UNITED STATES PATENT OFFICE COMPLEX QUATERNARY AMMONIUM SALT Herman A
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Patented Oct. 28, 1941 2,260,967 UNITED STATES PATENT OFFICE COMPLEX QUATERNARY AMMONIUM SALT Herman A. Bruson, Philadelphia, Pa., assignor to The Resinous Products & Chemical Company, Philadelphia, Pa. No Drawing. Application December 10, 1938, Serial No. 244,923 14 Claims. (CI. 260-404) This invention relates to new quaternary ann plex nitrogenous condensate of the methylol monium salts derived from complex phenolic es forming phenolic body employed for the process, terbases, and is a continuation in part of copend as described above, the present invention is ap ing application Serial No. 240,009, filed on Novem plicable to any monocarboxylic or polycarboxylic ber 12, 1938 now Patent No. 2,218,739 issued Oc acid halide of the aliphatic, aromatic, allicyclic, tober 22, 1940. of heterocyclic series of the formula R(COX), According to this invention, new Substances wherein R is any organic radical, X is halogen, having useful properties are prepared by con-, and n is a small integer. densing any organic acyl halide with a com Typical acylating agents for the purpose are plex nitrogenous inter-condensation product of O acetyl chloride, chloracetyl chloride, propionyl a methylol-forming phenol, formaldehyde, and chloride, isobutyryl chloride, caproyl chloride, 2- . a strongly basic, non-aromatic secondary amine ethylhexoyl chloride, dodecanoyl chloride, oleic to form an ester hydrohalide salt, and Subse acid chloride, palmitic acid chloride, stearoyl quently reacting upon the free ester base de chloride, crotonyl chloride, acrylyl chloride, rived therefrom, with an alkylating or aralkyl 5 methacrylyl chloride, undecenoyl chloride, naph ating agent capable of converting said ester base thenic acid chloride, ricinoleic acid chloride, into a quaternary ammonium salt. phenylacetyl chloride, tetrahydrofuroyl chloride, Nitrogenous phenolic inter-condensation prod linoleic acid chloride, octyloxyacetyl chloride, ucts of a methylol-forming phenol, formaldehyde, licanic acid chloride, cinnamoyl chloride benzoyl and a strongly basic, non-aromatic Secondary 20 chloride, p-nitrobenzoyl chloride, phenoxyacetyl amine of the kind used for the present purpose chloride, campholic acid chloride, abietic acid have been in part disclosed by the applicant in chloride, ox-bromstearoyl chloride, benzoyl-o-ben U. S. Patents Nos. 2,031,557, 2,033,092, 2,036,916, Zoyl chloride, the corresponding acid bromides 2,040,039, 2040,040, and 2,045,517. These may and homologues or substitution products there be oily, Crystalline or even resinous in nature. 25 of or their obvious equivalents. The compounds obtained directly by the reac Typical complex phenolic-formaldehyde-sec tion of organic acyl halides, and these phenolic . Ondary amine condensates which may be em nitrogenous inter-condensates are hydrohalide ployed include the resinous as well as non-resin salts of phenolic esters containing aliphatically ous tertiary nitrogenous condensation products bound tertiary amine groups. From these hy 30 of methylol-forming phenolic compounds with at drohalide salts, the free nitrogenous bases are least molecular equivalents each of formaldehyde obtained by neutralization of the hydrogen halide and of strongly basic, non-aromatic, secondary radical with alkali. These free bases, in turn, amines of the aliphatic, alicyclic, or heterocyclic combine with alkylating or aralkylating agents Series, including amines having from 2 to 18 car to form quaternary ammonium salts which are 35 bon atoms and upwards. Examples of suitable useful as Wetting, cleansing, emulsifying and dis amines are dimethylamine diethylamine, dibutyl persing agents that may be used in bleaching, amine, diamylamine, diallylamine, methyl-do dyeing, mordanting, mothproofing and surface decylamine, methyl-olleyl amine, dicyclohexyl treating fibrous materials, such as cotton, cellu amine, morpholine, piperidine, piperazine, pyr lose, rayon, Wool, silk, paper, feathers, hair and 40 rolidine, diethanolamine, triethylene tetramine, leather. Particularly valuable textile assistants and the like. are obtained when either the acyl halide em The phenols which are reacted with formalde ployed or the nitrogenous phenolic inter-conden hyde and the above amines to furnish the com Sate, or both, contain an aliphatic or alicyclic plex nitrogenous condensate, which is to be con hydrocarbon group of 8 to 18 carbon atoms in 45 densed with the acyl halide, are those aromatic clusive but the new compounds are not confined hydroxy compounds which are capable of form to these substituents. ing methylol derivatives with formaldehyde. When the phenol employed contains nuclear The phenols, in a broad way, belong to the class halogen, cyano, thio, thiocyano, nitro, sulfone, of hydroxy or polyhydroxy aromatic compounds alkoxy, aryloxy, or acylamino groups, particularly 50 of either monocyclic or polycyclic structure which valuable products are obtained which are toxic to contain at least one reactive nuclear position insects and lower forms of animal life, and ortho or para to the phenolic hydroxyl group. which may be employed as insecticidal, fungicidal, The phenols which meet these conditions and and bactericidal agents. are operable in this inter-condensation are termed With due regard to the character of the com "methylol-forming" phenols, 2 2,260,967 . Typical examples of such phenols are: phenol, t The following examples illustrate this inven a- or p-naphthol, o-, m-, p-cresol, xylenol (124, O . and 13,5), the various straight or branched chain alkyl phenols, such as propyl, iso-propyl-, butyl-, Eacample 1 amyl-, hexyl-, heptyl-, octyl-, nonyl-, undecyl-, To a solution of 94 g. of phenol in 125 g. of dodecyl-, tetradecyl-, hexadecyl-, oleyl-, octa 5 aqueous 36% commercial dimethylamine solu decyl-phenois; the cycloalkyl or aralkyl phenols, tion (1 mol) there is added dropwise 100 g. of such as cyclohexyl-, bornyl-, camphyl-, benzyl-, aqueous 30% formaldehyde solution (1 mol) or phenyl-phenols, as well as nuclear alkyl, cy with stirring and the reaction mixture main cloalkyl, aryl, aralkyl, hydroxyl, nitro, acyl, acyl tained at 30° C. by cooling. The mixture is amino, halogen, thio, sulfone, aryloxy or alkoxy 10 allowed to stand 24 hours at 25-30° C. and the derivatives thereof, including guaiacol, resorcinol, lower oil layer drawn off and washed several hydroquinone, pyrocatechol, pyrogallol, p-ben times with water. It is then distilled under re zoyl phenol, p-acetyl-aminophenol, o-, m-, p duced pressure and the fraction boiling at 97 chlorphenol, o-, m-, p-bromphenol, pp'-dihy 103 C./13 mm. collected. It is a pale reddish droxydiphenyl dimethylmethane, p-hydroxy 5 oil containing 8.9% nitrogen by analysis. stearophenone, p-dodecanoylphenol, phenolic To a solution of 45.3 g. of this oil dissolved formaldehyde resins in the 'A' stage and other in 125 cc. of methyl ethyl ketone, there is added phenolic compounds Such as p,p'-dihydroxy dropwise with stirring and cooling to about 20° C. 60 g. of cocoanut oil mixed fatty acid chlo diphenyl sulfoxide, p,p'-dihydroxydiphenyl sul 20 rides (obtained by treating mixed fatty acids of fide, p,p'-dihydroxydiphenyl sulfone, hydroxy cocoanut oil with phosphorus trichloride). The anthracenes, hydroxyphenanthrenes, and the like. clear Solution obtained is then evaporated under The reaction between the acyl halide and the reduced pressure on a steam bath to remove complex nitrogenous condensation product of the solvent. The product obtained is a waxy formaldehyde, secondary amine, and the meth 25 mass which is the hydrochloride of the nitrog ylol-forming phenol may be carried out in the enous phenolic ester of mixed cocoanut oil fatty presence or absence of an inert Organic Solvent. acids. It is mixed with water and the phenolic The chief requirement of the process is that the ester base set free at 10-15° C. by the careful acyl halide and the inter-condensation product addition of aqueous 10% sodium hydroxide solu are mixed in such a way that the reaction be 30 tion till the solution is faintly pink to phenol tween them is controlled. The permissible rate phthalein indicator. The free phenolic ester of addition of one reactant to the other Will de base separates as a pale yellow oil containing pend upon the temperature as well as on the 4.14% nitrogen by analysis. It is soluble in nature of the particular reactants. In general, dilute lactic or acetic acids to give foamy, Soapy there is a wide range of temperatures at which 35 solutions. It is converted into quaternary am the reaction may be carried out, so long as no monium Salts as follows: appreciable amount of insoluble resinous mate (a) Twenty parts of the above free base of rial results. The proportion of acyl halide re the phenolic ester is heated with 7.6 parts of quired is at least one acyl halide group for each benzyl chloride at 90-95 C. for three hours. hydroxyl group to be esterified. As a result of 40 The product obtained is a viscous resin which, the reaction, a product is obtained which is the when dissolved in water, is capable of forming hydrohalide salt of a phenolic tertiary amine, insoluble precipitates with direct dyestuffs con the phenolic hydroxyl of which is esterified by taining sulfonic acid groups and may be used the acyl group. These complex ester salts are therefore for fixing dyestuffs to textile fibers. usually water-soluble compounds, the higher; al 45 It may also be used to give rayon a soft, Supple kylated members of which in aqueous solution feel, and for "animalizing' cotton or rayon fibers foam when shaken and show typical soap-like so that they will take the usual silk dyestuffs. properties. Upon neutralization with a strong (b) By using 10 parts of diethyl sulfate in alkali hydroxide, the salt-forming radical is re place of the benzyl chloride as in (a) above, moved and the free acylated complex phenolic 50 the corresponding quaternary ammonium sul bases are formed. These ester bases can, in the furic ester is obtained as a pale yellow oil. It case of the lower members, be distilled under dissolves in water to give a foamy solution useful reduced pressure without decomposition.