PD/C-CATALYZED SUZUKI CROSS- AND SELF- COUPLINGS & THE
DEVELOPMENT OF A LAB-SCALE HYDROGENATION SYSTEM
by
JENG-SHIOU CHEN
A Dissertation submitted to the
Graduate School-New Brunswick
Rutgers, The State University of New Jersey
In partial fulfillment of the requirements
For the degree of
Doctor of Philosophy
Graduate Program in Chemical and Biochemical Engineering
Written under the direction of
Professor Johannes G. Khinast
And approved by
______
______
______
______
New Brunswick, New Jersey
Jan. 2008 ABSTRACT OF THE DISSERTATION
PD/C-CATALYZED SUZUKI CROSS- AND SELF- COUPLINGS &
THE DEVELOPMENT OF A LAB-SCALE HYDROGENATION SYSTEM
By JENG-SHIOU CHEN
Dissertation Directors:
Professor Johannes G. Khinast
Suzuki couplings have become an efficient and clean strategy for the preparation of biologically active functionalized biphenyls, which are important building blocks for pharmaceutical and agricultural compounds. Among all catalysts of choice for
Suzuki couplings, palladium on carbon (Pd/C) is most frequently used for industrial applications due to its high catalytic activity, low cost and easy removal from the reaction mixture. Using a model coupling reaction of biphenylacetic acid, we intended to provide a thorough understanding of Pd/C-catalyzed Suzuki couplings for a straightforward industrial implementation.
A detailed investigation of the reaction parameters was carried out in Chapter 2.
The experimental observations indicate that excess amount of the borate is helpful to accelerate the reaction and 2 moles eq. of a strong base is the best choice for the reaction. Furthermore, our results suggest that transmetalation is the rate-limiting step of the Pd/C-catalyzed Suzuki couplings and also show that [OH-] is a critical factor
affecting the reaction rate.
ii In Chapter 3, the mechanism of Pd-leaching from Pd/C was investigated. The
filtration test was used to prove that oxidative addition of aryl-bromides is the main
cause for Pd-leaching, which is independent of the reaction solvent and temperature.
In addition, the oxidative addition of aryl-borates is another cause for Pd-leaching.
PVPy adsorption studies suggest that the activity of Pd/C is mainly due to leached Pd.
Furthermore, PVPy was proven to be a good reagent for complete removal of
Pd-residuals from the reaction mixture.
In Chapter 4, homocoupling of arylboronic acids was successfully carried out
with Pd/C in water/2-propanol (9:1 in volume ratio) under air, to obtain symmetric
biaryls in good yield. This novel system was discovered during Pd-leaching studies
and optimized in our work. The experimental observations suggest that higher water
fractions in the co-solvent and higher reaction temperature are beneficial for the
reaction. DFT calculations suggest that the overall reactivity of the different
arylboronic acids is independent of the oxidative addition of Pd to the arylboronic acid.
Lastly, we successfully established a lab-scale hydrogenation system at Rutgers
University to carry out chiral hydrogenation, which is presented in Chapter 5. The system allows reactions operated under 120 bars at a wide range of reaction temperatures (-80~350 oC).
iii ACKNOWLEDGEMENT
First of all, I wish to thank my advisor, Dr. Johannes Khinast, not only for his guidance and support in the academic work but also for the friendship we developed over the last four years. I really appreciate and treasure this opportunity to work with you. It is always joyful to talk to you. You are patient, always listen to me, and allow me to try all kinds of ideas. No matter if I obtained good or bad results, you provided me with the positive thinking all the times and guided me to go forward in the correct, optimistic direction. Moreover, thank you so much for your time on instructing my writing and speaking. I learned a lot from our discussions and communications through hundreds of emails. Although you are not in New Jersey for two years, I always feel that you are with me and support me. I really appreciate it.
To my committee member, Dr. Henrik Pedersen, thanks for your advice and help to operate and maintain HPLC, which is an important tool for me to obtain experimental results. Thanks to Dr. Marianthi Ierapetritou for your help and consideration. You always gave me your best smiles and encouraged me to look forward in research. To Dr. Karsten Krogh-Jespersen, thanks for your guidance and help in computational chemistry. This work could not have been accomplished without your assistance. It is very pleasant to discuss with you at all times.
A special thank to Dr. Yee Chiew and Anne. You not only guided me in the academic path but also helped me to root my life in New Jersey. With your help, I could adapt myself quickly to this new place and love everything happening in this beautiful place.
Furthermore, I would like to thank my parents and my sisters for always supporting me to do anything that interested me. Without your support, it is
iv impossible for me to fully concentrate on pursuing a Ph.D. degree in the most distant place from Taiwan. Thank you so much for listening to my complaints, giving me positive opinions, and for encouraging me to look forward. Although you cannot be close to me, it is always my most wonderful time to have your calls and emails. I feel as if I were still in that warm and cozy home. I love you!!
I-Ling, thank you for sharing my happiness and sadness for more than 12 years.
Before or after the wedding, you always put a smile on my face and give me your best support. Thank you for establishing a new family with me in this new place. Although
I cannot provide you with attractive and expensive things, I will always love you! For
Shang-Jiun, I am so happy to have you in the family although you do not understand anything yet.
Another special thanks to Anthony Panarello. You’re just like my big brother.
Thank you for teaching me everything in the lab and for getting me acquainted with
American life. I am glad that we had great times in the lab, in the bar, at the BBQs and at the football games.
Last but not the least: thanks to my fellow co-workers: Oleksiy, Natalia,
Athanas, and Jane, as well as the many departmental friends: Zhenya, Marggret,
Yangyang, Marcos, Eric, Eddie, Alan, Steve, Hong, Patty, and Frank. You all have taught me more than you can imagine. I will miss the many interesting conversations.
Thank you so much!
v TABLE OF CONTENTS
ABSTRACT...... ii
AKNOWLEGDEMENT...... iv
TABLE OF CONTENTS ...... vi
LIST OF TABLES ...... x
LIST OF FIGURES AND SCHEMES...... xi
1. INTRODUCTION...... 1
1.1 HETEROGENEOUS CATALYSIS...... 1
1.2 COUPLING REACTIONS...... 2
1.3 SUZUKI COUPLINGS ...... 3
1.4 HOMOCOUPLING OF ARYLBORONIC ACIDS ...... 6
1.5 COMPUTATIONAL CHEMISTRY BY DFT METHOD...... 7
1.6 BIMETALLIC CATALYSTS CATALYZED ENANTIOSELECTIVE
HYDROGENATION ...... 8
1.7 RESEARCH OBJECTIVES ...... 10
2. INVESTIGATION OF PD/C-CATALALYZED SUZUKI COUPLINGS
...... 14
2.1 EXPERIMENTAL...... 14
2.1.1 MATERIALS...... 14
2.1.2 MODEL REACTIONS FOR SUZUKI COUPLINGS ...... 15
2.1.3 RC1 CALORIMETRIC ASSAY ...... 15
2.1.4 HPLC ANALYSES ...... 16
2.1.5 EXPERIMENTAL VALIDATION...... 17
vi 2.2 INVESTIGATION OF REACTION PARAMETERS ...... 18
2.2.1 INFLUENCE OF AGITATION ...... 18
2.2.2 INFLUENCE OF CATALYST LOADING ...... 18
2.2.3 INFLUENCE OF BASE LOADING...... 19
2.2.4 INFLUENCE OF BASE LOADING...... 20
2.2.5 INFLUENCE OF REACTION TEMPERATURE ...... 20
2.3 DERIVATION OF THEORETICAL RATE EXPRESSIONS...... 22
2.3.1 SEVEN ELEMENTARY REACTIONS ...... 22
2.3.2 RATE EXPRESSIONS OF THE ASSUMED RATE-LIMITING STEPS23
2.4 PH-EFFECTS ON PD/C-CATALYZED SUZUKI COUPLINGS...... 25
2.4.1 INFLUENCE OF BASE SPECIES ...... 25
2.4.2 INFLUENCE OF REACTION CO-SOLVENT ...... 26
2.5 CONCLUSION...... 27
3. PD-LEACHING & PD-REMOVAL IN PD/C-CATALYZED SUZUKI
COUPLINGS...... 40
3.1 EXPERIMENTAL...... 41
3.1.1 MATERIALS...... 41
3.1.2 MODEL REACTIONS FOR SUZUKI COUPLINGS IN SMALL SCALE
...... 41
3.1.3 ANALYTICAL MEASUREMENTS ...... 42
3.2 PD-LEACHING OF PD/C...... 42
3.2.1 OBSERVATION OF PD-LEACHING FROM PD/C ...... 42
3.2.2 INFLUENCE OF REACTION CO-SOLVENT & TEMPERATURE ....43
3.2.3 INFLUENCE OF REACTANTS...... 44
3.3 ACTIVE MATERIAL OF PD/C ...... 46
vii 3.3.1 PD DEACTIVATION BY POLY(4-VINYLRIDINE)...... 46
3.3.2 MECHANISM OF PD DEACTIVATION BY PVPY...... 48
3.3.3 QUANTIFICATION OF THE HOMO- AND HETERO-GENEOUS
CATALYTIC PATHWAY ...... 50
3.4 REMOVAL OF LEACHED HOMOGENEOUS PD ...... 52
3.5 OXYGEN EFFECT ON THE PD/C-CATALYZED REACTION ...... 54
3.6 PD-LEACHING IN ORGANIC SOLVENTS...... 55
3.7 CONCLUSION...... 57
4. BASE- AND LIGAND-FREE PD/C-CATALYZED HOMOCOUPLING
OF ARYLBORONIC ACIDS ...... 70
4.1 EXPERIMENTAL...... 71
4.1.1 MATERIALS...... 71
4.1.2 MODEL REACTION FOR HOMOCOUPLING REACTIONS ...... 71
4.2 INVESTIGATION OF MODEL REACTIONS ...... 72
4.2.1 INFLUENCE OF WATER/2-PROPANOL RATIO...... 72
4.2.2 INFLUENCE OF REACTION TEMPERATURE ...... 73
4.2.3 I INFLUENCE OF CATALYST LOADING...... 74
4.2.4 PD(OAC)2 USED IN THE OPTIMAL CONDITIONS ...... 74
4.3 PD/C-CATALYZED HOMOCOUPLINGS OF ARYLBORONIC ACIDS ...... 75
4.3.1 EXPERIMENTAL OBSERVATIONS ...... 75
4.3.2 INFLUENCE OF FUNCTIONAL GROUPS BY DFT STUDIES ...... 75
4.3.3 EXPLORATION OF PALLADIUM-SULFUR AFFINITY ...... 76
4.4 CONCLUSION...... 77
5. DEVELOPMENT OF A LAB-SCALE HYDROGENATION SYSTEM.85
5.1 SAFETY OF HYDROGEN OPERATION...... 85
viii 5.2 DESIGN AND INSTITUTION OF HYDROGENATION SYSTEM ...... 86
5.3 ENANTIOSELECTIVE HYDROGENATION OF ETHYLPYRUVATE...... 87
5.3.1 EXPERIMENTAL...... 87
5.3.2 RESULTS AND DISCUSSION...... 88
6. CLOSURE AND FUTURE WORK...... 101
7. APPENDIX...... 103
7.1 APPENDIX 1: DERVIATIONS OF THE THEORETICAL RATE EXPRESSION
FOR HOMOGENEOUS PD-CATALYZED SUZUKI COUPLINGS ...... 103
7.2 APPENDIX 2: DERVIATIONS OF THE THEORETICAL RATE EXPRESSION
FOR HETEROGENEOUS PD-CATALYZED SUZUKI COUPLINGS ...... 109
8. REFERENCES...... 116
9. CURRICULUM VITAE...... 123
ix LIST OF TABLES
Table 1-1: Selected coupling reactions...... 11
Table 2-1: Measurement of the molar enthalpy of the preparation of biphenylacetic
acids in an RC1 ...... 28
Table 3-1: Conversions for premixing schemes with different components of the
reaction mixture...... 59
Table 3-2: Conversions of the Pd/C-catalyzed reaction in pure organic solvents and
Na2CO3 or triethylamine...... 60
Table 4-1: Optimization of conditions for Pd/C-catalyzed homocoupling reactions of
phenylboronic acid...... 79
Table 4-2: Base- and ligand free Pd/C-catalyzed homocoupling of substituted
arylboronic acids...... 80
Table 4-3: Computed free energy differences (B3LYP/SDD/6-31+G(d,p) and PCM
water solvation model) for species involved in the oxidative addition of Pd(0) to
boronic acid...... 81
Table 5-1: Safety of hydrogen operation ...... 90
x LIST OF FIGURES AND SCHEMES
Figure 2-1: Conversion of 4-bromophenylacetic acid as a function of time for
reactions at 55 oC and 65 oC from RC1 data and time-corrected HPLC
measurement ...... 29
Figure 2-2: (a) RC1 conversion data of 4-bromophenylacetic acid as a function of
time at different agitation speeds. (b) Initial rates from RC1 conversion data at
different agitation speeds...... 30
Figure 2-3: (a) RC1 conversion data of 4-bromophenylacetic acid as a function of
time with different Pd/C loadings. (b) Initial rates from RC1 conversion data
with different Pd/C loadings...... 31
Figure 2-4: (a) RC1 conversion data of 4-bromophenylacetic acid as a function of
time with different Na2CO3 loadings. (b) Initial rates from RC1 conversion
data with different Na2CO3 loadings...... 32
Figure 2-5: (a) RC1 conversion data of 4-bromophenylacetic acid as a function of
time with different 4-bromophenylacetic acid loadings. (b) Initial rates from
RC1 conversion data with different 4-bromophenylacetic acid loadings...... 33
Figure 2-6: (a) RC1 conversion data of 4-bromophenylacetic acid as a function of
time with different phenylboronic acid loadings. (b) Initial rates from RC1
conversion data with different phenylboronic acid loadings...... 34
Figure 2-7: (a) RC1 conversion data of 4-bromophenylacetic acid as a function of
time at different reaction temperatures. (b) Arrhenius Plot to estimate the
activation energy and Arrhenius constant of the model reaction...... 35 xi Figure 2-8: (a) RC1 conversion data of 4-bromophenylacetic acid as a function of
time with different base species. (b) pH as a function of time with different
base species...... 36
Figure 2-9: (a) RC1 conversion data of 4-bromophenylacetic acid as a function of
time with different water/2-propanol ratios. (b) pH as a function of time with
different water/2-propanol ratios...... 37
Figure 2-10: (a) RC1 conversion data of 4-bromophenylacetic acid as a function
of time with different organic solvents. (b) pH as a function of time with
different organic solvents...... 38
Figure 3-1: Conversion of 4-bromophenylacetic acid as a function of time under
standard conditions (■) and removed Pd/C after 8 minutes (•)...... 61
Figure 3-2: (a) RC1 conversion data of 4-bromophenylacetic acid as a function
time for different amounts of PVPy. (b) RC1 conversion data of
4-bromophenylacetic acid as a function time for different amounts of PVPy
(Enlarged) ...... 62
Figure 3-3: RC1 conversion data of 4-bromophenylacetic acid as a function of
time for different PVPy addition schemes with Pd(OAc)2 ...... 63
Figure 3-4: Conversion of 4-bromophenylacetic acid as a function of time under
PVPy treatment at 65 oC (■) and at room temperature (•) when Pd/C was
removed after 8 minutes...... 64
Figure 3-5: Conversions of 4-bromophenylacetic acid as a function of time under
regular conditions (■), N2 purged (•), sparging Air during the entire reaction
(▲), and sparging N2 during the entire reaction (▼) ...... 65
xii Figure 4-1: Conversion of phenylboronic acid (▼) and yields of biphenyl (▲),
benzene(●), and phenol( ) as a function of time...... 82
Figure 4-2: Optimal geometries of Pd-boronic acid complex, transition state for Pd
insertion into the C-B bond, and the insertion (rearrangement) product ...... 82
Figure 5-1: Picture of the reaction system ...... 91
Figure 5-2: Picture of the central part of the reaction system...... 91
Figure 5-3: Picture of the calcination system ...... 92
Figure 5-4: Picture of the control board for the calcinations system...... 92
Figure 5-5: Picture of the gas chromatograph system ...... 93
Figure 5-6: Picture of the rear part of the GC system...... 93
Figure 5-7: GC spectrum of the first testing model reaction ...... 94
Figure 5-8: GC spectrum of the second testing model reaction...... 95
Figure 5-9: GC spectrum of the third testing model reaction ...... 96
Figure 5-10: GC spectrum of the forth testing model reaction...... 97
Scheme 1-1: Suzuki couplings...... 12
Scheme 1-2: Homocoupling of Arylboronic acids ...... 12
Scheme 1-3: Enantioselective hydrogenation of α-ketoesters with cinchona
alkaloid modifiers ...... 13
Scheme 2-1: The model reaction for Pd/C-catalyzed Suzuki couplings...... 39
xiii Scheme 2-2: Proposed catalytic cycle for homogeneous Suzuki couplings...... 39
Scheme 3-1: Proposed catalytic cycle of Pd/C-catalyzed Suzuki couplings ...... 66
Scheme 3-2: Schematic of heterogeneous and homogeneous Suzuki couplings,
catalyzed by Pd/C ...... 67
Scheme 3-3: Schematic of the proposed mechanism of Pd deactivation by PVPy
for heterogeneous Pd and homogeneous Pd, respectively...... 68
Scheme 3-4: Optimal geometries of the complexes of Pd(II) species and pyridines
by DFT calculation with model B3LYP/SDD/6-31G...... 69
Scheme 3-5: The pathways of Pd after leaching. kl, kde are the leaching and
deactivation constants ...... 69
Scheme 4-1: Model reaction for base- and ligand-free Pd/C-catalyzed
homocoupling of aryl-boronic acids ...... 83
Scheme 4-2: Competition between homocoupling and protodeboronation of
arylboronic acids: a higher yield of biaryls at higher temperature implies Eah
> Eap1, Eap2...... 83
Scheme 4-3: Proposed mechanism for the oxidative addition of Pd(0) to
arylboronic acid...... 84
Scheme 4-4: Energy comparisons of Pd(0) complexes formed with
p-MeS-PhB(OH)2 and p-MeO-PhB(OH)2...... 84
Scheme 5-1: First process flow diagram (PFD) of the hydrogenation system ...... 98
Scheme 5-2: Second revised PFD of the hydrogenation system ...... 98
xiv Scheme 5-3: Third revised PFD of the hydrogenation system...... 99
Scheme 5-4: Model reaction for enantioselective hydrogenation using
Cinchonidine-modified Pt catalysts ...... 100
xv 1
1. INTRODUCTION
1.1 Heterogeneous Catalysis
Catalysis, which is a term created by Baron J. J. Berzelius in 1835, describes the ability of a substance (called the catalyst) to accelerate a chemical reaction without being consumed or chemically altered in the process [1]. During the catalytic process, catalysts can significantly affect the rate of a reaction by providing an alternative route, although the equilibrium composition of reactants and products remains the same due to thermodynamic constraints. Compared to an uncatalyzed reaction, the catalytic route has lower activation energies, which enhances the rate of the reaction. Typically, a catalytic cycle contains three steps: (1) unoccupied active sites of the catalyst adsorb reactants to form activated complexes, (2) the activated complexes undergo chemical conversions to products; and (3) the products desorb from the active sites. Then the unoccupied active sites adsorb reactants again to repeat these three steps.
Depending on the physical properties of the catalysts, catalysis can be divided into homogeneous and heterogeneous systems. Each system has its own specific advantages and disadvantages. Homogeneous catalysts typically offer high catalytic activity and selectivity, but complicate separation and may lead to metal contamination, which makes homogenous catalysts less favorable. For all practical consideration, heterogeneous catalysts offer easy separation, minimize metal contamination and allow recycling of the expensive catalysts. In order to reduce metal contamination, the pharmaceutical industry is interested in heterogeneous catalysis.
Heterogeneous catalysts usually contain transition-metals, supported on alumina, carbon, silica or zeolites, such as Cr2O3/Al2O3 for dehydrogenations, Pd/C
2
or Pt/C for hydrogenations, V2O5/silica for oxidations and Pt/zeolite for
acid-catalyzed reactions [2]. In addition to metal- or metal oxide-supported
catalysts, there has been a significant interest in the immobilization of homogeneous
catalysts. Immobilization of homogeneous catalysts was first demonstrated
successfully by [Ru(BINAP- 4SO3Na(C6H6)Cl)Cl] porous glass particle (CPG-240),
which is used commercially for the synthesis of (S)-naproxan [3].
1.2 Coupling Reactions
Coupling reactions, which involve the formation of carbon-carbon bonds, are a
class of catalytic reactions where two hydrocarbons are coupled in the presence of
metal catalysts with or without bases [4-9]. They have become important tools not
only for the preparation of basic organic molecules in chemical industry but also for
the synthesis of complex bio-active compounds in pharmaceutical and agricultural
industries.
Depending on the initial reactants, coupling reactions can be divided into two
coupling types, i.e., homo-couplings (R-X + R-X R-R, R usually refers to aryl- or
alkyl- groups) and cross-couplings, which can be expressed as follows:
Homo-couplings: R-X + R-X R-R
Cross-copulings: R-X + R’-Y R-R’
(R, R’ usually refer to aryl- or alkyl- groups.) The homo-coupling refers to a reaction where two molecules of the same type react to form a new symmetric compound, such as the Wurtz reaction and the Ullmann reactions (See Table 1-1).
Cross-coupling reactions are the coupling reaction where two different molecules react to generate a new asymmetric compound. Examples include Suzuki couplings and Heck reactions (See Table 1-1).
3
The study of coupling reactions can be tracked back to the middle of the nineteenth century [10]. During the past 150 years, numerous types of coupling reactions under diverse conditions have been developed and named after the scientists who first reported them. A few essential and commonly used coupling reactions are listed in Table 1-1. The Wurtz reaction [10] reported in 1855 is the homocoupling of alkyl-halides, which can be carried out under anhydrous conditions using metal sodium. Later, a few copper-catalyzed homocoupling reactions were reported, such as the Glaser reactions (1869) [11] and Ullmann reactions (1901)
[12,13]. In 1924, an early cross-coupling reaction was reported as
Gomberg-Bachmann reaction [14], where aromatic hydrocarbons can couple with diazonium salts in the presence of the base to obtain many asymmetric biaryls for the first time. However, the yields of the desired products at that moment were less than 40%. In 1970s, when palladium catalysts were introduced for coupling reactions, several important cross-coupling reactions were established, in which products were obtained in good to excellent yields. Typical examples are Heck reactions (1972) [18,19], Sonogashira reactions (1973) [20], Stille reactions (1977)
[21] and the Suzuki couplings (1979) [22].
Among those commonly used coupling reactions, Suzuki couplings are the most popular and widely-adopted in diverse applications in the pharmaceutical industry.
1.3 Suzuki Couplings
Suzuki coupling (Scheme 1-1), i.e., the formation of carbon-carbon bonds between organo-borates and organo-halides, organo-triflates or organo-tosylates, has been an efficient and practical strategy for the preparation of functionalized biaryls
4
[24-26]. Because of the mild reaction conditions (water can be used) and the ability
to tolerate a variety of organic functionality, Suzuki couplings help to simplify the
synthetic steps for known compounds and novel fine chemicals in various
applications. Examples include efficient coupling of heteroaryl bromides with
arylboronic acids [27], the development of new antiangiogenic tyrosine kinase for
anti-tumor-growth [28] and phosphodiesterase IV inhibitors for the intervention of
arthritis, asthma, and colitis [29]. Suzuki couplings are also important for the
synthesis of functional materials and supported catalysts, e.g., for the immobilization
of organometallic complexes onto heterogeneous supports [30].
From the perspective of catalysis science, Suzuki coupling is a versatile
reaction, which can be catalyzed with all forms of palladium with/without various
ligands as catalysts or precatalysts [9]. Moreover, in many cases, a minute amount of
palladium (at ppm or ppb level) is sufficient to obtain good product yields [31-33],
whereas in others, 10 mole % or higher catalyst loading is required to observe
significant amounts of products [9]. In addition to palladium, nickel-[34] and
platinum-containing catalysts [35] are used for Suzuki couplings.
The first Suzuki coupling was carried out by a homogeneous catalyst,
Pd(PPh3)4, with EtONa-EtOH as base in boiling benzene [22]. After that, Pd(PPh3)4 became the most commonly used catalyst for Suzuki couplings [25]. However,
PdCl2(PPh3)2 and Pd(OAc)2 with phospine ligands were also frequently used due to the stability to air and favorable activity [36-38]. In the early 1990s, Pd(OAc)2 [39]
or PdCl2[40] were applied to successfully carry out the coupling of arylboronic acids with haloarene. In order to prevent the side effects of phosphine in Suzuki couplings
(e.g., phosphine contamination), the use of ligandless Pd-catalysts and non-phosphorus ligands was of interest [41,42]. For each catalyst, a different
5
combination of bases and solvents has to be used in order to achieve favorable
- 2- activity and selectivity: different bases, which contain basic groups of OH , CO3 ,
2- 3- - - - HCO3 , PO4 , F , OBu or OEt cations, have been utilized for Suzuki couplings
with alcohols (methanol, ethanol, isopropanol or butanol), toluene,
dimethylacetamide (DMA) dimethyl ether(DME), dimethyl-formamide (DMF), and
tetrahydrofuran (THF) as a solvent [25,26]. In recent years, ligands for palladium
catalysts (either phosphorus-based or nonphosphorus) were continuously explored to
improve activation of aryl chlorides [43-45] and the stability of Pd-species [46,47]
and to develop-soluble ligands [48,49].
Although homogeneous Pd-catalysts provide high reactivity, the problems with
ligand pollution, catalyst removal and metal leaching make the use of heterogeneous
catalysts desirable.
Heterogeneous palladium on carbon (Pd/C) was first reported for the coupling
of 4-bromophenylacetic acid and phenylboronic acid [50]. Easy removal from the
reaction mixture by filtration offers significant practical advantages. By using a co-solvent water/alcohol (9:1 in volume ratio), hazardous reaction solvents can be avoided. Pd/C is also a reusable catalyst. For example, Sakurai et al. [51] studied the
Suzuki coupling of 4-iodophenol and phenylboronic acid in water and observed favorable activities of Pd/C even after the fifth run. However, recent studies showed that Pd/C is not a truly heterogeneous catalyst [52,33]. Instead, palladium leaches from the carbon support and after the reaction is completed, re-adsorbs back on the carbon support. Although Pd-leaching was observed, a detailed understanding of the
Pd-leaching mechanism is still lacking.
In addition to Pd/C, Pd nanoparticles supported by silica [53], zeolites [54], polymers [55], and layered hydroxides [56] were explored and successfully applied
6
for Suzuki couplings. In addition to act as a support for Pd, homogeneous Pd
complexes immobilized onto solid materials (such as silicas [57,58], zeolites [59,60]
and polymers [61,62]) are of interest to develop truly heterogeneous systems.
Although every system shows remarkable reactivity for selected Suzuki couplings,
metal-leaching is a general problem in many cases. One study reported that solvent
selection may be a way of reducing Pd-leaching [59].
1.4 Homocoupling of Arylboronic Acids
Homocoupling of arylboronic acids (Scheme 1-2), also called the “Suzuki-type
self-coupling reaction” [63,64], is the formation of carbon-carbon bonds during the
coupling of two molecules of the same arylboronic acid. This provides a
straightforward method to synthesize symmetrical biaryls. Similar to asymmetrical
biaryls, symmetrical biaryls are also important building blocks for natural products,
ligands in catalysis, and advanced pharmaceuticals, such as steganone [65], chiral
6,6’-bis(oxazolyl)-1,1’-biphenyls [66], and glucocorticoid receptor antagonists [67].
Homocoupling of arylboronic acids, which can be observed during some
Suzuki couplings, was first reported by Miyaura and Suzuki in 1987 [63]. They
carried out homocoupling of phenylboronic acid to biphenyl in anhydrous conditions
using Pd(OAc)2 with PPh3 as catalyst and Cu(OAc)2 under N2. Later, some catalysts commonly used for Suzuki couplings were applied to the homocoupling of arylboronic acids, such as Pd(PPh3)4 [68], Pd(OAc)2 [69], and Pd(II) complexes
(e.g., PdCl2(PPh3)2, PdCl2(dppb), Pd(MeCN)2) [70]. Typically, homocouplings of
arylboronic acids are carried out using homogeneous Pd catalysts with bases and/or
oxidants dissolved in organic solvents or solvent mixtures. However, in 1995,
Moreno-Manas et al. [64] reported that neither bases nor oxidants were necessary in
7 the homocoupling reaction. They also observed that the reaction can perform well under air, without excluding oxygen. After 2000, when environmental concerns were emphasized, several reaction systems using water or aqueous media as a reaction solvent were developed [71-73].
Although the known catalytic systems result in excellent yields, they have several disadvantages: (1) the ligands of the homogeneous catalysts may react to form undesired products, such as mono-substitued biaryls (R-Ph-Ph-H); (2) homogeneous catalysts are difficult to recover and to reuse; (3) the required reagents constitute additional costs for materials and for product separations; and (4) the use of some organic solvents, such as toluene and dimethylether, poses environmental concerns. A novel system, that eliminates these disadvantages, would be ideal for the synthesis of biaryls in terms of economics and efficiency.
1.5 Computational chemistry by DFT method
Computational chemistry, based on molecular and quantum mechanics, can be used for calculating the optimal geometries of molecules, electronic structures, bond energy between two atoms, enthalpies of reactions and activation energies of reactions, which are useful for predicting properties and the reactivity of a given system. It is a powerful tool to complement and support experimental work.
The fundamental equations, which govern computational chemistry, are
Newton’s 2nd Law (the equation of motion in classical mechanics) and the
Schroedinger Equation (the equation of motion in quantum mechanics) [74]. Based on these two equations and some other theories (e.g., Born-Oppenheimer
Approximation and Pauli principle), a theory was developed and several methods were established, such as molecular mechanics, semi-empirical and empirical,
8
Hartree-Fork (HF), and Density Functional Theory (DFT) methods. Among them, probably the most popular method nowadays is DFT.
DFT depends on two theorems proposed by Pierre Hohenberg and Walter
Kohn in 1964 [75,76]. The Hohenberg-Kohn existence theorem demonstrates that the electronic energy of the system may be written as a function of the electron density; the Hohenberg-Kohn variational theorem describes that choosing different electron densities, which provide lower energies, may minimize the total electronic energy of the system approaching the correct one. The method based on this theory allows us to obtain chemically more accurate thermo-information of a large-size system from computational chemistry. For example, by DFT calculations in vacuo with model B3LYP/6-311+G(d,p) for the coupling of 4-bromophenylboronic acids and phenylboronic acid, a molar heat of reaction of -233.64 KJ/mole was obtained, which is in good agreement with the experimental data (-224.01 KJ/mole) [33].
Nowadays, there are dozens of software tools supporting DFT calculations.
The software used in our research is Gaussian 03, which is developed by Gaussian,
Inc [77].
For Suzuki couplings, computational studies were carried out in the literature.
For example, Davies et al. [78] performed a theoretical study of the intermediate palladium complexes and their influence on various borates with various
β-chlorovinamidimium salts. Piechaczyk et al. [79] used computational analysis for analyzing experimental work on catalyst-development of palladium complexes.
1.6 Bimetallic Catalysts Catalyzed Enantioselective Hydrogenation
In addition to coupling reactions, enantioselective hydrogenations are another important strategy to synthesize optically pure chiral compound for pharmaceuticals,
9
agrochemicals, flavors and fragrances [80,81]. They are useful for several important
reactions, such as the reduction of functionalized C=O, C=C, and C=N groups.
Although some selective homogeneous catalysts [82,83] exist for enantioselective
hydrogenations, either their activity and stability are low, or they are not favorable
for industrial use, because of economic and practical consideration. Heterogeneous
enantioselective hydrogenations are thus gaining importance.
Heterogeneous enantioselective hydrogenations typically utilize single-metal
catalysts, such as Pt, Ni, or their supported catalysts. Only a few studies using
bimetallic catalysts for enantioselective hydrogenations were reported, such as
Ru/(Pd, Pt, Sn, Cu, or Ag) [84], Ni/Au [85], and Ni/Pd [86]. However, these
catalysts operate at high temperature, 333~373 K. Ni/Pt(111) surface [87] and
Co/Pt(111) surface [88], developed by Chen’s group at Chemical Engineering
Department in University of Delaware, showed low-temperature activity, which is
not seen with pure Ni, Co, or Pt metal surfaces. Especially for Co/Pt(111), the
desorption of hydrogen on the surface of Co/Pt(111) (Co is at 0.4~0.8 monolayer on
Pt(111)) occurs at 148 K, which is lower than pure Pt(111) (283 K) or a thick Co file
on Pt (111) (270 K) [88]. This shows the possibility for low-temperature
hydrogenations. In addition, Englisch et al. [89] observed that the addition of Co or
Ni to Pt/SiO2 increases three times the hydrogenation activity of the catalyst. Hence, applying Co/Pt/γ-Al2O3 to enantioselective hydrogenation is expected to achieve a
o higher conversion and a higher selectivity than Pt/Al2O3 below 0 C.
In the area of heterogeneous enantioselective hydrogenations, there exist two essential catalytic systems, i.e., the hydrogenation of α-ketoesters with cinchona alkaloids modified Pt [90] (Scheme 1-3) and β-ketoesters with tartaric acid modified
10
Ni [91]. In our work, we intend to develop a system for the use of Co/Pt/γ-Al2O3 as a catalyst for the hydrogenation of α-ketoesters with cinchona alkaloids modifiers.
1.7 Research Objectives
Our research aims to explore Pd/C-catalyzed Suzuki couplings in detail,
including kinetic studies, mechanism investigations, and the development of a rate
expression. Furthermore, we intend to provide a more detailed understanding of
Pd/C-catalyzed homocoupling of arylboronic acids (Suzuki self-couplings), which is
an exciting finding during the study of Suzuki couplings. Chapter 2, by using a
model coupling reaction of biphenylacetic acid, discusses the influence of reactants,
bases, solvents and temperature on the reaction kinetics and the mechanisms. In
addition, a rate expression for Pd/C-catalyzed Suzuki couplings is developed.
Chapter 3 describes a detailed investigation of Pd-leaching from Pd/C in Suzuki
couplings and provides a novel method to remove Pd-residues using PVPy
(Poly(4-vinylpyridine)). Chapter 4 demonstrates that Pd/C can catalyze
homocoupling of arylboronic acids under a base- and ligand-free condition, which
was observed during the Pd-leaching study in Chapter 3. Lastly, Chapter 5 presents
the development of a lab-scale hydrogenation system for the hydrogenation of
ethylpyruvate catalyzed by Pt bimetallic catalysts.
11
Tables
Table 1-1. Selected coupling reactions
Reactions Year Reactant A Reactant B Catalyst Base requirement
Wurtz Reaction[10] 1855 Alkyl-X Na No
Glaser Reaction[11] 1869 Alkynyl-H Cu Yes
Ullmann Reaction[12,13] 1901 Aryl-X Cu Yes
Gomberg-Bachmann 1924 Aryl-N2-X Aryl-H Yes Reaction[14]
Cadiot-Chodkiewicz 1957 Alkynyl-X Alkynyl-H Cu No Coupling[15]
Kumada Coupling[16,17] 1972 Aryl-X Aryl-Mg-X Ni, Pd No
Vinyl-X
Heck Reaction[18,19] 1972 Aryl-X Alkene Pd Yes
Vinyl-X
Sonogashira 1973 Aryl-X Alkynyl-H Pd, Cu Yes Reaction[20] Vinyl-X
[21] Stille Reaction 1977 Aryl-X Aryl-SnR3 Pd Yes
Vinyl-X
[22] Suzuki Coupling 1979 Aryl-X Aryl-B(OH)2 Pd Yes
Vinyl-X
[23] Hiyama Coupling 1988 Aryl-X Aryl-SiR3 Pd Yes
Vinyl-X * X refers to halide species, such as Cl, Br, and I.
12
Schemes
Scheme 1-1 Suzuki couplings.
Scheme 1-2 Homocoupling of Arylboronic acids.
13
Scheme 1-3 Enantioselective hydrogenation of α-ketoesters with cinchona alkaloid modifiers.
14
2. INVESTIGATION OF PD/C-CATALALYZED SUZUKI COUPLINGS
In 1997, Gala et al. [50] first introduced heterogeneous palladium on carbon
for use in Suzuki couplings by demonstrating the coupling of 4-bromophenylacetic
acid and phenylboronic acid. They revealed several advantages of Pd/C in this type
of reaction: (1) favorable activity at 65 oC, (2) easy catalyst removal from the reaction mixture by filtration with minimal metal leaching, and (3) the possibility of using a water/alcohol mixture as the reaction solvent to avoid the use of hazardous organic solvents.
While a number of publications have demonstrated the effectiveness of heterogeneous Pd/C as a suitable catalyst for Suzuki couplings, a detailed investigation of various reaction factors, e.g., the effect of the base or solvents, on the performance of Pd/C has not been reported in the literature. Moreover, the catalytic mechanism of Pd/C-catalyzed Suzuki coupling also remains unclear. Thus, by using the model coupling reaction of biphenylacetic acid (Scheme 2-1), we aimed to provide a better understanding of the reaction mechanism and to determine which parameter(s) may influence the catalyst performance. We also intended to derive a rate expression to describe the reaction behavior of Pd/C-catalyzed Suzuki couplings.
2.1 Experimental
2.1.1 Materials
In this study we used commercially available 4-bromophenylacetic acid
(Aldrich, 98%), phenylboronic acid (Aldrich, 95%), Pd/C (Aldrich, 5wt%, Degussa type, particle size 28~34 µm), sodium carbonate (Fisher), potassium carbonate
(Aldrich), sodium hydroxide (Fisher), sodium bicarbonate (Fisher), Na2HPO4
15
(Fisher), DMA (Aldrich, 99%), DMF (Acros, 99%), methanol (Fisher), Ethanol
(Fisher), 2-propanol (Fisher). No materials required further purification.
2.1.2 Model Reactions for Suzuki Couplings
Model Suzuki couplings were carried out in an RC1 (Mettler Toledo Reaction
Calorimeter), i.e., a 1-liter jacketed round-bottom glass reactor containing a
Hasteloy head and a 10 cm-length anchor impeller. Both the reactor and the impeller
were cleaned thoroughly with acetone, 6 M hydrogen chloride solution, and
de-ionized water followed by drying at room temperature before use. Phenylacetic
acid 1 (29 mmole) and phenylboronic acid 2 (32 mmole) were added to 500 ml
reaction solvent (water:2-PROPANOL 9:1 volume ratio) at room temperature. The
reaction mixture was then heated to 65 oC with 250 rpm agitation. When the temperature reached the set point, sodium carbonate (64 mmole) was added. After
15 minutes, Pd/C (0.22 mmole of Pd) was added to carry out the reaction.
2.1.3 RC1 Calorimetric Assay
The RC1 was used to carry out the reaction and to analyze the reaction kinetics.
In the RC1, a dynamic heat transfer system can identify and monitor any thermal events where a heat-flow-over-time plot is generated. Isothermal conditions (dTr/dt
= 0, Tr is the temperature inside the reactor) were achieved by determining and calibrating all external thermal influences except for the desired reaction, including mixing events. An energy balance around the isothermal reactor shows that heat flow is directly proportional to the reaction rate:
dC q(t) = ∆H V (1) Rxn dt
where q(t) is the instantaneous heat flow (w), ∆HRxn is the heat of reaction (J/mol).
V represents the reactor volume (l) and dC/dt is the reaction rate (M/s). However, as
seen in Equation 2, the heat transfer properties of the reactor, as defined by a second
16 energy balance around the outer surface of the reactor, identifies two contributions; the reaction, as well as the heat flow to the jacket, i.e.,
dTr q = UA(Tr − Tj) + mC , (2) p dt where U is the heat transfer coefficient (W/m2/K). A represents the total surface area, and Cp is the heat capacity of the reactor and its contents. Calibration experiments before the addition of the catalyst and at the completion of the reaction are necessary to determine Cpr and U. By using a heating probe immersed in the reactor to provide a known heat flow under isothermal conditions and by measuring the temperature of the reactor, Tr, and jacket, Tj, the heat transfer coefficients for the reactor were calculated. Heat capacities were measured by subjecting the reactor contents to a known temperature ramp, while the heat flow through the reactor wall equals the enthalpy accumulation (q = 0). Comparison of Cpr and U values before and after the reaction were used to make sure that no significant changes occurred. Consistent values over the course of the study were found, which validates the experiment.
q(ti )dr Conversion(%) = ∫ ×100 (3) ∫ q(t)dr
Reaction conversion was calculated directly by the measured heat flow.
Dividing the partial heat flow or area under the heat flow curve at any time ti by the total heat flow for the entire reaction equals conversion, as shown in Equation 3.
2.1.4 HPLC Analyses
HPLC (High Performance Liquid Chromatograph) analyses were performed on a Shimadzu SP-10 liquid chromatograph equipped with a UV-Vis absorption detector and an Aligent zorbax eclipse XDB-C8 column. The HPLC mobile phases were 40% deionized water with 0.05% formic acid (Aldrich, 96%) and 60% methanol (Fisher) in volume ratio. The flow rate of the mobile phase was 1.2 ml per
17 minute. The wavelength of the detection light was set to 208 nm. 0.1 ml samples were extracted from the reactor over the course of the reaction. The samples were diluted in 20 ml of a 60% methanol/40% water solution and then filtered to remove the catalyst. The conversion of the reaction was based on the consumption of the aryl-halide. If cA is the concentration of the aryl-halide, the conversion Y is defined as Y = [(cA,0-cA)/cA,0].
2.1.5 Experimental Validation
The enthalpy of the reaction, ∆h, is defined as the entire heat flow over the whole reaction; molar enthalpy of reaction, ∆H, is defined as ∆h divided by the mole number of reagents, n. For the same reaction in an isothermal batch reactor with no formation of side reaction, ∆h is proportional to n, and ∆H should be a constant value, i.e.,
∆h1 ∆h2 ∆H1 = = = ∆H 2 (4) n1 n2 where the subscripts represent different reactions.
In order to test the RC1, three reactions with different initial concentrations of the reagents were carried out, as shown in Table 2-1. Good consistency was observed, with the average molar enthalpy being -224.01 KJ/mole and the maximum deviation less than 1%. DFT calculations in vacuo with the model
B3LYP/6-311+G(d,p) were carried out with Gaussian 03. A molar heat of reaction of -233.64 KJ/mole was obtained, which is in good agreement with the experimental data, given that no detailed solvation model was used.
HPLC analysis was also used to validate the calorimetry data. Since the reaction continued until the catalyst was removed by filtration, the HPLC data had to be corrected by a two-minute delay. Fig. 2-1 compares the time-corrected HPLC
18 conversion data with those generated by the RC1. As can be seen, the agreement is excellent.
2.2 Investigation of Reaction Parameters
2.2.1 Influence of Agitation
The performance of a reaction is affected by extrinsic and intrinsic factors at the same time. Extrinsic factors refer to mass transfer issues, which should be excluded from the kinetic study. In order to choose a proper stirring-speed, we first investigated the influence of agitation on reaction performance in order to ensure that the reactions are not under mass-transfer control.
Five experiments were carried out in RC1 with the stirring-speed at 50 rpm,
125 rpm, 200 rpm, 250 rpm, and 300 rpm, respectively. As shown in Fig. 2-2, the initial reaction rate depended on agitation at lower stirring-speed, but it became independent when agitation was over 200 rpm. This indicates that the stirring-speed should be over 200 rpm to prevent diffusion limitation from the reaction performance. Therefore, we chose 250 rpm in our system.
2.2.2 Influence of Catalyst Loading
Next, we examined the influence of catalyst loading on the Suzuki couplings.
Three experiments were carried out at 250 rpm agitation in which the base-case
Pd/C loading of 0.76 mole % (i.e., 0.22 mmole of Pd) was doubled, halved, or quartered. As shown in Fig. 2-3, the initial reaction rates were proportional to the catalyst loading. This indicates again that the reactions were run under a kinetically-controlled regime. Moreover, from the ln(rate) vs. ln(cat) plot, it shows that the reaction rate is proportional to the first order of catalyst loading, i.e., rate ∝ [cata.]1 .
19
2.2.3 Influence of Base Loading
After excluding the effect of mixing, we started exploring the influences of the reactants, i.e., the base, the bromide, and the borate.
The base is important for Suzuki couplings, as it is involved in the catalytic step of metathesis and the activation of the borate. According to the proposed catalytic cycle of homogeneous Suzuki couplings (Scheme 2-2), typically 2 moles eq. of OH- w.r.t the bromide are required for a reaction to be completed, where one mole is consumed in the metathesis and the other is used for the borate activation. In
2- our model reaction, we chose sodium carbonate as a base, where CO3 in water
- - produces OH , HCO3 and H2CO3. Considering the first and second dissociation
2- -4 -8 constants of CO3 (Kb1 is 2.1·10 , and Kb2 is 8.3·10 ), we assumed that 1 mole of sodium carbonate only yields 1 mole eq. of OH- in the reaction mixture. Therefore, initially we used 2.2 moles eq. of Na2CO3 to carry out a model reaction, in order to increase the reaction rate. To test this idea, three experiments were carried out with
1.1, 3.3, and 4.4 mole eq. of sodium carbonate. The RC1 conversion data and the initial reaction rates are shown in Fig. 2-4. It was interesting to observe that the initial rate slows down in both the cases of insufficient and excess base loading. This indicates that ca. 2 moles eq. of the base is the best choice for the system. Less or excess amount of the base reduces the reaction rate. This also may imply that [OH-] in the reaction mixture plays an important role in the reaction performance. A more detailed study of the influence of OH- will be discussed in Section 2.4.
Moreover, from the ln(rate) vs. ln(base) plot, it can be seen that rate ∝ [base]1 in the case of insufficient base loading, and that rate ∝ [base]−0.8 in the case of excess base loading.
20
2.2.4 Influences of Bromide and Borate Loading
Subsequently, we explored the influences of bromide and borate loading, respectively, in order to determine which catalytic step is the rate-limiting one.
To investigate the influence of bromide loading, three experiments were carried out in the RC1, one with a regular amount and two with different excess amounts of 1 (i.e., bromide:borate is 1, 2, and 3 to 1 in molar equivalence). In order to provide sufficient base loading, in this investigation, two times the regular amount of Na2CO3 (i.e., 4.4 moles eq.) was used in each reaction. The results are shown in
Fig. 2-5. The RC1 conversion data show small differences of the initial rate for various amounts of 1, which suggests that the reaction rate is independent of bromide concentration. This may imply that oxidative addition of Pd(0) to the bromide is not the rate-limiting step of Suzuki couplings.
In order to investigate the influence of borate loading, two more experiments were carried out with excess amount of 2 (bromide:borate is 1 to 2 and 3 in molar equivalence). Two times the regular amount of Na2CO3 was used in each experiment. Results are shown in Fig. 2-6. RC1 conversion curves clearly show that the reaction performance strongly depends on the borate concentration in comparison to the bromide. This suggests that transmetalation is the rate-limiting step of the Suzuki coupling. Moreover, the ln(rate) vs. ln(borate) plot indicates that the reaction rate is of 1.4 order of borate concentration, i.e., rate ∝ [borate]1,4 .
2.2.5 Influence of Reaction Temperature
After exploring each reaction parameter, except for the temperature, the reaction rate can be expressed as:
rate = f ([catalyst],[base],[borate]) (5)
21
Based on our experimental results
rate = k[base][borate]1.4 = Ae −Ea / RT [base][borate]1.4 (6) [catalyst] where the rate constant (i.e., k), is described by the Arrhenius equation. A refers to pre-exponential factor, Ea is the activation energy (KJ/mole), R refers to ideal gas constant (J/Kmole), and T refers to temperature (K). This equation can only describe the reaction behavior when the base loading is less or equal to 2.2 moles eq.
From Equation 6, we can conclude: (1) 2 moles eq. of base should be used in a reaction. A lower amount of the base will result in a slower reaction. (2) Since rate ∝ [borate]1,4 , an excess amount of borate is recommended to accelerate the reaction.
In order to estimate the values of the activation energy and the pre-exponential factor three experiments were carried out at 45, 55, and 75 oC. The results are shown in Fig. 2-7. Based on these results we estimated that Ea is 100.0 KJ/mole and A is
5.73·1019. Inserting these two values into Equation 6, we get:
rate = 5.73×1019 e−100.0 / RT [base][borate]1.4 (7) [catalyst]
Equation 7 is a lumped/combined, experimental rate expression for describing
Pd/C-catalyzed Suzuki couplings based on our experimental observations. It is interesting to observe a “1.4” order on the borate concentration. A non-integer order indicates that there still exist some unexplained factors, which might be related to borate species, affecting the reaction performance. In order to elucidate the reaction mechanism, a theoretical derivation of the rate expression was performed.
22
2.3. Derivation of Theoretical Rate Expressions
Before deriving a theoretical expression, it was the goal to understand the catalytic pathways of Pd/C-catalyzed Suzuki couplings. In the literature (i.e., the group of Sun at Merck [52]) there are reports that Pd/C is a quasi-heterogeneous catalyst in Suzuki couplings. By monitoring the variation of free Pd concentration in the reaction mixture, they observed that palladium leaches from the support into the solution, catalyzes the reaction, reaches a maximum around the reaction conversion of 90%, and deposits back onto the support after completion of the reaction. This observation and the work by other groups led us to believe heterogeneous Pd/C actually catalyzes the reaction through a homogeneous pathway (for a detailed study see below).
Thus, we adopted the homogeneous catalytic cycle to derive the rate expression and we neglected Pd-leaching process.
2.3.1 Seven Elementary Reactions
The catalytic cycle can be divided into 7 elementary reactions, which can be expressed as follows:
Step I: Oxidative addition
Pd + R-Br ⎯⎯→k1 R-Pd-Br
r1 = k1[Pd][R-Br] (8)
Step II: Metathesis
R-Pd-Br + OH- ⎯⎯→k2 R-Pd-OH + Br-
- r2 = k2[R-Pd-Br][OH ] (9)
Step III: Transmetalation
- k3 - R-Pd-OH + R’-B(OH)3 ⎯⎯→ R-Pd-R’ + B(OH)4
23
- r3 = k3[R-Pd-OH][R’-B(OH)3 ] (10)
Step IV: Reductive elimination
R-Pd-R’ ⎯⎯→k4 R-R’ + Pd
r4 = k4[R-Pd-R’] (11)
Step V: Generation of hydroxide ion
CO 2- +H O ←⎯⎯⎯ ⎯⎯→k 5 HCO - + OH- 3 2 k5−1 3
3− − -1 [HCO ][OH ] K5 = k5/k5 = 2− (12) [CO3 ]
Step VI: Arylborate activation
R’-B(OH) + OH- ←⎯⎯⎯ ⎯⎯→k 6 R’-B(OH) - 2 k 6−1 3
− -1 [R'−B(OH )3 ] K6 = k6/k6 = − (13) [R'−B(OH ) 2 ][OH ]
Step VII: Compensation of hydroxide ion
B(OH) - ←⎯⎯⎯ ⎯⎯→k 7 B(OH) + OH- 4 k 7−1 3
− -1 [B(OH )3 ][OH ] K7 = k7/k7 = − (14) [B(OH ) 4 ]
2.3.2 Rate Expressions of the Assumed Rate-limiting Step
In the literature the oxidative addition [92] or transmetalation [52] were suggested as the possible rate-limiting step. Therefore, we intended to derive two theoretical rate expressions depending on these two possible steps, respectively.
(1) If oxidative addition is the rate-limiting step
the theoretical reaction rate would be expressed as:
rateT1 = r1 = [Pd][R − Br] (15)
24
By using mass balances of each species and the steady state assumption, the above equation becomes:
[Pd] rate = 0 (16) T1 1 1 1 1 + − + − + k1[R − Br] k2 [OH ] k3[R'−B(OH )3 ] k4 where [Pd]0 refers to initial concentration of Pd.
Because Step I is the RLS, we may further assume that k2, k3 and k4 are larger than k1. Then, the rate equation simplifies to:
[Pd] rate ≅ 0 = k [Pd] [R − Br] (17) T1 1 1 0
k1[R − Br]
By rearrangement we get
rateT1 = k1[R − Br] (18) [Pd]0
Equation 18 shows that the reaction mainly depends on the concentration of the bromide, if oxidative addition is the rate-limiting step.
(2) If transmetalation is the rate-limiting step
the reaction rate would be expressed as:
rateT 2 = r3 = k3[R − Pd − OH][R'−B(OH )3 ] (19)
Using the same procedure and by assuming that k1, k1 and k4 are >> k3, we obtain:
[Pd] rate ≅ 0 = k [Pd] [R'−B(OH ) − ] (20) T 2 1 3 0 3 − k3[R'−B(OH )3 ]
rateT 2 − i.e., = k3[R'−B(OH )3 ] (21) [Pd]0
- Because [R’-B(OH)3 ] in the equation can be expressed by a combination of
- [R’-B(OH)2] and [OH ] (Equation 13), Equation 21 becomes
25
rateT 2 − = k3 K 6 [OH ][R − B(OH ) 2 ] (22) [Pd]0
Equation 22 shows that the reaction depends on the concentration of hydroxide ion and the borate when transmetalation is the rate-limiting step. [OH-] is formed by various species, i.e., :
k [CO 2− ] + k −1[R'−B(OH ) − ] + k [B(OH ) − ] [OH − ] = 5 3 6 3 7 4 (23) −1 − −1 k1k2 [Pd][R − Br] + k5 [HCO3 ] + k6 [R'−B(OH ) 2 ] + k7 [B(OH )3 ]
Comparing the experimental rate expression one (Equation 7) with the two theoretical rate expressions (Equation 18 and 22), we find consistency between
Equation 7 and Equation 22, which confirms that transmetalation is the rate-limiting step in the Suzuki couplings.
Furthermore, Equation 23 clearly shows that the concentration of [OH-]
- depends on many factors such as [B(OH)4 ] and [B(OH)3] and the acidity of the bromide and the borate. This might explain the observation of a non-integer order on the borate concentration. In other words, the rate dependence [base][borate]0.4 derived from experimental observations might represent the influence of the overall
[OH-] concentration on the reaction.
2.4 pH-Effects on Pd/C-Catalyzed Suzuki Couplings
As previously described, OH- concentration plays an important role in the reaction performance. Therefore, in this section we investigate two pH-related factors, i.e., the species of the base and the reaction solvents.
2.4.1 Influence of Base species
Boronic acids without the addition of a base are not active for Suzuki couplings, because of the weak nucleophilicity of the organic groups on the boron.
The coordination of a negatively charged base to the boron atom is a key step to
26 increase its nucleophilicity, which activates boronic acids in the reaction. However, after we observed that an excess amount of the base does not accelerate the reaction, the question was raised if the hydroxyl ions (OH-) in the solution might be more important than the base.
To answer this question, four selected bases were used (Fig. 2-8(a)), and the reaction pH was monitored (Fig. 2-8(b)). The results clearly indicate that [OH-] strongly affects the reaction performance. The strong bases of K2CO3 and NaOH support the reaction much better than the weak bases NaHCO3 and Na2HPO4.
2.4.2 Influence of Reaction Co-solvent
[OH-] concentration in the solution may be affected not only by the base but also by the solvent. Consequently, we examined the effect of reaction solvents on the reaction performance. The solvent used in Suzuki couplings is a water/organic-solvent mixture. Different co-solvent ratios and organic solvents may change the reaction pH. To test the influence of co-solvent ratios, four experiments were carried out with water/2-propanol volume ratios of 20:1, 5:5, 3:7, and 1:9, respectively. The results were shown in Fig. 2-9. The reaction pH during the entire course of the reactions was in the range of 7.5~9.0. However, the variation of pH among various co-solvent ratios did not correlate with the reaction conversions. This investigation shows that higher fractions of 2-propanol are detrimental to the reaction and reduce the activity of Pd/C.
Furthermore, to test the influence of different organic solvents, MeOH, EtOH,
DMA, and DMF, were selected and mixed, respectively, with water in volume ratio
1:9. The reaction pH in Fig. 2-10(b) shows little variation for various organic solvents, which may be due to the high fraction of water in the co-solvent. However, small amounts of different organic solvents still result in different reaction
27 performance. The reaction conversion curves indicate that the reaction rates are IPA
> EtOH > MeOH and DMA >DMF. This may be due to the polarity of organic solvents, where the dielectric constant is IPA < EtOH < MeOH and DMA < DMF.
2.5 Conclusions
Pd/C-catalyzed Suzuki coupling was investigated using a model coupling reaction to form biphenylacetic acid. The main results of this work are: