1 Spacecraft Systems Design
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Spacecraft Systems Design Short Course Prof. Craig Underwood Surrey Space Centre University of Surrey 1 Jun. 2012 © University of Surrey Key References Fortescue, P., Stark, J. and Swinerd, G. (Eds) Spacecraft Systems Engineering, John Wiley & Sons, Chichester, 2003. ISBN: 0-41-61951-5 Cruise, A.M., Bowles, J.A., Patrick, T.J. and Goodall, C.V. Principles of Space Instrument Design, Cambridge University Press, Cambridge, 1998. ISBN: 0-521- 45164-7 Griffin, M.D. and French, J.R. Space Vehicle Design, AIAA Education Series, Washington D.C., 1991. ISBN: 0-930403-90-8 Sellers, J.J. Understanding Space (3rd Ed.), Space Technology Series, McGraw- Hill, New York, 2005. ISBN:0-07-340775-5 Houston, A. and Rycroft, M. (Eds) Keys to Space, McGraw-Hill, Boston, 1999. ISBN: 0-07-029438-0 Larson, W.J. and Wertz, J.R. (Eds) Space Mission Analysis and Design (2nd Ed), Space Technology Series, Kluwer Academic Publishers, 1992. ISBN: 0-7923- 1998-2 Jun. 2011 2 © University of Surrey Introduction Spacecraft Systems Design involves techniques from a variety of scientific and engineering disciplines. The aim of this course is to introduce the key space system design principles and techniques. In particular, the course focuses on mechanical and thermal design of space vehicles, as well as the electrical and system design of their key sub-systems. The course ends by setting a spacecraft design exercise. Delegates should leave the course with a knowledge of: · Launching, Orbits and Manoeuvres; · The Space Environment & its Effects; · Spacecraft Platform Systems & Design; · Space Mission Analysis & Design; . Applications of Small, Low-Cost Satellites Jun. 2011 3 © University of Surrey Introduction What is a Spacecraft? Magellan – NASA’s Venus Space Probe, Launched 1989 4 Aug. 2011 Sellers, J.J. Understanding Space, pp. 367, McGraw-Hill Inc., 1994 © University of Surrey Introduction Sellers, J.J. Understanding Space, pp. 369, McGraw-Hill Inc., 1994 Aug. 2011 5 © University of Surrey Introduction 6 Aug. 2011 Sellers, J.J. Understanding Space, pp. 369, McGraw-Hill Inc., 1994 © University of Surrey Elements of a Space Mission 7 Aug. 2011 7 Jun. 2012 © University of Surrey Key References Fortescue, P., Stark, J. and Swinerd, G. (Eds) Spacecraft Systems Engineering, John Wiley & Sons, Chichester, 2003. ISBN: 0-41-61951-5 Sellers, J.J. Understanding Space (3rd Ed.), Space Technology Series, McGraw-Hill, New York, 2005. ISBN:0-07-340775-5 Houston, A. and Rycroft, M. (Eds) Keys to Space, McGraw-Hill, Boston, 1999. ISBN: 0-07-029438-0 Larson, W.J. and Wertz, J.R. (Eds) Space Mission Analysis and Design (2nd Ed), Space Technology Series, Kluwer Academic Publishers, 1992. ISBN: 0-7923-1998-2 Wertz, J.R. Spacecraft Attitude Determination and Control, Reidel, Dordrecht, 1978. Aug. 2011 8 © University of Surrey Space Mission Design All space missions are born of a set of requirements – objectives to be fulfilled within certain constraints such as budget and time (the latter sometimes defined by launch windows for exploration missions. The requirements of the mission must be well-defined and concise. Systems engineering plans and integrates technical solutions within the schedule and within budget. Much of the methodology resembles that from software engineering. The mission analysis should describe the mission, its operations, system configuration, subsystem specifications, quality assurance and reliability. The specification should flow-down from systems to subsystems to components to parts at increasing levels of detail to ensure consistency. Aug. 2011 9 © University of Surrey Space Mission Design Space Segment, Ground Segment, Launcher Segment Aug. 2011 Houston, A. and Rycroft, M. (Eds) Keys to Space, 10 McGraw-Hill, Boston, 1999. pp. 5-4 © University of Surrey Space Mission Design Space Segment, Ground Segment, Launcher Segment Aug. 2011 Houston, A. and Rycroft, M. (Eds) Keys to Space, 11 McGraw-Hill, Boston, 1999. pp. 5-5 © University of Surrey Space Mission Design In designing a space mission: - mission objectives must be clearly defined (requirements definition) - mission users must be defined (e.g. scientific community) - resource availability (typically budget, political considerations, and technological maturity) - design constraints (schedule, mass and power typically) Mission architecture must be defined on the basis of system level trade-off studies to achieve a given performance Aug. 2011 12 © University of Surrey Space Mission Design From the mission requirements and constraints, an iterative design based on a trade-off analysis is developed – often altering the mission requirements if necessary. All space missions comprise several major systems defining its architecture: - spacecraft payload which performs the function of the mission - spacecraft bus which supports the payload (housekeeping) - launcher to place the spacecraft into its required orbit - orbital trajectory which defines the ground coverage - ground system which controls the mission operations through a communications infrastructure Aug. 2011 13 © University of Surrey Space Mission Design The systems architecture is the end product of the mission design process consisting of an overall system design, and covering all elements of the system with the necessary specifications to meet the stated mission objectives in an optimum way. The systems architecture does not enter into the design of the individual elements any further than is required to establish its functional, cost and schedule feasibility in accordance with the corresponding assumptions included in the systems plan The systems architecture establishes clearly the mutual dependence of the various systems elements, thus providing a complete and structured framework of interdependency formulas for the requirements and characteristics of the various elements Aug. 2011 14 © University of Surrey Space Mission Design Houston, A. and Rycroft, M. (Eds) Keys to Space, McGraw-Hill, Boston, 1999. pp. 5-9 Aug. 2011 15 © University of Surrey Space Mission Design Phases of a Space Mission Aug. 2011 Houston, A. and Rycroft, M. (Eds) Keys to Space, 16 McGraw-Hill, Boston, 1999. pp. 5-7 © University of Surrey Space Mission Design Space mission design is an iterative process. All space missions have a well-defined programme of development with regular reviews with the client, e.g. ESA. Reviews provide independent, critical assessment and provide a forum for communication. It also ensures that documentation is clear and concise. ESA standards are described in ECSS (European Cooperation for Space Standardisation) standards documents. rd Aug. 2011 Sellers, J.J. Understanding Space (3 Ed.), Space 17 Technology Series, McGraw-Hill, New York, 2005. © University of Surrey pp.362 Mission and Operations Tasks Mission Design & Manufacturing Team Operations Team Aug. 2011 18 Sellers, J.J. Understanding Space (3rd Ed.), Space Technology © University of Surrey Series, McGraw-Hill, New York, 2005. pp.634 Mission and Operations Tasks Mission Definition and Design Sub Systems Design and Manufacturing AIT Testing EVT Launch Mission Commission & Operations Aug. 2011 Space Missions at Surrey 19 © University of Surrey Getting into Space Thought Experiment I Suppose we took a cannon to the top of a high mountain and experimented with firing projectiles: How fast would the projectile have to go to follow path 3? Motion in a circle implies a centripetal force must be acting • here supplied by gravity. Thus, mv2/r = GMm/r2 i.e. V2 = GM / r © University of Surrey Getting into Space Thought Experiment II Suppose our mountain was 300 km high (as high as a typical Space Shuttle orbit), then: Given the mass of the Earth, M = 5.977 x 1024 kg the radius of the orbit, r = 6.671 x 106 m and the Gravitational Constant G = 6.672 x 10-11 m3 s-2 kg-1 => V2 = 6.672 x 10-11 x 5.977 x 1024 / 6.671 x 106 i.e. V = 7.732 km s-1 ('Mach 24') Thus, in order to achieve a low-Earth orbit, we have to be able to attain speeds of the order of 7-8 km s-1 - this presents a challenge! © University of Surrey Getting into Space Thought Experiment III Do all orbits have to be circular? No, they can be any conic section: • Circle • Ellipse • Parabola • Hyperbola The last two trajectories are not ‘closed’, and so a spacecraft in these orbits will escape from the Earth altogether. © University of Surrey Rockets Principle: ROCKET EXHAUST GAS ROCKET MOVING WITH: EXHAUST GASSES MOVING WITH: MASS = MR MASS = MP VELOCITY = VR VELOCITY = VP MOMENTUM CONSERVATION MR . VR = MP . VP © University of Surrey Rockets The Rocket Equation: Suppose we have a rocket of mass 'M', which increases its velocity by an amount 'dV' after burning an amount of fuel 'dM', and ejecting the exhaust at a relative velocity 've', then by conservation: M dV = ve dM. Integrating this expression over time, the total velocity change, ‘DV' after burning a mass of fuel 'm', is : DV = ve loge [(M+m)/M]. This is more usually expressed in terms of specific impulse, Isp: DV = go Isp loge [ Minitial / Mfinal] -2 where go = 9.807 ms -the Earth's surface gravitational acceleration. Isp is a measure of the effectiveness of the rocket and depends upon the fuel/ oxidizer combination used, and upon the design of the rocket engine -particularly its exhaust nozzle. A 'good' rocket has a high Isp. © University of Surrey Rockets Rockets and Chemistry : A good rocket has a high exhaust velocity, thus, the molecules that comprise the exhaust products should be small and light so that they can move quickly: Water (H2O) and nitrogen (N2)