ILA 2014 Experience the Progress
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ILA 2014 Experience the Progress. Liebherr-Aerospace Sales, Technology, Sites and Customer Service // p.16-29 Information for Visitors ILA Berlin Air Show 2014 // p.4-5 People and Opportunities Working at Liebherr-Aerospace // p.32-37 Editorial F.l.t.r.: Heiko Lütjens, Josef Gropper, André Benhamou, Nicolas Bonleux Dear reader, The aviation industry continues to grow. Along with airlines and ISO 14001 certification in 2013, following our European sites, aircraft operators who benefit from the increase in air trans- which had been certified in recent years. port, aircraft manufacturers and aerospace system suppliers are also engaged in this promising development. And so is With every step we take, we are strengthening our ability to Liebherr-Aerospace. offer our customers innovative, competitive solutions, thus boosting the long-term development of our company. Key In 2013, our customers once again showed their confidence factors in the success of Liebherr-Aerospace are the out- in our company and awarded us major contracts. Embraer, for standing commitment, broad expertise and remarkable pro- instance, selected us for the E-Jet E2 high-lift system and the fessionalism of all our teams. In 2013, 300 new employees air management system. Moreover, we are pleased to have joined us, bringing our total number of personnel to rough- supported our customers in reaching key development mile- ly 4,900. We warmly thank all of them for their excellent per- stones in their new programs, such as the first flights of Airbus’ formance. In this magazine, you will be able to read more A350 XWB, Bombardier’s CSeries and Learjet 85 aircraft. about our employees and learn about our recent contracts and most exciting projects for the future. Liebherr-Aerospace is strongly engaged in research and development to prepare the future of the aviation industry. With At this year’s ILA Berlin Airshow, we will once again display our our partners – the European Union, national governments, state-of-the-art products and our expertise. We look forward regional governments, research institutes, universities and to meeting all our customers and partners, and we wish all of private companies – we are working on the more electric aircraft you a successful ILA 2014. and on other major projects that will contribute to environmen- tally friendlier and more efficient air transport. Best regards, In addition, our commitment to sustainability has further devel- The Executive Board of Management of oped: the major sites of our worldwide network obtained the Liebherr-Aerospace & Transportation SAS André Benhamou Nicolas Bonleux Josef Gropper Heiko Lütjens Managing Director and Managing Director and Managing Director and Managing Director and Chief Technical Officer, Chief Sales Officer Chief Operating Officer, Chief Technical Officer, Flight Control Air Management Systems, Production, Purchasing and and Actuation Systems, Landing Corporate Projects Asset Investments Gear Systems and Hydraulics Contents Information for Visitors 04 Impressions 06 Programs and New Contracts 16 Technology 20 Sites 24 Customer Service 28 People and Opportunities 30 Participation in Programs 38 Liebherr-Transportation Systems 40 The Liebherr Group 46 © Messe Berlin ILA Berlin Airshow 2014 3 Information for Visitors © Messe Berlin Experience the Progress. ILA Berlin Air Show 2014 – Welcome to Liebherr-Aerospace As one of the leading suppliers of the aviation industry, Liebherr-Aerospace is a regular exhibitor at the ILA Berlin Air Show. From 20 to 25 May 2014, visitors to the show can experience the progress with Liebherr-Aerospace at a number of stations. Exhibition stand Joint German Armed Forces Pavilion On stand No. 2201 in Hall 2, Liebherr-Aerospace is presenting various systems and components from the fields of flight con- The so-called Joint German Armed Forces Pavilion in Hall 3 trol, air management and landing gears on an area of 225 m². highlights the successful partnership between the German Among the exhibits are the nose landing gear and the main Air Force and the military aviation industry in Germany. Along landing gear of Bombardier’s CSeries aircraft. In addition, visi- with other suppliers, Liebherr-Aerospace is presenting exhibits tors can find out about the customer services division. from aircraft programs such as the Tornado and the Tiger. Chalet Special exhibition ”Innovative Production Technologies” Liebherr-Aerospace is welcoming its customers and partners in the 100 m² Chalet No. 25. Guest are able to enjoy drinks As part of the special exhibition "Innovative Production Tech- and snacks while watching the daily airshow from the terrace. nologies", which is held at the International Suppliers Center (ISC) in Hall 1, the Machining Innovation Network e.V. (MIN) ILA Career Center is presenting the machining centers and procedures of the future. Watching live performances, visitors are able to learn The ILA Career Center is held on 23 and 24 May 2014 in Hall 5. how complex aircraft components are machined. As a mem- There, Liebherr-Aerospace is presenting itself as an employer, ber of MIN, Liebherr-Aerospace is showing how a valve block providing information about career opportunities at the is machined on a milling machine. company and offering interested visitors the chance to esta- blish contacts. 4 ILA Berlin Airshow 2014 Information for Visitors Chalet Liebherr-Aerospace No. 25 Opening hours 10:00 am – 06:00 pm daily 20 – 22 May, 2014 Trade Visitor Days 20 – 22 May, 2014 International Suppliers Center ISC 23 – 25 May, 2014 Private Visitor Days 1 Stand Liebherr-Aerospace Career Center No. 2201 / Hall 2 23 – 24 May, 2014 10:00 am – 06:00 pm daily 2 3 4 6 2 2 3 4 6 4 ILA- 2 3 4 6 Plaza 6 3 2 3 4 6 Stand Liebherr- Aerospace Exhibits of Career Center Liebherr-Aerospace Joint German 5 Air Forces Pavilion 2 International 3 4 International and Suppliers 6 National Industry Center ISC Civil Aviation General Aviation Space Helicopter Joint German Armed Forces Unmanned Aircraft Pavillion Systems Career Center Conference Center ILA Berlin Airshow 2014 5 Impressions Assembly of Flight Control Components In the assembly, an employee is greasing an annular-toothed ring of a planetary gear set. Afterwards, the ring will be integrated into a rotary actuator for the slat system of an Airbus A320. Perfectly Balanced Four air cycle machine rotors prior to their balancing. The turbine ex- pands pressurized air from the en- gine to generate cold flow (-30°C), and drives the three-wheel rotor at a speed of 40,000 rpm (revolu- tions per minute). Due to this high speed, the rotor, which is sup- ported by aerodynamic bearings, must be perfectly balanced: the distance from its gravity center to the rotation axis must be smaller than 0.5 µm! Test at -20 °C An engineer from the testing and qualification division is measuring the thickness of the clear ice layer applied to the main landing gear of a regional jet. The layer must be 6 mm thick. The functionality of the landing gear is then tested at a temperature of -20°C. This so- called icing test is part of the quali- fication process conducted prior to the certification of the landing gear system. Machining Scroll Parts Liebherr-Aerospace’s plant in Campsas (France) manufactures scroll parts for Airbus A320 air conditioning systems. These parts are completely machined in a double-spindle, multi-axle machining center that enables turning and milling procedures. Highest Precision Employees are adjusting intersec- tion holes that were machined into components for flight control sys- tems. This task is essential for the manufacture of functional parts and requires extremely high precision. Programs and New Contracts © Bombardier Maiden Flight of the Learjet 85 Aircraft with Technology from Liebherr-Aerospace The latest business jet from Bombardier, jets of the next generation. The air man- Liebherr-Aerospace has put all of its the Learjet 85* aircraft, successfully agement system has been developed experience in the business aircraft seg- completed its maiden flight on April 9, and is produced by Liebherr-Aerospace ment, and in particular from its long- 2014. Liebherr-Aerospace supplies the Toulouse SAS, the competence center standing cooperation with Bombardier, integrated air management system and for air management systems located into the development of the systems. the high-lift system, including the related in Toulouse (France). The competence This has enabled the system supplier control systems, for the medium-sized center for flight control systems, ac- not only to enhance the reliability of the business jet. tuation systems and landing gears, systems, but also to optimize their oper- Liebherr-Aerospace Lindenberg GmbH, ating costs and weight. Both systems contain state-of-the-art Lindenberg (Germany), is responsible *Trademarks of Bombardier Inc. or its subsidiaries technology designed for the business for the high-lift system. Left: The air cycle machine is part of the Learjet 85 integrated air management system Right: Components of the flap actuation system 16 ILA Berlin Airshow 2014 Programs and New Contracts Flight-Critical Systems for the Challenger 350 Aircraft Over the last thirty years, Liebherr-Aerospace has delivered landing gear systems, flight control systems and air manage- ment systems to Bombardier for use in numerous aircraft, for example business jets of the Global* and Learjet* aircraft families and commercial aircraft of the Dash 8*/Q series*, © Bombardier CRJ* and CSeries* families. The Challenger 350* aircraft, a