K Cold Start Kit

E1 Thermo Top Evo Parking Heater 00 0258

Installation Documentation

Citroen: C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo : 308 / 2008 / 3008

Validity

Manufacturer Model Type Model year EG BE No. / ABE Citroen C3 S From model year 2017 e2 * 2007 / 46 * 0003 * ... Citroen C4 Picasso 3 From model year 2013 e2 * 2007 / 46 * 0356 * ... Citroen C4 Cactus 0 From model year 2015 e2 * 2007 / 46 * 0440 * ... Citroen DS3 S From model year 2015 e2 * 2007 / 46 * 0003 * ... Citroen Berlingo 7 From model year 2017 e2 * 2001 / 116 * 0366 * ... LT9P From model year 2014 e2 * 2007 / 46 * 0405 * ... Peugeot 308 SW LT9P From model year 2014 e2 * 2007 / 46 * 0405 * ... CA94 From model year 2015 e2 * 2007 / 46 * 0070 * ... M From model year 2017 e2 * 2007 / 46 * 0534 * ...

Motorisation Fuel Emission Output in kW Displacement in Engine code standard type cm³ 1.2 Petrol Euro 6 SG 81 1199 HN01 1.2 Petrol Euro 6 SG 96 1199 HN02

SG =

Left-hand drive vehicle

Total installation time: approx. 1.5 hours (Applies only to the retroffing of a cold start system in vehicles with an already retrofitted parking heater).

Ident. No.: 1325508D_EN Status: 10.08.2017 © Webasto Thermo & Comfort SE Citroen C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo Peugeot 308 / 2008 / 3008 Table of Contents Validity 1 Cold Start System Installation for Citroen C4 Picasso 15 Necessary Components 2 Cold Start System Installation for Citroen C4 Cactus 16 Information on Validity 2 Cold Start System Installation for Citroen C3 and DS3 18 Information on Total Installation Time 2 Cold Start System Installation for Citroen Berlingo 20 Installation Overview 3 Cold Start System Installation for Peugeot 308 21 Information on Operating and Installation Instructions 5 Cold Start System Installation for Peugeot 2008 23 Information on Validity 6 Cold Start System Installation for Peugeot 3008 25 Technical Information 6 Cold Start System Installation for All Vehicles 26 Explanatory Notes on Document 6 Final Work 28 Preliminary Work 7 Electrical System 8 Preparing Electrical System 11 System Wiring Diagram 13

Necessary Components

Description Order No.: Additional cold start kit for PSA petrol vehicles 1325507_ Cold start installation documentation for PSA petrol vehicles 1325508_

Information on Validity This installation documentation applies only in combination with:

Description Order No.: Installation kit for Citroen C3 81kW petrol MY 2017 1325698_ Installation documentation for Citroen C3 81kW petrol MY 2017 1325699_

SET (contains installation kit and cold start kit) for Citroen C4 Picasso 81/96kW petrol MY 2016 1325558_ Installation documentation for Citroen C4 Picasso petrol and diesel MY 2013 1321285_

SET (contains installation kit and cold start kit) for Citroen C4 Cactus 81kW petrol MY 2015 1325608_ Installation documentation for Citroen C4 Cactus petrol and diesel MY 2015 1323438_

SET (contains installation kit and cold start kit) for Citroen DS3 petrol 81kW MY 2015 1325632_ Installation documentation for Citroen DS3 petrol MY 2015 1323739_

SET (contains installation kit and cold start kit) for Peugeot 308/308SW 81/96kW petrol MY 2014 1325551_ Installation documentation for Peugeot 308 petrol and diesel MY 2014 1321757_

SET (contains installation kit and cold start kit) for Peugeot 2008 petrol 81/96kW MY 2015 1325550_ Installation documentation for Peugeot 2008 petrol and diesel MY 2015 1324528_

Installation kit for Peugeot 3008 petrol 96kW MY 2017 1325854_ Installation documentation for Peugeot 3008 petrol 96kW MY 2017 1325855_

Installation kit for Citroen Berlingo 81kW MY 2017 1325939_ Installation documentation Citroen Berlingo 81kW MY 2017 1325940_

Information on Total Installation Time

The total installation time includes the time needed for mounting and demounting the vehicle-specific components, the heat- er specific installation time and all other times required for the system integration and initial start-up of the heater. The total installation time may vary for vehicle equipment other than provided.

Ident. No.: 1325508D_EN Status: 10.08.2017 © Webasto Thermo & Comfort SE 2 Citroen C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo Peugeot 308 / 2008 / 3008 Installation Overview

Legend: Citroen C4 Picasso 1. CLR module Citroen DS3 2. Temperature sensor (RTD) Peugeot 3008 3. Adapter connector

3

2 1

Citroen C4 Cactus

2

3

1

Citroen C3 3

1

2

Peugeot 308

1 3

2

Ident. No.: 1325508D_EN Status: 10.08.2017 © Webasto Thermo & Comfort SE 3 Citroen C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo Peugeot 308 / 2008 / 3008

Legend:

1. CLR module Peugeot 2008 2. Temperature sensor (RTD) 3. Adapter connector

3

2 1

Citroen Berlingo

3

2 1

Ident. No.: 1325508D_EN Status: 10.08.2017 © Webasto Thermo & Comfort SE 4 Citroen C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo Peugeot 308 / 2008 / 3008 Information on Operating and Installation Instructions

1 Important information (not complete) 2.1 Excerpt from ECE regulation 122 (heating system) paragraph 5 for the installation of the heater 1.1 Installation and repair Beginning of excerpt. The improper installation or repair of Webasto heating and cooling systems can cause fire or the leakage of deadly carbon monoxide, leading to serious ANNEX VII injury or death. REQUIREMENTS FOR COMBUSTION HEATERS To install and repair Webasto heating and cooling systems you need to have AND THEIR INSTALLATION completed a special company training course and have the appropriate tech- nical documentation, special tools and special equipment. 1. GENERAL REQUIREMENTS Installation and repair may ONLY be carried out by persons trained and cer- 1.7.1. A clearly visible tell-tale in the operator's field of view shall inform when the tified in a Webasto training course. NEVER try to install or repair Webasto combustion heater is switched on or off. heating or cooling systems if you have not completed a Webasto training course, you do not have the necessary technical skills and you do not have 2. VEHICLE INSTALLATION REQUIREMENTS the technical documentation, tools and equipment available to ensure that you can complete the installation and repair work properly. 2.1. Scope Only use genuine Webasto parts. See the Webasto air and water heaters ac- 2.1.1. Subject to paragraph 2.1.2. combustion heaters shall be installed according cessories catalogue for this purpose. to the requirements of this Annex. 1.2 Operation 2.1.2. Vehicles of category O having liquid fuel heaters are deemed to comply with the requirements of this Annex. To ensure safe operation, we recommend having the heater checked every two years by an authorised Webasto dealer, especially when used over a long period and/or un- 2.2. Positioning of heater der extreme environmental conditions. 2.2.1. Body sections and any other components in the vicinity of the heater must be Do not operate the heater in closed rooms due to the danger of poisoning and suffo- protected from excessive heat and the possibility of fuel or oil contamination. cation. 2.2.2. The combustion heater shall not constitute a risk of fire, even in the case of Always switch off the heater before refuelling. overheating. This requirement shall be deemed to be fulfilled if the installation ensures an adequate distance to all parts and suitable ventilation, by the use The heater may only be used with the prescribed fuel diesel (DIN EN 590) or petrol of fire resistant materials or by the use of heat shields. (DIN EN 228). 2.2.3. In the case of M2 and M3 vehicles, the heater must not be positioned in the The heater may not be cleaned with a high-pressure cleaner. passenger compartment. However, an installation in an effectively sealed en- velope which also complies with the conditions in paragraph 2.2.2 may be 1.3 Please note used. ALWAYS follow all Webasto installation and operating instructions and observe all 2.2.4. The label referred to in paragraph 1.4 or a duplicate, must be positioned so warnings. that it can be easily read when the heater is installed in the vehicle. To become familiar with and understand all functions and properties of the heater, the 2.2.5. Every reasonable precaution should be taken in positioning the heater to operating instructions must be read carefully and observed at all times. minimise the risk of injury and damage to personal property. For proper, safe installation and repair work, the installation instructions with all warn- ings and safety information must be carefully read and observed at all times. Please 2.3. Fuel supply always contact a workshop authorised by Webasto for all installation and repair work. 2.3.1. The fuel filler must not be situated in the passenger compartment and must Important be provided with an effective cap to prevent fuel spillage. 2.3.2. In the case of liquid fuel heaters, where a supply separate to that of the vehi- Webasto shall assume no liability for defects, damage and injuries resulting cle is provided, the type of fuel and its filler point must be clearly labelled. from a failure to observe the installation, repair and operating instructions of the information contained in them. 2.3.3. A notice, indicating that the heater must be shut down before refuelling, must be affixed to the fuelling point. In addition a suitable instruction must be in- This liability exclusion particularly applies to improper installations and repairs, cluded in the manufacturer's operating manual. installations and repairs by untrained persons or in the case of a failure to use genuine spare parts. 2.4. Exhaust system The liability due to culpable disregard to life, limb or health and due to damage 2.4.1. The exhaust outlet must be located so as to prevent emissions from entering or injuries caused by a wilful or reckless breach of duty remain unaffected, as the vehicle through ventilators, heated air inlets or opening windows. does the obligatory product liability. 2.5. Combustion air inlet Installation should be carried out according to the general, standard rules of technology. Unless specified otherwise, fasten hoses, lines and wiring harness- 2.5.1. The air for the combustion chamber of the heater must not be drawn from the es to original vehicle lines and wiring harnesses using cable ties. Insulate loose passenger compartment of the vehicle. wire ends and tie back. Connectors on electronic components must audibly snap into place during assembly. 2.5.2. The air inlet must be so positioned or guarded that blocking by rubbish or lug- gage is unlikely. Sharp edges should be fitted with rub protection. Spray unfinished body areas, e.g. drilled holes, with anti-corrosion wax (Tectyl 100K). 2.6. Heating air inlet Observe the instructions and guidelines of the respective vehicle manufacturer 2.6.1. The heating air supply may be fresh or recirculated air and must be drawn for demounting and mounting vehicle specific components! from a clean area not likely to be contaminated by exhaust fumes emitted ei- ther by the propulsion engine, the combustion heater or any other vehicle The initial start-up is to be executed with the Webasto Thermo Test Diagnosis. source. When installing a programmable control module (e.g. a PWM Gateway), the cor- 2.6.2. The inlet duct must be protected by mesh or other suitable means. responding settings must be checked or adjusted. 2.7. Heating air outlet 2 Statutory regulations governing installation 2.7.1. Any ducting used to route the hot air through the vehicle must be so posi- Guidelines Thermo Top Evo tioned or protected that no injury or damage could be caused if it were to be touched. Heating Directive ECE R122 E1 00 0258 EMC Directive ECE R10 E1 04 5627 2.7.2. The air outlet must be so positioned or guarded that blocking by rubbish or luggage is unlikely. Note End of excerpt. The regulations of these guidelines are binding in the scope of the Directive In multilingual versions the German language is binding. 70/156/EEC and/or 2007/46/EC (for new vehicle models from 29/04/2009) and should also be observed in countries in which there are no special regulations. Important Failure to follow the installation instructions will result in the invalidation of the type ap- proval for the heater and therefore invalidation of the general homologation of the vehicle. Note

The heater is licensed in accordance with paragraph 19, section 3, No. 2b of the StV- ZO (German Road Traffic Licensing Authority).

Ident. No.: 1325508D_EN Status: 10.08.2017 © Webasto Thermo & Comfort SE 5 Citroen C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo Peugeot 308 / 2008 / 3008 Information on Validity This installation documentation applies to Citroen C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo and Peugeot 308 / 2008 / 3008 1.2 petrol vehicles - for validity, see page 1 - from model year 2013 and later, assuming technical modifi- cations to the vehicle do not affect installation, any liability claims excluded. Depending on the vehicle version and equip- ment, modifications may be necessary during installation with respect to this ‘installation documentation’. Vehicle and engine types, equipment variants and other specifications not listed in this installation documentation have not been tested. However, installation according to this installation documentation may be possible.

Technical Information

Special Tools • Automatic wire stripper 0.2 - 6mm² • Crimping pliers for cable lug / tab connector 0.5 - 6mm² • Torque wrench for 2.0 - 10 Nm • Webasto Thermo Test Diagnosis with current software

Dimensions • All dimensions are in mm.

Tightening torque values Tighten bolt connections in accordance with manufacturer's instructions or in accordance with state-of-the-art-technology.

Explanatory Notes on Document

You will find an identification mark on the outside top right corner of the page in question to provide you with a quick overview of the individual working steps.

Mechanics Electrics

Special features are highlighted using the following symbols:

Specific risk of damage Reference to the manufacturer's F to components. vehicle-specific documents.

Specific risk due to electrical voltage. Reference to specific installation instructions of Webasto components F (shown, for example, FuelFix).

Specific risk of fire or explosion. Reference to general installation instructions of Webasto components.

Reference to a special technical feature. Tightening torque according to Nm the manufacturer's vehicle-specific ! documents. The arrow in the vehicle icon indicates the position on the vehicle and the viewing angle.

Ident. No.: 1325508D_EN Status: 10.08.2017 © Webasto Thermo & Comfort SE 6 Citroen C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo Peugeot 308 / 2008 / 3008 Preliminary Work Vehicle Citroen C3 / Citroen C4 Picasso / Citroen DS3 / Peugeot 3008 • Disconnect the battery. • Remove the instrument panel trim on the left. • Remove the lower instrument panel trim (central electrical box cover in passenger compart- ment) on the driver's side.

Citroen C4 Cactus • Disconnect the battery. • Remove the lower instrument panel trim on the driver's side. • Remove the side trim of the centre console on the driver's side. • Remove the lateral instrument panel trim on the right. • Remove the storage compartment under glove box.

Citroen Berlingo • Disconnect the battery. • Remove the instrument panel trim on the left. • Remove the lower instrument panel trim (central electrical box cover in passenger compart- ment) on the driver's side. • Remove the footwell trim on the driver's side. • Remove the engine compartment fuse box cover.

Peugeot 308 • Remove the windscreen wipers. • Remove the coolant reservoir cap. • Remove the cowl cover on the engine side. • Detach the engine control unit. • Disconnect the battery. • Remove the air filter box completely. • Remove the lower instrument panel trim on the driver's side. • Remove the lower steering column trim and footwell trim next to the accelerator pedal.

Peugeot 2008 • Disconnect the battery. • Remove the instrument panel trim on the left. • Remove the lower instrument panel trim (central electrical box cover in passenger compart- ment) on the driver's side. • Remove the door sill trim on the driver's side. • Fold back the footwell trim (carpet) on the driver's side.

Ident. No.: 1325508D_EN Status: 10.08.2017 © Webasto Thermo & Comfort SE 7 Citroen C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo Peugeot 308 / 2008 / 3008

Electrical System

Citroen C3

Wiring har- ness routing diagram for passenger compart- ment

Citroen C4 Picasso

Wiring har- ness routing diagram for passenger compart- ment

Citroen DS3

Wiring har- ness routing diagram for passenger compart- ment

Ident. No.: 1325508D_EN Status: 10.08.2017 © Webasto Thermo & Comfort SE 8 Citroen C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo Peugeot 308 / 2008 / 3008

Citroen C4 Cactus

Wiring har- ness routing diagram for passenger compart- ment

Citroen Berlingo

Wiring har- ness routing diagram for passenger compart- ment

Peugeot 308

Wiring har- ness routing diagram for passenger compart- ment

Ident. No.: 1325508D_EN Status: 10.08.2017 © Webasto Thermo & Comfort SE 9 Citroen C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo Peugeot 308 / 2008 / 3008

Peugeot 2008

Wiring har- ness routing diagram for passenger compart- ment

Peugeot 3008

Wiring har- ness routing diagram for passenger compart- ment

Ident. No.: 1325508D_EN Status: 10.08.2017 © Webasto Thermo & Comfort SE 10 Citroen C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo Peugeot 308 / 2008 / 3008

Preparing Electrical System

Wire sections retain their numbering in the entire document. Produce all following electrical connec- tions as shown in the system wiring dia- Assigning rt 10 gram. wires 0,5² sw 10 Red (rt) wire of cold start wiring har- 11 0,5² ness 11 Black (sw) wire of cold start wiring harness

1 Citroen C4 Cactus only!

Pull wires 15 and 16 into provided pro- tective sleeving. 15 rt 0,5² 1000 Assigning wires

16 sw 0,5² 1000

2

1 Citroen C3 only 1 CLR module socket 2 Angle bracket 3 M5x16 bolt, large diameter washer [2x], nut Installing angle bracket

2

3 3

Ident. No.: 1325508D_EN Status: 10.08.2017 © Webasto Thermo & Comfort SE 11 Citroen C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo Peugeot 308 / 2008 / 3008

All vehicles

C 30 X W 31 15 A L H Disconnect- ing black (sw) RTD wire from A / assignment of wires to be CLR used

C X 2.8 30 2.8 6.3

2. 1. 31 W 15 3. 6.3 6.3 6.3

A L 6.3 H 2.8 2.8 rt/ws 14 0,75² ws 26 0,5² or 27 0,5²

RTD Insulating black (sw) CLR wire / con- necting wires C X 2.8 30 2.8 6.3

31 W 15 rt 6.3 6.3 6.3 10 0,5²

sw A 11 L 6.3 H 2.8 2.8 0,5² sw rt/ws 0,5² 14 0,75² ws 26 0,5² or 27 0,5² 4

Ident. No.: 1325508D_EN Status: 10.08.2017 © Webasto Thermo & Comfort SE 12 Citroen C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo Peugeot 308 / 2008 / 3008

System Wiring Diagram

Webasto PSA 30

rt System wir- 6² HG ing diagram for all vehi- F2 F1 cles

ECM

70 G or/ws or/ws X10

A

B F4 F3

hbl/br * OBD gr K1 ** 6 14 1 gn *** pk **** br ***** PWM ro ****** GW br ******* 0,5² gn/be * bl ** K2 vi *** gn RTD **** pk ***** vi ****** ge ******* 0,5²

A sw 11 CLR 0,5² W rt 10 CAN H 0,5² 15 L H CAN L ws 26 0,5² or 27 0,5² Y br 4² rt/ws 14 0,75² 15 31

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Webasto components Vehicle components Colours and symbols HG TT-Evo heater ECM Engine control unit rt red F1 20A fuse G 120-pin connector of ECM sw black F2 30A fuse OBD OBD socket outlet gn green X10 4-pin socket of heater or orange Legend control ws white A Connector of CLR br brown module wiring harness bl blue B Socket of CLR module hbl light blue wiring harness be beige F3 1A fuse gr grey F4 25A fuse pk pink K1 Relay K1 vi violet PWM Pulse width modulator ro pink GW * Citroen C4 Picasso K2 Additional relay (not in all vehicle models) ** Citroen C3 + C4 Cactus RTD Temperature sensor CLR CLR module *** Citroen DS3 **** Peugeot 308 ***** Peugeot 2008 ****** Peugeot 3008 ******* Citroen Berlingo Connection information Y can be found in section ‘Fan Controller’ of the heater installation docu- mentation. X Cutting point Wiring colours may vary.

Ident. No.: 1325508D_EN Status: 10.08.2017 © Webasto Thermo & Comfort SE 14 Citroen C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo Peugeot 308 / 2008 / 3008

1 Cold Start System Installation for Citroen C4 Picasso

Position CLR module socket 2, connec- tion information can be found in section 2 ‘Fan Controller’ of the heater installation Positioning documentation. CLR module Route wiring harnesses 10 and 11 as well as temperature sensor RTD through the cable grommet in the engine compart- ment.

1 CLR module

5

1 1 1 Cable tie [2x] 2 RTD wiring harness RTD Temperature sensor

Securing temperature sensor

2 RTD 6 1 1 Engine control unit ECM 2 120-pin connector G

2 Detaching engine con- trol unit con- nector

7

Ident. No.: 1325508D_EN Status: 10.08.2017 © Webasto Thermo & Comfort SE 15 Citroen C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo Peugeot 308 / 2008 / 3008

1 Cold Start System Installation for Citroen C4 Cactus

1 CLR module socket 2 M5x16 bolt, perforated bracket, flang- ed nut Installing an- 3 M5x16 bolt, large diameter washer, gle bracket angle bracket, large diameter washer, nut

3 2 8 1 CLR module socket 2 CLR module

2 Installing CLR module

1

9

1 Route wiring harnesses 10 and 11 as well as temperature sensor RTD through the cable grommet in the engine compart- ment. Route wiring harnesses 26 and 27 as well as wire 14 to the OBD socket outlet Installing CLR and relocate the adapter socket / connec- module tor to the installation location of the heater control.

1 M6x20 bolt, large diameter washer, per- forated bracket, original vehicle hole, large diameter washer, flanged nut 2 CLR module 2 10 1 2 10 11 1 Temperature sensor wire RTD as well as wiring harnesses 10 and 11 2 Protective rubber plug

Routing wires in the engine com- RTD partment

11

Ident. No.: 1325508D_EN Status: 10.08.2017 © Webasto Thermo & Comfort SE 16 Citroen C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo Peugeot 308 / 2008 / 3008

RTD 1 2 1 Cable tie [2x] 2 Temperature sensor wiring harness RTD Temperature sensor

Installing temperature sensor

1 12 11 1 16 1 Crimp and shrink the butt connector [2x]

Extending wires

10 1 15 13 1 Engine control unit ECM 2 120-pin connector G

1 Detaching engine con- trol unit con- nector

2

14

Ident. No.: 1325508D_EN Status: 10.08.2017 © Webasto Thermo & Comfort SE 17 Citroen C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo Peugeot 308 / 2008 / 3008

1 2 Cold Start System Installation for Citroen C3 and DS3

C3 only

Disconnect original vehicle connector 1 at Installing position 2 and fasten to original vehicle CLR module wiring harness using a cable tie. Route wiring harnesses 10 and 11 as well as temperature sensor RTD in the footwell.

2 M6x20 bolt, original vehicle hole, flanged nut 3 15 3 Insert CLR module 1 DS3 only

Interlock CLR module socket 1 and pas- senger compartment relay and fuse holder 3. Route wiring harnesses 10 and 11 as well as temperature sensor RTD in the Installing footwell. CLR module 2 CLR module 2

3 16 1 C3 and DS3

Route wiring harnesses 10 and 11 as well as temperature sensor RTD through cable grommet 1 in the coolant reservoir. Routing wires in the coolant reservoir

17

1 1 Protective rubber plug 2 Wiring harnesses 10 and 11 3 Temperature sensor wiring harness RTD

Routing 2 wires in the engine com- partment 3

18

Ident. No.: 1325508D_EN Status: 10.08.2017 © Webasto Thermo & Comfort SE 18 Citroen C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo Peugeot 308 / 2008 / 3008

1 1 1 Cable tie [2x] 2 Temperature sensor wiring harness RTD Temperature sensor

Installing temperature sensor

RTD 2 19 1 1 Engine control unit ECM 2 120-pin connector G

Detaching engine con- 2 trol unit con- nector

20

Ident. No.: 1325508D_EN Status: 10.08.2017 © Webasto Thermo & Comfort SE 19 Citroen C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo Peugeot 308 / 2008 / 3008

1 Cold Start System Installation for Citroen Berlingo

Secure CLR module socket 2 with double- sided adhesive tape. Route wiring harnesses 10 and 11 as well Positioning as temperature sensor RTD through the CLR module cable grommet in the engine compartment. Route wiring harnesses 26 and 27 as 2 well as wire 14 to the OBD socket outlet and relocate the adapter socket / connec- tor to the installation location of the heater control.

21 1 CLR module

1 Route wiring harness 1 with wires 10 and 11 as well as temperature sensor wire RTD in the engine compartment to the engine control unit.

2 Protective rubber plug of actuating ca- Routing ble in bonnet wires in the engine com- partment

2 22 1 RTD 1 Cable tie [2x] 2 RTD wiring harness RTD Temperature sensor

Securing temperature sensor

1 2 23 1 120-pin connector G 2 Engine control unit ECM

Detaching 1 engine con- trol unit con- nector

2 24

Ident. No.: 1325508D_EN Status: 10.08.2017 © Webasto Thermo & Comfort SE 20 Citroen C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo Peugeot 308 / 2008 / 3008

1 Cold Start System Installation for Peugeot 308

1 CLR module socket 2 M5x16 bolt, large diameter washer, angle bracket, large diameter washer, Installing an- nut gle bracket

2 25 1 1 CLR module socket 2 CLR module

Installing CLR module

2 26 1 1 Route wiring harnesses 10 and 11 as well as temperature sensor RTD through the cable grommet in the engine compart- ment. Route wiring harnesses 26 and 27 as well as wire 14 to the OBD socket outlet Installing CLR and relocate the adapter socket / connec- module tor to the installation location of the heater control.

1 M6x20 bolt, large diameter washer, angle bracket, original vehicle hole, large diameter washer, flanged nut 2 CLR module 2 27 1 2 10 11 1 Temperature sensor wire RTD as well as wiring harnesses 10 and 11 2 Protective rubber plug

Routing wires in the engine com- partment

RTD 28

Ident. No.: 1325508D_EN Status: 10.08.2017 © Webasto Thermo & Comfort SE 21 Citroen C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo Peugeot 308 / 2008 / 3008

RTD 1 1 Temperature sensor wiring harness 2 Cable tie [2x] RTD Temperature sensor

Installing temperature sensor

2 2 29 1 1 Engine control unit ECM 2 120-pin connector G

Detaching 2 engine con- trol unit con- nector

30

Ident. No.: 1325508D_EN Status: 10.08.2017 © Webasto Thermo & Comfort SE 22 Citroen C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo Peugeot 308 / 2008 / 3008

1 Cold Start System Installation for Peugeot 2008

1 CLR module socket 2 M5x16 bolt, large diameter washer [2x], nut Premount- 3 Angle bracket ing angle 4 Drill out hole to 8.5 mm dia. bracket 2

3

4 31 1 1 CLR module socket 2 CLR module

Installing CLR mod- ule 2

32

1 2 Route wiring harnesses 10 and 11 as well as temperature sensor RTD in the footwell.

1 Original vehicle bolt 2 CLR module socket Mounting CLR module socket

2

33

1 Fold back footwell carpet 1.

2 Plug

Removing plug

2 34

Ident. No.: 1325508D_EN Status: 10.08.2017 © Webasto Thermo & Comfort SE 23 Citroen C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo Peugeot 308 / 2008 / 3008

1 Route wiring harness 1 with temperature sensor RTD through plug 2.

~100 Premounting plug

RTD

2 35 Install temperature sensor RTD with plug into opening 1. Ensure proper tension relief!

Installing temperature sensor

1 36 1 2 Route wiring harness 1 with wires 10 and 11 in the engine compartment to the en- gine control unit.

2 Wiring harness pass through Routing wires in the engine com- partment

37

1 1 Engine control unit ECM 2 120-pin connector G

Detaching engine con- 2 trol unit con- nector

38

Ident. No.: 1325508D_EN Status: 10.08.2017 © Webasto Thermo & Comfort SE 24 Citroen C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo Peugeot 308 / 2008 / 3008

1 Cold Start System Installation for Peugeot 3008

Position CLR module socket 1, connec- tion information can be found in section ‘Fan Controller’ of the heater installation Positioning 2 documentation. CLR module Route wiring harnesses 10 and 11 as well as temperature sensor RTD through the cable grommet in the engine compart- ment.

2 CLR module

39

1 2 1 RTD wiring harness 2 Cable tie [2x] RTD Temperature sensor

Securing temperature sensor

RTD 2 40 1 1 Engine control unit ECM 2 120-pin connector G

2 Detaching engine con- trol unit con- nector

41

Ident. No.: 1325508D_EN Status: 10.08.2017 © Webasto Thermo & Comfort SE 25 Citroen C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo Peugeot 308 / 2008 / 3008

Cold Start System Installation for All Vehicles

1 120-pin connector G/ pin 70

1 View of en- gine control unit connec- tor G, pin side

42

1 Remove the top connector cover on the wiring side.

1 Orange/white (or/ws) wire of engine control unit connector G/ pin 70 View of engine control unit connector G, wiring side

43

1 2 3 Detach part of the wiring harness wrap- ping in front of the connector. After finishing this, appropriately wrap again and mount upper connector cover. 10 1 Crimp and shrink the butt connector [2x] Engine con- 2 Orange/white (or/ws) wire of engine trol unit con- control unit connector G/ pin 70 nection 3 120-pin engine control unit connector G 11 4 Orange/white (or/ws) wire 10 Red (rt) wire of CLR module/W from cold start wiring harness 11 Black (sw) wire of CLR module/A from cold start wiring harness 1 4 44

Ident. No.: 1325508D_EN Status: 10.08.2017 © Webasto Thermo & Comfort SE 26 Citroen C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo Peugeot 308 / 2008 / 3008

RTD

Connecting CLR sockets and connectors C X in passenger 2.8 30 2.8 compartment 6.3

31 W 15 rt 6.3 6.3 6.3 10 0,5²

sw A 11 L 6.3 H 2.8 2.8 0,5² rt/ws 14 0,75² ws 26 0,5²

or 27 0,5²

45

1 2 Remove OBD socket outlet from the bracket.

1 Crimp butt connector [2x] 2 Wire (colour as per system wiring dia- 6 gram) of OBD socket outlet/ pin 6 Connecting ws 3 Wire (colour as per system wiring dia- OBD socket 0,5² 14 26 1 gram) of OBD socket outlet/ pin 14 outlet 26 White (ws) wire of CLR module/ H 27 or 9 cold start wiring harness 0,5² 27 Orange (or) wire of CLR module/ L cold start wiring harness

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Ident. No.: 1325508D_EN Status: 10.08.2017 © Webasto Thermo & Comfort SE 27 Citroen C3 / C4 Picasso / C4 Cactus / DS3 / Berlingo Peugeot 308 / 2008 / 3008

Final Work Warning: Final work is not carried out until the installation of the heater in the vehicle has been completed. Check all electrical connections for firm seating. Insulate and tie back loose lines. Spray the heater components with anti-corrosion wax (Tectyl 100K).

Webasto Thermo & Comfort SE Postfach 1410 82199 Gilching Germany Internet: www.webasto.com Technical Extranet: http://dealers.webasto.com

Ident. No.: 1325508D_EN Status: 10.08.2017 © Webasto Thermo & Comfort SE 28