadrons that make up the RSN hijacked Malaysia-flagged tanker, the eXchange (ReMIX), which facilitates MV ZAFIRAH, in the South China Sea information sharing among ASEAN Organisations such as the RSN can be to 200 a year. This has the added advantage and arrested the perpetrators. navies and western Pacific Naval viewed as systems of human activity. System of reducing training effort and improving the Symposium members, respectively. concepts can be useful to design and manage experience level of the RSN. To support the Search and Locate (SAL) organisations to ensure their continued operations for the missing MH370 flight, viability in the face of continual change within Navy planners had taken an overall active the IFC first consolidated a situation the organisation, as well as in the environment. manpower strength of no more than 5,000 picture of the SAL operation in the South Given a designed manpower strength of 4,000 personnel as a hard system constraint in China Sea and Malacca Strait. The active personnel, and assuming that at the planning for the development and force details of the SAL operation, including aggregate level the average length of service of structure of the RSN, recognising that it assets deployed and search sectors where navy personnel is 10 years, an average flow of would be unrealistic to expect that it would available, were then shared among the 400 personnel per year can be expected. The be feasible and acceptable from the national various ILOs and Operation Centres that RSN will need to recruit this number annually perspective to keep on increasing manpower were linked to the IFC. With the shift amid a competitive environment, given a strength. This is so even with the increasing of the search to the Southern Corridor, growing economy and adverse demographic scope and complexity of its missions. This the IFC also engaged commercial ships conditions of an ageing population and low hard system constraint meant that innovative transiting the Indian Ocean through The Malaysian Chief of Navy, birth rates. If the average length of service solutions had to be found to enable the growth specific IFC advisories to more than 330 ADM Kamarulzaman, visiting the could be increased to 20 years for example, and viability of the RSN. Lean manning, the Information Fusion Centre. the annual recruitment demand would fall increased use of National Servicemen, and
39 ENGINEERING OUR NAVY ENGINEERING OUR NAVY 40 Chapter 5 ORGANISATIONAL SYSTEM-OF-SYSTEMS Chapter 5 ORGANISATIONAL SYSTEM-OF-SYSTEMS
increased integration with the private sector industry partners and the workforce ashore Engineering High Readiness and support engineering capability that is very in the provision of support services were some was increasingly composed of civilian Mission Performance responsive to operational demands. of the initiatives embarked upon by the RSN personnel. Given the requirement for ship in engineering its continued viability and shore rotation of naval crews, and to enable With limited manpower resources to meet The diagram below illustrates the systems enabling its continued development. crews to be exposed to higher levels of a wide range of mission and readiness engineering approach to ensure high readiness maintenance work ashore, the RSN redesigned requirements, our naval assets have to be and mission performance for our naval assets. The RSN had traditionally crewed its ships its work systems into integrated military– maintained at a high state of readiness. In order to enable such an approach, the RSN, with two broad categories of personnel: industry collaborative work systems termed In addition, the operating tempo of our our defence technology organisations and those who operated the ship and its combat the integrated workforce. This move also ships and equipment is extremely high industry partners have to work closely as a systems, and those who performed mainly facilitated the smooth crossover of trained given the small number of naval platforms. collaborative SoS. maintenance and repair functions on board. naval personnel into the industry as naval This requires an integrated operations and As more and more technologically intensive personnel who finished their service in the systems were introduced, the demand for RSN could find ready employment in the onboard maintenance personnel increased. industry. The integrated workforce initiative More operators with a good understanding also enhanced the attractiveness of careers in Mission & Systems & Equipment Readiness Operating Tempo & of the technologies driving the systems were the RSN as Singaporeans could see better job Requirements Profiles also required. Sticking to the paradigm of lean security beyond their naval service. Initially crewing, the RSN took the step to integrate conducted for the maintenance workforce, Operating Profiles Defects operator and maintenance functions onboard this initiative has been extended to training Rectification ships. Personnel competencies were upgraded, functions ashore. Systems requiring highly trained crews with cross Performance Maintenance
competencies in operations and maintenance. This happened in tandem with the increasing Systems Supply Reliability & educational attainment of young Singaporeans Resilience and allowed the RSN to tap a higher quality human resource pool. Systems modification, Logistics Support upgrades, renewal Modelling & Analysis As more new platforms were introduced into the RSN, shore support functions were The systems engineering approach that the RSN uses to ensure high readiness increasingly outsourced to the defence and mission performance, showing the three core support systems. Changi Naval Base, as viewed from a squadron building.
NS resource pool
Attrition Total active Experienced ex Recruitment naval personnel naval personnel Attrition Retirement