We Provide Solutions – Silgan Closures Equipment
MORE THAN A CLOSURE. CONTENT 02 | 03
We provide solutions – Silgan Closures Equipment
When it comes to food and beverages, there simply can be no compromises. Sealing machines have to supply exactly what is required. That is why Silgan Closures provides a full range of tailor-made solutions on the basis of technical layout of production lines that are among the best in the world. The interplay of high-quality materials and innovative closure systems provi- des the basis for impeccable results.
Containers need to securely protect precious contents with a closure that enables simple opening and secure resealing, while also meeting the strict hygiene standards of the food and beverages industry. Silgan’s unique equipment enables that as part of the Total System Solution strategy.
High-Performance Equipment Silgan’s high-performance equipment is among OVERVIEW the best in the world and stands out from the rest by means of the following advantages: SILGAN CAP FEEDERS High-performance cap 1. Open frame constructions The machines are particularly accessible to 1 feeders that fit perfectly in all production lines. ensure maximum cleanability and minimum maintenance. This saves energy, time and money.
2. Efficient change-overs The machine settings can be set to different dia- meters simply and quickly. This ensures that down- SILGAN SEALING MACHINES SILGAN times are kept low and productivity is kept high. Sealing machines for effective PRODUCTION processing for various 2 3. Innovative ideas SUPPORT performance requirements. • Drive systems that surpass European IE requirements
Real service Real service means that we understand exactly what you want and the challenges you face, while we also SILGAN DUD DETECTORS provide solutions on site. At Silgan we truly understand Vacuum testing after sealing your entire system and can offer you a Total System 3 to ensure maximum safety. Solution throughout the entire production process – from customer service staff through to food technicians and sales staff. SEALING MACHINES SMALL PRODUCTION AND LABORATORY USE 04 | 05
The Silgan technical team Silgan White Cap 100 is very competent and able to find solutions.
The Silgan White Cap 100 is a hand sealing machine for Features Twist-Off® and PT closures. It is ideal for low output rates Closure types • Mature technology Suitable for all Twist-Off® of up to 8 jars per minute (approx. 400 jars per hour). and PT closure types with • Easy, simple installation Ø 27 – 100 mm The jars and closures are placed in the machine by hand. • Easy handling By turning a control lever, a cone is lowered over the jar and Electrical requirements steam is injected before sealing. A further turn of the control • Long service life of the main parts 230 V / 3.0 Amp. lever screws or presses the cap on and releases the sealed jar. 400 V / 1.7 Amp. • Closure and jar headspace are steamed The steam condensing in the sealed jar produces a vacuum Dimensions similar to that of automatic sealing machines. 304 x 584 x 1200 mm
Weight 100 kg
Steam requirements Supply pressure min. 4 bar, Operating pressure 1 bar
Min. 30 mm Max. 280 mm
Min. 40 mm Max. 150 mm SEALING MACHINES LOW TO MEDIUM SPEED 06 | 07
When you have technological problems, Silgan White Cap 150 we call them and Silgan gets back to us quickly – either within half an hour or an hour.
The Silgan White Cap 150 is the perfect solution for Features flexible and safe production capping machines. • Output of 100 to 150 jars per minute It provides an alternative option to the standard cappers ® in terms of performance, shape and functionality – • Suitable for all Twist-Off 27 to 100 mm including Silgan engineering expertise and cutting-edge diameter sealing food glass jars technology. • Complies with the latest hygiene standards
• Stainless steel
• CE-compliant
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They have extensive know-how. They have the ability Silgan White Cap 200 to look ahead and understand the customer´s needs from the point of view of technical specifications.
The Silgan White Cap 200 is the sophisticated technical Features solution for low and medium production speeds of up to • Open frame made of top-quality 300 caps per minute. stainless steel for optimal cleaning and minimum maintenance
• Capping rates of up to 300 jars per minute for Press-On® closures and Twist-Off® lug caps
Electrical requirements Steam supply Max. line speed Min. 40 mm 400 V line connection 300 per min. for PT Max. 280 mm 50/60 Hz R 3/4“ 300 per min. for Twist-Off® 2.5 kW Exhaust pipe Closure types Ø 150 mm minimum Min. 40 mm Steam requirements Suitable for all Twist-Off® Max. 160 mm 5 – 8 bar Preferably soft water & PT closure types with 30 – 90 kg/h R 1/4“ 27 – 100 mm 0.25 m3/h SEALING MACHINES LOW TO MEDIUM SPEED 10 | 11
Silgan is excellent. We once had an issue with Silgan White Cap 300 the settings of a capper machine, and that problem was resolved quickly and efficiently.
The Silgan White Cap 300 is ideal for line speeds of up to Features: 300 Twist-Off® closures per minute with short change-over • Simple set-up and adjustment times. It is primarily designed for medium line speed ranges and processing products on several lines in parallel mode. • Small front door and integrated sliding Its open frame design with top-quality stainless steel ensures door for easy access, rapid control, easy cleaning and minimum maintenance. adjustment and cleaning • Single-point attachment for shorter cap track, resulting in shorter change-over and maintenance times
• Machine head electronically adjustable to jar height
• Separate, synchronised drives for machine head and conveyor with frequency converter for speed control, and line speed synchronisation
• Available in right- or left-handed configuration
Electrical requirements Steam supply Max. line speed Min. 30 mm 400 V line connection 300 per min. for Max. 300 mm 50/60 Hz R 3/4“ Twist-Off® and PT 3.5 kW Exhaust pipe Closure types Ø 150 mm minimum Min. 40 mm Steam requirements Suitable for all Twist-Off® Max. 160 mm 5 – 8 bar Preferably soft water & PT closure types with 30 – 90 kg/h R 1/4“ 27 – 100 mm 0.25 m3/h SEALING MACHINES LOW TO MEDIUM SPEED 12 | 13
I am pleased with the overall service and care for the client. Silgan White Cap 500-1 When I call Silgan, someone almost always picks up right away. If I leave a voice message, I get a response the same day.
The Silgan White Cap 500-1 is ideal for capping at medium Features: to higher speeds of up to 500 jars or bottles per minute. • Less maintenance and lower noise It is the perfect combination of the machine concept levels due to new cam belt drive for „hygiene, cleanliness and reliability“. This further develop- sealing and side belts ment of the Type 500 has an open frame design made of top-quality stainless steel for optimal cleaning and • Split lower cap track for easier set-up minimum maintenance. Its larger base area, extended and adjustment to different closure machine bed and two-point head clamp provide perfect diameters stability. • Separate lateral drag arm for optimised capping rate
• Sliding doors for easier access
• Electronic adjustment to different jar heights
• Frequency converter for speed control
• Available in right- or left-handed configuration
Electrical requirements Steam supply Max. line speed Min. 30 mm 400 V line connection 500 per min. for Twist-Off® Max. 300 mm 50/60 Hz R 3/4“ and for PT 5.5 kW Exhaust pipe Closure types Ø 150 mm minimum Min. 40 mm Steam requirements Suitable for all Twist-Off® Max. 160 mm 5 – 8 bar Preferably soft water & PT closure types with 30 – 90 kg/h R 1/4“ 27 – 100 mm 0.25 m3/h SEALING MACHINES HIGH SPEED 14 | 15
Silgan always responds to a complaint Silgan White Cap 600-1 right away, and they try to solve and fix it as quickly as possible.
The Silgan White Cap 600-1 provides just the right machi- Features: ne concept for all customers with stringent requirements • Open frame design with top-quality in respect of capping performance and efficiency as well stainless steel for optimal cleaning as hygiene and cleanliness. It is ideally suited for fast line and minimum maintenance speeds of up to 1000 PT closures per minute and enables capping rates of up to 850 jars per minute for Twist-Off® • Quick change-over and easy set-up lug caps. • Electronic adjustment to different jar heights
• Completely new electrical components: smaller electrical cabinet, touch panel, servo drive, IE5-classified
• Available in right- or left-handed configuration
Electrical requirements Machine connection Max. line speed Min. 40 mm 400 V DN25 1.000 per min. for PT Max. 300 mm 50/60 Hz Exhaust pipe 850 per min. for Twist-Off® 7.5 kW Ø 150 mm minimum Closure types Min. 40 mm Steam requirements Preferably soft water Suitable for all Twist-Off® Max. 160 mm 5 – 8 bar R 1/4“ & PT closure types with 50 – 120 kg/h 0.25 m3/h 27 – 100 mm CAP FEEDERS 16 | 17
Silgan White Cap Magnet Elevator MF
The Silgan White Cap Magnet Elevator MF is ideal for line Features: speeds of up to 800 caps per minute. The fundamental Container content for cap • Physical separation of feeds from Ø (mm) / Container type concept of the standard elevator serves as the basis for the product area A I II this new magnet elevator, type MF. 38 7.750 9.000 30.000 • Available as 2-row type „MF-D“: 53 4.250 7.000 25.000 line speed increased to > 1000 caps 66 2.750 5.000 18.000 per minute for cap diameters of 27 to 82 1.650 3.000 10.000 53 mm III • Drive with flange motor at the base 38 44.000 of the elevator 53 35.000 66 24.000 • Frequency control for line speed 82 14.000 adjustment
Electrical requirements • Reduced noise levels 400 – 460 V 50 / 60 Hz • Simple change-over to other cap types 1.0 kW
Compressed air 6 bar min. CAP FEEDERS 18 | 19
Silgan White Cap Magnet Elevator, Type CSE
The Silgan White Cap Magnet Elevator Type CSE is the Features: top-rate cap feed and sorting system for Silgan White Cap Line speed • Physical separation of feeds from PT closures metal closures. The unit consists of a cap container, feed the product area Ø 40 mm 1.600 per min. conveyor, sorting device and elevator. The patented cap Ø 51 mm 1.600 per min. sorting system functions in several lines and the closures • High line speeds with minimum electrical requirements Line speed are sorted by gravity. Twist-Off® closures • Simple handling Ø 38 mm 1.600 per min. Ø 53 mm 1.400 per min. • Short change-over times Ø 63 mm 1.300 per min. • Reduced noise levels Ø 77 mm 1.000 per min. Ø 82 mm 850 per min.
Container content 0.8 m3
Electrical requirements 400 – 460 V 50 / 60 Hz 1.65 kW
Compressed air 6 bar
Space required 2.300 x 3.800 mm CAP FEEDERS 20 | 21
Silgan White Cap Hopper SST
The Silgan White Cap Hopper SST is a simple universal Features: hopper for low line speeds. It consists of a sorting device • Fully stainless steel unit and chute system to transfer the caps into the sealing machine. The closures are mechanically sorted by • Frequency drive special pins. • Simple handling
• Short change-over times
• Reduced noise levels
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Silgan White Cap MFB TS
The Silgan White Cap MFB TS dud detector ensures Features: contact-free vacuum testing with inductive sensors. • Capacitive Touch Panel Jars with insufficient or no vacuum are rejected after a defined distance, even when line speeds vary automatically. • Sensor display for correct spacing In addition, the system includes programmable line control • Display to indicate current vacuum and a shut-down function for a chosen output quantity values and defaults and the ejection of several jars in a row. • Missing cap detector
• Precise vacuum check based on closure panel drawn-in
• Output and reject counter (also displayed as a percentage)
• Externally evaluated counter pulses
• Reject pulses of external test functions such as filling level control and flawed packaging
Electrical requirements 230 V 50 Hz 100 W
Compressed air 5 bar min. TOTAL SYSTEM SOLUTION 24 | 25
More than a closure!
Rigorous care, effortless technical processes and reliable closure systems are essential elements for food and still beverages packed in glass. Our Total System Solution delivers comprehensive end-to-end solutions supported by the highest level of professional advice and continued attention to efficiency and effectiveness.
CONSISTENT FOCUS INDIVIDUAL AND DIVERSE: ONE-STOP EXPERTISE: ON YOUR PRODUCT OUR EQUIPMENT OUR SERVICE Our food technology expertise Our Total System Solution Our technical service offers ensures that all processes provides the right system for comprehensive on-site support meet and often even exceed all production lines. Sealing and ensures ideal line layouts the requirements for reliability machines for a variety of and sealing systems through and product quality. Improved performance requirements customized process analysis taste and colour retention as guarantee an unbeatably and recommendations. We well as perfect consistency effective closure, while also provide technical support, and longer shelf life are contactless vacuum testing regular maintenance and ensured by our Vapour immediately after capping supplies of original spare parts, Vacuum® System. ensures maximum safety. and carry out sealing courses for line managers and staff. PRODUCT RANGE 26 | 27
Twist-Off ® & PT – The Original
White Cap invented the Twist-Off® lug closure for glass containers, designed for use with the Vapour-Vacuum® method. It provides excellent oxygen barrier properties and ensures greatly enhanced shelf life for foods.
PT (Press-On Twist-Off®) is a special vacuum-holding closure designed for high-speed Press-On and Twist-Off® operation. It provides superior tamper resistance and a hygienic construction. This is achieved by an extended compound side wall in a closure shell without lugs.
DELI & DRESS
BABY FOOD & JUICE JAM & HONEY
PICKLES, JUICE FRUIT & VEGETABLES Silgan Closures GmbH [email protected]
www.silgan-closures.com 7/20