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Bpcl Durgapur Lpg Bottling Plant at Rajbandh Choti, Burdwan, West Bengal

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Bpcl Durgapur Lpg Bottling Plant at Rajbandh Choti, Burdwan, West Bengal EXECUTIVE SUMMARY FOR ENVIRONMENTAL CLEARANCE FOR PROPOSED STORAGE CAPACITY EXPANSION OF BPCL DURGAPUR LPG BOTTLING PLANT AT RAJBANDH CHOTI, BURDWAN, WEST BENGAL EXECUTIVE SUMMARY I. PROJECT DESCRIPTION Bharat Petroleum Corporation Limited (BPCL) is a fortune 500 oil refining, exploration and marketing PSU with Navratna status. BPCL has multiple refinery units in Mumbai, Kochi & Numaligarh. The latest addition is Bina Refinery Bharat Oman Refinery Limited (BORL) which is promoted by a Bharat Petroleum Corporation Limited (BPCL) and Oman Oil Company Limited (OOCL) has set up refinery with capacity & it is a 6 MMTPA grass root refinery at Bina, Madhya Pradesh, along with crude supply system consisting of a Single Point Mooring system (SPM), Crude Oil Storage Terminal (COT) at Vadinar, District – Jamnagar, Gujrat and 935 Km long cross country crude pipeline from Vadinar to Bina. BPCL has also many LPG Plants, POL Depots, Installations & TOPs spread across the country for further distribution of petroleum products to consumers. BPCL now proposes to increase storage capacity of the existing LPG Bottling Plants located at Rajbandh Choti, in the state of West Bengal.for meeting the increasing demand of L.P.G. cylinders in the neighboring areas. With the above in view, BPCL proposes to install two mounded bullets and add 2 nos of bays in the TLD gantry in the existing LPG Bottling Plants located at Rajbandh Choti, in the state of West Bengal. BPCL proposes for installation of mounded bullet keeping the safety aspect in mind. Cylindrical pressures vessels installed on compact sand bed and covered with sand mound in a pyramid shape. The mounded storage of LPG has proved to be safer compared to above ground storage vessels since it provides intrinsically passive and safe environment and eliminates the possibility of Boiling Liquid Expanding Vapour Explosion (BLEVE). The cover of the mound protects the vessel from fire engulfment, radiation from a fire in close proximity and acts of sabotage or vandalism. E-1 EXECUTIVE SUMMARY FOR ENVIRONMENTAL CLEARANCE FOR PROPOSED STORAGE CAPACITY EXPANSION OF BPCL DURGAPUR LPG BOTTLING PLANT AT RAJBANDH CHOTI, BURDWAN, WEST BENGAL Project Capacity The existing LPG Plant is having storage Capacity of 450 MT and the proposed project envisages to increase storage capacity by 600MT. Proposed project envisages: i. Installation of 2 nos of mounded bullet having capacity 300 MT of each. ii. Extension of existing 4 bays gantry to 6 bays Fig - F-1: Layout of Durgapur LPG plants showing the proposed facilities E-2 EXECUTIVE SUMMARY FOR ENVIRONMENTAL CLEARANCE FOR PROPOSED STORAGE CAPACITY EXPANSION OF BPCL DURGAPUR LPG BOTTLING PLANT AT RAJBANDH CHOTI, BURDWAN, WEST BENGAL Location The Durgapur LPG Plant is located at industrial area of Rajbandh Choti at Rajbandh which is at about 1 km from Rajbandh railway station.Rajbandh is an adjacent town of Durgapur in the district of Burdwan, in the state of West Bengal. The Plant is well connected by road through NH-2 and main Railway line between Durgapur & Howrah. Nearest domestic and international airport is Kazi Najrul Islam (Andal) Airport which is located at a distance of 35km from project site. Nearest port is at Haldia situated at a distance of 269km from the project site. The longitude and latitude of the centroid of the proposed site are 87°23'04.62"E (approx) and 25°28'58.19"N (approx). Neasrest facilities are summarized below Nearest Facilities Distance from the centre of the project site National Highway 30 620 m Railway line 440 m Habitation 1.03 km Damodar River 4.5 km Fig – F – 2: Map showing the nearest facilities from the Project-sites E-3 EXECUTIVE SUMMARY FOR ENVIRONMENTAL CLEARANCE FOR PROPOSED STORAGE CAPACITY EXPANSION OF BPCL DURGAPUR LPG BOTTLING PLANT AT RAJBANDH CHOTI, BURDWAN, WEST BENGAL Land Requirement The total land area available in Durgapur LPG Plant is around 25 acres. The total land is under possession of BPCL. 2 nos of Additional Bullets of 300 MT capacity each, and addition 2 nos of bays in the gantry will be installed in the vacant space within the existing premises; hence no additional land is required. Water Requirement and Source The maximum water consumption during operation of the existing plant is 3m3/day. No additional water will be required for the proposed expansion. Water requirement for the existing Plant is met through bore wells which was commissioned during 2007-08 at the time of installation of the plant. Central ground water authority vide it circular dated 26.10.2012 had exempted the industries drawing less than 100m3/day from obtaining permission. Further, 2.4 kld out of 3 kld required for washing, domestic etc will be reused for green belt development ( This is in accordance to CGWA’s guideline as appearing in their website and applicable with effect from 16.11.2015) Thus authorization from CGWA need not be obtained. Process Description Brief process description is as follows: 1. Receipt of Products : Receipt of Bulk LPG from Haldia Refinery through bullet truck of 18 MT capacity. Bullet truck unloading through 4 decanting bays by pressure differential method. Storage of bulk LPG in [(3 x 150 MT)+ {(2 x 300 MT) (proposed)}] E-4 EXECUTIVE SUMMARY FOR ENVIRONMENTAL CLEARANCE FOR PROPOSED STORAGE CAPACITY EXPANSION OF BPCL DURGAPUR LPG BOTTLING PLANT AT RAJBANDH CHOTI, BURDWAN, WEST BENGAL 2. Receipt of empty LPG cylinders & segregation Empty cylinders will be received from the Bharat distributors. Defective and unfit cylinders will be segregated for rectification / repairs. Only sound empty cylinders will be taken for filling. 3. Bottling Pumping of bulk LPG to carousal for filling LPG cylinders. Bottling LPG in 5,14.2,19,35 and 47.5 kg capacity LPG cylinders respectively. On-line quality control checks like weight, leakage etc on filled cylinders. 4. Loading into trucks Sound filled cylinder will be loaded into trucks for distributers. Statistical quality control checks are carried out before dispatch to markets. Dispatch of Products is done through Bullets Trucks to retail outlets. 5. Distribution Loaded packed cylinders truck will carry the filled cylinders to the authorized Bharat distributers. Filled cylinder will be stored in Explosive Licensed LPG godowns. Distributors will carry filled cylinders to our customers, deliver the filled cylinder after pre-delivery quality checks & take back empty cylinders from customers. Empty cylinders will be stored in LPG godowns and then brought back to bottling plant for refilling. E-5 EXECUTIVE SUMMARY FOR ENVIRONMENTAL CLEARANCE FOR PROPOSED STORAGE CAPACITY EXPANSION OF BPCL DURGAPUR LPG BOTTLING PLANT AT RAJBANDH CHOTI, BURDWAN, WEST BENGAL Plant Facility Storage. Bullets Details of LPG storage Bullets Sl No Product Stored Position Capacity 1 LPG Above ground Bullets 150 MT x 3 300 MT x 2 Mounded Bullets (Proposed) Unloading TLD Gantry There is Four (04) bays TLD Gantry with 8 loading points for unloading Bullet truck. 8 Bullet trucks can be filled at a time. Addition of 2 bays in the gantry is proposed. Filling Shed Empty cylinders are filled through 1 electronic carousal of 24 stations. E-6 EXECUTIVE SUMMARY FOR ENVIRONMENTAL CLEARANCE FOR PROPOSED STORAGE CAPACITY EXPANSION OF BPCL DURGAPUR LPG BOTTLING PLANT AT RAJBANDH CHOTI, BURDWAN, WEST BENGAL Fire detection and Protection System The fire protection and detection system are in accordance with OISD 144. The existing fire water net work will be extended to form a loop around tank farm. The proposed bullets and LPG pumps will be provided with Medium Velocity water spray system automatically actuated and fed through Deluge Valve. - All LPG vessels are equipped with safety device such as safety relief valve (SRV)< High level Alarms (HLA) and Remote Operated Valves (ROV) for safe operations - Emergency trip button is provided at filling / Filled shed and LPG pump house for shutting down all LPG operations in case of any emergency. - The Plant has CCTV cameras installed in critical locations in the plant. - Safety messaging system : It is an automatic announcement system for safe messages over speaker in front of the security cabin. - Auto fire detection by Quarzoid Bulbs: The quarzoid bulbs are installed in the LPG handling sheds in the airline connected to deluge valve. The line is pressurizes with air at 3.5 kg/cm2. The line is designed show that airflow through a single quarzoid bulb will make the system unhealthy and the same is identified by the fire fighting panel. Whenever the fire occurs in any of the LPG handling sheds and the temperature rises to 79 deg. C, the quarzoid bulb will melt and and the entire air off the line & deluge valve will discharge through it. As a result, the pressure in the line goes low and same will be sensed by pressure switch and sends the signal to the fire fighting panel. Then the fire fighting panel activities Deluge valve, trips LPG equipment and operation siren. E-7 EXECUTIVE SUMMARY FOR ENVIRONMENTAL CLEARANCE FOR PROPOSED STORAGE CAPACITY EXPANSION OF BPCL DURGAPUR LPG BOTTLING PLANT AT RAJBANDH CHOTI, BURDWAN, WEST BENGAL II. DESCRIPTION OF THE ENVIRONMENT Primary baseline environmental monitoring studies were conducted for three months from 22nd September 2015 to 22nd December 2015 and details are as follows: METEOROLOGY The maximum and minimum temperature recorded during the study period is 35°C and 11.5°C. The relative humidity found varying from 40 % to 90%. The predominant winds are mostly from Northwest, Northeast and Southeast directions. Maximum 63mm rainfall was recorded during study period. AIR ENVIRONMENT To establish the baseline status of the ambient air quality in the study area, the air quality was monitored at nine (9) locations. Out of nine locations 2 (two) are within the LPG Plant and 7 (seven) are outside of the plant within the 10 km radius of the study area.
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