Precision in Weighing, Feeding, Pneumatic Conveying and Air Filtration Systems for Plastics Processing
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Precise processes Precision in weighing, feeding, pneumatic make perfect conveying and air filtration systems for plastics processing products Multiple processes. Multiple solutions. » High precision to match specifications » No contamination » High-volume weighing and feeding » Handling of difficult materials As the requirements of modern plastics become ever more complex, Schenck Process provides plastics processors with equipment and systems that handle their bulk materials with precision. A strong combination of loss-in-weight or volumetric feeding, dilute or dense phase conveying, and weighing systems, along with the ability to capture harmful dusts, makes Schenck Process the supplier of choice in plastic compounding, plastic granulation and polyester production applications. With Schenck Process bulk handling systems, you can be assured that your product colors and surfaces will maintain the high levels of consistency and adherence to specifications that you and your customers expect. Precise solutions for weighing, feeding, pneumatic conveying and filtration High-quality compounding made easy. Two- way Fan diverter STC filter valve STC filter AVRC filters Bin with Bag dump AVRC filter PP CaCO station for 3 crumb Bulk rubber antioxidant » Solutions storage silos Butterfly Automated Automated engineered to your valves gate valve gate valve AccuRate® series specifications feeder ProFlex® C MechaTron® ProFlex® C Loss-in-weight gravimetric Loss-in-weight feeders feeder feeder Bin activator » Highly diverse ProFlex® C Blower MD Manual package airlock gate valve Loss-in-weight product line feeder MD airlock AVRC filter Two- Two- Two- way way way diverter diverter diverter valve valve valve » Product Extruder Automated consistency gate valve AccuRate® series feeder Oil storage Liquid feeding tank Finished Finished Finished Finished Master Rework product product product product » Project batch Screener Two- way Raw material management for diverter containers Surge valve ease of integration bin MD airlock AVR filter MULTIDOS® DEA weighbelt Work bin SacMaster bulk bag Surge discharge hopper system MD airlock Screw conveyor Blower package PLASTIC COMPOUNDING The Schenck Process solutions for plastics compounding include high accuracy loss-in-weight feeders, modular bulk bag unloading systems and bulk material transfer systems. Single and twin screw feeders and vibratory feeders are the perfect components for metering additives, fillers, and other raw materials in the plastics compounding process. SacMaster bulk bag unloaders easily handle and discharge raw materials. Our bulk material transfer systems can be configured for vacuum or pressure dilute phase or dense phase conveying. Two- way Fan diverter STC filter valve STC filter AVRC filters Bin with Bag dump AVRC filter PP CaCO station for 3 crumb Bulk rubber antioxidant storage silos Butterfly Automated Automated valves gate valve gate valve AccuRate® series feeder ProFlex® C MechaTron® ProFlex® C Loss-in-weight gravimetric Loss-in-weight feeders feeder feeder Bin activator ProFlex® C Blower MD Manual package airlock gate valve Loss-in-weight feeder MD airlock AVRC filter Two- Two- Two- way way way diverter diverter diverter valve valve valve Extruder Automated gate valve AccuRate® series feeder Oil storage Liquid feeding tank Finished Finished Finished Finished Master Rework batch product product product product Screener Two- way Raw material diverter containers Surge bin valve MD airlock AVR filter MULTIDOS® DEA weighbelt Work bin SacMaster bulk bag Surge discharge hopper system MD airlock Screw conveyor Blower package Accurate plant-specific feeding from a single source. Butterfly Butterfly » Systems perfectly valve valve designed to Inline handle polyester filter fibers and chips Butterfly Butterfly valve valve Fan Two- » Highly accurate Inline Fan Butterfly filter way valve diverter Butterfly valve feeding systems Butterfly Butterfly valves valve valve Blower Inline package air cooler Inline RT filters air cooler Blower Inline » Efficient package filter Storage Railcar silos conveying of raw RT filter RT filter materials Butterfly Butterfly Vacuum break valve valve Storage Storage silo silo Fan Inline » Robust systems Butterfly Fan filter valve Butterfly valves Manual Manual Manual for harsh gate valves gate valve gate valve Blower Inline Aeration Drum cover environments package air cooler blower Knife MTA MTA transition package Inline gate RT filter airlocks airlocks air cooler valves Butterfly valves Storage silo MULTICOR® S Drum cover mass flow meter kit Knife gate valves Butterfly Storage valve tank MTA airlock Fan Butterfly Truck Butterfly valves valve Blower Inline package air cooler POLYESTER PRODUCTION Feeding and metering polyester fiber strands, polyester chips and PTA powders are well-suited for the Schenck Process line of dry material feeders and MULTICOR® S mass flow meters. With feed and flow rate accuracies of ± 0.5 % that are typically required by polyester processing plants, Schenck Process has the precise equipment to meet those requirements. Our bulk dense phase pneumatic conveying system moves your raw materials efficiently from one end of the process to the other. Butterfly Butterfly valve valve Inline filter Butterfly Butterfly valve valve Fan Two- Inline Fan Butterfly filter way valve diverter Butterfly valve Butterfly Butterfly valves valve valve Blower Inline package air cooler Inline RT filters air cooler Blower Inline package filter Storage Railcar silos RT filter RT filter Butterfly Butterfly Vacuum break valve valve Storage Storage silo silo Fan Inline Butterfly Fan filter valve Butterfly valves Manual Manual Manual gate valves gate valve gate valve Blower Inline Aeration Drum cover package air cooler blower Knife MTA MTA transition package Inline gate RT filter airlocks airlocks air cooler valves Butterfly valves Storage silo MULTICOR® S Drum cover mass flow meter kit Knife gate valves Butterfly Storage valve tank MTA airlock Fan Butterfly Truck Butterfly valves valve Blower Inline package air cooler Additive Blower package Additive Blower Additive package » Feed difficult materials such as Additive Blower package carbon black, TiO2 Additive and more Additive Blower package CSER Work pneumatic filter » Pneumatic bin receiver conveying system Blower package Butterfly for efficient bulk valve transfer of raw CSER Work bin pneumatic filter materials RAM receiver airlock Butterfly CSER CSER CSER CSER » Expertise in Rotary valve Work pneumatic filter pneumatic filter pneumatic filter pneumatic filter valve bin receiver receiver receiver receiver providing custom MULTICOR® S mass flow meter solutions Butterfly ® Butterfly Butterfly Butterfly MechaTron valve valve valve valve gravimetric feeder » Integrated system MechaTron® MechaTron® MechaTron® MechaTron® gravimetric gravimetric gravimetric gravimetric from one source feeder feeder feeder feeder Extruder Pneumatic conveying, feeding and metering systems suited to the task. Additive Blower package Additive Blower Additive package Additive Blower package Additive Additive Blower package CSER Work pneumatic filter bin receiver Blower package Butterfly valve CSER Work bin pneumatic filter RAM receiver airlock Butterfly CSER CSER CSER CSER Rotary valve Work pneumatic filter pneumatic filter pneumatic filter pneumatic filter valve bin receiver receiver receiver receiver MULTICOR® S mass flow meter Butterfly ® Butterfly Butterfly Butterfly MechaTron valve valve valve valve gravimetric feeder MechaTron® MechaTron® MechaTron® MechaTron® gravimetric gravimetric gravimetric gravimetric feeder feeder feeder feeder Extruder PLASTIC GRANULATION Whether you are processing polyethylene or polypropylene for the manufacture of plastic bags or plastic molding for cars, the right pneumatic conveying, feeding and metering system is critical in the production of those products. Additionally, additives such as carbon black, TiO2 and calcium carbonate are typically fed into the extruder and require a highly accurate and robust feeding system. Schenck Process’ line of loss-in-weight feeders meet the most stringent requirements. Our pneumatic bulk transfer systems transport the raw materials and finished goods throughout the plant and in and out of the process. » High-volume weighing and feeding of recycled materials » Feeding systems ideal for handling chopped polypropylene or PET plastic film » Perfect for feeding lightweight or fluffy materials » Accurate extruder feeding Silo Silo mixer mixer Screw conveyor Screw conveyor SIMPLEX Flat Bottom (FB) feeder Screw feeder Extruder Efficient recycling of hard-to-feed plastics. PLASTIC FILM RECYCLING When recycling the materials that compose plastic film the SIMPLEX Flat Bottom (FB) feeder is the perfect solution. The feeder is designed to handle light and fluffy materials without contamination. With a bottom-driven vertical agitator and an auxiliary agitator, the SIMPLEX Flat Bottom (FB) is ideal for hard-to-feed materials such as chopped polypropylene or PET plastic film when feeding to an extruder. Weighing. Feeding. Metering. MechaTron® MechaTron® Min MechaTron® LQ Volumetric or gravimetric feeding Twin screw loss-in-weight feeder Liquid loss-in-weight feeder » Single or twin screw and vibratory » Ideal for feeding materials to extruders, » Loss-in-weight feeding system configurations mixers and granulators for liquids » Easy disassembly from the » Perfect for batching or feeding small » Equipped with a feed hopper and non-process side simplifies cleaning volumes of