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Recommended Pick and Place Tools for Leds from OSRAM Opto Semiconductors

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Recommended Pick and Place Tools for Leds from OSRAM Opto Semiconductors www.osram.com/os Application Note No. AN037 Recommended pick and place tools for LEDs from OSRAM Opto Semiconductors Application Note Valid for: all SMT LEDs from OSRAM Opto Semiconductors Abstract OSRAM Opto Semiconductors SMT devices are developed for assembly by automatic placement machines. To achieve a damage-free processing of LEDs, appropriate and individual pick and place tools (the nozzles) must be used. The following pages provide information about important parameters that should be considered for LED assembly. Furthermore a recommended nozzle design for each LED in the OSRAM Opto Semiconductors portfolio is given. Authors: Retsch Stefanie / Lang Kurt-Jürgen 2021-06-22 | Document No.: AN037 1 / 21 www.osram.com/os Table of contents A.Pick-and-place process .......................................................................................... 2 B.Overview of recommended nozzle designs ............................................................ 2 A. Pick-and-place process As is the standard for SMT devices, all SMT LEDs from OSRAM Opto Semiconductors are designed for an automated pick and place process. To receive optimal process results, it is necessary to set the pick and place machine properly. In the initial production run, it must be ensured that the LED package can be grabbed by the nozzle and sucked out of the tape pocket. Therefore, an appropriate nozzle (pipette or pick-up tool) has to be used. This application note gives an overview on the recommended nozzles and the dimensions. An appropriate nozzle not only ensures a good pick and place process, it also helps to prevent damage to the LED. To avoid any damage during the pick-up process, the pick-up position should be controlled and adjusted during the set-up. All other pick and place process parameters should also be adjusted. The default settings of the machine are a good starting point. The placement force, for example, can be tested with 2.0 N at the beginning, but it should be less than 2.0 N if possible. B. Overview of recommended nozzle designs For the processing of LEDs it must be ensured that the process parameters are conform to the package characteristics during assembly. If nozzles or nozzle designs other than the recommendations are used, it must be strictly observed that especially the critical and optical relevant area (area over die/s and wire bond/s) is not loaded. If further information or support regarding the processing of LEDs is needed please contact OSRAM Opto Semiconductors. A catalog with a linkage of the tools to the associated LED product family is listed in Table 1. This table shows the LED product families and the recommended nozzle design with the nozzle number and a dimension drawing of the nozzle. Alternative nozzles are indicated for some products. Since most products were tested with SIPLACE pick and place machines, SIPLACE nozzles are often 2021-06-22 | Document No.: AN037 2 / 21 www.osram.com/os recommended. If other types of pick and place machines are used in the field, please use modified tools according to the given dimensions and body structure for the mounting. Table 1: Recommended nozzle designs for the OSRAM OS SMT portfolio Product family Recommended nozzle design Advanced Power TOPLED® SIPLACE 3121424 Lx GxxP 3.2 15.6 Ø 2 5.5 2.8 Power TOPLED® SIPLACE 3121424 Lx E6xx / Lx Exxx / Lxx T67x SFH 4250 / SFH 4240 / 3.2 SFH 4250S / 15.6 Ø 2 5.5 2.8 Power TOPLED® Lens SIPLACE 3082992 Lx E63x / Lx E65x Ø 3.1 SFH 4258 / SFH 4259 / SFH 4248 / SFH 4249 / SFH 4258S / SFH 4259S 14 Ø 2.6 4.6 TOPLED® SIPLACE 3121424 Lx T67x / Lx T68xx SFH 320 FA / SFH 320 / 3.2 SFH 4243 / SFH 4257 15.6 Ø 2 5.5 2.8 TOPLED® Reverse Gullwing SIPLACE 3121424 SFH 3211 FA 3.2 15.6 Ø 2 5.5 2.8 2021-06-22 | Document No.: AN037 3 / 21 www.osram.com/os Table 1: Recommended nozzle designs for the OSRAM OS SMT portfolio Product family Recommended nozzle design TOPLED® Lens SIPLACE 3082992 SFH 3219 Ø 3.1 14 Ø 2.6 4.6 TOPLED® E3014 SIPLACE 03090143 LUW JLSH KW DCLMS11.PC 3 15 5.5 1.8 TOPLED® E1608 SIPLACE 2007 Kx DELxS1 1 1.38 16 0.45 0.66 CHIPLED® SIPLACE 2007 SFH 4053 SFH 4043 1 1.38 16 0.45 0.66 CHIPLED® SIPLACE 933 / 2033 SFH 2704 1.7 2.2 14 1.1 1.6 CHIPLED® 0402 SIPLACE 2007 Lx QHxG 1 1.38 16 0.45 0.66 2021-06-22 | Document No.: AN037 4 / 21 www.osram.com/os Table 1: Recommended nozzle designs for the OSRAM OS SMT portfolio Product family Recommended nozzle design CHIPLED® 0603 SIPLACE 2004 Lx Q3xx 1.2 Lx Q976 1.7 15 CHIPLED® 0805 SIPLACE 2004 Lx R97x 1.2 1.7 15 CHIPLED® with Lens SIPLACE 3085131 SFH 4052 Ø 2.4 SFH 4046 SFH 4056 14 Ø 1.95 5.75 FIREFLY® SIPLACE 2007 Lx VHxx 1 1.38 16 0.45 0.66 FIREFLY® E1608 SIPLACE 2007 Cx DELSS1.x2 1 1.38 16 0.45 0.66 2021-06-22 | Document No.: AN037 5 / 21 www.osram.com/os Table 1: Recommended nozzle designs for the OSRAM OS SMT portfolio Product family Recommended nozzle design Micro SIDELED® SIPLACE 2004 Lx Y87x 1.2 LW Y1SG KRBTQCLP61 1.7 SFH 4254 / SFH 3204 15 Mini TOPLED® SIPLACE 2004 Lx M67x / Lx Mxxx 1.2 LCB M67x SFH 4247 1.7 15 Mini TOPLED® SIPLACE 2033 Lx MxSG 1.7 2.2 14 1.1 1.6 MULTILED® SIPLACE 3121424 Lxxx Gxxx 3.2 15.6 Ø 2 5.5 2.8 Multi CHIPLED® SIPLACE 3146362 LRTB RxxG Ø 0.5 16.4 Ø4 2021-06-22 | Document No.: AN037 6 / 21 www.osram.com/os Table 1: Recommended nozzle designs for the OSRAM OS SMT portfolio Product family Recommended nozzle design Multi CHIPLED® SIPLACE 2033 LTRB RxSx 1.7 2.2 14 1.1 1.6 Multi TOPLED® SIPLACE 3121424 Lxx T67x LxG T77x 3.2 SFH 7252 / SFH 331 / SFH 7251 / SFH 7250 15.6 Ø 2 5.5 2.8 OSIRE® E3323 SIPLACE 2035 KRTBDWLM32.32 1.2 2.5 3.5 14 1.9 OSIRE® E3635 SIPLACE 3121424 LRTBGVSR 3.2 15.6 Ø 2 5.5 2.8 OSIRE® E5515 SIPLACE 2033 KRTBAELPS1.32 1.7 2.2 14 1.1 1.6 2021-06-22 | Document No.: AN037 7 / 21 www.osram.com/os Table 1: Recommended nozzle designs for the OSRAM OS SMT portfolio Product family Recommended nozzle design OSLON® Black SIPLACE 3090409 Lx H9GP SFH 47xx 14 4.1 Ø 2.9 Ø 3.2 Ø 3.5 Essemtec paraquda SP26/BN15 2.18 1.5 Ø 2.85 OSLON® Black Flat SIPLACE 3124628 LUW HxxP Lx H9PP 3.6 SFH 4735 15 Ø 2 5.4 3.6 OSLON® Black Flat SIPLACE 3124628 KW H2L531.TE 3.6 15 Ø 2 5.4 3.6 OSLON® Black Flat SIPLACE 3110067 KW H3L531.TE Ø 2 14 4.2 4 3.8 Essemtec paraquda SP26/BN36 3.4 4.2 2021-06-22 | Document No.: AN037 8 / 21 www.osram.com/os Table 1: Recommended nozzle designs for the OSRAM OS SMT portfolio Product family Recommended nozzle design OSLON® Black Flat SIPLACE 3110067 KW H4L531.TE Ø 2 14 4.2 4 3.8 OSLON® Black Flat SIPLACE 3110071 KW H5L531.TE Ø 2 6.4 14 4 3.7 OSLON® Black Flat S SIPLACE 3124628 KW HHL532.TK 3.6 15 Ø 2 5.4 3.6 OSLON® Black Flat S SIPLACE 3110067 KW2 HIL532.TK Ø 2 14 4.2 4 3.8 OSLON® Black Flat S SIPLACE 3110067 KW HJL531.TE Ø 2 14 4.2 4 3.8 OSLON® Black Flat S SIPLACE 3081899 KW HKL531.TE 2 7 15 4.8 5.5 2021-06-22 | Document No.: AN037 9 / 21 www.osram.com/os Table 1: Recommended nozzle designs for the OSRAM OS SMT portfolio Product family Recommended nozzle design OSLON®Black Flat S SIPLACE 3081899 KW HLL531.TE 2 7 15 4.8 5.5 OSLON® Boost SIPLACE 3124628 KW CULPM1 3.6 15 Ø 2 5.4 3.6 OSLON® Compact CM SIPLACE 2004 LUW CEUN.CE 1.2 1.7 15 OSLON® Compact CL / SIPLACE 2004 1.2 OSLON® PL single / OSLON® Boost HM LCY CEUP 1.7 LUW CEUP.xx 15 KW CELNm1.TG KY CELNMx.FY KW CELMM1.TG OSLON® Compact PL SIPLACE 3124628 KW2 CFLNM1.TG 3.6 15 Ø 2 5.4 3.6 2021-06-22 | Document No.: AN037 10 / 21 www.osram.com/os Table 1: Recommended nozzle designs for the OSRAM OS SMT portfolio Product family Recommended nozzle design OSLON® Compact PL SIPLACE 3110067-01 KW4 CHLNM1.TG Ø 2 14 4.2 4 3.8 OSLON® PURE 1010 SIPLACE 2031 ø 0.9 ø 4 1.2 JUK-0166/18 Top view Side view 0.60 Ø 0.2 90° 0.60 0.075 OSLON® SX / OSLON® MX / SIPLACE 3086301 OSLON® LX / OSLON® Signal Lx Cxxx / Lxx Cxxx / Ø 2.4 LxW Cxxx 14 Ø 2.7 Ø 3.3 Essemtec paraquda SP26/BN04 1.95 1.5 Ø 2.4 2021-06-22 | Document No.: AN037 11 / 21 www.osram.com/os Table 1: Recommended nozzle designs for the OSRAM OS SMT portfolio Product family Recommended nozzle design OSLON® Signal ChingYi: P/N: JUK-0400/19 Lx CRBP.01 PU95A R 1.55 1.6 3.1 Ø 3.4 Alternative nozzle: SIPLACE 0309409 OSLON® P1616 SIPLACE 2004 SFH 4170S 1.2 SFH 4180S SFH 4170S A01 SFH 4180S A01 1.7 15 SIPLACE 2007 1 1.38 16 0.45 0.66 OSLON® Square Flat SIPLACE 3112054 KW CSLPM2 Ø 1.6 15.25 7 5 Ø 2.8 Ø 2.2 OSLON® Square SIPLACE 3086301 GW CSSRM1.xx LCW CQAR.xx Ø 2.4 14 Ø 2.7 Ø 3.3 2021-06-22 | Document No.: AN037 12 / 21 www.osram.com/os Table 1: Recommended nozzle designs for the OSRAM OS SMT portfolio Product family Recommended nozzle design OSLON® Square SIPLACE 03090409 GW CSSRM2.xx 14 4.1 Ø 2.9 Ø 3.2 Ø 3.5 ChingYi: P/N: JUK-0381/15 Ø 3.1 1 R 1.5 Alternative nozzle: SIPLACE 03122708-03 OSLON® SSL 80 White / Colors SIPLACE 3086301 GW CS8PM1.xM LCW CR7P.xC Ø 2.4 Cx CS8pMx.xx 14 Lx Cx7P Ø 2.7 Ø 3.3 OSLON® SSL 150 White / Colors SIPLACE 3086301 GW CSHOM1.xM LCW CRDP.xC Ø 2.4 Gx CSHPMx.xx 14 Lx CxDP Ø 2.7 Ø 3.3 2021-06-22 | Document No.: AN037 13 / 21 www.osram.com/os Table 1: Recommended nozzle designs for the OSRAM OS SMT portfolio Product family Recommended nozzle design OSLON® SSL 120 SIPLACE 3086301 Gx CSSPM1.xx Ø 2.4 14 Ø 2.7 Ø 3.3 ChingYi: P/N: JUK-0778/16 Ø 2.7 3.1 2.5 OSLUX® SIPLACE 3124628 SFH 4780S SFH 4786S 3.6 SFH 4796S SFH 4787S 15 Ø 2 5.4 3.6 OSRAM OSTAR® Projection SIPLACE 3112054 Compact Ø 1.6 KW CSLxx1 15.25 7 5 Ø 2.8 Ø 2.2 OSRAM OSTAR® Projection SIPLACE 2033 Compact LE x Q9Wx 1.7 2.2 LE BA Q6WM LCR H9RN 14 LE x Q8WP LE x Q7WP 1.1 1.6 OSRAM OSTAR® Projection Cube SIPLACE 3124628 LCG H9Rx 3.6 15 Ø 2 5.4 3.6 2021-06-22 | Document No.: AN037 14 / 21 www.osram.com/os
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