<<

visioneng.us tasks and re-working range ofinspection imaging for awide Mantis: Superior

FOCUSED Unrivaled Mantis advantage...

Businesses choose Vision Engineering’s ergonomic stereo because operators are more comfortable during inspection — more efficient, more accurate and more productive. Give your stereo a health check!

 Ergonomic working position  A natural view of the subject

An ergonomic body position makes the Mantis more With conventional microscope eyepieces, operators must comfortable, less fatiguing and, more importantly, much position their eyes very close to the eyepieces, blocking easier to use. Additionally, optimal operator ergonomics out ambient light. The intense light exiting the eyepieces minimizes the risk of repetitive strain-related injuries. A causes the pupils to contract. Constant contraction and happy worker is a productive worker. expansion of the pupils is the main cause of eye fatigue with microscopes.

 Freedom of head movement With the patented eyepieces of Mantis, users sit back from the viewer, allowing ambient light into the eyes. An additional benefit of Vision Engineering’s patented Additionally, the light exiting the ‘viewing lens’ is spread eyepiece-less is users do not need to align their over a larger area, proving a more natural view of the eyes with eyepieces. This freedom of movement reduces subject. associated neck and back strain associated with the fixed body position of conventional microscope eyepieces.  Easy hand-eye co-ordination

 Ability to wear glasses Easy hand-eye co-ordination is possible with the Mantis — critical for re-, repair, dissection and other With Mantis, operators do not need to remove their manipulation tasks. Sitting back from the viewer provides glasses (or safety glasses) to use the microscope. users with much better peripheral vision, so they can co-ordinate hands in a natural manner.

Mantis - fatigue-free viewing

The Mantis Advantage

Mantis is an award-winning range of ergonomic 3D stereo microscopes which offer exceptional operator comfort and superb 3D imaging. With no awkward eyepieces and nothing to hunch over, operators can increase productivity through a -free viewing experience, seeing more and doing more than is possible with conventional microscopes.

There’s a Mantis for any application where you would otherwise use a bench magnifier or traditional stereo microscope. Designed for accuracy in the industrial workplace, Mantis is ideal for quality inspection of assemblies, repairs and reworks, sample preparation and dissection, and more. Mantis is the 3D stereo microscope of choice for industries including , automotive, and . If you need to magnify it, you need a Mantis.

Each of the Mantis eyepiece-less stereo microscopes not only provides superb 3D imaging, but also allows freedom of head movement which means that operators can move their view around the subject, instead of being restricted to a 2D, top- down view. Use it for inspection, preparation and manipulation tasks, where easy hand-to-eye co-ordination is essential.

“We were looking for new equipment that could help, and a magnifying display device was consistently the best solution. We now operate two Mantis instruments supplied by Vision Engineering.” Ergonomic. Versatile. Productive.

Mantis Elite Highlights

Mantis Elite has enhanced optical , comparing to 9 2x – 20x magnification options (2 in quick change Mantis Compact, including higher magnification, a large field turret) of view and long working distances. Mantis Elite is a perfect 9 alternative to traditional stereo microscopes for a wide range Long working distance and large field of view of inspection, preparation and manipulation tasks requiring 9 Superior ergonomics for fatigue-free viewing and hand-eye co-ordination. increased quality / productivity 9 Superb hand-eye co-ordination for inspection and manipulation tasks 9 True color, LED illumination providing up to 10,000 hours of shadow-free viewing 9 Choice of stands and accessories to suit numerous applications Eyepiece-less inspection solution

Mantis Elite-Cam HD Mantis Elite-Cam HD is comprised of a standard Mantis Elite ‘eyepiece-less’ stereo microscope, with a factory integrated HD digital camera, offering truly superb 3D imaging plus the flexibility and convenience of digital image capture.

This comes complete with easy to use allowing you to carry out easy-to-use image archiving and annotation. Advanced software for dimensioning and simple is also available as an upgrade.

Highlights

9 A complete integrated solution – one unit to achieve a multitude of low magnification tasks. 9 Patented optical design allows your eyes and hands to work together resulting in increased throughput, accuracy and reduced scrap and rework. Mantis Elite-Cam HD with bench stand and floating stage 9 2x – 20x magnification options with quick change turret allows users to switch between low magnification inspection and high magnification fine detail tasks. 9 Increased head and body freedom for the operator leads to greater productivity, increased throughput, improved quality control and less fatigue. 9 From inspection, preparation, rework and manipulation tasks the Mantis Elite-Cam HD provides exceptional hand-eye co-ordination with easy-to-use imaging software

Mantis Compact Mantis Compact a high value stereo microscope which excels in the low magnification range for inspection or manipulation tasks where bench magnifiers have traditionally been used. Ideal for viewing and manipulation applications, where operator comfort and a low magnification range (up to 8x) is needed. A UV version is also available.

Highlights

9 2x, 4x, 6x and 8x quick change objectives 9 Patented eyepiece-less maximize head freedom providing unrivalled ergonomic performance 9 Small footprint

Mantis Compact, with a universal stand offers flexibility and minimal footprint. Universal stand allows for system to be moved out of the way when not in use. Typical applications

Mantis is ideal for a wide range of precision engineering applications including and PCBs; aerospace and automotive components; medical and dental; hair restoration; ; ; restoration, repair and ; forensics, and much more.

Electronics Mantis stereo microscopes are ideally suited for electronics PCB inspection and rework. The patented optical viewing head provides an unrivalled 3D view with ergonomic advantages of simple hand-eye co-ordination and fatigue-free soldering / inspection work.

Medical devices From stents to catheters, components require 100% inspection to ensure every product sent out meets the exacting product specifications. Mantis is excellent for critical manual inspection because of its excellent image contrast.

Plastics and rubber Rubber seals, packaging, caps and closures are designed and precision manufactured to make them work effectively. Inspection for quality is essential. Rework, such as the removal of flash from the injection mould process may also be required, meaning Mantis’ long working distance is essential.

Precision engineering Precision engineered components are often critical components and utilized in industries such as aerospace and automotive. Mantis’ clear view and superior ergonomics are ideal for critical inspection for defects as they aid visual accuracy and minimize errors caused by user fatigue.

Dental Dental prosthetics are medical devices that need to be tailored for each individual. The manufacturing process often requires magnification from inspecting the initial molds, to color matching the final product.

Hair restoration Mantis is a popular solution for use with hair restoration. The detailed and time limited work of splitting hair follicles requires the operator to be able to maintain high levels of concentration and visual accuracy. Technical details Technical Details

Universal Stand Optical data Universal Stand A A Mantis Compact Mantis Elite A Mantis Compact Mantis Elite / Elite Cam HD Mantis Compact,Mantis Compact MantisDimensions: Compact :Mantis Elite Mantis Compact, Dimensions:A = 22.24” (565mm) Dimensions:A = 23.35” (593mm) Dimensions:A = 22.24” - 30.51” (565mm) (775mm) A = 23.35”- 31.57”Dimensions: (593mm) (802mm) Objective lens Working distance Field of view A = 22.24” B = 13.19”- (565mm)30.51” (335mm) (775mm) - 775mm B = 13.86”- 31.57”A = 593mm(352mm) (802mm) - 802mm B = 335mmB = 13.19”- 21.96”- 545mm (335mm) (545mm) B = 13.86”- 24.49”B = 352mm(352mm) (622mm) - 622mm Elite, or Elite-Cam HD? C = 395mm C = 15.55”- 21.96”- 605mm (395mm) (545mm) C = 16.34”- 24.49”C = 415mm(415mm) (622mm) - 624mm Elite, 2xor Elite-Cam6.57” (167mm) HD? 1.77” (45.0mm) D = 110mm - 320mm D = 103mm - 312mm C C = 15.55”- 23.82” (395mm) (605mm) C = 16.34”- 24.57” (415mm) (624mm) C Unpacked D = 4.33”- 23.82”: (110mm) (605mm) D = 4.06”- 24.57”Unpacked (103mm) (624mm) weight: D 4x 3.78” (96mm) 1.08” (27.5mm) Head D2.1kg = 4.33”- Stand12.60” (110mm) 3.3kg (320mm) D = 4.06” - 12.28”Head (103mm) 3.0kg (312mm) Stand 3.3kg D - 12.60” (320mm) - 12.28” (312mm) PackedUnpacked weight: Weight: UnpackedPacked Weight: weight: UnpackedHead 4.63lbs Weight: (2.1kg) UnpackedHead 6.61lbs Weight: (3.0kg) B Head 4.1kg Stand 4.6kg Head 5.0kg Stand 4.6kg 6x 2.87” (73mm) 0.76” (19.2mm) HeadStand 4.63lbs7.28lbs (2.1kg)(3.3kg) HeadStand 6.61lbs7.28lbs (3.0kg)(3.3kg) B Power:Stand 7.28lbs (3.3kg) Stand 7.28lbs (3.3kg) Packed Weight: Packed Weight: Mantis Compact B 9V DC external plug , available in all worldwide plug 8x 2.30” (58.5mm) 0.56” (14.3mm) configurations.PackedHead 9.04lbs Weight: (4.1kg) PackedHead 11.02lbs Weight: (5.0kg) Mantis Compact HeadStand 9.04lbs10.14lbs (4.1kg) (4.6kg) HeadStand 11.02lbs9.92lbs (4.6kg) (5.0kg) Stand 10.14lbs (4.6kg) Mantis Compact excels in the low magnification Power: Stand 9.92lbs (4.6kg) Mantis Compact excels in the low magnification 9VPower: DC external plug transformer, available in all worldwide plug range for inspection or manipulation tasks configurations.9V DC external plug transformer, available in all worldwide plug range for inspection or manipulationMantis Elite tasks/ Elite-Cam HD Bench Stand configurations. where bench magnifiers have traditionally Bench Stand Mantis Compact Mantis Elite where bench magnifiers have traditionally Objective lens Working distance Field of view Dimensions:Mantis Compact MantisDimensions: Elite been used. Mantis Compact has a small A = 475mmMantis - 608mm Compact MantisA = Elite 487mm /- 620mmElite Cam HD Dimensions: Dimensions: been used. Mantis Compact has a small B = 300mm B = 300mm 2x 6.30” (160mm) 2.24” (57.0mm) Dimensions:A = 18.70” (475mm) Dimensions:A = 19.17” (487mm) footprint and low investment cost giving a C = 380mm C = 380mm A = 18.70”- 23.93” (475mm) (608mm) A = 19.17”- 24.41” (487mm) (620mm) footprint and low investment cost giving a D = 330mm D = 330mm B = 11.81”- 23.93” (300mm) (608mm) B = 11.81”- 24.41” (300mm) (620mm) E = 256mm max., E = 255mm max., superb price/4x performance ratio. 3.78” (96mm) 1.34” (34.0mm) BC = 11.81”14.96” (300mm)(380mm) BC = 11.81”14.96” (300mm)(380mm) superb price/ performance ratio. less workingCD == 14.96”12.99” distance (380mm)(330mm) CD == 14.96”12.99”less working (380mm)(330mm) distance UnpackedDE == 10.08”12.99” weight: (256mm(330mm) max.), DE == 10.04”12.99”Unpacked (255mm(330mm) weight: max.), 6x 2.68” (68mm) 0.91” (23.0mm) A Head lessE2.1kg = 10.08”working Stand (256mm5.0kg distance max.), lessE = 10.04”workingHead (255mm 3.0kgdistance Stand max.), 5.0kg A less working distance less working distance PackedUnpacked weight: Weight: UnpackedPacked Weight: weight: 6x SLWD* 4.41” (112mm) 0.79” (20.0mm) E Head UnpackedHead4.1kg 4.63lbsStand Weight:8.4kg (2.1kg) UnpackedHead 6.61lbsHead Weight: 5.0kg (3.0kg) Stand 8.4kg E HeadStand 4.63lbs13.23lbs (2.1kg) (5.0kg) B Power: HeadStand 6.61lbs11.02lbs (3.0kg) (5.0kg) D Stand 13.23lbs (5.0kg) B Packed Weight: Stand 11.02lbs (5.0kg) 8x 2.32” (59mm) 0.67” (17.0mm) D C 100-240VAC 50-60HZ 1.0A max., availablePacked in all Weight: worldwide plug C configurations.PackedHead 9.04lbs Weight: (4.1kg) PackedHead 11.02lbs Weight: (5.0kg) HeadStand 9.04lbs18.52lbs (4.1kg) (8.4kg) HeadStand 11.02lbs18.52” (8.4kg) (5.0kg) Mantis Elite Stand 18.52lbs (8.4kg) Stand 18.52” (8.4kg) Mantis10x Elite 2.13” (54mm) 0.53” (13.5mm) Power: 100-240VACPower: 50-60HZ 1.0A Max, available in all worldwide plug100-240VAC configurations. 50-60HZ 1.0A Max, available in all worldwide Mantis Elite has enhanced optical performance, Articulated Arm Mantis Elite15x has enhanced optical1.57” performance, (54mm) 0.35” (8.8mm) Articulated Arm plug configurations. including higher magnification, a large field of Articulated Arm Mantis Compact including higher20x magnification, a1.14” large (29mm)field of 0.23” (6.5mm) Mantis Compact Mantis Elite view plus long working distances, making it a A A Dimensions:Mantis Compact MantisDimensions: Elite / Elite Cam HD view plus long working distances, making it a A = 880mmDimensions: Dimensions:A = 880mm perfect alternative to traditional stereo*cannot be used together with 2x or 20x lens B = 430mmDimensions:A = 34.65” (880mm) Dimensions:A = 34.65”B = 430mm (880mm) perfect alternative to traditional stereo C = 510mmAB == 16.93”34.65” (430mm)(880mm) AB == 16.93”34.65”C = 510mm (430mm)(880mm) B D = 650mmBC = 16.93”20.08” (430mm)(510mm) BC = 16.93”20.08”D = 650mm(430mm)(510mm) microscopes for a wide range of inspection, B microscopes for a wide range of inspection, E = 290mmCD == 20.08”25.60” (510mm)(650mm) CD == 20.08”25.60”E = 290mm (510mm)(650mm) C B DE == 11.42”25.60” (290mm)(650mm) DE == 11.42”25.60” (290mm)(650mm) preparation and manipulation tasksOptions requiring C UnpackedE = 11.42” weight: (290mm) E = 11.42”Unpacked (290mm) weight: preparation and manipulation tasks requiring Head Unpacked2.1kg Stand Weight:11kg UnpackedHead Weight: 3.0kg Stand 11kg hand-eye coordination. UnpackedHead 4.63lbs Weight: (2.1kg) UnpackedHead 6.61lbs Weight: (3.0kg) PackedHeadStand weight: 4.63lbs24.25lbs (2.1kg) (11kg) HeadStand 6.61lbs24.25lbsPacked (3.0kg) (11kg)weight: hand-eye coordination. E Head Stand4.1kg Stand24.25lbs 13.5kg (11kg) Stand 24.25lbsHead 5.0kg (11kg) Stand 13.5kg Floating Stage E D Packed Weight: Packed Weight: D Power:PackedHead 9.04lbs Weight: (4.1kg) PackedHead 11.02lbs Weight: (5.0kg) Provides smooth and sensitive control allowing for samples to 9V DCHeadStand external 9.04lbs29.76lbs plug (4.1kg) transformer, (13.5kg) availableHeadStand in 11.02lbs29.76lbs all worldwide (5.0kg)(13.5kg) plug configurations.Stand 29.76lbs (13.5kg) Stand 29.76lbs (13.5kg) be accurately inspected. For use with bench stand only. Power: Power:9V DC external plug transformer, available in all worldwide 9Vplug DC configurations. external plug transformer, available in all worldwide plug configurations. Mantis Elite-Cam HD Illumination Mantis Elite-CamEpiscopic Illuminator HD Illumination Mantis Compact Mantis Elite-Cam HD is a supremely capable Through-the-lens illumination for the inspection of bore holes Mantis Compact Mantis Elite-Cam HD is a supremely capable Lighting Data inspection tool forand the complexquality conscious,internal/external features. Iris control for precise Lighting Data inspection tool forlight the positioning.quality conscious, Light intensity measured at subject plane with color correction filters. Light intensity measured at subject plane with color correction filters. combining the outstanding 3D optics of 20 LED 9.400 LUX Up to 10,000 hours combining the outstanding 3D optics of 20 LED 9.400 LUX Up to 10,000 hours Mantis Elite with the power and flexibility of Substage illumination (bench stand only) Mantis Elite with theUV powerLighting and flexibility of Substage illumination (bench stand only) HD image capture. Inspect, document and 58 LED 2.700 LUX Up to 10,000 hours HD image capture.Switchable Inspect, document UV-white lightand illumination for UV inspection 58 LED 2.700 LUX Up to 10,000 hours share with ease. share with ease. applications and fast and accurate fault detection. Mantis Elite / Elite Cam HD Mantis Elite Lighting Data Lighting Data Light intensity measured at subject plane with color correction filters. Secondary Link Arm Light intensity measured at subject plane with color correction filters. 24 LED 11.000 LUX Up to 10,000 hours 24 LED 11.000 LUX Up to 10,000 hours A secondary link increases total reach of articulated arm to Substage illumination (bench stand only) Substage illumination (bench stand only) 847.5mm and provides added flexibility and manoeuvrability. 58 LED 2.700 LUX Up to 10,000 hours 58 LED 2.700 LUX Up to 10,000 hours

Camera Floor Stand Camera Camera data Camera data Ideal for inspection where subjects are immobile or require a Sensor type CMOS standing position. For use in conjunction with articulated arm. Sensor type CMOS Resolution (H x W) 1600 x 1200 pixels Lift, swing, tilt and rotate capability. Resolution (H x W) 1600 x 1200 pixels Sensor size 1/3” Sensor size 1/3” Pixel size 2,8 µm Accessories Pixel size 2,8 µm Color depth 8 bits Color depth 8 bits Lens protection caps Refresh rate (fps) 18,3 fps max. Refresh rate (fps) 18,3 fps max. Dust cover Interface USB 2.0 FM 584026 Interface USB 2.0 ReplacementFM 584026 LED array File formats BMP, JPEG, PNG Vision Engineering Inc. has been File formats BMP, JPEG, PNG Power supply USB powered certifiedVision forEngineering the quality Inc. has been Power supply USB powered certifiedsystem for the ISO quality 9001:2008. management Supplied software uEye Cockpit system ISO 9001:2008. Supplied software uEye Cockpit Vision Engineering is a global manufacturer of ergonomic stereo microscopes, digital inspection and optical and video measuring systems.

 Direct Operations  network

Since 1958, Vision Engineering has become one of the worlds most innovative and dynamic microscope suppliers.

For more information... For more information, please contact yourVision Vision Engineering Engineering Ltd. VisionVision Engineering Engineering Ltd. Ltd. Vision Engineering Ltd. Vision Engineering (UK Manufacturing & Commercial) () (China) branch, local authorized distributor, or visit our . (UK Manufacturing & Commercial) (France) (China) The Freeman TheZAC Freeman de la Tremblaie,Building ZACRoom de 904B, la Tremblaie, Building B, No.970, Room 904B, Building B, No.970, Galileo Drive, Send, Surrey GalileoAv. deDrive, la Tremblaie Send, Surrey Av.Nanning de la ,Tremblaie Xuhui Vanke Center Nanning Road, Xuhui Vanke Center GU23 7ER, UK GU2391220 7ER, Le UK Plessis Paté, France 91220Shanghai, Le Plessis200235, Paté, P.R. France China Shanghai, 200235, P.R. China Tel: +44 (0) 1483 248300 VisionTel:Tel: Engineering+44+33 (0) (0)1483 160 Ltd.248300 76 60 00 VisionTel: Engineering+33+86 (0) 16021 5036 76 Ltd. 60 7556 00 Tel:Vision Engineering+86 (0) 21 5036 7556 Distributor Email: [email protected] (UKEmail:Email: Manufacturing [email protected] [email protected] & Commercial) (France)Email: [email protected]@visioneng.com.cn Email:(China) [email protected] The Freeman Building ZAC de la Tremblaie, Room 904B, Building B, No.970, Vision Engineering Inc. Vision Engineering Ltd. Vision Engineering GalileoVision EngineeringDrive, Send, Surrey Inc. Av.Vision de laEngineering Tremblaie Ltd. VisionNanning Engineering Road, Xuhui Vanke Center (NA Manufacturing & Commercial) (Italia) (South East Asia) GU23(NA Manufacturing 7ER, UK & Commercial) 91220(Italia) Le Plessis Paté, France (SouthShanghai, East 200235, Asia) P.R. China 570 Danbury Road, Tel:570Via Danbury G.+44 Paisiello (0) Road, 1483 106 248300 Tel:ViaP-03A-20, G. Paisiello+33 Impian (0) 106160 Meridian, 76 60 00 P-03A-20,Tel: +86 Impian (0) 21 Meridian, 5036 7556 New Milford, CT 06776, USA Email:New20092 Milford, [email protected] Cinisello CT 06776, Balsamo USA MI, Italia Email:20092Jalan Subang [email protected] 1, Balsamo MI, Italia JalanEmail: Subang [email protected] 1, Tel: +1 (860) 355 3776 Tel:Tel: +1 +39(860) 02 355 6129 3776 3518 Tel:USJ 1, 47600+39 02 Subang 6129 3518Jaya, USJ 1, 47600 Subang Jaya, Email: [email protected] VisionEmail:Email: [email protected] [email protected] Inc. VisionEmail:Selangor [email protected] Darul Ehsan, Ltd. Malaysia SelangorVision Engineering Darul Ehsan, Malaysia (NA Manufacturing & Commercial) (Italia) Tel: +604-619 2622 Tel:(South +604-619East Asia) 2622 Vision Engineering Ltd. VisionNippon Engineering Vision Engineering Email: [email protected] 570Vision Danbury Engineering Road, Ltd. ViaNippon G. Paisiello Vision 106 Engineering Email:P-03A-20, [email protected] Impian Meridian, (Central Europe) (Japan) New(Central(Mexico) Milford, Europe) CT 06776, USA 20092(Japan) Cinisello Balsamo MI, Italia Jalan Subang 1, Vision Engineering Anton-Pendele-Str. 3, Tel:Anton-Pendele-Str.Tel:272-2 +101 Saedo-cho, 800(860) 099 355 53253, Tsuduki-ku,3776 Tel:272-2 Saedo-cho,+39 02 6129 Tsuduki-ku, 3518 VisionUSJ 1, 47600Engineering Subang Jaya, (India) 82275 Emmering, Deutschland Email:82275Email:Yokohama-shi, Emmering, [email protected]@visioneng.com 224-0054,Deutschland Japan Email:Yokohama-shi, [email protected] 224-0054, Japan (India)Selangor Darul Ehsan, Malaysia Tel: +49 (0) 8141 40167-0 Tel:Tel: +49+81 (0) (0)8141 45 40167-0935 1117 Tel: +81+91 (0) 4580-5555-33-60 935 1117 Tel: +91+604-619 (0) 80-5555-33-60 2622 Email: [email protected] VisionEmail:Email: [email protected] [email protected] Ltd. NipponEmail: [email protected] [email protected] Engineering Email: [email protected]@visioneng.asia (Central Europe) (Japan) Vision Engineering Anton-Pendele-Str. 3, 272-2 Saedo-cho, Tsuduki-ku, Vision Engineering (Brasil) 82275 Emmering, Deutschland Yokohama-shi, 224-0054, Japan (Brasil)(India) Tel: +49 (0) 8141 40167-0 Tel:Email: [email protected]+81 (0) 45 935 1117 Email:Tel: [email protected]+91 (0) 80-5555-33-60 Disclaimer – Vision Engineering Ltd. has a policy of continuous development and reserves the right to Email: [email protected] Email: [email protected] Email: [email protected] change or update, without notice, the design, materials or specification of any products, the information contained within this brochure/datasheet and to discontinue production or distribution of any of the products described. Vision Engineering (Brasil) Email: [email protected]

MANTISNA_7_2020 Copyright ©2020 Vision Engineering Ltd. All rights reserved. www.visioneng.us