Pratt & Whitney – FAA CLEEN II Consortium May 6, 2020
Total Page:16
File Type:pdf, Size:1020Kb
Pratt & Whitney – FAA CLEEN II Consortium May 6, 2020 ©2020 RAYTHEON TECHNOLOGIES CORPORATION THIS DOCUMENT HAS BEEN PUBLICLY RELEASED Pratt & Whitney’s CLEEN II Technologies Today’s Agenda Overview of RTX and Pratt & Whitney Summary of P&W’s CLEEN II Efforts Overview of P&W’s CLEEN II Compressor Technologies Overview of P&W’s CLEEN II Turbine Technologies Overall mission performance and fleet impacts (initial estimates) Geared Turbofan™ entry into service and applicability of CLEEN II technology to future products PRATT & WHITNEY FAA CLEEN II CONSORTIUM - MAY 6, 2020 ©2020 PRATT & WHITNEY – THIS DOCUMENT HAS BEEN PUBLICLY RELEASED 2 Raytheon and UTC Merger of Equals Creates the world’s most advanced aerospace and defense systems provider Serves customers worldwide through a platform- agnostic, diversified portfolio of industry-leading businesses Expects to introduce breakthrough technologies at an accelerated pace across high-value areas of commercial aerospace and defense FAA’s interaction with Pratt & Whitney will remain unchanged PRATT & WHITNEY FAA CLEEN II CONSORTIUM - MAY 6, 2020 ©2020 PRATT & WHITNEY – THIS DOCUMENT HAS BEEN PUBLICLY RELEASED 3 Our company Raytheon Technologies 195,000 190+ $74* billion $8 billion 10 employees years of 2019 sales annual enterprisewide worldwide combined customer- and development innovation and company- capability leadership funded R&D centers spend * TOTAL COMPANY REVENUES FOR RAYTHEON TECHNOLOGIES EXCLUDES INTERCOMPANY SALES BETWEEN THE BUSINESSES. ©2020 PRATT & WHITNEY – THIS DOCUMENT HAS BEEN PUBLICLY RELEASED 4 Our businesses Collins Aerospace Pratt & Whitney Raytheon Raytheon Intelligence & Space Missiles & Defense $26B 2019 sales $21B 2019 sales $15B 2019 sales $16B 2019 sales 78,000 employees 43,000 employees 39,000 employees 30,000 employees 186 customer countries 195 customer countries 40 customer countries 50 customer countries ©2020 PRATT & WHITNEY – THIS DOCUMENT HAS BEEN PUBLICLY RELEASED 5 Legacy GTF Photo:Photo: BoeingBoeing Photo: Airbus Photo: Airbus Boeing 757 Airbus A320 Airbus A320neo Mitsubishi MRJ Photo: Boeing Photo: Airbus Photo: Airbus Photo: Embraer Boeing 767 Airbus A330 Airbus A220 Embraer 190/195-E2 Photo: Boeing Photo: Airbus Photo: UAC Photo: Embraer Boeing 777 Airbus A380 Irkut MC-21 Embraer 175-E2 P&W Powers Commercial Legacy Fleets and the Exclusive Geared Turbofan Fleets PRATT & WHITNEY FAA CLEEN II CONSORTIUM - MAY 6, 2020 ©2020 PRATT & WHITNEY – THIS DOCUMENT HAS BEEN PUBLICLY RELEASED 6 GTF ENGINE FAMILY FOR LARGE COMMERCIAL AIRCRAFT AND REGIONAL JETS 17,000 – 33,000 Pounds Thrust Class Improvement in 16% fuel efficiency Reduction in regulated NOx 50% emissions Reduction in 75% noise footprint GTF Technology Provides Major Benefits PRATT & WHITNEY FAA CLEEN II CONSORTIUM - MAY 6, 2020 ©2020 PRATT & WHITNEY – THIS DOCUMENT HAS BEEN PUBLICLY RELEASED 7 Pratt & Whitney ADVANCED Manufacturing Investment in Investment in Investment in facilities automated inspection technology for productivity manufacturing for quality State of the Art Technology to Produce Advanced Aerospace Products PRATT & WHITNEY FAA CLEEN II CONSORTIUM - MAY 6, 2020 ©2020 PRATT & WHITNEY – THIS DOCUMENT HAS BEEN PUBLICLY RELEASED 8 Sustainability goals at Pratt & Whitney FOR OUR FOR OUR FOR OUR PRODUCTS SITES PEOPLE Emissions Zero Waste Influence Reduce the environmental impacts All by-products 100% recycled Be a force for positive change of our products Increase efficiency and reduce “non- Support and engage employees Work with our customers to reduce product” output and communities in building a Strive to be the best in-service impacts better future aerospace engine Sustainable Products Carbon Neutral Design, manufacture and service Use only sustainable energy company products to minimize impacts sources Use Ecodesign to drive product Lower our footprint to avoid future FOR the world innovation impacts and costs Owning Our Future PRATT & WHITNEY FAA CLEEN II CONSORTIUM - MAY 6, 2020 ©2020 PRATT & WHITNEY – THIS DOCUMENT HAS BEEN PUBLICLY RELEASED 9 Pratt & Whitney’s CLEEN II Technologies Today’s Agenda Overview of RTX and Pratt & Whitney Summary of P&W’s CLEEN II Efforts Overview of P&W’s CLEEN II Compressor Technologies Overview of P&W’s CLEEN II Turbine Technologies Overall mission performance and fleet impacts (initial estimates) Geared Turbofan™ entry into service and applicability of CLEEN II technology to future products PRATT & WHITNEY FAA CLEEN II CONSORTIUM - MAY 6, 2020 ©2020 PRATT & WHITNEY – THIS DOCUMENT HAS BEEN PUBLICLY RELEASED 10 Pratt & Whitney’s CLEEN II Technologies Improved propulsive efficiency enabled by Geared Turbofan™ architecture CLEEN II builds upon CLEEN I for overall GTF CLEEN I: Ultra-High Bypass (UHB) Propulsor engine architecture efficiency benefits (Short Inlet, Low Pressure-Ratio Fan) CLEEN II compressor and turbine technologies CLEEN II: Enhanced Efficiency HPT • Advanced aerodynamics together improve the thermodynamic efficiency • Advanced cooling & durability of the GTF architecture. Pratt and Whitney is rapidly introducing CLEEN technologies to the GTF fleet Leads to a 1.6-2.0% total fuel burn reduction CLEEN II: Enhanced Efficiency Compressor • Advanced aerodynamics • Advanced airfoil/cavity optimization PRATT & WHITNEY FAA CLEEN II CONSORTIUM - MAY 6, 2020 ©2020 PRATT & WHITNEY – THIS DOCUMENT HAS BEEN PUBLICLY RELEASED 11 Pratt & Whitney’s CLEEN II Technologies CLEEN II Progress To-Date HPC rig scope completed in 2017 Calendar Year 2015 2016 2017 2018 2019 2020 Engine demonstration program for HPC Technologies completed Rig Fabrication / Assembly Eng Test Test HPT Cascade testing completed Rig Fabrication/Assembly Analysis/Redesign Fabrication / Assembly Engine Development Program PSU HPT START facility upgrade completed Test Technology hardware fabrication complete Photo Credit: MTU Facility and Test Equipment Base Testing Fab / Assembly Tech Design Technology Fab HPT testing complete Testing HPT START data processing ongoing System Analysis and Reporting Photo Credit: Penn State University System level assessment to commence shortly PRATT & WHITNEY FAA CLEEN II CONSORTIUM - MAY 6, 2020 ©2020 PRATT & WHITNEY – THIS DOCUMENT HAS BEEN PUBLICLY RELEASED 12 Pratt & Whitney’s CLEEN II Technologies Today’s Agenda Overview of RTX and Pratt & Whitney Summary of P&W’s CLEEN II Efforts Overview of P&W’s CLEEN II Compressor Technologies Overview of P&W’s CLEEN II Turbine Technologies Overall mission performance and fleet impacts (initial estimates) Geared Turbofan™ entry into service and applicability of CLEEN II technology to future products PRATT & WHITNEY FAA CLEEN II CONSORTIUM - MAY 6, 2020 ©2020 PRATT & WHITNEY – THIS DOCUMENT HAS BEEN PUBLICLY RELEASED 13 Pratt & Whitney’s CLEEN II Technologies Compressor Aero Efficiency Technologies Photo Credit: MTU Benefits: Improved thermal efficiency • ~ 0.8 – 1.0% fuel burn reduction Risks/Mitigations • No risks identified at this time 2016-17 Rig Test Data Reduction Module Benefits Objectives: Prior Accomplishments: Demonstrate improved high pressure compressor efficiency via • Redesign completed, component fabrication complete, testing advanced aerodynamic airfoil optimization complete Work Statement: Schedule & Planned Milestones: Continue the TRL advancement of compressor aero-efficiency CY2015 CY2016 CY2017 CY2018 CY2019 CY2020 technologies via detailed design, fabrication, full-scale rig tests, and engine validation. Kickoff Rig Tests Redesign Fab & Engine Test Final Build Report PRATT & WHITNEY FAA CLEEN II CONSORTIUM - MAY 6, 2020 ©2020 PRATT & WHITNEY – THIS DOCUMENT HAS BEEN PUBLICLY RELEASED 14 Pratt & Whitney’s CLEEN II Technologies HPC Technology Rig Complete CLEEN II compressor aero design has successfully completed ground and flight test, bringing HPC technology to TRL 6 – “Subsystem demonstration in a relative environment” Tools developed and knowledge gained on aero performance will be introduced into GTF product line Photo Credit: MTU PRATT & WHITNEY FAA CLEEN II CONSORTIUM - MAY 6, 2020 ©2020 PRATT & WHITNEY – THIS DOCUMENT HAS BEEN PUBLICLY RELEASED 15 Pratt & Whitney’s CLEEN II Technologies Today’s Agenda Overview of RTX and Pratt & Whitney Summary of P&W’s CLEEN II Efforts Overview of P&W’s CLEEN II Compressor Technologies Overview of P&W’s CLEEN II Turbine Technologies Overall mission performance and fleet impacts (initial estimates) Geared Turbofan™ entry into service and applicability of CLEEN II technology to future products PRATT & WHITNEY FAA CLEEN II CONSORTIUM - NOVEMBER 21, 2019, EGG HARBOR TWSHP, NJ ©2020 PRATT & WHITNEY – THIS DOCUMENT HAS BEEN PUBLICLY RELEASED 16 Pratt & Whitney’s CLEEN II Technologies Turbine Aero Efficiency and Durability Technologies Benefits: Improved thermal efficiency • ~ 0.8 – 1.0% fuel burn reduction Risks/Mitigations Technology interaction prevents assessment of contribution of individual items – Execute additional rig trials to isolate Testing could be delayed due to linear build schedule – Procure additional hardware to facilitate parallel build New facility debugging – Actively working to understand failure modes and have-ready backup facility hardware Prior Accomplishments: Objectives: Demonstrate improved high pressure turbine • Completed Baseline Blade Aero testing efficiency via advanced aerodynamic airfoil and durability • Completed Baseline & Technology Blade IR Durability testing optimization • Completed Technology Blade Aero testing Work Statement: Schedule & Planned Milestones: Continue the TRL advancement of turbine aero-efficiency