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Kunjir Bioenergy India LLP 2 PREFEASIBILITY REPORT Proposed 60 KLPD Sugarcane Juice and Molasses Based Distillery At Sr. No. 47/1, 47/2, 48, 49, 50, 51, 52, 53, Mirwadi, Dahitane, Tal. Daund, Dist. Pune, Maharashtra KUNJIR BIOENERGY INDIA LLP ENVIRONMENT CONSULTANT SMS Envocare Limited QCI-NABET Accredited Organization 301, Pentagon P3, Magarpatta city, Hadapsar, Pune 411028, Maharashtra Tel: 020-66801111, Fax: 020-66801100 Email: [email protected] website: www.smsl.co.in, www.smsenvocare.co.in DISTILLERY CONSULTANT Business Brains Royal Prestige, E-5, 1127, E Ward, Sykes Extension, Kolhapur 416 001, Maharashtra Telephone No: +91 (0) 231+2529813 E-mail: [email protected] website: www.ethanolindia.net 2016 Proposed 60 KLPD Sugarcane juice and Molasses based Distillery Prefeasibility Report At Mirwadi, Dahitane, Tal. Daund, Dist. Pune. Content Sr. No. Items Page no. 1. Executive summary 3 2. Introduction of the project 3 3. Project description 6 4. Site analysis 18 5. Planning in brief 19 6. Proposed infrastructure 19 7. Rehabilitation and resettlement plan 21 8. Project schedule and cost estimate 21 9. Analysis of the proposal 21 Kunjir Bioenergy India LLP 2 Proposed 60 KLPD Sugarcane juice and Molasses based Distillery Prefeasibility Report At Mirwadi, Dahitane, Tal. Daund, Dist. Pune. 1. Executive summary Kunjir Bioenergy India LLP is incorporated on 23 June 2016. Due to emerging market for fuel ethanol company is proposing 60 KLPD Sugarcane Juice and Molasses based distillery at Mirwadi, Dahitane, Tal. Daund, Dist. Pune. Distillery will be operated for 150 days when sugarcane and molasses both will be utilized and 180 days when only molasses will be used. In case of unavailability of molasses, the distillery will be operated for 150 days and will utilize 333 TPD crushed sugarcane and 144 TPD of molasses. If molasses will be available the distillery will be operated for 180 days and will utilize 240 TPD molasses. For proposed distilleryplant total 45.12 acres of land is in possession. 2. Introduction 2.1 Project proponent Kunjir Bioenergy India LLP is a Limited Liability Partnership firm incorporated on 23rd June 2016. It is registered at Registrar of Companies, Pune. Limited Liability Partnership identification number is AAG-7616. Designated Partners of Kunjir Bioenergy India LLP are Amit Laxman Kunjir, Laxman Bhausaheb Kunjir and Aratidevi Amit Kunjir. Its registered address is Swanand building survey No 52/1, Chandan Nagar, Kharadi, near Vijay Sales Corporation, Pune 411014. 2.2 Nature of the project Proposed 60 KLPD distillery will be based on sugarcane juice and molasses as a raw material. The distillery proposes to achieve zero discharge by implementing multi effect evaporation followed by spent wash incineration boiler. 2.3 Need of the Project India is the largest producer of sugar in the world. The annual projected growth rate in the area under sugarcane at 1.5% per annum has doubled during the last five years. This is because it is considered to be an assured cash crop with good returns to the farmer’s visa-a- vis other competing crops. India is currently passing through a glut situation with closing stocks at the end of the year of over 100 lakh tons since 1999-2000. Correspondingly, molasses production has also increased. The production of molasses, alcohol utilization by the alcohol-based chemical Kunjir Bioenergy India LLP 3 Proposed 60 KLPD Sugarcane juice and Molasses based Distillery Prefeasibility Report At Mirwadi, Dahitane, Tal. Daund, Dist. Pune. industry, potable sector and the surplus at the end of each year. It is therefore evident that along with sugarcane production, phenomenal growth is also taking place in the production of molasses, the basic raw material for the production of ethanol from sugarcane. Alcohol production in the country has been lagging behind around 1500-1700 million liters per annum. Ethyl alcohol, alcohol, ethanol, spirit, denatured spirit, etc. these are various descriptions for this agriculture-based product. It is a globally traded commodity, and finds its way in pharmaceutical and chemical industries, across the world. The use of agro-based alcohol for manufacture of industrial chemicals and fuel ethanol depends upon the crude oil prices. The recent trend of increase in the crude oil prices shows possibilities of greater use of agro based alcohol for various applications. This clearly indicates that all over the globe there will be tremendous demand for agro-based alcohol for industrial as well fuel purpose. The company proposes to manufacture ENA, Rectified Spirit, and Technical alcohol from molasses. 2.4 Demand and supply gap Alcohol has assumed very important place in the country’s economy. It is a vital raw material for a number of chemicals. It has been a source of a large amount of revenue by way of excise duty levied by the Govt. on alcoholic liquors. It has a potential as fuel in the form of power alcohol for blending with petrol & diesel. Also, the fermentation alcohol has great demand in countries like Japan, U.S.A., Canada, Sri Lanka etc. as the synthetic alcohol produced by these countries, from naphtha of petroleum crude, is not useful for beverages. The present average alcohol production from molasses in the country is around 2500 million liters per annum. Present consumption of ethanol in the potable, chemical and other sectors (excluding for petrol blending) is about 1800 million liters per annum. Therefore, the net availability of ethanol for Fuel blending is about 700 million liters per annum. However, at the current levels of petroleum consumption, Ethanol requirement for 5% blending is about 1100 million liters per annum and for 10% blending it is 2200 million liters per annum. The present availability of alcohol cannot meet the entire demand. The alcohol industry situation in India is characterized by continued demand supply gap, despite capacity additions over the years. Kunjir Bioenergy India LLP 4 Proposed 60 KLPD Sugarcane juice and Molasses based Distillery Prefeasibility Report At Mirwadi, Dahitane, Tal. Daund, Dist. Pune. 2.5 Import V/s Indigenous generation India is the fourth largest producer of alcohol in the world and there has been a steady increase in its production over the last 15 years. The production doubled from 887.2 million liters in 1992-93 to 1,654 million liters in 1999-2000 and almost trebled to 2300 million liters by 2007-08. There are about 356 molasses based distilleries in the country. Among these, about 141 distilleries are attached to sugar Industry (Source– August 2014; Vo .45, No.12 Cooperative Sugar). In India alcohol is largely produced in the form of, i) Rectified Spirit (RS) (95 to 96 % v/v ethanol) which is mainly used for industrial applications in the form of Ordinary Denatured Spirit or Special Denatured Spirit ii) Extra Neutral Alcohol (96 % v/v ethanol) mainly used for manufacture of potable liquors iii) Fuel Ethanol or Absolute Alcohol (AA) (99.8 % v/v) mainly used for blending with petrol. The present average alcohol production from molasses in the country is around 2500 million liters per annum. Present consumption of ethanol in the potable, chemical and other sectors (excluding for petrol blending) is about 1800 million liters per annum. Therefore, the net availability of ethanol for Fuel blending is about 700 million liters per annum. However, at the current levels of petroleum consumption, Ethanol requirement for 5% blending is about 1100 million liters per annum and for 10% blending it is 2200 million liters per annum. It is learnt that Oil companies are able to provide about 440 million liters of ethanol as against the 1100 million liters target for the five per cent mix. The National Biofuels Policy envisages the blending of alcohol to be enhanced to 20% by 2017. If this policy is to be implemented in letter and spirit, the demand for alcohol is likely to be increased significantly in the country. It may be noted that the alcohol production from grain based distilleries is largely used for potable purposes. Before the introduction of Ethanol Blended Petrol (EBP) by the Government, ethanol had two major consumers – the liquor industry (country liquor & IMFL), which consumed 55-60 % of the production, and the chemical industry that consumed 40-45 %. These sectors have also been stating that ethanol availability is not sufficient to meet their current needs. The blending programme 6 might therefore force the country to import ethanol, which may be uncompetitive. Kunjir Bioenergy India LLP 5 Proposed 60 KLPD Sugarcane juice and Molasses based Distillery Prefeasibility Report At Mirwadi, Dahitane, Tal. Daund, Dist. Pune. 2.6 Employment generation (Direct & Indirect) The total man power required for the proposed distillery is around 100 nos. 3. Project description 3.1 Type of the Project The proposed based on fermentation of molasses/ molasses and sugarcane juice for producing Rectified Spirit/ ENA/ Absolute Alcohol. 3.2 Location of the project The project is located at Sr. no 47/1, 47/2, 48, 49, 50, 51, 52, 53, Mirwadi, Dahitane, Tal. Daund, Dist. Pune, Maharashtra. Site is geographically located at 18033’08.44” N, 74010’ 23.43” E and 529 m above MSL. Figure 1: Proposed project location map Kunjir Bioenergy India LLP 6 Figure 2: Plant Layout Proposed 60 KLPD Sugarcane juice and Molasses based Distillery Prefeasibility Report At Mirwadi, Dahitane, Tal. Daund, Dist. Pune. 3.3 Details of the alternate sites No alternate sites have been examined. 3.4 Size or magnitude of operation The company proposes 60 KLPD distillery to manufacture ENA, rectified spirit, technical alcohol from molasses/ molasses and sugarcane juice. The products and by-products considered for manufacture are as given below, Rectified Spirit/ impure spirit /ENA/ Absolute alcohol/ Fusel oil Table 1: Project information in brief Sr. Particulate Description No. 1.
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