Commercial Crew Program (CCP) NAC HEOMD Committee Status

Lisa Colloredo Deputy Manager, Commercial Crew Program

November 29, 2017 Purpose & Agenda

Purpose: To brief the NASA Advisory Council HEOMD Subcommittee on the latest status and technical progress for the CCP CCtCap and CCiCap contracts Agenda: – CCP Execution Status § Program Progress § Milestone Summary § Top Risks − CCtCap Status § Boeing Commercial Provider Status § SpaceX Commercial Provider Status − CCiCap Status § Status § Sierra Nevada Status − Summary

2 Program Progress

CCP has made significant progress over the last quarter, notably:

Program’s Annual Review is complete

– Significant technical issues resolution and risk mitigations continue as CCP progresses toward flight tests and crewed missions to the International Space Station

– Awarded Post Certification Missions (PCMs) 3-6 to both Providers

– Multiple and qualification test articles are in production and testing simultaneously

Mission planning and preparations for eight CCP missions are in work: – Official Dates For Boeing: § August 2018: Orbital Flight Test (unmanned demo) § November 2018: Crewed Flight Test (demo) § PCM-1 awarded May 2015; Completed four milestones to date § PCM-2 awarded in December 2015; Completed four milestones to date – Official Dates For SpaceX: § April 2018: Flight to ISS without crew (Demo Mission 1) § August 2018: Flight to ISS with crew (Demo Mission 2) § PCM-1 awarded November 2015; Completed three milestones to date § PCM-2 awarded July 2016; Completed two milestones to date

3 Program Progress Continued

Both providers are making tangible progress toward flight tests and crewed missions to the International Space Station

Space hardware manufacturing, testing and qualification are underway

Continued engagement as the providers perform critical test and verification events

Continue to make progress in the burn down of key certification products with the providers – Progress for each provider is included in provider-specific sections of this briefing

Commercial Crew & Cargo Processing Facility Horizontal Integration Facility

4 CCtCap Combined Milestone Summary Official – FY17Q3 Sep'16 Oct'16 Nov'16 Dec'16 Jan'17 Feb'17 Mar'17 Apr'17 May'17 Jun'17 Jul'17 Aug'17 Sep'17 Oct'17 Nov'17 Dec'17 Jan'18 Feb'18 Mar'18 Apr'18 May'18 Jun'18 Jul'18 Aug'18 Sep'18 Oct'18 Nov'18 Dec'18 Jan'19 Feb'19Mar'19 Milestones Boeing ISS DCR CFT DCR ORR CR Major Reviews

2014 2015 2016 2017 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 Milestones Boeing

Major Reviews Cert.Baseline GS Delta LS OFT CFT Review CDR I-CDR CDR OFT FOR FTRR OFT FTRR CFT

QTV GVT & Water/ Land Landing Flight Testing Flight Testing IRR EQT TRR Qual Test Review Launch Launch

FSW MCC Int. Sims Demo SAR PLCU / Pyld Spacecraft ER S/W BP Trainer Tele Mod dCDR Servicing ORR Build 9.0 Rls Delivery Sfty Ph2 PartB Sfty Ph2 PartB QTV Sfty Ph2 CCCS STA TRR OFT STA Final Test Pyld Flt Iso & Int.Review NASA Rev PRR PartB Act./Val. Init.Test Series CPWSR Series TRR Tele Imp Pln Qualification & Verification 3rd Rev. Test Cmplt ER S/W 8.0 Crew Seat Int. Parachute Crew Seat PAD Abort Build Rls Incline Impl. Milestones SpaceX Sys Drop Tests Incline Cmplt Test Cmplt Major Reviews CBR CDR dCDR 1 & 2 Comp. PLCU Mod Flight Testing 2014 Avionics Test Bed2015 Launch Site 2016 dCDR 2 Launch Site Flt Test w/o 2017 9 10 11 12 1 2 3 4 5 Activation6 7 8 9 10 ORR11 12 1 2 3 4 5 6 7 8 9 ORR for Crew 10 Crew CR Part 111 12 1 2 3 4 5 6 7 Install RR Milestones Boeing AER Rack SM Hot Fire AER Stowage

Initial Parachute Major Reviews Design Launch Abort Rack Ready Cert.Baseline GS Delta LS Docking System Testing Complete Review CDR I-CDR CDR Qualification Complete Gz Studies ECLSS Intg Qualification & Verification Complete Test Complete Review Test Compl.

Initial Propulsion Propulsive Descent Prop Module Space Suit Flight Testing Module Testing Cmplt Test CmpltQTV Model ValGVT & Water/ Land Landing Qual Test Cmplt Milestones SpaceX IRR EQT TRR Qual Test Review Val Prop Module Qualification & Verification Design Review FSW MCC Int. Sims Demo SAR CCtCapCMS - 9/2014-7/2017 Required Milestone Boeing Milestone SpaceX Milestone PLCU / Pyld Spacecraft ER S/W BP Trainer Tele Mod dCDR Servicing ORRData Source: Boeing FY14-17 / SpaceX FY14-17Build 9.0 Rls Delivery POC: Debbie Cole, 321-867-0834 Sfty Ph2 PartB Sfty Ph2 PartB QTV Sfty Ph2 CCCS STA TRR OFT STA Final Test Pyld Flt Iso & Int.Review NASA Rev PRR PartB Act./Val. Init.Test Series CPWSR Series TRR Tele Imp Pln DCR ORR CR Qualification & Verification 2014 3rd Rev.2015 Test Cmplt 2016 ER S/W 8.0 Crew Seat 2017 Major Reviews 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 Build Rls Incline Impl.10 11 12 1 2 3 4 5 6 7 Milestones SpaceXMilestones Boeing

Major ReviewsMajor Reviews Cert.Baseline GSCBR Delta LS CDR dCDR Review CDR I-CDR CDR

Flight Testing Avionics Test Bed QTVLaunch Site dCDR 2GVT & Water/ Land Landing Launch Site Flt Test w/o Flight Testing Flt Test w/o Flight to ISS w/o Flight to ISS w/FTRR Activation IRR ORR EQT TRR Qual Test ReviewORR for Crew Crew CR Part 1 Crew CR Part 2 Crew (Demo-1) Crew (Demo-2) Flight Testing FSW MCC Int. Sims Initial Parachute Testing Complete DemoDocking System SAR PLCU / Pyld Spacecraft ER S/W BP Trainer Qualification Complete Gz Studies Tele Mod dCDR ECLSS Intg Servicing ORR Build 9.0 Rls Delivery Complete Test Complete Sfty Ph2 PartB Sfty Ph2 PartB QTV Sfty Ph2 CCCS STA TRR OFT STA Final Test Pyld Flt Iso & Int.Review NASA Rev PRR PartB Act./Val. Init.Test Series CPWSR Series TRR Tele Imp Pln 3rd Rev. Test CmpltInitial Propulsion Propulsive Descent Prop Module Space SuitER S/W 8.0 Crew Seat Qualification & Verification Module Testing Cmplt Test Cmplt Model Val Qual Test CmpltBuild Rls Incline Impl. Milestones SpaceX Val Prop Module Qualification & Verification Design Review Demo-1&2 Major Reviews CBR CDR dCDR CCtCapCMS - 9/2014-7/2017 Required Milestone Boeing Milestone SpaceX Milestone Data Source: Boeing FY14-17 / SpaceX FY14-17 Demo-1 Dragon Dragon Int. ChkPt POC: Debbie Cole, 321-867-0834

Flight Testing Integr. ChkPt Avionics Test Bed Launch Site dCDR 2 Launch Site Flt Test w/o Activation ORR ORR for Crew Crew CR Part 1 Intg.Sys.Review

Initial Parachute Docking System Testing Complete Qualification Complete Gz Studies ECLSS Intg Complete Test Complete Cert. ChkPt Merlin Engine Validation Prop Initial Propulsion Propulsive Descent Prop Module Space Suit Module Testing Cmplt Test Cmplt Model Val Qual Test Cmplt Qual CkPt Module Testing Cmplt

Val Prop Module Qualification & Verification Design Review CCtCapCMS - 9/2014-7/2017 Required Milestone Boeing Milestone SpaceX Milestone Data Source: Boeing FY14-17 / SpaceX FY14-17 POC: Debbie Cole, 321-867-0834 Ph 2 Haz Rpt Parachute Qual Parachute Qual Part1ChkPt Complete Qualification & Verification

CCtCapCMS - Sep 1,2017 Required Milestone Boeing Milestone SpaceX Milestone Data Source: Boeing FY17Q3 / SpaceX FY17Q3 POC: Debbie Cole, 321-867-0834 5 CCP Top Programmatic Risks 11/7/2017

Programmatic Risk = Likelihood x (Highest of Non Safety Consequences (C, S, P))

5 1 LxC Trend Risk Title Risk ID Number Office 3x5 NC Inability to Meet LOC CCP-SEI-2015-1 SE&I Cost of Government Provided 4 5x2 New Services (ISS CR-15654) CCP-GMO-2017-1 GMO DoD Search and Rescue Training 3 2x4 NC Schedule CCP-GMO-2015-4 GMO 1

2 1 Likelihood

1

1 2 4 5 Trend Key: NC = No Change, I = Increase in Risk, D = Decrease in Risk Consequence

6 CCP Top Program Safety Risks 11/7/2017

Safety Risk = Safety Likelihood x (Highest of Safety Consequences (Sp, Sf, Se))

5 LxC Trend Risk Title Risk ID Number Office 4x5 NC Inability to meet LOC CCP-SEI-2015-1 SE&I 4 1 Aborting into Sea States with 3x5 NC Unsafe Rescue CCP-GMO-2016-3 GMO 3 Crew Entry Accelerations and 1 1 Spaceflight Associated Neuro- ocular Syndrome (SANS) 2

3x3 NC Exacerbations CCP-IP-2016-3 IP Likelihood

1

1 2 4 5 Trend Key: NC = No Change, I = Increase in Risk, D = Decrease in Risk Consequence

7 Boeing Commercial Provider Status

8 Boeing Accomplishments

Design, Demonstration, Test, and Evaluation – Nine Land Landing Qualification Tests completed as of 9/28 (14 planned) – Parachute System Qualification Test #2 completed in October – Completed a joint orbital flight test, rendezvous and docking paper simulation with the ISS – Structural Test Article (STA) initial Shock Testing complete Land Landing Qualification Test § Modal Testing completed in September § Launch Vehicle Adapter aeroskirt shipped to Huntington Beach to support future Jettison and Separation tests – Completed a crew emergency egress system demonstration – WSTF hot fire testing § First LAE acceptance hot fire test completed with pathfinder engine LC-41 Emergency Egress o LAE test sequence of shipsets (CFT, PCM’s) and SMHF qual testing in work § Service Module Hot Fire test article shipped to WSTF

o Cold flow testing in work – ISS DCR planning and execution continues § ULA Phase III progressing with first STRB completed in October § Partnered Spacecraft Phase III ground-rules with ISS and Boeing

9 STA in Modal Test Config Boeing Accomplishments

Production & Operations – Flight unit assembly on several key spacecraft structures and mechanisms § Service Module Hot Fire (SMHF) Test Article systems acceptance test complete § Spacecraft 1 (SC1) crew module upper and lower domes mated

o Landing airbags integrated onto SC1 lower dome

o Landing and Recovery System (LRS) pressure tank installation and leak tests complete Service Module Hot Fire Test Article

o Pressure Control System (PCS) proof pressure test complete § Pad Abort Service Module 1 (SM1) Strong backs, bridge beams, isogrid panels, and radiator panels installed § Spacecraft 2 (SC2) upper dome bucket handle installed and IVA hatch installation in work to support proof pressure test § Spacecraft 3 (SC3) A-Frames installed on lower dome § ISS delivered 2 NDS flight units to Boeing Spacecraft 1 Assembly – Atlas AV-080 OFT Launch Vehicle § Dual Engine Centaur (DEC) tank in high pressure test cell Booster RP-1 tank weld completed, in hydrostatic test § Booster LOX tank upper barrel in friction stir weld; lower barrel weld and x-ray complete – Operations training preparations § Boilerplate-3 delivered to NASA for future water rescue training § Crew training plan delivered, NASA review in work Spacecraft 1 Crew Module 10 SpaceX Commercial Provider Status

11 SpaceX Accomplishments

Design, Demonstration, Test, & Evaluation – Dragon § Demo-1 capsule integration mate complete § Qualification module structural testing complete § Demo-1 schedule efficiencies implemented § Continuing maturation of displays & controls, crew interfaces and operations; began joint sims and training § Completed initial Dragon to C2V2 RF Interface Test (Joint Test 9a) with ISS § 8 parachute drop tests held to date Parachute Test Hardware-in-the-Loop Table § Validation propulsion module buildup and test facility upgrades in work § 2 Hardware-in-the-Loop (HITL) tables assembled in support of software testing – Falcon9 § Merlin 1D and MVAC in qualification testing § Performing Block 5 CDR reviews § Continuing COPV 2.0 development and beginning qualification – Ground Systems (LC-39A) § Lightning tower upgrades complete Merlin 1D Full Thrust Testing § Crew access arm and white room installation planned for upcoming months – Certification Products § (30) VCNs have been approved:

o (25) for SSP 50808 and (5) for CCP 1130 12 SpaceX Accomplishments

Production & Operations – Flight unit assembly on several key spacecraft structures and mechanisms § 3 Dragon Crew Modules in production:

o Demo-1 service section integration complete and Demo-1 Avionics rack assembled o Demo-2 mechanical integration nearing Rescue Trainer completion

o Crew-1 (PCM 1) weldment seeing significant progress § Demo-1, Demo-2 and IFAT trunks in production – Operations Training Dragon 2 Capsule § Uncrewed o Completed first Demo-1 simulation Demo 2 Trunk o Launch operations continuing from LC-39A § Crewed

o Supported Dragon Rescue Trainer DET-3 training

o Buck mechanical assembly complete including all cabin panels, storage bins and seats

Crew 1 Weldment Cabin Mock Up

13 Blue Origin Accomplishments

Commercial Space Capabilities Collaboration (CSCC) Space Act Agreement (SAA)

Technical Exchanges − Launch Vehicle Structures and Materials − Reentry Aeroheating − Effects of Lightning on Launch Vehicle − Doppler Radar − Structural Loads − Milestone #4: November 2017 § Progress Review of Propulsion Systems (Blue Origin Facility) BE-3 in Test Stand

Data Exchange − Various software requests and technical documentation exchanges in work

Look Ahead − Milestone #5, May 2018 § Development Update of Launch Site − Continued Technical and Data Exchange

BE-4 Test Fire

14 Sierra Nevada Corp. Accomplishments

Successfully performed Full scale Dream Chaser engineering test article (ETA) unpowered approach & landing test (ALT-2) at Armstrong Flight Research Center - Edwards Air Force Base on 11 Nov. 2017

– ALT-2 Free-flight including detailed flight maneuvers was nominal – ETA landing and rollout were successful – SNC Post-flight data analysis is currently underway – CCiCap SAA Milestone 4b NASA outbrief scheduled for Dec. 2017 – Several integrated tests performed to verify system design requirements and validate system functions in preparation for ALT-2 test § Day In The Life Test (final) – Aug. 2017 § Combined Systems Test (final) – Aug. 2017 § Captive Carry Test #1 & #2 – Aug./Sept. 2017

Dream Chaser ETA 15 CCP Summary

CCP continues to facilitate the development and certification of U.S. industry-based crew transportation systems

Boeing and SpaceX are meeting contractual milestones and maturing their designs – A significant amount of hardware is in development, test and qualification in preparation for upcoming missions – Risks are being identified and important design challenges are being addressed – NASA is engaged in meaningful insight

Both providers are making tangible progress toward flight tests and crewed missions to the International Space Station

CCP has robust and efficient processes for certification including addressing waivers and deviations – Progress is being made in the burn down of key certification products with the providers

In preparation for flight, there is significant work ahead

16 EMBED VIDEO HERE

17 18 Acronyms & Abbreviations

ALT: Approach & Landing Test HITL: Human in the Loop PAFB: Patrick Air Force Base AoA: Angle of Attack HR: Hazard Report PAT: Pad Abort Test ATCS: Active Thermal Control Subsystem HRCP: Human Rating Certification Package PC&I: Program Control & Integration BP: Boilerplate IDA: International Docking Adapter PCB: Program Control Board Calysto: Risk Management tool PCDTV: Parachute Compartment Drop Test IFA: In-Flight Abort C3PF:Commercial Crew and Cargo Processing Vehicle Facility IV&V: Independent Verification & Validation PCM: Post Certification Mission CCiCap: Commercial Crew integrated Capability JIRA: Project management software tool PDR: Preliminary Design Review CCtCap: Commercial Crew transportation Capability JPRCB: Joint Program Requirements Control PnP: Probability of No Penetration Board CDR: Critical Design Review PSA: Probabilistic Safety Analysis JT: Joint Test CFA: Computational Fluid Analysis PJ: Para Jumpers LAE: Launch Abort Engine CFT: Crewed Flight Test RCS: Reaction Control System CM: Crew Module LLQTL Land Landing Qualification Test RT: Rescue Trainer COPV: Composite Overwrap Pressure Vessel LOC: Loss of Crew SC: Spacecraft CPWSR: Configuration Performance & Weight Status LOM: Loss of Mission SE&I: Systems Engineering & Integration Report LSC: Linear Shaped Charge SM: Service Module CSCS: Contingency Spacecraft Crew Support? LSORR: Launch Site Operational Readiness SOW: Statement of Work CTS: Crew Transportation System Review STA: Structural Test Article DCR: Design Certification Review LV: Launch Vehicle STRB: Safety Technical Review Board DDT&E: Design, Development, Test & Evaluation LVA: Launch Vehicle Adapter SureSep: LVA Jettison System Det3: (USAF) Detachment 3 MIR: Mission Integration Review TIM: Technical Interchange Meeting DM: Demonstration Mission MMOD: Micrometeoroid and Orbital Debris TM3: Targeted Mass 3 ECLSS: Environmental Control and Life Support System MVac: Merlin Vacuum Engine TPS: Thermal Protection System TTP: Tactics, Techniques, & Procedures ECM: Electro-Chemical Machining NDS: NASA Docking System TRR: Test Readiness Review EDM: Electron Discharge Machining NBL: Neutral Buoyancy Lab UDA: Universal Docking Adapter EDS: Emergency Detection System NESC: NASA Engineering & Safety Center ETA: Engineering Test Article ULA: United Launch Alliance NLA: Non-Linear Aero FHS: Forward Heat Shield USAF: US Air Force OFT: Orbital Flight Test FLT: Flight VBR: Vehicle Baseline Review OMAC: Orbital Maneuvering and Attitude Control FOD: Flight Operations Directorate VCN: Verification Closure Notice OML: Outer Mold Line FTCR: Flight Test Certification Review VE: Verification Event ORDEM: Orbital Debris Engineering Model GMO: Ground & Mission Operations VIIP: Vision Impairment/Intracranial Pressure HAR: Hazard Analysis Report ORR: Operational Readiness Review WSTF: White Sands Test Facility 19 PAA: Product Assurance Analysis WTT: Wind Tunnel Testing