Concrete/ Screed Profiles Catalog 10/2016

CONCRETE/ SCREED PROFILES CATALOG 10/2016

DUMMY JOINT PROFILES | MOVEMENT JOINT PROFILES | EDGE STOP PROFILES HEAT CONDUCTING PLATES | GRAVEL TRAPS | STEP CORNER PROFILES

www.protektor.com CONCRETE/SCREED PROFILES PRODUCT INFORMATION

Protektor concrete and screed profiles enable you to perform concrete construction, screed and flooring work with optimum results – because many construction phases can be carried out much more easily and precisely. We achieve this through top quality and a sophisticated range: Protektor concrete and screed profiles are made of materials which stand out due to their premium quality and user benefits. In this catalogue, you will therefore find a selection of profiles which are perfectly adapted to the most common concrete and screed joints. Other solutions such as the step corner profile and the gravel trap are practical supplements to our range and support you in your daily work.

3908 1116

3915 3917

2 | Product information CONCRETE/SCREED PROFILES JOINT TYPES AND CONCRETE/SCREED PROFILE APPLICATIONS

1. Construction and press joints

Construction and press joints are construction and press phases which occur during the installation of screed in large areas. The joints are usually filled with solid bond resin. 2. Dummy joints

Screed, particularly concrete screed, shrinks during drying, which can result in the formation of wild cracks. A dummy joint is a planned and defined crack in the screed (predetermined breaking point).

Timely planned joints in the flooring (e.g. tiles, ceramics, linoleum, etc.) make it possible to form clean and straight dummy joints in the screed with dummy joint profiles. Some dummy joint profiles effectively lock the screed plates in place. Dummy joints in door soffits and passageways should not be sealed or closed. When hammering down the dummy joint profiles, it is important to install them horizontally/vertically to ensure consistently high overlapping of the sides. Then the sides are covered with screed and smoothed.

In elastic and soft floorings (e. g. linoleum, carpeting, etc.), it is advisable to continue the dummy joint in the flooring with movement joint profiles. Otherwise it is possible that the dummy joints are visible in the flooring. This depends, however, on the quality and properties of the flooring, possible temperature fluctuations and expansion as well as formation and position of the dummy joint. In hard floorings (e.g. stone, ceramics, etc.), the joints must be continued in the flooring.

It is not part of the standard procedure or possible to fill screed with bond resin when dummy joints are already installed. As an alternative, the dummy joint can be made with a trowel groove and then filled with bond resin.

The screed specifications apply correspondingly to concrete floors.

3. Movement joints

Movement joints separate the screed. They interrupt heat and sound transmission and allow movement. Movement joints must extend to the insulation layer. Possible reinforcements in the screed must be separated. They must be formed with elastic material or a special movement joint profile in the flooring area.

According to DIN 18560-2, movement joints within screed surfaces must be secured against height offset if required. It must be ensured that the screed is dried properly; the use of screed plugs is recommended.

Especially suited solutions or movement joint profiles must be used for movement joints in the screed above building joints.

4. Building joints

Building joints completely separate the building, including base plate, screed and walls. Settlement in the building may also be expected. Building joints can be found in larger buildings, halls and annexes to existing buildings.

5. Edge joints

Edge joints separate the screed at walls, supports, door reveals, etc. and can be regarded as movement joints. They are usually constructed using edge strips.

Notes

Please comply with the corresponding guidelines and standards when installing concrete and screed profiles. The concrete and screed profiles are suitable for light to medium loads. This also depends, however, on the employed concrete and screed quality as well as the future use of/loads on the floor and joint. The profiles are not suitable for e. g. heavy equipment, forklifts or dynamic loads. More information on the respective profiles can be found in the product overview.

Joint types and concrete/screed profile applications | 3 CONCRETE/SCREED PROFILES PRODUCT INFORMATION

Overview of main applications

Screed Concrete fl oors, concrete slabs

Item Description Material Dummy Movement Edge Drip Dummy Edge Drip number joints joints stop profi le joints stop profi le

3908 Dummy joint profi le Rigid PVC for concrete fl oors X X X

3906 Dummy joint profi le Rigid PVC for screed X X

1116 Dummy joint profi le Galvanised steel for screed X

3914 Dummy joint profi le Rigid PVC for screed X

3915 Dummy joint profi le Rigid PVC for screed X

3917 Dummy joint profi le Rigid PVC for screed and with foam pad X X concrete fl oors

3929 Movement joint profi le Rigid PVC for screed with PE foam X

3923 Movement joint profi le Galvanised sheet steel for screed with PE foam and steel plugs with X polymer coating

3916 Movement joint profi le Galvanised sheet steel for screed with PE foam and steel plugs with X polymer coating

1275 Edge stop profi le Galvanised steel for screed X X

1276 Edge stop profi le Galvanised steel for screed X X

4 | Product information CONCRETE/SCREED PROFILES DUMMY JOINT PROFILE

3908

Function: • Dummy joint • Drip profile • Formwork stop • Channel for cable routing • Straight joint pattern 80

The dummy joint profile no. 3908 for concrete floors is used to create clean and straight dummy joints, and as a drip profile or formwork stop.

The channel in the profile can also be used to route cables. High stability is ensured by the profile’s wide contact surface. 60

Processing instructions: The profile is installed before concreting. Place the profile on dabs of concrete, dabs spaced approx. 70–80 cm apart. Level the profile at the required height. A 1–2 mm joint is created along the profile by concrete shrinkage. Profile position and spacing depend on the planner’s specifications.

Dummy joint profile for concrete floors

Profile Material Lengths (cm) Packaging 3908 Rigid PVC 500 5 lengths/bundle

Dummy joint profiles | 5 CONCRETE/SCREED PROFILES DUMMY JOINT PROFILE

3906

Function: • Dummy joint • Drip profile • Straight joint design

The dummy joint profile no. 3906 for screed is used to create clean and straight dummy joints, and as a drip profile. 40

Processing instructions: The profile is installed during screed installation. Simply work the profile into the fresh screed. Level the profile at the required height. A 1–2 mm joint is created along the profile by concrete shrinkage. Profile position and spacing depend on the planner’s specifications.

Dummy joint profile for screed

Profile Material Lengths (cm) Packaging 3906 Rigid PVC 300, 500 10 lengths/bundle

6 | Dummy joint profile CONCRETE/SCREED PROFILES DUMMY JOINT PROFILE

1116

Function: • Dummy joint • Straight joint pattern • Clean surface finish

The dummy joint profile no. 1116 for screed is used to create clean and straight dummy joints. The dummy joint profile effectively locks the screed plates in place. 32,5

Processing instructions: The profile is installed during screed installation. Level the profile at the required height. When hammering down the dummy joint profiles, it is important to install them horizontally/vertically to ensure consistently high overlapping of the sides. The closed side of the profile must be installed upwards.

Dummy joint profile for screeds

Profile Material Lengths (cm) Packaging 1116 Galvanised sheet steel 200 15 lengths/bundle

Dummy joint profile | 7 CONCRETE/SCREED PROFILES DUMMY JOINT PROFILE

3914

Function: • Dummy joint • Clean surface finish • Straight joint pattern

3915

The dummy joint profile no. 3914 and no. 3915 for screed is used to create clean and straight dummy joints.

Processing instructions: The profile is installed during screed installation. When hammering down the dummy joint profiles, it is important to align them horizontally/vertically to ensure consistently high overlapping of the sides. The higher side must be installed vertically.

Dummy joint profile for screed

Profile Material Lengths (cm) Packaging 3914 Rigid PVC 250 40 lengths/bundle 3915 Rigid PVC 250 40 lengths/bundle

8 | Dummy joint profile CONCRETE/SCREED PROFILES DUMMY JOINT PROFILE

3917

Function: • Dummy joint • Joint sealing • Straight joint pattern

The dummy joint profile no. 3917 for concrete floors and screed is used to create clean and straight dummy joints. The dummy joint profile is made of PVC and a foam pad insert with pre-tensioning and is suitable for many applications. It is resistant to most media such as oil, grease, etc.

Processing instructions: Installation during concreting or screed installation: Work the profile into the fresh concrete or screed and level at the desired height.

Installation in the cut joint as joint sealing through pre-tensioning: The profile is pressed into the cut joint. The pre- tensioning of the profile enables joint sealing. The joint cut should be approx. 6–7 mm wide and approx. 32 mm deep.

Dummy joint profile for concrete floors and screed

Profile Material Lengths (cm) Packaging 3917 PVC with foam pad 250 40 lengths/bundle

Dummy joint profile | 9 CONCRETE/SCREED PROFILES MOVEMENT JOINT PROFILE NEW

3929

Function: • Asymmetrical movement joint profile, for single or double installation • Clean finishes with other components thank to asymmetrical shape • Universally usable for different screed heights • Safe decoupling • Easy processing

The movement joint profile stands out due to its asymmetrical shape. The 95 mm high PE strip on the movement joint profile is elastic yet relatively dimensionally stable. This allows universal use of only one movement joint profile for different screed heights and helps to minimise stock inventory. The asymmetrical movement joint profile also enables double installation, thus ensuring higher movement absorption in the screed. The asymmetrical shape of the movement joint profile enables clean and de-coupled finishes with other components.

Nr 3929 Nr 3929

Processing instructions: The profile is installed before screed installation. Install the profile according to the provided joint 95 plan and glue onto95 the insulation or foil using the adhesive tape attached at the factory. The PE strip can be shortened to the required height depending 10 25 10 25 on the application or35 after screed35 installation.

Single installation Double installation, for greater movement absorption

Movement joint profile for screed

Profile Material Lengths (cm) Packaging 3929 Rigid PVC with PE foam 250 12 lengths/bundle

10 | Movement joint profile CONCRETE/SCREED PROFILES MOVEMENT JOINT PROFILE

3923

Function: • Movement joint • Especially suited for fl oating screed • Straight joint pattern • Clean surface fi nish • Shear force plug fastening • Height off set

The movement joint profi le no. 3923 for screed is used to create movement joints, with shear force plug fastening. The profi le is especially suited for fl oating screed since the projecting foam strips prevent the fl oating screed from overfl owing. The supplied screed plugs with low-friction and elastic polymer coating are inserted directly below the metal rail. The screed plugs enable shear force plug fastening and reduce any possible height off set in the Including screed. The heating pipes of the underfl oor heating Ø 6 mm Screed plug 3940 can be installed using the PE strips.

Processing instructions: The profi le is installed before screed installation. Install the profi le according to the provided joint plan and seal with adhesive tape if required. Install the plugs perpendicularly to the joint and horizontally. Plugs should be spaced approx. 30 cm apart. Once the screed has dried, cut off the projecting foam strips fl ush with the screed surface. See processing example, similar to 3916. Plug 3940 Heating pipe

Movement joint profi le for screed

Profi le Material Lengths (cm) Packaging 3923 Galvanised sheet steel 250 6 lengths/bundle with PE foam including 54 screed plugs (no. 3940)

Movement joint profile | 11 CONCRETE/SCREED PROFILES MOVEMENT JOINT PROFILE

3916

Function: • Movement joint • Especially suited for concrete screed • Straight joint pattern • Clean surface fi nish • Shear force plug fastening • Height off set

The movement joint profi le no. 3916 for screed is used to create movement joints, with shear force plug fastening. The profi le is especially suited for cement screed. Before installation, cut the profi le to the required height and install at the required height. The cement screed can be smoothed to the upper edge of the profi le for a clean fi nish. The supplied screed plugs with low-friction and elastic polymer coating are inserted directly below the Including metal rail. The screed plugs enable shear force plug Ø 6 mm Screed plug 3940 fastening and reduce any possible height off set in the screed. The heating pipes of the underfl oor heating can be installed using the PE strips.

Processing instructions: Plug 3940 The profi le is installed before screed installation. Install the profi le according to the provided joint plan. Install the plugs perpendicularly to the joint and horizontally. Plugs should be spaced approx. 30 cm apart. See processing example.

Dübel 3940 Heating pipe Heizungsrohr

Movement joint profi le for screed

Profi le Material Lengths (cm) Packaging 3916 Galvanised sheet steel 250 10 lengths/bundle with PE foam including 90 screed plugs (no. 3940)

12 | Movement joint profi le CONCRETE/SCREED PROFILES PROCESSING EXAMPLE FOR MOVEMENT JOINT PROFILE 3916

Trim the PE foam strip along the lower edge to the Mark the openings for the heating pipes exactly. required height, according to the screed thickness. When the profile is used between door frames, Mark and cut using an all-purpose blade. cut it to length so that it can be easily clamped between the edge strips.

Exact pipe openings can be produced by Place over the installed heating pipes and fix puncturing the foam strip with a piece of pipe. using dabs of mortar. Insert the plugs approx. Then cut through the foam strip with a straight 30 cm apart directly below the metal rail. cut downwards.

Processing example for movement joint profile 3916 | 13 CONCRETE/SCREED PROFILES SELF-ADHESIVE MOUNTING ANGLE/SCREED PLUG NEW

Function: 3928 • Fixation and stabilisation of joint profi les • Creation of straight joint patterns • For de-coupled fi xation of edge insulating strips Adhesive tape with protective fi lm

The self-adhesive mounting angle enables addi- tional fi xation and stabilisation of joint profi les. This makes it easer to create straight joints during screed installation. Decoupled fi xation of edge strips is also possible with this profi le. Adhesive tape 30 with protective fi lm

Processing instructions: Clean the surface/subsurface to be covered. 30 Remove the protective foil from the required adhesive surfaces, place the mounting angle in the desired position and press on fi rmly.

Self-adhesive mounting angle

Profi le Material Lengths (cm) Packaging 3928 Rigid PVC 250 12 lengths/bundle

3940 • Screed plug 6 x 300 mm, with low-friction and elastic polymer coating • Round-bar steel diameter 6 mm, length 300 mm • Polymer coating diameter 8 mm, length 320 mm

The screed plug no. 3940 is used for shear force plug fastening of the screed, as well as reducing any possible height off set. The low-friction elastic polymer coating enables insertion into the screed and movement absorption. The plugs are installed perpendicularly to the joint and horizontally.

Note: For the movement joint profi le no. 3916 and no. 3923 the screed plugs are included in the delivery ex works in an appropriate quantity.

Screed plug

Profi le Material Lengths (cm) Packaging 3940 Steel, PVC coating 0.6 x 30 100 pieces/carton

14 | Self-adhesive mounting angle/Screed plug CONCRETE/SCREED PROFILES EDGE STOP PROFILE

1275/1276

Function: • Edge stop profile • Dummy joint • Straight joint pattern • Clean surface finish

The edge stop profiles no. 1275 and no. 1276 for screed act as an edge stop and continue joints from the concrete base or create dummy joints.

Processing instructions: The profile is installed before screed installation. Do not use as an edge stop profile for acoustic insulation.

Edge stop profiles for screed

Profile Material Lengths (cm) Screed height Packaging 1275 Galvanised sheet steel natural 300 50 mm 15 lengths/bundle 1276 Galvanised sheet steel natural 300 60 mm 15 lengths/bundle

Randabschlussprofil | 15 CONCRETE/SCREED PROFILES HEAT CONDUCTING PLATES NEW

50414

Heat conducting plates for effective floor heating The heat conducting plates enable uniform and effective floor heating. The integrated predetermined 0 breaking points in the heat conducting plates allow 75 fast and easy processing.

• Material: galvanised steel • Material thickness: 0.4 mm • Length: 750 mm • Width: 118 mm • Predetermined breaking points: spaced 125 mm apart 118 • For heating pipes 14 mm in diameter

Processing instructions: Place the heat conducting plates in the required position on the system plates and insert the heating pipe into the groove in the heat conducting plate. The heat conducting plates are suitable for dry screed, cement screed and floating screed.

Heat conducting plates

Profile Material Lengths (cm) Packaging 50414 Galvanised steel 75 37.5 m/carton

16 | Heat conducting plates CONCRETE/SCREED PROFILES GRAVEL TRAPS

Spot fixing with a suitable adhesive Neues Sortiment

Patio tiles

9130 SPEZIALPROFILE KIESFANGLEISTEN Gravel bed 9139 FLÄCHENGESTALTUNG MIT PERFEKTEM ABSCHLUSS

PROTEKTOR Kiesfangleisten sind die professionelle Agren- punktuelle Befestigung mit geeigneter Klebemasse

zung funktioneller Oberﬂ ächenschüttungen wie Kies oder Terrassenplatten andere dynamische Materialien. Sie halten das Substrat zuverlässig an Ort und Stelle und sichern eine nachhaltige 9130 Kiesbett 9139 Entwässerungsdynamik. Das Komplett-Sortiment aus hoch- wertigem, korrosionsbeständigem Aluminium zeichnet sich durch praxisgerecht durchdachte Geometrien und anforde- rungsoptimierte Lochungen aus.

 Neues, komplettes Sortiment  Perfekter Halt und Funktionalität  Große Auswahl praiserprobter Geometrien  Angepasste Lochungen für Schüttgut 5 mm  Korrosionsbeständig aus Aluminium natur, 1 mm stark  Praisgerechte Stablänge von 250 cm, 10 Stäbe/Bund  Perfekt als Abschlussproﬁ le für Balkon und Terrasse  Für viele weitere Anwendungen im Baubereich und GALA-Bau  Verkehrslasten sind zu beachten

www.protektor.com

Our “Gravel traps” product flyer is available Processing instructions: at www.protektor.com

The gravel trap is suitable for floating balcony/patio tiles. The gravel trap must be spot fixed with a suitable adhesive. A suitable stable subsurface and structure must be installed as a subsurface for balcony and patio tiles. Suitable gravel/split must be compacted properly. The gravel trap must not be exposed to loads and movements caused by the balcony and patio tiles.

Gravel traps | 17 20 9360 GRAVEL TRAPS GRAVEL CONCRETE/SCREED PROFILES 18 | Gravel traps 18 |Gravel 9361 60 9130 9421 9360 9139 9130 9423 9424 9361 Profile Gravel traps Gravel

20 13 Aluminium natural Aluminium natural Aluminium natural Aluminium natural Aluminium natural Aluminium natural Aluminium natural Material 80 50

9424 9139 9421

70 10

250 250 250 250 250 250 250 Lengths (cm)

10 0 0

18 10 100 60 50, 70 80, 90 80 80, 100 50, 70 Possible height (mm) 100 80

9423

10 0

10 lengths/bundle 10 lengths/bundle 10 lengths/bundle 10 lengths/bundle 10 lengths/bundle 10 lengths/bundle 10 lengths/bundle Packaging 10

80 CONCRETE/SCREED PROFILES PROTEKTOR STEP CORNER PROFILE

Safety at every step and turn Steps and stairs can pose a safety hazard. Especially in public buildings it is necessary to take appropriate precautions. The PROTEKTOR step corner profi le is the perfect solution when safety combined with attractive accents and ERHEIT modern design is required. Thanks to the anti-slip moulding on H C the upper side, it reduces the risk of slipping on steps and I S

stairs. At the same time, the sensitive lip of the steps is T Ä protected from wear and tear. The profi le can also T Q UALI be used in case of repairs.

2000/2001

Tests: Applications: • Anti-slip properties tested in accordance • Prefabricated steps and stairs with DIN 51130 and BGR instruction • New construction of steps and sheet 181. Test result: R 10 stairs (cast-in-place concrete) • Displacement space determined in • Repair rail accordance with DIN 51130 and BGR • For indoors and outdoors instruction sheet 181. Evaluation group (V2A, 1.4301) for displacement space: V 8

Step corner profi le

Profi le Material Lengths (cm) Packaging 2000 Stainless steel 100, 110, 120, 130, 150 25 lengths/bundle 2001 Stainless steel 500 (+ short lengths) 12 or 25 lengths/bundle

Step corner profile | 19 PARTNERS WITH COMPETENCE

SALES AREAS DISTRIBUTION DEPOTS

REGION NORTH-GERMANY PROTEKTORWERK WILLEMSEN GMBH fon +49 [0] 7225.9 77.1 20 Florenz Maisch GmbH & Co. KG WERKSVERTRETUNGEN fax +49 [0] 7225.9 77.3 31 Viktoriastr. 58, D-76571 Gaggenau Konrad-Adenauer-Ring 4 fon +49 [0] 72 25.9 77.0 D-47167 Duisburg-Neumühl fax +49 [0] 72 25.9 77.1 11 fon +49 [0] 2 03.9 95 76.0 fax +49 [0] 2 03.9 95 76.90

REGION SOUTH-GERMANY PROTEKTORWERK fon +49 [0] 7225.9 77.1 50 Fachbereich Dachentwässerung PROTEKTORWERK fax +49 [0] 7225.9 77.3 33 Zusestraße 1 Gewerbestraße 15 D-25524 Itzehoe/Holstein D-15366 Hoppegarten fon +49 [0] 48 21.8 04 07.0 fon +49 [0] 33 42.39 69.20 fax +49 [0] 48 21.8 04 07.77 fax +49 [0] 33 42.39 69.21

PROTEKTORWERK PROTEKTORWERK Merowingerstr. 15 An der Gösel 9 D-85551 Kirchheim/bei München D-04579 Espenhain/OT Pötzschau fon +49 [0] 89.31 88 04.20 fon +49 [0] 3 43 47.8 04.20 fax +49 [0] 89.31 88 04.22 fax +49 [0] 3 43 47.8 04.25

How to reach us – see: www.PROTEKTOR.com

PROTEKTORWERK fon +49 [0] 72 25.9 77.0 Florenz Maisch GmbH & Co. KG fax +49 [0] 72 25.9 77.1 11

Postfach 1420, D-76554 Gaggenau [email protected] Viktoriastr. 58, D-76571 Gaggenau www.protektor.com