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Parts Manual PARTS MANUAL P1066 For Models: L1066T, L1066A, L1066H, M1066T, M1066A1, M1066A2, M1066A3, M1066H, M1066TMCA, NL1066T, NL1066H1, NL1066H2, NL1066H3, NL1066H4, and M99C2 www.northern-lights.com ULTRA LOW SULFUR FUEL ONLY RE529956 As of January 2011, U.S. EPA regulations require the application of a permanently applied label near the fuel tank fill port for diesel driven equipment. This label is to state: ULTRA LOW SULFUR FUEL ONLY Northern Lights is providing this label for application to the fuel inlet of the fuel supply tank for each engine or generator set. This is to be applied by the installer of the engine or gen set, or by the manufacturer of the equipment that the engine or gen set is installed in. The location of the label must be in clear site of personnel that refill the supply tank. — CALIFORNIA — Proposition 65 Warning: Breathing Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. * Always start and operate the engine in a well-ventilated area. * If in an enclosed area, vent the exhaust to the outside. * Do not modify or tamper with the exhaust system. * Do not idle the engine except as necessary. For more information, go to www.P65warnings.ca.gov/diesel. Northern Lights 4420 14th Avenue N.W. Seattle, WA 98107 Tel: (206) 789-3880 Fax: (206) 782-5455 Copyright ©2016 Northern Lights, Inc. All rights reserved. Northern Lights™, and the Northern Lights logo are trademarks of Northern Lights, Inc. Printed in U.S.A. PART NO.: P1066 12/18 PARTS CATALOG for Models L1066T, L1066A, L1066H, M1066T, M1066A1, M1066A2, M1066A3, M1066H, M1066TMCA, NL1066T, NL1066H1, NL1066H2, NL1066H3, NL1066H4, and M99C2 Please read thoroughly before attempting to use this manual: Table of Contents ............................................................................................................................................ I Model Designation & Serial Numbers .............................................................................................................. II Reading a Parts Page ..................................................................................................................................... III Table of Contents GROUP 4 - FUEL SYSTEM GROUP 1 - ENGINE Fuel Injection Pump & Fuel Lines ...................0 - 11 Cylinder Block Assembly .............................0 - 5 Engine Control Unit Applications .................12 - 13 Flywheel & Housing ................................ 6 - 10 Fuel Injector ...............................................14 - 17 Crankshaft & Main Bearings ...........................11 Fuel Filter & Lines ............................. 18 - 33, 37 - 39 Crankshaft Pulley, Damper ........................ 12 - 16 Electric Fuel Pump ............................................ 34 - 36 Cylinder Liner Assembly & Connecting Rod .17 - 18 Fuel Filter Bypass ..................................................... 40 Timing Cover Plate ................................. 19 - 22 Fuel Transfer Pump ................................................... 41 Camshaft ....................................................23 - 24 GROUP 5 - ELECTRICAL SYSTEM Timing Cover .............................................25 - 28 12 & 24 Volt, Standard & Isolated Ground ........0 - 17 Oil Filter Assembly, Mounting, & Adapter .... 29 - 34 Alternator and Mounting ..............................18 - 33 Oil Pump ................................................................... 35 12 & 24 Volt Relay Board ................................. 34 - 39 Oil Pan .............................................................. 36 - 38 Drive Belt Tensioner ......................................... 40 - 41 Oil Drain & Dipstick ......................................... 39 - 43 Idler Pulley & Mounting ........................................... 42 Oil Fill Assembly .............................................. 44 - 45 Drive Belts ................................................................ 43 Cylinder Head, Head Gasket, Valves ........... 46 - 49 Engine Control Unit .......................................... 44 - 45 Rocker Cover, Rocker Shaft, Rocker Arm ........ 50 - 57 Control Panels ................................................... 46 - 53 Ventilating System .................................................... 58 Belt Guards ....................................................... 54 - 69 GROUP 2 - INTAKE & EXHAUST GROUP 6 - GASKET SETS Intake Manifold and Air Cleaner (Propulsion) .....0 - 1 Engine Overhaul ...............................................0 - 4 Air Intake & Air Filter ..........................2 - 3, 34 - 36 GROUP 7 - GEAR AND ADAPTER PARTS Air Filter and Mounting ..........................4 - 6, 30 - 33 Gear Oil Cooler ................................................1 - 3 Crankcase Breather ..............................................8 - 11 GROUP 8 - BASE FRAME & MOUNTING Intake and Aftercooler ....................7, 12 - 13, 24 - 25 Lifting Eyes ................................................................. 1 Exhaust Elbow ................................... 40 - 45, 48 - 49 Engine Mounting ........................................................ 2 Exhaust Manifold .............................................. 37 - 39 Base Frames ........................................................ 3 - 15 Turbocharger Assemblies .................. 14 - 23, 26 - 29, GROUP 9 - ACCESSORIES & OPTIONAL 46 - 47, 50 - 53 EQUIPMENT GROUP 3 - COOLING SYSTEM Crankshaft Pulley ........................................................ 0 Expansion Tank Assembly .................................0 - 3 Electric Clutch ............................................................ 1 Heat Exchanger ..............................................4 - 7 PTO Adapter Parts .................................................2 - 4 Coolant Pump & Inlet ............................................8 - 9 Hydraulic Pump Drive Assembly ............................... 6 Raw Water Pump & Mounting .......................... 10 - 13 Low Oil Level Switch/Gauge ..............................7 - 11 Thermostat & Housing ...................................... 14 - 19 Air Intake Shut-off Valve .......................................... 12 Engine Oil Cooler .......................................20 - 21 Low Coolant Level Switch/Gauge .................... 13 - 14 Idler Shaft Assembly ...................................22 - 24 Raw Water Flow Switch ................................... 15 - 17 Radiator & Mounting ........................................ 24 - 33 Optional Alternators .......................................... 18 - 19 Proprietary Information This publication is the property of Northern Lights, Inc. It may not be reproduced in whole or in part without the written permission of Northern Lights, Inc. © Northern Lights, Inc. All rights reserved. Litho U.S.A. Publication number P1066 9/17 P1066 12/18 I INTRODUCTION MODEL DESIGNATION Refer to the category designations below to find the correct parts pages for your model. L - M - NL 1066 T - H Base Model # L - Lugger propulsion unit T Turbocharged 106 inch bore M - Northern Lights marine generator set H High Output NL - Northern Lights industrial generator set 6 cylinders Northern Lights turbocharged industrial L1066 T Northern Lights turbocharged propulsion T engine with a John Deere engine and an NL1066 diesel generator set with a John Deere electronically controlled fuel system engine and an electronically controlled fuel system. Northern Lights propulsion engine with an L1066 A aftercooled John Deere engine and an elec- Northern Lights high output industrial diesel tronically controlled fuel system. NL1066 H2 generator set with a John Deere engine and an electronically controlled fuel system. Northern Lights turbocharged marine diesel M1066 T generator set with a John Deere engine and an electronically controlled fuel system. NL1066 H4 Northern Lights high output industrial diesel generator set with a John Deere engine, Northern Lights aftercooled marine diesel 4 valve, high pressure common rail fuel M1066 A generator set with a John Deere engine system. and an electronically controlled fuel system. M99C2 Northern Lights commercial marine generator set with a John Deere engine, Northern Lights turbocharged marine Tier II. M1066 H diesel generator set with a John Deere engine, 4 valve, high pressure common rail fuel system. All model numbers in parentheses will indicate a John Deere base engine. All variations requiring serial numbers for proper identification will be noted as ADE or John Deere. SERIAL NUMBERS NORTHERN LIGHTS Your set has three serial numbers: 1 an engine number stamped on the block, 2 a generator plate, and 3 a generator set plate. Use the serial number on the generator set plate when ordering parts or in corre- spondence. The generator set plate is found on the service side of the generator and resembles one of the drawings below. Lugger Serial Number Generator Set Serial Number Generator Set Serial Number P1066 12/18 II INTRODUCTION READING A PARTS PAGE IMPORTANT: Before selecting parts, be sure that you are choosing parts from the correct page. Check the model designation at the page top. Do not use this illustration for parts purchasing. 1 ELECTRICAL SYSTEM ALTERNATOR ASSEMBLY: M - NL668 4 3 2 6 7 8 9 5 KEY PART NUMBER QTY. DESCRIPTION SERIALNUMBER 0 185046210 1 Alternator Assembly 10 - 1 185446219 1 Flywheel, complete - 2 185446217 1 Plate, complete - 3 185716200 1 Plate - 4 185446218
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