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Tools for Changing Springs and Shock Absorbers

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Tools for Changing Springs and Shock Absorbers Tools for Changing Springs and Shock Absorbers 1-01 Copyright KLANN-Spezial-Werkzeugbau-GmbH 3.E1 Tools for Changing Springs and Shock Absorbers THE RIGHT DECISION Spring Compressors with new Technology for the Future. KL-9001 / KL-9002 - Patented (e.g. US-Patent 5,954,314) Telescopic Safety Spring Compressors Universal for all maximum Load MacPherson- 25 000 N Struts or (27 500 N) Semi-Struts Drive rated for 1/2"-Impact Guns New style Raster systems allows Automatic adjustable Jaw- Spindle Opening Freewheel dimensions (Pat.) Sealed Spindle Patented Bayonet system"Main- Locking System for Jaw tenance-Free" mountings with automatic (no particles can self-looking enter) No Key bed in Exchangeable Plastic protective the Pistons Inserts to eleminate the risk of High Load spring-breakages resulting from Capacity corrosion (Pat.) New Drive safety-system, with shear Cylinder and Pistons pin to eleminate the risk of spindle nitrided (64 Rockwell) damage from impact-guns (secondary resulting in extreme drive available) resistance to wear (German Utility Model) 1-02 Copyright KLANN-Spezial-Werkzeugbau-GmbH 3.E1 Tools for Changing Springs and Shock Absorbers Our best Spring Compressors KL-9001 and KL-9002 in use. The Spring must be compressed together with the upper spring-plate. Special Jaws are required for: Can be compressed using • Audi two coils of the Spring. • BMW E39 /E46 • Citroën Break • Mercedes W203 FA • Peugeot Break • Renault Safrane • VW • etc. For the compression of very long coil- springs such a system of adjustable Jaw positions is ideal: Automatic self-locking Bayonet interlock system The minimum distance Forged Jaws between Jaws of 40mm is very important for: nitrided piston; • Audi 64 Rockwell • BMW E30 • Ford Mondeo • Mazda Sealing ring • Mercedes A-Class • Opel Kadett Raster step 1 (Minimum) Raster step 2 (Medium) Raster step 3 (Maximum) nitrided cylinder tube, Plastic Protection Spring compressing. 64 Rockwell Inserts are available Spring compressed in upon request. Raster III. Hex drive with safety sheer- pins and secondary drive Spring compressed in Shock-absorber cartridge- Raster I. nut release. Ring nut 1-03 Copyright KLANN-Spezial-Werkzeugbau-GmbH 3.E1 Tools for Changing Springs and Shock Absorbers KL-9001 (Pat.) with stroke 245 mm KL-9001 and KL-9002 Telescopic Spring Compressor (Patented, e.g. US-Patent 5,954,314) Suitable for all vehicles with MacPherson Struts and Semi-Struts, in particular for 4x4 vehicles, Transporters H35651 and Vans such as Citroën Jumper; Fiat Ducato; Mercedes Vito, V-Class, M-Class, W210 4Matic; Peugeot Boxer, Break; Renault Master etc. Special jaws allow coil springs to be removed and replaced in wishbone suspensions provided access permits. KL-9002 (Pat.) with stroke 305 mm Max. Load 25 000 N * KL-9002-100 Size 1 KL-9001-11 For Spring-Ø of 70-210 mm * at the official 4-times Safety-Factor, the maximum safe load of both KL-9001 and KL-9002 is 27,500 N !! The only Telescopic Spring Compressor on the market, approved for ½" – • which due to a new style Raster mounting system offers impact guns an adjustable range of jaw openings, from a minimum of Size 2 40 mm (KL-9001 / KL-9002) to a maximum of 349 mm KL-9001-12 (KL-9001) or 377 mm (KL-9002). This is important when compressing very short springs (2-3 coils) and also very The KL-9002 universal coil spring compressor is recommended to workshops because this tool has an long springs which must be fully de-compressed to be extended travel (stroke) of 305 mm, a maximum distance replaced. (eg. Audi, BMW, Fiat, Ford, Lancia, Mazda, between jaws of 377 mm and a minimum distance between Mercedes, Renault etc.) jaws of 40 mm. In order to repair all types of Strut suspensions, these are the characteristics required by the Spring Compressor. • which offers a patented Bayonet Interlock System with automatic self-locking to attach the forged jaws (no tools, bolts or locking rings required). KL-9001 Telescopic Spring Compressor Part No. Description • which offers a new style safety system to protect the KL-9001 Telescopic Spring Compressor spindle from overload when impact guns are used. (if consists of: KL-9001-100 Compressor Cylinder overloaded, the shear pin breaks but the spindle can still be KL-9001-11 Jaws (Pair) Size 1 rotated by a secondary drive so that the spring can be de- KL-9001-12 Jaws (Pair) Size 2 compressed and removed during the replacement of the For Technical Data see page 1-05 shear pin). Important to ensure safety of the operator. KL-9001 SP Telescopic Spring Compressor As KL-9001, but with Jaws including Protective Inserts. • which offers automatic free-wheel if the spindle reaches KL-9002 Telescopic Spring Compressor the end of operating travel during de-compression – so eliminating the risk of damage to the spring-compressor. Part No. Description KL-9002 Telescopic Spring Compressor • (with extended stroke) which offers automatic free-wheel if the spindle reaches consists of: the end of operating travel during de-compression – so KL-9002-100 Compressor Cylinder eliminating the risk of damage to the spring-compressor. KL-9001-11 Jaws (Pair) Size 1 KL-9001-12 Jaws (Pair) Size 2 For Technical Data see page 1-05 • which is suitable for all MacPherson Struts, Semi-Struts KL-9002 SP Telescopic Spring Compressor and can also be used on many wishbone suspensions as a As KL-9002, but with Jaws including Protective Inserts. result of the wide assortment of jaws available. 1-04 Copyright KLANN-Spezial-Werkzeugbau-GmbH 3.E1 Tools for Changing Springs and Shock Absorbers KL-9001-100 / KL-9002-100 KL-9001 and KL-9002 Technical Data Dimensions of minimum travel in Rasters 1, 2 & 3 Lmin.=415 Cylinder KL-9001-100 KL-9002-100 104 72 L min. Overall length min. 415 mm 475 mm L max. Overall length max. 655 mm 715 mm 40 KL-9001-100 A Working Travel (stroke) 245 mm 305 mm Cylinder SPF Cylinder free wheel at 675 mm 735 mm S I Jaw seperation (I) 40 mm 40 mm min. min. (distance between jaws) Smin.II Jaw seperation min. (II) 72 mm 72 mm (distance between jaws) Smin.III Jaw seperation min. (III) 104 mm - (distance between jaws) Smax.I Jaw seperation max. (I) 280 mm 340 mm L =475 (distance between jaws) min. 72 KL-9002-100 Smax.II Jaw seperation max. (II) 312 mm 377 mm 40 Cylinder (distance between jaws) Smax.III Jaw seperation max. (III) 349 mm - (distance between jaws) Working load max. 25 000 N 25 000 N Working load max. 27 500 N 27 500 N (at 4-times safety factor) Breaking load 110 000 N 110 000 N spindle drive hex 24 mm hex 24 mm spindle drive 180 Nm 180 Nm KL-9001-100 / KL-9002-100 torque max. with 1/2"-hand Dimensions of maximum travel in Rasters 1, 2 & 3 ratchet Cylinder weight 6,0kg 6,9kg Cylinder weight with Jaws 12,5 kg 13,4 kg size. 1 and 2 Lmax.=655 Smax.III=349 Note: Smax.II=312 • The values for maximum load are only valid for jaws sizes 0, 1, Smax.I=280 2, 3 and 4. KL-9001-100 A=245 • If operating the spindle with mechanical tools ensure that the torque limit of 180 Nm is not exceeded. Example: To compress a spring which is coil bound at 15,000 N (e.g. Mercedes W126) a torque of only approx. 58 Nm is required ! Lmax.=715 Smax.II=377 KL-9002-100 Smax.I=340 A=305 Examples of coil-bound forces: VW Polo AO3 ....approx. 6 000 N VW Golf A4............. approx. 7 000 N VW Passat B5...approx. 8 000 N Audi A4 6 cyl........... approx. 9 000 N Mercedes Vito .approx. 14 200 N Chrysler Voyager .approx. 14 000 N Peugeot Boxer approx. 15 000 N Fiat Ducato ...........approx. 15 000 N MB M Class .....approx. 18 000 N BMW X5................approx. 18 000 N 1-05 Copyright KLANN-Spezial-Werkzeugbau-GmbH 3.E1 Tools for Changing Springs and Shock Absorbers Pairs of Jaws Pairs of Jaws with a closed attachment ring (Pat.) KL-9001-10 size 0 Pair of Jaws Special Pair of Jaws without Protective Inserts 114 KL-9001-10 SP Part No. For spring Ø Weight For Vehicles Pair of Jaws with Protective Inserts KL-9001-10 70-125 mm Pair Audi, Chrysler, Daewoo, Daihatsu, (size 0) 2.5 kg Fiat, Ford, Honda, Kia, Lada, Lancia, Mazda, Mercedes, Mitsubishi, Nissan, Accessory Opel/Vauxhall, Porsche, Rover, Saab, Pairs of Jaws Seat, Škoda, Subaru, Suzuki, Toyota, Volvo, VW etc. KL-9001-11 size 1 Pair of Jaws 131 without Protective Inserts Standard Pairs of Jaws KL-9001-11 SP Pair of Jaws with Protective Inserts Part No. For spring Ø Weight For Vehicles KL-9001-11 100-163 mm Pair Alfa Romeo, Audi, BMW, Chrysler, KL-9001-12 (size 1) 3.1 kg Citroën, Daewoo, Daihatsu, Fiat, 142 Pair of Jaws Ford, Honda, Hyundai, Kia, Lada, size 2 Standard without Protective Inserts Lancia, Mazda, Mercedes, Mitsubishi, KL-9001-12 SP Nissan, Opel/Vauxhall, Peugeot, Pair of Jaws with Protective Inserts Porsche, Renault, Rover, Saab, Seat, Škoda, Ssang Yong, Subaru, Suzuki, Toyota, Volvo, VW etc. Pairs of Jaws KL-9001-12 135-175 mm Pair Alfa Romeo, BMW, Chrysler, Citroën, Fiat, Ford, Honda, Hyundai, Lancia, KL-9001-13 (size 2) 3.3 kg Mazda, Mercedes, Mitsubishi, Pair of Jaws Standard Nissan, Opel/Vauxhall, Peugeot, without Protective Inserts size 3 Renault, Rover, Saab, Seat, Subaru, KL-9001-13 SP Suzuki, Toyota, Volvo, VW etc. 154 Pair of Jaws with Protective Inserts Special Pairs of Jaws KL-9001-14 Part No.
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