Broaching with QUANTALUBE® Products

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Ò CIMCOOLProduct Focus Milacron Marketing Company | Cincinnati, Ohio 45209 | Consumable Products Division Broaching with Characteristics of a good Broaching Fluid Ò · Excellent antiweld and antiwear properties QUANTALUBE · Excellent ability to remove heat from the chip Products · Easily coats the metal surface Broaching is classified as a machining process with a very high-degree of severity. This cutting Success Stories process combines roughing and finishing while removing stock to precision limits faster and with A. Automotive Axle Manufacturer better finish quality than other types of metal cutting processes. The broaching tool is the · ID broaching operation on steel parts principle difference between this and other metal · Replaced a semi-synthetic fluid and cutting processes. The operation requires high improved throughput by a factor of 2.5 lubricity (achieved by using Extreme Pressure · Increased tool life by 25% (EP) lubricants) and good heat removal. The · Cooler parts nature of the operation makes it difficult for fluid · Fluid concentration 5% to reach the point of cut for heat removal, especially in horizontal broaching. B. Automotive Parts Manufacturer · ID broaching in an individual machine Objective: Utilize “quantum leap technology” with 100 gallon fluid tank of CIMCOOLÒ QUANTALUBEÒ Products, · 5160 chromium steel transmission part water based metalworking fluids, to improve · QUANTALUBEÒ 270 at 10% productivity, and part quality in all types of concentration replaced a straight oil broaching applications while reducing · Improved plant environment with overall manufacturing cost. elimination of straight oil (cleaner floors, machines, etc.) · Tool life was comparable to that with Typical CIMCOOLÒ Products Used for straight oil Broaching C. Manufacturer of Precision Components QUANTALUBEÒ 270 QUANTALUBEÒ 270 XL · Flat and ID broaching with QUANTALUBEÒ 275 QUANTALUBEÒ 270 at 6-10% concentration · MILES broach machines with sump sizes Advantages For Using QUANTALUBEÒ of 50 and 100 gallons Products for Broaching · The use of QUANTALUBEÒ 270 eliminated burns seen with a straight · In terms of EP lubricity, performs similar oil to a straight oil without the problems often associated with oils (messy, hard to remove, fire hazard, etc.) · Increases tool life up to four fold when compared to soluble oils. · Permits higher stock removal than with conventional water based fluids. · Clean and easy to use · Improves part finish “ Broaching with QUANTALUBEÒ Products “ Milacron Marketing Co. Product Focus No. PF-02-01 Page 1 of 1 4/01.

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