OPERATING MANUAL C Series Contents C250

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OPERATING MANUAL C Series Contents C250 OPERATING MANUAL C series Contents C250 ... C370 Contents Page Safety rules in general 22 Page Work clothing 22 Title 1 Safety instruction for retrofitting 23 Preface 10 Gearbox oil, engine oil, diesel fuel 24 General information on service 11 Hydraulic fluid, brake fluid 25 Explanations of the terms used 12 Battery acid 26 Information about the vehicle 13 Emissions 27 Intended use 13 Exhaust gas 27 Location for use 13 Battery 27 Impermissible use 14 Heat 27 Residual dangers, residual risks 14 Working in the vicinity of overhead power Warning 15 lines 28 EC conformity declaration in compliance Cab 28 with EC Directive 2006/42/EC 16 Technical Data 30 Information about disposal 16 Vehicle dimensions/dimension sketch C250, Positions of the safety symbols 17 C270 30 Information on operation 18 Dimensions C250, C270 32 Driving license 18 Axle loads 34 Overview of driving permit classes 18 Permissible gross weight 36 Tyres 37 Safety rules 22 2 Translation of Original Operating Manual 156319-04 Contents C250 ... C370 Page Page Track widths 38 pedals Theoretical road speed 39 Operating elements in the operating con- Engine technical data 40 sole 57 Assemblies: Drive 41 Right front upper bar, console control ele- ments 58 Assemblies: Hydraulics 42 Engine speed fine adjustment control 59 Assemblies: brakes, lifts 43 Operating elements to the right of the op- Assemblies: Electrics, PTO 44 erating console 60 Assemblies: Vehicle 45 Operating elements behind the seat, con- Noise level dB (A) 46 sole 60 Description 47 Operating elements upper front end of cab 62 Vehicle overview, from front left 47 Operating elements rear front end of cab 63 Vehicle overview, right rear 48 Window operating elements left, right 63 Cab views 49 Operating elements 64 Operating elements from driver's seat 50 Operating elements 65 Multifunction display 51 Emergency exit 66 Right-hand operating console (with small Installation rules for labels 67 joystick) 52 Label positions 68 Right-hand operating console (with large Standard scope of supply C250-C370 70 joystick) 54 Start-up 71 Operating elements from driver's seat, foot 56 Daily checks and activities before start-up 71 Translation of Original Operating Manual 156319-04 3 Contents C250 ... C370 Page Page Accessibility (left and right side) 72 Adjusting the lumbar support (16), drivers Accessibility (from above) 73 seat 91 Operating the battery disconnect switch 74 Adjusting right operating console 92 Checking tyre pressure 75 Instructions for starting the engine 93 Checking the hitch device 76 Start engine 94 Check the lighting and the rear view mir- Service brakes 96 rors 76 Checking braking and steering function 96 Checking and cleaning the air intake chan- Operation 97 nel 77 Before driving 97 Checking radiator, condenser* and dirt Driving on slopes 98 screen 78 Safety belt 99 Checking engine oil level 79 Instructions for driving 100 Adding engine oil 80 Driving mode with hydrostat 101 Check hydraulic oil level 81 Table of ranges 102 Checking coolant 82 Table of driving programmes 1) 103 Refilling washing water 84 Speeds for road driving 104 Checking brake fluid level 85 Speeds for working 105 Fuelling (diesel) 86 Adjusting the fine adjustment wheel 106 Check before entering the vehicle 87 Driving mode with the Special Drive Sys- Adjusting steering column 87 tem* 108 Driver and passenger seats 88 4 Translation of Original Operating Manual 156319-04 Contents C250 ... C370 Page Page Pressing inch pedal 110 Special operation 136 Steering 112 Notes on winter operation 136 Brakes 114 Putting on snow chains 136 Differential lock 116 Stationary mode operation 138 Windscreen wiper, windscreen washer 118 Stationary mode removal of oil 139 Overview of the lighting 119 Adjusting the track 140 Switching on lighting 120 31x13.50-15 tyres 140 Signalling a turn 122 Attachments 141 Operating the hazard warning flasher 123 Operating attachments 141 Switching the beacon on 124 Permissible gross weight 143 'Switching on the mirror heater* 125 Front and rear attachments or combina- Switch on front, rear work spotlight* 126 tions 145 Connecting equipment to the vehicle socket 127 Front and rear combination table 147 Radio* and speakers* 128 Signal socket 148 Operating the driver's cab roof hatch 129 Attaching implements 149 Operating interior lighting 130 Lateral adjustment of the lift 150 Heatable windscreen* 131 Adjusting the top link slide 151 Switching on the seat heater* 132 Attaching implements 152 Heating and ventilating the cab 133 Connecting hydraulic lines 153 Operating the air conditioner* 135 Attaching cardan shafts 155 Translation of Original Operating Manual 156319-04 5 Contents C250 ... C370 Page Page Detaching attachments 156 relief Procedure 156 Setting values for implement relief 177 Attachments, Cargo bed tipping system 157 Implement relief coding 178 Safety notes for operating hydraulic devices Switching degree of relief (SP1) to actual and attachments 158 pressure in the hydraulic cylinder 179 Switching on hydraulic functions 158 Tipping system*, rear lift* 180 Adjusting volume flow 0 to 25 l/min 159 Manual body frame 182 External operation of the front lift 160 Attachments with overhead discharge 183 General warnings for operating the hy- Safety instructions for PTO shaft operation 184 draulic floating position 162 Front PTO shaft drive* 185 Operating the joystick 163 Rear PTO shaft drive* 186 Operating the front lift (joystick) 164 Important instructions for the operation of Front lift inclination adjustment 166 the volume dividers I, II and the implement Passive inclination adjustment 167 pump* 187 Front lift side adjustment* 168 Operating volume dividers I* and II* 188 Hydraulic Functions Joystick 170 Operating the implement servopump* 190 Operating the green hydraulic connections Trailers, towing 193 with the joystick 171 Your vehicle is suitable for towing the fol- Blue, green hydraulic connections 172 lowing trailers: 193 Electrohydraulic implement relief 174 Instructions for hitching the trailer 194 Operating the electrohydraulic implement 175 Non-automatic trailer hitch 195 6 Translation of Original Operating Manual 156319-04 Contents C250 ... C370 Page Page Automatic trailer hitch 196 Faults of the working hydraulics 216 Trailer hitch with ball head 197 Maintenance Instructions 219 Driving with a trailer 198 Service 219 Shut-down 199 Qualification of maintenance personnel 219 Leaving the vehicle 199 How do I assess my vehicle? 220 Parking the vehicle 200 Handling fluids and lubricants 221 Safety instructions for maintenance 222 Transport, loading 201 Information about transporting the vehicle 201 Battery disconnect switch 224 Information about loading 201 Battery 225 Towing 202 Check battery and cable connections 226 Electrics, fuses 227 Coding the digital km/h display 204 Hydraulic function fuses (board 1) 229 Fault messages 206 Applying corrosion protector 229 Danger and condition notifications in the Jack application point 230 multifunction display 206 Replacing wheels 231 Fault Cause Remedy 208 Cargo bed subframe 232 Engine and turbocharger faults 208 Tilting vehicle cab 233 Faults of thevehicle electronics and drive Tightening threaded connections 235 hydraulics 208 Check all V-belts on the engine for condi- Faults of the hydraulic system and steering 213 tion and tension. 235 Translation of Original Operating Manual 156319-04 7 Contents C250 ... C370 Page Page Emptying the water separator 236 Bleed fuel system 250 Fuel pre-filter 237 Extended shutdown 251 Checking hose connections for the engine Engine preservation 251 air filter 238 Recommissioning after the shutdown 252 Cleaning the air filter system 239 Reversing engine preservation 252 Cleaning radiator, oil cooler and air condi- Putting the vehicle into operation 252 tioner condenser* 240 Cleaning cab and air-conditioner filters 241 Maintenance Data 253 Checking bubble formation in the air-condi- Fluids and lubricants 253 tioner* 242 Filling quantities for C250, C270, C350, Checking V-belt and compressor of the air C370 254 conditioner* 243 Light bulbs 255 Draining condensation water from the air Tightening torques for hexagon and stud conditioner 244 bolts as per DIN 256 Position of the lubrication points 245 Engine technical data 257 User Maintenance 246 Maintenance schedule 259 Replacing light bulbs 246 Regular maintenance as needed 261 Lower dipped beam and high beam 247 Single maintenance after 50 or 500 operat- Upper dipped beam light, indicator and po- ing hours 262 sition light 248 Maintenance every 500 operating hours 263 Indicator light, parking light, tail light 249 Maintenance every 1000, 2000, 3000 oper- 265 8 Translation of Original Operating Manual 156319-04 Contents C250 ... C370 Page ating hours Maintenance every year, every two years 266 Index 267 Translation of Original Operating Manual 156319-04 9 Preface C250 ... C370 Preface sonnel engaged with operation and maintenance of the equipment. The owner must ensure that We are happy that you have decided to purchase all users have received, read and understood this a Holder product. We would like you to be able to manual. If you have further questions or sugges- work with your vehicle without accidents or mal- tions for improvements, please contact our docu- functions and recommend that you follow the in- mentation department structions in this operating manual. Doing so not (+49 71 23 96 60). only helps utilise the entire potential of your vehi- cle, but also protects the full warranty. The oper- ating manual provides you with all information re- quired to enjoy your Holder vehicle for a long time. Further development Due to the continuous further development of the design and equipment of our vehicles, there may be discrepancies between this operating manual and your vehicle. We also cannot completely rule out errors, despite careful work in the creation of this document. No legal claims can be derived from the information, illustrations and descriptions here- in. This operating and maintenance manual is fur- nished with each vehicle. Store it as carefully as possible, but accessible to drivers and maintenance personnel at all times.
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