(12) United States Patent (10) Patent No.: US 8,968,522 B2 Xu Et Al

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(12) United States Patent (10) Patent No.: US 8,968,522 B2 Xu Et Al USOO8968522B2 (12) United States Patent (10) Patent No.: US 8,968,522 B2 Xu et al. (45) Date of Patent: *Mar. 3, 2015 (54) RECOVERY OF BUTANOL ISOMERS FROM (58) Field of Classification Search A MIXTURE OF BUTANOL ISOMERS, USPC ............. 203/4, 14, 18, 50, 51, 57, 60, 61, 62, WATER, AND AN ORGANIC EXTRACTANT 203/63, 78,80; 568/913, 918 See application file for complete search history. (75) Inventors: Yihui Tom Xu, Newark, DE (US); William D. Parten, Wilmington, DE (56) References Cited (US) U.S. PATENT DOCUMENTS (73) Assignee: Butamax Advanced Biofuels LLC, 4,428,798 A * 1/1984 Zudkevitch et al. ............ 203/18 Wilmington, DE (US) 4,511.437 A * 4, 1985 Hecket al. ...................... 2O3/19 (*) Notice: Subject to any disclaimer, the term of this (Continued) patent is extended or adjusted under 35 U.S.C. 154(b) by 261 days. FOREIGN PATENT DOCUMENTS This patent is Subject to a terminal dis WO 2008143704 11, 2008 claimer. WO WO 2009/O13160 1, 2009 OTHER PUBLICATIONS (21) Appl. No.: 12/834,915 Roffler, et al., “Extractive fermentation of acetone and butanol: pro (22) Filed: Jul. 13, 2010 cess design and economic evaluation'. Biotechnology Progress, vol. 3, No. 3, 1987, pp. 131-140. (65) Prior Publication Data (Continued) US 2011 FO162953 A1 Jul. 7, 2011 Primary Examiner — Virginia Manoharan Related U.S. Application Data (57) ABSTRACT (60) Provisional application No. 61/225,659, filed on Jul. 15, 2009. A process for recovering butanol from a mixture of a water immiscible organic extractant, water, butanol, and optionally (51) Int. C. a noncondensable gas, is provided. The butanol is selected BOID 3/40 (2006.01) from 1-butanol, isobutanol, and mixtures thereof An over CD7C29/84 (2006.01) head stream from a first distillation column is decanted into two liquid phases. The wet butanol phase is returned to the (Continued) first distillation column as reflux. A bottom stream from the (52) U.S. C. first distillation column is refined in a second distillation CPC ................ BOID3/143 (2013.01); C07C29/84 column to obtain a second overhead stream and a second (2013.01); B0ID3/002 (2013.01); C07C29/80 bottoms stream. The extractant may be C7 to C fatty alco (2013.01); C07C29/86 (2013.01) hols, C, to C fatty acids, esters of C, to C fatty acids, C, to USPC ................... 203/50; 203/51; 203/60; 203/61; C fatty aldehydes, and mixtures thereof. 203/62; 203/63; 203/78; 203/80; 203/14: 203/18: 203/57:568/913:568/916 14 Claims, 2 Drawing Sheets US 8,968,522 B2 Page 2 (51) Int. Cl. plasmids from Lactobacillus pantarum'. Applied and Environmental CD7C29/86 (2006.01) Microbiology, vol. 71, No. 3, Mar. 2005, p. 1223-1230. C07C3L/2 (2006.01) Ezei et al., "Bioproduction of butanol from biomass: from genes to BOID 3/4 (2006.01) bioreactors'. Current Opinion in Biotechnology, London, GB, vol. BOID 3/00 (2006.01) 18, No. 3, Jun. 8, 2007, pp. 220-227. C07C 29/80 (2006.01) Griffith et al., “1-butanol extraction with vegetable-oil fatty-acid esters', Jan. 1, 1983, Developments in Industrial Microbiology, (56) References Cited Elsevier Science BV. Amsterdam, NL, pp. 795-800. U.S. Appl. No. 12/758,870, filed Apr. 13, 2010. U.S. PATENT DOCUMENTS International Search Report and Written Opinion in corresponding PCT/US2010/042092 mailed Feb. 16, 2010. 4,636.284 A * 1/1987 English et al. .................. 203/18 Oudshoorn, et al., Assessment of Options for Selective 1-Butanol 4,784,668 A * 1 1/1988 Breitschaft et al. ........ 106,3148 Recovery from Aqueous Solution, Ind. Eng. Chem. Res. 48:7325 4,865,973 A 9/1989 Kollerup et al. T336 2009. 4.978.430 A * 12/1990 Nakagawa et al. ............. 203/14 Groot, et al., Technologies for Butanol Recovery Integrated with 5,985,100 A * 1 1/1999 Aron et al. ......... ... 203,74 Fermentations, Process Biochem. 27:61-75, 1992. 7,128,814 B2 * 10/2006 Beckmann et al. ............... 2O3/2 Roffler, et al., In situ Extractive Fermentation of Acetone and 7,311,813 B2 12/2007 Reyneke et al. 2007/00929.57 A1 4/2007 Donaldson et al. Butanol, Bitechnol. Bioeng. 31:135-143, 1988. 2008/O132741 A1* 6/2008 D'Amore et al. ............. 568,840 Schugerl, Integrated Processing of Biotechnology Products, 2009/0030537 A1 1, 2009 Harle Biotechnol. Adv. 18:581-599, 2000. 2009/0305370 A1 12/2009 Grady et al. Shi, et al., Performance Evaluation of Acetone-Butanol Continuous 2010, 0221802 A1 9/2010 Grady et al. Flash Extractive Fermentation Process, Bioprocess Biosyst. Eng. 2011/OO97773 A1 4/2011 Grady et al. 27:175-183, 2005. Roffler, et al., In-situ recovery ofbutanol during fermentation, Part 1: OTHER PUBLICATIONS Batch extractive fermentation, Bioprocess Engineer. 2:1-12, 1987. Evans, et al., Enhancement of Butanol Formation by Clostridium Vane, “Separation technologies for the recovery and dehydration of acetobutylicum in the Presence of Decanol-Oleyl Alcohol Mixed alcohols from fermentation broths”, Biofuels, Bioproducts & Extractants, Appl. Environ. Microbiol. 54:1662-1667, 1988. Biorefining, John Wiley & Sons, Ltd., GB, vol. 2, No. 6, Nov. 1, 2008, pp. 553-588 Van Kranenburg et al., “Functional anaylsis of three * cited by examiner U.S. Patent Mar. 3, 2015 Sheet 1 of 2 US 8,968,522 B2 U.S. Patent Mar. 3, 2015 Sheet 2 of 2 US 8,968,522 B2 US 8,968,522 B2 1. 2 RECOVERY OF BUTANOL SOMERS FROM In one aspect, the present invention is a process comprising A MIXTURE OF BUTANOL ISOMERS, the steps: WATER, AND AN ORGANIC EXTRACTANT a) introducing a feed comprising: (i) a water-immiscible organic extractant, CROSS REFERENCE TO RELATED (ii) water, APPLICATIONS (iii) at least one isomer ofbutanol, and (iv) optionally a non-condensable gas This application claims the benefit of priority to U.S. Pro into a first distillation column, wherein the first distillation visional Patent Application 61/225,659, filed Jul. 15, 2009, 10 column comprises a stripping section and optionally a recti the entirety of which is herein incorporated by reference. fying section at an introduction point above the stripping section, the first distillation column having an operating tem perature. T and an operating pressure P at a predetermined FIELD OF THE INVENTION point in the stripping section, wherein T and P are selected 15 to produce a first bottoms stream and a first vaporous over Processes for recovering butanol from a butanol-contain head stream, the first bottoms stream comprising the water ing organic phase obtained from an extractive fermentation immiscible organic extractant and butanol and being Substan process are provided. Specifically, processes for separating tially free of water, and the first vaporous overhead stream butanol from a mixture comprising butanol, water, a water comprising water, butanol, and the optional non-condensable immiscible organic extractant, and optionally a non-condens gaS able gas, are provided. b) condensing the first vaporous overhead stream to pro duce a gas phase and recover a first mixed condensate, BACKGROUND OF THE INVENTION wherein the first mixed condensate comprises (i) a butanol phase comprising butanol, less than about Butanol is an important industrial chemical with a variety 25 30 wt % water; and of applications, such as use as a fuel additive, as a blend (ii) an aqueous phase comprising water and less than component to diesel fuel, as a feedstock chemical in the about 10 wt % of butanol: plastics industry, and as a foodgrade extractant in the food and c) introducing at least a portion of the aqueous phase to the flavor industry. Each year 10 to 12 billion pounds of butanol first distillation column; are produced by petrochemical means. As the projected 30 d) introducing a first portion of the butanol phase into a demand for butanol increases, interest in producing butanol Second distillation column having at least a stripping from renewable resources Such as corn, Sugar cane, or cellu section; and losic feeds by fermentation is expanding. e) introducing a first portion of the first bottoms stream into In a fermentative process to produce butanol, in situ prod 35 a second distillation column having at least a stripping uct removal advantageously reduces butanol inhibition of the section and optionally a rectifying section and operating microorganism and improves fermentation rates by control the second distillation column to produce a second bot ling butanol concentrations in the fermentation broth. Tech toms stream comprising the extractant and being Sub nologies for in situ product removal include stripping, stantially free ofbutanol, and a second vaporous over adsorption, pervaporation, membrane solvent extraction, and 40 head stream comprising butanol: liquid-liquid extraction. In liquid-liquid extraction, an extrac wherein the extractant preferentially dissolves butanol over tant is contacted with the fermentation broth to partition the water and is separable from butanol by distillation. butanol between the fermentation broth and the extractant phase. The butanol and the extractant are recovered by a BRIEF DESCRIPTION OF THE FIGURES separation process, for example by distillation. In the recov 45 ery process, the butanol can also be separated from any water, FIG. 1 illustrates one embodiment of a system useful for non-condensable gas, and/or fermentation by-products which practicing the process of the invention. may have been removed from the fermentation broth through FIG. 2 illustrates a process Schematic diagram used in use of the extractant. modeling the process of the invention. Processes for recovering butanol from the butanol-contain 50 ing extractant phase obtained by in situ product removal from a fermentation broth are sought. Economical processes for DETAILED DESCRIPTION OF THE INVENTION recovering butanol substantially free of water and of the extractant are desired.
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