Innovation, Power & Efficiency

MORE INNOVATION, POWER & EFFICIENCY Lasting power with the incredible 10 MW range Jenbacher gas engine

Lasting power with the incredible 10 MW range Jenbacher gas engine A RANGE OF INNOVATIVE SOLUTIONS INNOVATIVE DESIGN FOR EASE, LEADING TO THE J920 FLEXTRA GAS ENGINE INSTALLATION, AND MAINTAINABILITY

2013 2018 2007 INNIO’s J920 FleXtra gas engine is Power unit st Introduction of Transition to World’s 1 24-cylinder J920 FleXtra gas a stand-alone offering outstanding electrical efficiency The J920 FleXtra power unit helps to 4 MW engine, the J624 engine entering energy company ensure low downtime, as it is easily 1985 and is designed for durability, simple Generator Engine Turbocharger st the large gas rebranded as 1 Jenbacher* engine space installation, and maintainability. The replaced without major disassembly LEANOX* gas engine 2010 and demon- genset consists of three modules – a of the engine. 1957 World’s 1st strating highest st generator, engine, and turbocharger 1 Jenbacher* 2-stage electrical Cylinder head gas engine Jenbacher* efficiency module – that provides a high-quality, in its class Divided camshaft gas engine pre-fabricated, standardized module. The J920 FleXtra is equipped with a Each module is factory-tested, then Water jacket segmented camshaft, allowing easy shipped separately and plugged exchange through a maintenance Liner together on side, offering reduced window at the top of the crankcase. installation time. In addition, the modules Piston have highly standardized interfaces that work well with the balance of plant (BoP) Coupling Con rod systems, and ultimately simplify BoP With the modular engine design, 1997 2015 installations and total plant construction decoupling the units is a simple process. Introduction of the J620, the Hansewerk Natur (Stapelfeld) Power unit time. To increase plant availability, Major engine parts stay in place and are 1979 world‘s smallest 20-cylinder gas achieves >96% total 1st Jenbacher* engine in the 3 MW power range efficiency milestone INNIO’s J920 FleXtra gas engine is easily accessible. cogeneration designed for smooth operation and module 2020 maintainability. Stadtwerke Kiel 20 units J920 with >91% total efficiency goes live MAKE THE MOST OUT OF ENERGY SOURCES LASTING POWER WITH LESS FUEL

CONSUMPTION AND CO2 EMISSIONS Combustion 2-stage turbocharging Engine management system

Based on the extensive experience of The 2-stage turbocharger design The J920 FleXtra is equipped with INNIO’s Whether you’re seeking full power at high-efficiency levels or a unit capable of short start-up times, INNIO’s J920 FleXtra gas engine INNIO’s Type 6 gas engine combustion enables improved miller technology well-proven comprehensive Jenbacher is your ideal solution for reliable lasting power and grid stabilization with a lower carbon footprint. system, the J920 FleXtra unit is equipped and high-power density. Compared gas engine management system with with an advanced pre-chamber to single-stage turbocharging, INNIO’s a programmable logic unit, handling combustion system with spark ignition 2-stage turbocharging technology allows engine and plant controls as well as and advanced conditions for longer part higher cooling water temperatures, visualization. To allow for smooth plant life. In addition, the individual gas mixing making it an ideal fit for independent operation, the system specifically achieved by port injection in combination power production projects in hot ambient supports adaptive condition-based J920 FLEXTRA – CUSTOMER BENEFITS: with cylinderspecific sensors allows each conditions. Combined heat and power controls, individual cylinder balancing, cylinder to be controlled to operate at (CHP) applications benefit from the optimization and protection of core • Excellent electrical efficiency • Quick startup for grid stabilization • Lower water usage optimized performance. The J920 FleXtra use of charge air cooling heat at high controls, and limp homemode. Designed of up to 48.7 % and a total efficiency mechanical structure is designed to allow temperatures. No deration at higher as part of the entire module system, with • Fast and easy installation • Designed for high reliability, renewable of up to 94% (CHP version) high-peak firing pressure. In combination altitudes is another advantage. all core competencies in-house, every backup power, extended maintenance • Simple maintainability with the latest miller technology and two- function is developed with a holistic point • High power density at low intervals • Full plant flexibility available with stage turbocharging, the J920 FleXtra of view. investment costs any multiple-engine installation engine can achieve an excellent • Stable power output and reliable • Combined heat and power solution electrical efficiency of up to 48.7 %. efficiency in any ambient condition with more than 90 percent efficiency

2 *Indicates a trademark ** Tolerance on fuel consumption according ISO 3046 REVOLUTIONARY THREE-MODULES CONCEPT

GENERATOR 20-CYLINDER POWER MODULE TURBOCHARGER MODULE

• Integrated module design and assembly • Up to 48.7 % electrical efficiency * • 2-stage turbocharging technology

• High-efficiency, air-cooled generator • High-power density • Increased efficiency

• Digital regulator unit • Easy maintenance power unit concept • No derating at high ambient temperatures or altitudes

KEY PERFORMANCE DATA CHP VERSION INSTALLED DIMENSIONS

Performance Data CHP+ Version* J920 FleXtra (50Hz / 1,000 rpm) Length Width Height Weight

Electrical output 10,400 kW Engine 8.4 m 3.0 m 3.5 m 91 t

Electrical efficiency 48.7 % Generator 4.0 m 3.0 m 3.2 m 45 t

7,393 kJ/kWh TC Module 3.2 m 3.8 m 5.8 m 30 t Heat rate 7,007 BTU/kWhe

Thermal output 9,620+ kWth

Total efficiency ~ 94 %

Output and efficiency at generator terminals, ISO 3046 with 5% tolerance for energy input, Natural Gas MN >80, 3 Power Factor 1.0, 500 mg/Nm (@ 5 % O2) all Efficiency at LHV * CHP+ Version (C101) dedicated engine version for max. total efficiency @ 70/90°C water circuit, full recovery of low temperature intercooler other versions on request 4 KIEL, GER SW Kiel CHP & Peaking STAPELFELD, GER SOLVING MORE THAN J920 FLEXTRA 20 Units CHP & Peaking MERHEIM, GER 1 Unit SIMPLE ELECTRICITY NEEDS REFERENCES CHP & Peaking 3 Units

INNIO’s J920 FleXtra gas engine is SAARBRÜCKEN, GER** GERMANY engineered to support a broad variety CHP & Peaking COTTBUS, GER** of multiple-engine power plant 5 Units CHP & Peaking solutions – from remote power supply 5 Units to combined heat and power (CHP) generation. PFORZHEIM, GER** CHP & Peaking ROSENHEIM, GER 5 Units SW Rosenheim Powerhouse solutions ITALY CHP & Peaking 1 Unit INNIO’s J920 FleXtra is specially adapted to large gas engine power plants. It offers a highly standardized powerhouse plant concept with fast delivery times ULM, GER** and low installation costs. While the CHP & Peaking size of the plant, actual plant design, 2 Units and layout depend on your specific customer needs and site requirements, USA CASSINO, ITA the J920 FleXtra plant solution is 20 Jenbacher J920 FleXtra gas engines make up the heart of the coastal power plant, generating Metaenergia developed as a modular system with 190 megawatts of electrical power for the German city of Kiel. "Photo Copyright -Stadtwerke Kiel" ROMA, ITA Trigen a minimal footprint. This design allows Acea 2 Units for seamless installation with any CHP district heating multiple-engine configuration, and, 2 Units therefore, offers flexible size options for a Reducing life-cycle costs multiple 10 MW system at constant high and environmental impact HOUSTON, USA electrical efficiency levels. Combining Created to achieve excellent electrical With more than 90 % overall efficiency Sky Global Partners the multiple-engine concept with a efficiency levels, INNIO’s J920 FleXtra compared to the separate production Peaking Power 6 Units 5-minute engine start-up time provides solutions allow you to benefit from low of heat and electricity, a J920 FleXtra as flexible power – from baseload to cyclic fuel consumption, operating costs, and a CHP solution achieves over the course 1 and peak operations. CO2 emissions. Operating a J920 FleXtra of a year : at 48.7 % electrical efficiency for 50 Hz or • Over 130 millions kWh primary energy Operation Service benefits has the capacity to produce more than Combined heat and power savings, equivalent to the energy Our contractual service agreements fleet of Jenbacher gas engines. • Longer lifetime service 83 million kWh of electricity, enough to are designed to provide flexible, contained in more than 76,000 barrels The myPlant 2.0 technology transmits • Advanced service design for The simple use of jacket water heat and power over 20,000 European households of oil advanced care for your plant during sensor data back to our enterprise heat from oil and charge air coolers, easier maintainability and for a year. operation. Through our global service servers so that we can calculate your combined with heat from the gas engine • Emission reduction of more than 7,800 shorter downtime By offering a high electrical efficiency, network, you’ll have dedicated plant’s operational state, predict metric tons of CO , equivalent to the exhaust makes CHP in combination with 2 • Easy access to consumable parts the J920 FleXtra gas engine avoids: personnel who can help to ensure faults and analyze any issues. All the J920 FleXtra gas engine a favorable CO2 emissions of over 4,100 cars on predictable operating costs and risk maintenance work on your J920 • Remote Monitoring & Diagnostics solution. When the heating water circle • The consumption of more than European roads mitigation. INNIO’s online monitoring FleXtra gas engine system–including cut costs and boost equipment is designed to include return water at 6.4 million kWh of natural gas and diagnostic tool provides you upgrade, repair and overhauls– availability 70°C and hot water at 90°C or more a per year with online access to your plant and is performed at your plant, saving high total efficiency is achieved. The • Sensors that monitor vital engine • The emission of approximately 1,500 J920 FleXtra equipment. In addition, you time while updating your engine parts 2-stage turbocharging technology has metric tons of CO per year, equivalent 2 myPlant* technology enables us to to the latest technology. the ability to increase the total efficiency to the annual CO emissions of about • Excellent engine operations 2 monitor and control your global for providing power and heat to more 800 cars on European roads through fleet comparison than 90 % – about 3 % – 4 % points better than that of a single-stage turbocharging gas engine.

1 ** 6 Compared to the separate production of heat by a natural gas-fired boiler and delivery of electricity on the EU grid going live soon INNIO* is a leading solutions provider of gas engines, power equipment, a digital platform and related services for power generation and gas compression at or near the point of use. With our Jenbacher* and Waukesha* product brands, INNIO pushes beyond the possible and looks boldly toward tomorrow. Our diverse portfolio of reliable, economical and sustainable industrial gas engines generates 200 kW to 10 MW of power for numerous industries globally. We can provide life cycle support to the more than 50,000 delivered gas engines worldwide. And, backed by our service network in more than 100 countries, INNIO connects with you locally for rapid response to your service needs. Headquartered in Jenbach, Austria, the business also has primary operations in Welland, Ontario, Canada, and Waukesha, Wisconsin, US.

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AUSTRIA ITALY SINGAPORE Achenseestraße 1-3 Via Staffali 1 Level 9, The Metropolis Tower 2 6200 Jenbach, Austria 37062 Dossobuono (VR) Italy 11 North Buona Vista Drive T +43 5244 600 T +39 045 6760211 Singapore 138589 T +65 326 2014 CANADA LEBANON 200 Buchner Road Central Building, 1st floor SPAIN Welland, Ontario, Canada L3B 5N4 Section 12, lot 2381 Josefa Valcarcel 26 T +1 289 932 3537 Dimitri Hayek Street Edificio Merrimack III Sin El Fil - Horsh Tabet 28027 Madrid, Spain CHINA T +34 91 587 05 00 No.1 Hua Tuo Rd. MEXICO Zhangjiang Hi-Tech Park Antonio Dovali Jaime 70 USA Shanghai 201203, China Piso 4, Torre B Westway Plaza, T +86 21 38771888 Ciudad de Mexico 11330 Clay Road CP 01210, Mexico Houston, TX 77041, USA DENMARK T +1 713 408 6930 Samsøvej 31 NETHERLANDS 8382 Hinnerup, Denmark Kelvinring 58 1101 West St. Paul Avenue T +45 86966 788 2952 BG Alblasserdam Waukesha, WI 53188-4999, USA The Netherlands T +1 262 547 3311 GERMANY T +31 88 0019700 Carl-Benz-Str. 25 67227 Frankenthal, Germany RUSSIA T +49 6233 5110 150 Presnenskaya Naberezhnaya 10A 1233112 Moscow, Russia T +7 495 933 0187

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