ABSTRACT MA, XIAOLONG. Microstructures and Mechanical
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ABSTRACT MA, XIAOLONG. Microstructures and Mechanical Properties of Cu and Cu-Zn Alloys. (Under the direction of Professor Yuntian Zhu and Professor Jagdish Narayan) Strength and ductility are two crucial mechanical properties of structural materials, which, unfortunately, are often mutually exclusive based on the conventional design of microstructures and their deformation physics. This is also true in most nanostructured (NS) metals and alloys although they exhibit record-high strength. However, the disappointingly inadequate ductility becomes the major roadblock to their practical utilities due to the threat of catastrophic failure in load-bearing applications. Therefore, simultaneous improvement of strength and ductility or a well-defined trade-off between these two properties, i.e. increasing either of them without significant loss of the other, in NS materials has garnered extensive efforts from the research community. A few strategies have been explored to handle this long-standing challenge with promise. In this dissertation work, two of those strategies, deformation twins and laminate/gradient structures are specified with particular interests in NS Cu and Cu-Zn alloys. The author believes the observation and the revealed underlying mechanism are fundamental and therefore shed lights on their universal application to other metallic material systems. Deformation twins have been frequently observed in ultra-fined grained (UFG) and NS face-centered cubic (FCC) metals and alloys, which is closely related to the better strengthening and strain hardening in mechanical performance. Previous findings even show that there exist an optimum grain size range within nano scale, where the deformation twins are of most frequency, i.e. most stable in pure FCC metals. However, such grain-size dependent twinning phenomenon is still unclear in FCC alloys. We report, for the first time in systematic experiments, the observed optimum grain sizes for deformation twins in NS Cu–Zn alloys slightly increase with increasing Zn content. Our results indicate that alloying changes the relationship between the stacking-fault and twin-fault energy and therefore affects the optimum grain size for deformation twinning. Another interesting finding in contrast to the conventional thoughts is the macroscopic strain status of the deformation twins. These two issues are of both scientific and practical importance in microstructure design and fabrication in NS alloys. Laminate/gradient is another recently developed strategy, which may hold the promise to improve mechanical properties of metallic materials. We produced a laminate structure with a NS Cu-10Zn layer sandwiched between two coarse-grained (CG) Cu layers, where the collective tensile ductility and strain hardening are observed higher than prediction by the rule-of-mixture. The primary results from this sandwich also inspired the next idea of multi-layered NS Cu-10Zn and CG Cu, which is anticipated to have superior strength and ductility since it has more heterogeneous interfaces. Simultaneous improvement of strength and ductility in samples with decreasing interface spacing is found in these laminates. More importantly, it’s also observed that each interface generates extra geometrically necessary dislocations in the vicinity of itself with a most affected zone spanning a few micrometers. This is not affected by the interface spacing and implies an optimum laminate design for best back stress hardening capacity and ductility. Our results shed lights into the architectural design and fundamental deformation studies of materials with laminate/gradient structures. © Copyright 2016 by Xiaolong Ma All Rights Reserved Microstructures and Mechanical Properties of Cu and Cu-Zn Alloys by Xiaolong Ma A dissertation submitted to the Graduate Faculty of North Carolina State University in partial fulfillment of the requirements for the degree of Doctor of Philosophy Materials Science and Engineering Raleigh, North Carolina 2016 APPROVED BY: _______________________________ _______________________________ Dr. Yuntian Zhu Dr. Jagdish Narayan Co-Chair of the Advisory Committee Co-Chair of the Advisory Commitee _______________________________ _______________________________ Dr. Carl C. Koch Dr. Ronald O. Scattergood _______________________________ Dr. Suveen N. Mathaudhu ii DEDICATION To my beloved parents Jielin & Meilan I appreciate to have you in my lif iii BIOGRAPHY Xiaolong Ma was born on May 19th, 1988 to Mr. Jielin Ma and Mrs. Meilan Yao in Nantong, a charming coastal city in China. Inspired by his primary and middle school teachers, Xiaolong was gradually absorbed into studying science and discovering the unknown in nature. In Aug. 2007, He was enrolled into Zhejiang University, a beautiful and high-ranking university in Hangzhou, China. During the undergraduate period, Xiaolong enjoyed the immense knowledge and the profound friendship, which would be both lifelong. Eventually in Jun. 2011, he achieved the Chu Kochen honors bachelor degree, majoring in Materials Science and Engineering. Later on, Xiaolong continued his journey in materials science at North Carolina State University. Under the direction of Professor Yuntian Zhu, he was dedicated to investigating the advanced microstructures in metallic materials and their relationship with mechanical properties. He received his Ph.D degree in Materials Science and Engineering in March 2016. On the route to his Ph.D, Xiaolong also pursued a master degree in Statistics, which broadened his perspectives of understanding science and the world. iv ACKNOWLEDGMENTS First, I would like to express my deepest gratitude to my advisor Professor Yuntian Zhu and Professor Jagdish Narayan for their patient guidance and continuous encourage whenever I met with difficulties or setbacks during the journey to my Ph.D. Their undiminished passion for science and meticulous scholarship set an example to me of doing good research during past five year and will, definitely, benefit me for the whole life. Many thanks go to Professor Suveen Mathaudhu for his insightful ideas, enlightening discussions and friendly encouragements throughout my graduate study. I’m also grateful to Professor Ronald O. Scattergood and Professor Carl C. Koch for their serving on my committee as well as their tremendous facilitation of instrument use and constructive comments on my work all along the way. I wish to appreciate Dr. Weiwei Jian and Dr. Weizong Xu for their patient guidance and unending help in sample preparation, electron microscopy and image analysis during my research. I’m also grateful to Professor Chongxiang Huang for his kind supervision, informative discussions and delightful collaboration during his one-year visit to Raleigh. I’d like to thank Dr. Heinz Werner Höppel and his group members in Germany for their kind collaboration in fabricating laminate samples for our researches. I’d like also express my thanks to Professor Douglas Irving and Professor Thom LaBean. Working as a teaching assistant with them during my first year was a treasurable experience for me. Teaching and learning could promote each other and I did learn much from that teaching process. v I also would like to acknowledge the use of the Analytical Instrumental Facility (AIF) in North Carolina State University. Many thanks should be delivered to Dale Bachelor, Roberto Garcia, Dr. Yi Liu, Dr. Yang Liu and Dr. Xiahan Sang for offering the strongest maintenance service and excellent training programs, which made numerous research projects, including mine, possible and full of technical support. A special thank-you goes to Roger Russell, Joe Matthews and Toby Tune for their generous assistance in all needs now and then. I also appreciate Edna Deas for her enduring assistance whenever needed. I wish to thank all the members of my research group who made my life in Raleigh more enjoyable: Dr. Guangming Cheng, Dr. Xin Wang, Dr. Orm Piyawit, Dr. Fan Wu, Dr. Hao Zhou, Professor Xinkun Zhu, Dr. Dan Song, Jordan Moering, Liwen Zhang, Haotian Deng, Hao Yuan, Xiaotian Fang, Duo Xu, Silu Liu, George Crego, David Ho, Yingying Yu. I wish to thank all my friends inside and outside campus for bringing me so rich memories during my graduate life. Last but not least, I dedicate this thesis to my beloved parents: Mr. Jielin Ma and Mrs. Meilan Yao, for their unconditional understanding, long-lasting support and forever love. vi TABLE OF CONTENTS LIST OF TABLES ................................................................................................................ IX LIST OF FIGURES ............................................................................................................... X CHAPTER 1 ............................................................................................................................ 1 CHAPTER 2 ............................................................................................................................ 5 2.1 Bulk Nanostructured Materials ....................................................................................... 5 2.1.1 Mechanical properties of nanostructured materials ..................................................... 7 2.1.2 Deformation mechanism of nanostructured materials ............................................... 10 2.1.3 New strategies for better tensile ductility of nanostructured materials ...................... 18 2.2. Deformation twinning in nanostructured materials ................................................... 22 2.2.1 Basics of