Cold Start Kit Installation Documentation Citroen: C3 / C4
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K Cold Start Kit E1 Thermo Top Evo Parking Heater 00 0258 Installation Documentation Citroen: C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo Peugeot: 308 / 2008 / 3008 Validity Manufacturer Model Type Model year EG BE No. / ABE Citroen C3 S From model year 2017 e2 * 2007 / 46 * 0003 * ... Citroen C4 Picasso 3 From model year 2013 e2 * 2007 / 46 * 0356 * ... Citroen C4 Cactus 0 From model year 2015 e2 * 2007 / 46 * 0440 * ... Citroen DS3 S From model year 2015 e2 * 2007 / 46 * 0003 * ... Citroen Berlingo 7 From model year 2017 e2 * 2001 / 116 * 0366 * ... Peugeot 308 LT9P From model year 2014 e2 * 2007 / 46 * 0405 * ... Peugeot 308 SW LT9P From model year 2014 e2 * 2007 / 46 * 0405 * ... Peugeot 2008 CA94 From model year 2015 e2 * 2007 / 46 * 0070 * ... Peugeot 3008 M From model year 2017 e2 * 2007 / 46 * 0534 * ... Motorisation Fuel Emission Transmission Output in kW Displacement in Engine code standard type cm³ 1.2 Petrol Euro 6 SG 81 1199 HN01 1.2 Petrol Euro 6 SG 96 1199 HN02 SG = manual transmission Left-hand drive vehicle Total installation time: approx. 1.5 hours (Applies only to the retroffing of a cold start system in vehicles with an already retrofitted parking heater). Ident. No.: 1325508D_EN Status: 10.08.2017 © Webasto Thermo & Comfort SE Citroen C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo Peugeot 308 / 2008 / 3008 Table of Contents Validity 1 Cold Start System Installation for Citroen C4 Picasso 15 Necessary Components 2 Cold Start System Installation for Citroen C4 Cactus 16 Information on Validity 2 Cold Start System Installation for Citroen C3 and DS3 18 Information on Total Installation Time 2 Cold Start System Installation for Citroen Berlingo 20 Installation Overview 3 Cold Start System Installation for Peugeot 308 21 Information on Operating and Installation Instructions 5 Cold Start System Installation for Peugeot 2008 23 Information on Validity 6 Cold Start System Installation for Peugeot 3008 25 Technical Information 6 Cold Start System Installation for All Vehicles 26 Explanatory Notes on Document 6 Final Work 28 Preliminary Work 7 Electrical System 8 Preparing Electrical System 11 System Wiring Diagram 13 Necessary Components Description Order No.: Additional cold start kit for PSA petrol vehicles 1325507_ Cold start installation documentation for PSA petrol vehicles 1325508_ Information on Validity This installation documentation applies only in combination with: Description Order No.: Installation kit for Citroen C3 81kW petrol MY 2017 1325698_ Installation documentation for Citroen C3 81kW petrol MY 2017 1325699_ SET (contains installation kit and cold start kit) for Citroen C4 Picasso 81/96kW petrol MY 2016 1325558_ Installation documentation for Citroen C4 Picasso petrol and diesel MY 2013 1321285_ SET (contains installation kit and cold start kit) for Citroen C4 Cactus 81kW petrol MY 2015 1325608_ Installation documentation for Citroen C4 Cactus petrol and diesel MY 2015 1323438_ SET (contains installation kit and cold start kit) for Citroen DS3 petrol 81kW MY 2015 1325632_ Installation documentation for Citroen DS3 petrol MY 2015 1323739_ SET (contains installation kit and cold start kit) for Peugeot 308/308SW 81/96kW petrol MY 2014 1325551_ Installation documentation for Peugeot 308 petrol and diesel MY 2014 1321757_ SET (contains installation kit and cold start kit) for Peugeot 2008 petrol 81/96kW MY 2015 1325550_ Installation documentation for Peugeot 2008 petrol and diesel MY 2015 1324528_ Installation kit for Peugeot 3008 petrol 96kW MY 2017 1325854_ Installation documentation for Peugeot 3008 petrol 96kW MY 2017 1325855_ Installation kit for Citroen Berlingo 81kW MY 2017 1325939_ Installation documentation Citroen Berlingo 81kW MY 2017 1325940_ Information on Total Installation Time The total installation time includes the time needed for mounting and demounting the vehicle-specific components, the heat- er specific installation time and all other times required for the system integration and initial start-up of the heater. The total installation time may vary for vehicle equipment other than provided. Ident. No.: 1325508D_EN Status: 10.08.2017 © Webasto Thermo & Comfort SE 2 Citroen C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo Peugeot 308 / 2008 / 3008 Installation Overview Legend: Citroen C4 Picasso 1. CLR module Citroen DS3 2. Temperature sensor (RTD) Peugeot 3008 3. Adapter connector 3 2 1 Citroen C4 Cactus 2 3 1 Citroen C3 3 1 2 Peugeot 308 1 3 2 Ident. No.: 1325508D_EN Status: 10.08.2017 © Webasto Thermo & Comfort SE 3 Citroen C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo Peugeot 308 / 2008 / 3008 Legend: 1. CLR module Peugeot 2008 2. Temperature sensor (RTD) 3. Adapter connector 3 2 1 Citroen Berlingo 3 2 1 Ident. No.: 1325508D_EN Status: 10.08.2017 © Webasto Thermo & Comfort SE 4 Citroen C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo Peugeot 308 / 2008 / 3008 Information on Operating and Installation Instructions 1 Important information (not complete) 2.1 Excerpt from ECE regulation 122 (heating system) paragraph 5 for the installation of the heater 1.1 Installation and repair Beginning of excerpt. The improper installation or repair of Webasto heating and cooling systems can cause fire or the leakage of deadly carbon monoxide, leading to serious ANNEX VII injury or death. REQUIREMENTS FOR COMBUSTION HEATERS To install and repair Webasto heating and cooling systems you need to have AND THEIR INSTALLATION completed a special company training course and have the appropriate tech- nical documentation, special tools and special equipment. 1. GENERAL REQUIREMENTS Installation and repair may ONLY be carried out by persons trained and cer- 1.7.1. A clearly visible tell-tale in the operator's field of view shall inform when the tified in a Webasto training course. NEVER try to install or repair Webasto combustion heater is switched on or off. heating or cooling systems if you have not completed a Webasto training course, you do not have the necessary technical skills and you do not have 2. VEHICLE INSTALLATION REQUIREMENTS the technical documentation, tools and equipment available to ensure that you can complete the installation and repair work properly. 2.1. Scope Only use genuine Webasto parts. See the Webasto air and water heaters ac- 2.1.1. Subject to paragraph 2.1.2. combustion heaters shall be installed according cessories catalogue for this purpose. to the requirements of this Annex. 1.2 Operation 2.1.2. Vehicles of category O having liquid fuel heaters are deemed to comply with the requirements of this Annex. To ensure safe operation, we recommend having the heater checked every two years by an authorised Webasto dealer, especially when used over a long period and/or un- 2.2. Positioning of heater der extreme environmental conditions. 2.2.1. Body sections and any other components in the vicinity of the heater must be Do not operate the heater in closed rooms due to the danger of poisoning and suffo- protected from excessive heat and the possibility of fuel or oil contamination. cation. 2.2.2. The combustion heater shall not constitute a risk of fire, even in the case of Always switch off the heater before refuelling. overheating. This requirement shall be deemed to be fulfilled if the installation ensures an adequate distance to all parts and suitable ventilation, by the use The heater may only be used with the prescribed fuel diesel (DIN EN 590) or petrol of fire resistant materials or by the use of heat shields. (DIN EN 228). 2.2.3. In the case of M2 and M3 vehicles, the heater must not be positioned in the The heater may not be cleaned with a high-pressure cleaner. passenger compartment. However, an installation in an effectively sealed en- velope which also complies with the conditions in paragraph 2.2.2 may be 1.3 Please note used. ALWAYS follow all Webasto installation and operating instructions and observe all 2.2.4. The label referred to in paragraph 1.4 or a duplicate, must be positioned so warnings. that it can be easily read when the heater is installed in the vehicle. To become familiar with and understand all functions and properties of the heater, the 2.2.5. Every reasonable precaution should be taken in positioning the heater to operating instructions must be read carefully and observed at all times. minimise the risk of injury and damage to personal property. For proper, safe installation and repair work, the installation instructions with all warn- ings and safety information must be carefully read and observed at all times. Please 2.3. Fuel supply always contact a workshop authorised by Webasto for all installation and repair work. 2.3.1. The fuel filler must not be situated in the passenger compartment and must Important be provided with an effective cap to prevent fuel spillage. 2.3.2. In the case of liquid fuel heaters, where a supply separate to that of the vehi- Webasto shall assume no liability for defects, damage and injuries resulting cle is provided, the type of fuel and its filler point must be clearly labelled. from a failure to observe the installation, repair and operating instructions of the information contained in them. 2.3.3. A notice, indicating that the heater must be shut down before refuelling, must be affixed to the fuelling point. In addition a suitable instruction must be in- This liability exclusion particularly applies to improper installations and repairs, cluded in the manufacturer's operating manual. installations and repairs by untrained persons or in the case of a failure to use genuine spare parts. 2.4. Exhaust system The liability due to culpable disregard to life, limb or health and due to damage 2.4.1. The exhaust outlet must be located so as to prevent emissions from entering or injuries caused by a wilful or reckless breach of duty remain unaffected, as the vehicle through ventilators, heated air inlets or opening windows.