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Hydraulic Power for all Industrial Applications Table of Contents ¤ Introduction PA and PAM-Series, EPH-Series, Air Hydraulic Pumps ...... 96-97 Posi-Lock® 100-Ton Pullers ...... 165 The World of Enerpac ...... 2-3 ZA-Series, Air Hydraulic Pumps ...... 98-99 PGM-Series, Atlas Gasoline Tools (Mechanical and Hydraulic) 166-187 Cylinders (Hydraulic) 4-59 Powered Pumps ...... 100-101 8000-Series, Gasoline Introduction ...... 166-167 Introduction ...... 4-5 Powered Pumps ...... 102 MS-Series, Maintenance Sets ...... 168-171 RC-Series, Single-Acting Cylinders ...... 6-9 SP-Series, RC-Series, Cylinder Accessories ...... 10 Yellow Pages (Information Section) 103-114 35-Ton Hydraulic Punch ...... 172-173 RA-Series, Aluminum Cylinders SP-Series, Introduction ...... 11 Warranty Statement, 50-Ton Hydraulic Punch ...... 174-175 RAC-Series Single-Acting Introduction and Standards ...... 103 LW-Series, Vertical Lifting Wedge ...... 176 Aluminum Cylinders ...... 12-13 Safety Instructions ...... 104-105 SOH-Series, Hydraulic Machine Lifts ...... 177 RACL-Series Single-Acting Cylinder-Pump Matching ER, ES and EL-Series, Aluminum Lock-nut Cylinders ...... 14-15 and Selection ...... 106 Heavy-Duty Load Skates ...... 178-179 RACH-Series Single-Acting Hydraulic Work Sheet ...... 107 CM-Series, Storage Cases ...... 180 Aluminum Hollow Cylinders ...... 16-17 Basic Hydraulic System Set-ups ...... 108-109 A, WR-Series, RAR-Series Double-Acting Basic Hydraulics ...... 110-111 Wedgies and Spread Cylinders ...... 181 Aluminum Cylinders ...... 18-19 Conversion Tables ...... 112 WHC and WHR-Series, CLP-Series, Single-acting Cylinder Speed Charts ...... 113 Hydraulic Cutter Heads ...... 182 Pancake Cylinders ...... 20-21 Valve Information ...... 114 WMC-Series, RSM/RCS-Series, Single-Acting Self-Contained Hydraulic Cutters ...... 183 Low Height Cylinders ...... 22-23 System Components 115-128 STB-Series, Pipe Benders ...... 184-185 BRC-Series, Single-Acting PT, DPT-Series, Mono-strand Pull Cylinders ...... 24-25 Introduction ...... 115 Stressing Tools ...... 186-187 BRP-Series, Single-Acting High-Pressure Hoses ...... 116-117 Pull Cylinders ...... 24-25 Hydraulic Couplers ...... 118-119 Bolting Tools 188-228 RCH-Series, Single-Acting Hydraulic Oil, Manifolds Hollow Plunger Cylinders ...... 26-27 and Fittings ...... 120-121 Introduction ...... 188-189 RRH-Series, Double-Acting GF and GP-Series, Hydraulic Force S-Series, Square Drive Steel Hollow Plunger Cylinders ...... 28-29 and Pressure Gauges ...... 122-123 Torque Wrenches ...... 190-193 RD-Series, Double-Acting G and H-Series, W-Series, Steel Hexagon Precision Cylinders ...... 30-31 Hydraulic Pressure Gauges ...... 124-125 Cassette Torque Wrenches ...... 194-197 RR-Series, Double-Acting T-Series, Test System Gauges ...... 126 SQD-Series, Square Drive Cylinders ...... 32-35 DGR-Series, Digital Hydraulic Gauges ...... 127 Torque Wrenches ...... 198-201 CLSG-Series, Single-Acting GA, NV, V Gauge Accessories ...... 128 HXD-Series, Hexagon Cassette High Tonnage Cylinders ...... 36-39 Torque Wrenches ...... 202-205 CLRG-Series, Double-Acting Valves 129-137 E-Series, Manual Torque Multipliers . . . . .206-207 High Tonnage Cylinders ...... 40-43 NC-Series, Hydraulic Nut Splitters ...... 208 CLL-Series, Single-Acting Introduction ...... 129 FS-Series, Hydraulic Flange Spreaders ...... 209 Lock Nut Cylinders ...... 44-47 Pump Mounted Directional FSH and FSM-Series, SLS Series, Synchronous Lift System . . . . . 48-49 Control Valves ...... 130-131 Wedge Spreaders ...... 210 BLS, SL Series, Stage Lift System ...... 50-51 Remote Manual Directional ATM-Series, Flange Alignment Tools ...... 211 SHS-Series, SyncHoist, Control Valves ...... 132 Torque Wrench, Pump and Load Positioning Systems ...... 52-53 Directional Control Valves Dimensions ...... 133 Hose Selection Matrix ...... 212 JHA-Series, Aluminum Solenoid Operated Modular Valves . . . . . 134-135 PMU-Series, Portable Electric and Steel Jacks ...... 54 Flow and Pressure Control Valves ...... 136-137 Torque Wrench Pumps ...... 213 EBJ-Series, Industrial Bottle Jacks ...... 55 ZU4 Electric Torque Wrench Pumps . . . . .214-217 RC, P, V-Series, Hydraulic Presses 138-151 PTA-Series, Pneumatic Extreme Environment Products ...... 56-57 Torque Wrench Pumps ...... 218-219 SC-Series, Cylinder-Pump Sets ...... 58-59 Introduction ...... 138-139 ZA4T-Series, Air Driven IP-Series, H-Frame Presses ...... 140-143 Torque Wrench Pumps ...... 220-223 Pumps (Hydraulic) 60-102 IPR-Series, Roll Frame Presses ...... 144-145 Pressure vs. Torque Charts A-Series Arbor, C-Clamps and IP-Series S-Series ...... 224 Introduction ...... 60-61 Bench Frame Presses ...... 146-147 W-Series ...... 225 P-Series, Lightweight Hand Pumps ...... 62-63 Press Accessories ...... 148 SQD-Series ...... 226 P-Series, Steel Hand Pumps ...... 64-65 Press Speed Chart ...... 148 HXD-Series ...... 227 P-Series, Low Pressure Hand Pumps . . . . . 66-67 Custom Built Presses ...... 149 Bolt, Nut and Thread Sizes ...... 228 P-Series, Lightweight Foot Pump ...... 68 TM, LH Tension Meter and Load Cells ...... 150 About Enerpac ...... 231 MP-Series, Multifluid Hand Pumps ...... 69 Press Application Ideas ...... 151 Enerpac Worldwide Locations ...... 232 P- and 11-Series, Ultra-High Model Number Index ...... 233 Pressure Hand Pumps ...... 70-71 Pullers (Mechanical and Hydraulic) 152-165 PU-Series, Economy Electric Pumps ...... 72-73 PE-Series, Introduction ...... 152-153 Submerged Electric Pumps ...... 74-77 BHP-Series, Hydraulic Puller Sets ...... 154-157 All information in this catalog can be changed due to product improvements without prior notice. Z-Class Electric Pump Intro ...... 78-79 EP and EPPMI-Series, ZU-Series, Electric Pumps ...... 80-85 Mechanical Posi-Lock® Pullers ...... 158-161 © Copyright 2006, Actuant Corp. ZE-Series, Electric Pumps ...... 86-91 EPH-Series, All rights reserved. Any copying or other use of 8000-Series, Electric Pumps ...... 92-93 Hydraulic Posi-Lock® Pullers ...... 162-163 material in this catalog (text, illustrations, ® drawings, photos) without express written PA-Series, Turbo II Air Pumps ...... 94-95 Posi-Lock Puller Accessories ...... 164 consent is prohibited. Model Number Index Section Index Page(s) Page(s) Page(s) Page(s) Cylinders A ELP . . . . . 178-179 P STF . . . . . 209, 210 Page 4-59 A ...... 118-120, EMB ...... 178 P . . . 56-57, 62-68 STN ...... 208 ...... 148, 181 EP ...... 158-161 P/11 ...... 70-71 STP . . . . . 172-173 A5-A10 ...... 170 EPH . . . . 162-165 P142AL ...... 63 SW ...... 210 A12 ...... 10 EPP . . . . . 158-161 P392AL ...... 63 A13-A28 . . . . . 170 EPT ...... 162 P392FP ...... 68 T A29-A53 ...... 10 EPX ...... 161 PA ...... 96 T ...... 126, 212 A64-A66 . . . . . 120 ER ...... 178-179 PAM ...... 97 THC ...... 212 Pumps A92 . . . . . 170, 181 ES ...... 178-179 PAMG . . . . . 94-95 THQ ...... 212 Page 60-102 A102 ...... 10, 33 PATG . . . . . 94-95 TM ...... 150 A128-A192 170, 171 F PARG . . . . . 94-95 TW ...... 211 A183 ...... 146 F ...... 118-119 PC ...... 62 A185 . . . . 146, 170 FH ...... 118-119 PE . . 74-77, 92-93 V A200R ...... 148 FR ...... 118-119 PEM ...... 92-93 V . . . . . 56-57,128, A205-A220 . . . 146 FS ...... 209 PER ...... 92-93 ...... 136-137 System A218 ...... 170 FSB ...... 210 PF ...... 90 VA2 ...... 97 A242-A305 . . . 170 FSH ...... 210 PGM . . . . 100-101 VC ...... 133 Components A252 ...... 10, 33 FSM ...... 210 PK ...... 148 VE ...... 130-135 A310, A330 . . . 146 FZ ...... 121 PMB ...... 148 VM . . . . . 130-132 Page 115-128 A530-A595 . . . 170 PMU ...... 213 A604 . . . . 118-119 G PT ...... 186-187 W A607 ...... 170 G ...... 124-125 PTA . . . . 212, 219 W ...... 194-197 A630 . . . . 118-119 GA ...... 128 PU ...... 72-73 WCB . . . . 182-183 A650 ...... 170 GF ...... 122-123 WHC ...... 182 Valves AD ...... 31, 148 GP ...... 122-123 R WHR ...... 182 AH ...... 118-119 RAH . . . . . 200-201 WMC ...... 183 Page 129-137 AM ...... 120 H RAC ...... 12-13 WR . . . . . 170, 181 AR ...... 118-119 H . . . 117, 124-125 RACH . . . . . 16-17 ATM...... 211 HA ...... 117 RACL...... 14-15 Z AW ...... 10 HB ...... 117 RAR ...... 18-19 Z ...... 119 HC ...... 117 RB ...... 10 ZA . . . 98-99, 212, B HF ...... 120 RC . . . 6-10, 56-57 ...... 220-223 BHP . . . . 154-157 HP ...... 27, 29 RCH ...... 26-27 ZC . 84, 90-91, 131 Presses BLS ...... 50-51 HR ...... 204-205 RCS ...... 22-23 ZE . . . . . 79, 86-91 BRC ...... 24-25 HXD . . . . . 202-205 RD ...... 30-31 ZH . . . 85, 91, 217 Page 138-151 BRP ...... 24-25 REB ...... 10 ZL ...... 84, 90 BZ ...... 185 I REP ...... 10 ZP . . 84-85, 90-91 IN ...... 204-205 RFL ...... 94 ZU ...... 79-85 C IP ...... 140-149 RR ...... 32-35 ZU4T ...... 212, C ...... 118, 119 IPL ...... 148 RRH ...... 28-29 ...... 214-217 CAT 10, 23, 33, 47 IPR . 144-145, 149 RSM ...... 22-23 ZR ...... 90 Pullers CATG . . . . . 13, 15 RWH . . . . 154-155 ZTM . . . . 217, 223 ...... 19, 39, 43 J Page 152-165 CC ...... 204-205 JBI ...... 10 S CD ...... 119 JH ...... 54 S ...... 190-193 11 ...... 70-71 CH . 118-119, 194 JHA ...... 54 SB 85, 90, 217, 223 25A- . . . . 200, 201 CLL ...... 44-47 SC ...... 59 41- ...... 71 CLP ...... 20-21 L SCH ...... 58-59 43- ...... 71, 130 CLRG . . . . . 40-43 LH ...... 150 SCL ...... 58-59 45- ...... 71 CLSG . . . . . 36-39 LW ...... 176 SCP ...... 58-59 50A- . . . . 200-201 Tools CM ...... 180 LX ...... 120 SCR ...... 58-59 72- ...... 70, 71 Page 166-187 CR ...... 118-119 SDA . . . . 192-193 83- ...... 71 CW ...... 156 M SHS ...... 52-53 75A- . . . . 200-201 MP ...... 69 SL ...... 50-51 100A- . . . 200-201 D MS ...... 168-171 SLS ...... 48-49 160A- . . . 200-201 DGR ...... 127 MSP . . . . 172-173 SOH ...... 177 270A- . . . 200-201 DPT . . . . . 186-187 MZ ...... 170 SP ...... 172-175 SPD . . . . 172-173 Bolting Tools E N SPK ...... 172 E ...... 206-207 NC ...... 208 SQD . . . . .198-201 Page 188-228 EBJ ...... 55 NV ...... 128 STB . . . . . 184-185 EGM ...... 102 STC ...... 182 www.enerpac.com 1 The World

complete range of quality high force tools for all industrial applications, with local A availability and after sale service anywhere in the world…. this is what has made Enerpac the undisputed global market leader in high pressure hydraulics.

Across every continent, Enerpac’s network Always at the leading edge of technology, of authorized distributors and service Enerpac has continued to develop its centers can reach even the most remote range of time and cost-savings tools, locations, supplying and servicing utilizing modern engineered materials products that are designed to enhance to improve productivity and minimize productivity and performance, while operator fatigue. making the workplace safer. Enerpac’s commitment to the continued With over 150 sales specialists and a development of quality high force tools network of service and engineering ensures that the products you purchase support in 17 countries across the globe, are the best tools in the industry. We Enerpac has become the product of choice will continue to lead the way in the in industries such as manufacturing, development of quality high force construction, energy, oil & gas, tools for all industrial applications. shipbuilding, railroads, mining, and metals transformation.

2 Class Brand

Total Quality Reasons to Our products are tested to the most exacting 1100 Work with standards. These high standards guarantee the Enerpac quality, price and performance requirements of the markets we serve around • Expert Design the globe. •Highly Reliable • Service Excellence Global Network Enerpac has an extensive network of authorized distributors and •Worldwide Experience service centers located in more than 90 countries worldwide. You can rely on Enerpac for the products and technical support you • Application Support need to get your job done, anywhere in the world. Logistics Excellence •Availability Enerpac’s mission is to maintain service •Quality excellence in the ever- changing world of •Value modern distribution. Providing our extensive range of products to our •Innovative Products thousands of distributors worldwide demands a • Systems Solutions logistic expertise only a market leader can provide.

A Tradition of Innovation Enerpac has a long history of finding new solutions to better meet the challenges of the industries we serve. We were the first to develop a composite hand pump and the first to offer a computerized lifting system. Our latest innovations include a full range of aluminum cylinders… cylinders with the strength of steel and the advantages of aluminum and the Z-Class series of power pumps… pumps that were designed to run cooler, use less electricity and are easy to service.

www.enerpac.com 3 Enerpac Hydraulic Cylinders Hydraulic Technology Worldwide

ENERPAC hydraulic cylinders are available in hundreds Hardened Saddle of different configurations. Whatever the industrial prevents plunger from mushrooming and application… lifting, pushing, pulling, bending, jamming in the top bearing. Snap-in design. holding… whatever the force capacity, stroke length, or

size restrictions… single- or double-acting, solid or hollow Plunger Wiper plunger, you can be sure that Enerpac has the cylinder to reduces contamination, extending cylinder life. suit your high force application. Enerpac jacking cylinders J Stop Ring fully comply to ASME B30.1 absorbs eccentric loading and prevents F

plunger over-extension on. Golden Ring Design The exclusive Golden

K D

Ring Design is a unique bearing design X

I

which absorbs eccentric load stresses to W E protect your cylinder against abrasion, Z over-extending or plunger blow-outs and Plated Plunger jamming or top-end mushrooming. resists wear

As a Bresult, Golden Ring cylinders

A Z1 and rust.

provide long, trouble-free operation.

B N

18NPT H E

3/8"- Golden Ring X

absorbs eccentric K loading without

A galling cylinder parts.

N

Plunger Return W Spring F

enables fast plungerP retraction on single-

acting cylinders.

Q F1 Note: The cut-away drawing is representative of typical cylinder construction and may not represent all cylinders in this secti

4 www.enerpac.com Cylinder Section Overview

*Capacity Stroke Range Cylinder Type and Functions Series Page (tons) (in) 5-100 .63-14.25 General Purpose Cylinders, RC 6 Single-acting Cylinder Accessories 10

20-150 1.97-7.87 Aluminum Cylinders, RAC 12 50-150 1.97-5.91 Single-acting Solid, and RACL 14 Lock Nut 20-100 1.97-5.91 Aluminum Cylinders, Single- RACH 16 50-150 1.97-7.87 acting Hollow Plunger and RAR 18 Double-acting, Solid Plunger 5-500 .25-2.44 Pancake and CLP 20 Low Height Cylinders, RSM 22 Single-acting RCS 22 2.5-60 5.00-6.10 Pull Cylinders, Single-acting BRC 24 BRP

12-150 .31-10.13 Hollow Plunger Cylinders RCH 26 Single- and Double-acting RRH 28

4-25 1.13-10.25 Precision Production Cylinders, RD 30 Double-acting

10-500 2.25-48.00 Long Stroke Cylinders, RR 32 Double-acting

50-1000 1.97-11.81 High Tonnage Cylinders, CLSG 36 Single-acting

50-1000 1.97-11.81 High Tonnage Cylinders, CLRG 40 Double-acting

50-1000 1.97-11.81 High Tonnage Cylinders, CLL 44 Single-acting with Mechanical Locknut N/A N/A Synchronous Lift Systems SLS 48 Stage Lift Systems BLS, SL 50 SyncHoist Systems SHS 52 1.5-150 3.00-20.00 Aluminum and Steel Jacks JHA/JH 54 Industrial Bottle Jacks EBJ 55

10-25 2.0-6.0 Extreme Environment Products RC 56 (Valves, cylinders, hand pumps) P V 5-100 1.50-14.25 Cylinder - Pump Sets SC 58 (Single-acting)

* All cylinder capacities are nominal values, unless otherwise stated. [Maximum] capacities are theoretical and may vary, depending on cylinder condition and application.

® 5 RC-Series, Single-Acting Cylinders Hydraulic Technology Worldwide

Shown from left to right: RC-506, RC-50, RC-2510, RC-154, RC-10010, RC-55, RC-1010

The Industry Standard General Purpose Cylinder

Saddles All RC cylinders are equipped with hardened removable grooved saddles. For tilt and flat saddles, see the RC-Series accessory page.

Page: 10

Base Plates To ensure the stability of cylinders for lifting applications, base plates are available for 10, 25 and 50 ton RC cylinders. • Collar threads, plunger threads and base mounting holes Page: 10 enable easy fixturing (on most models) • Designed for use in all positions Specialty Attachments • Removable strap handles for unobstructed fixturing For solving all kinds of (RC-5013, RC-7513 and both 100 ton models) application problems, •High strength alloy steel for durability specialty attachments are available for 5, 10 and 25 ton •Nickel plating available on most models (contact Enerpac RC cylinders. for details) Page: 170 • Heavy-duty return springs • Baked enamel finish for increased corrosion resistance • CR-400 coupler and dust cap included on all models •Plunger wiper reduces contamination, extending cylinder life RC cylinder mounting attachments greatly extend Stage lifting set up in Greece, where assembled pipes, 82 feet in length, the application possibilities (available for 5, 10,15 were stage lifted with six RC-2514 cylinders. and 25 ton cylinders).

6 www.enerpac.com Single-Acting, General Purpose Cylinders

Think Safety RC Manufacturer’s rating of 8080% load and stroke are Series maximum safe limits. Good practice encourages using only 80% of these ratings!

Page: 105 QUICK SELECTION CHART Capacity: For complete technical information see next page. 5-100 tons Cylinder Stroke Model Cylinder Oil Collapsed Weight Capacity Number Effective Capacity Height Stroke: Area tons .63-14.25 inches (maximum) (in) (in2) (in3) (in) (lbs) Maximum Operating Pressure: .63 RC-50** .99 .62 1.63 2.2 1.00 RC-51 .99 .99 4.34 2.3 10,000 psi 5 3.00 RC-53 .99 2.98 6.50 3.3 (4.9) 5.00 RC-55* .99 4.97 8.50 4.1 7.00 RC-57 .99 6.96 10.75 5.3 9.13 RC-59 .99 9.07 12.75 6.1 Extreme Environment RC-101 1.00 2.24 2.24 3.53 4.0 Products 2.13 RC-102* 2.24 4.75 4.78 5.1 Designed for use in 4.13 RC-104 2.24 9.23 6.75 7.2 applications where frequent 10 6.13 RC-106* 2.24 13.70 9.75 9.8 washdowns, cleaning (11.2) 8.00 RC-108 2.24 17.89 11.75 12.0 chemicals, water and fluids cause rust 10.13 RC-1010* 2.24 22.65 13.75 14.0 and corrosion of painted steel components. 12.00 RC-1012 2.24 26.84 15.75 15.0 14.00 RC-1014 2.24 31.31 17.75 18.0 Page: 12 1.00 RC-151 3.14 3.14 4.88 7.2 2.00 RC-152 3.14 6.28 5.88 9.0 4.00 RC-154* 3.14 12.57 7.88 11.0 RAC-Series, Single-Acting Cylinders 15 6.00 RC-156* 3.14 18.85 10.69 15.0 (15.7) 8.00 RC-158 3.14 25.13 12.69 18.0 The lightweight general purpose spring return 10.00 RC-1510 3.14 31.42 14.69 21.0 aluminum cylinders. 12.00 RC-1512 3.14 37.70 16.69 24.0 Page: 12 14.00 RC-1514 3.14 43.98 18.69 26.0 1.00 RC-251 5.16 5.16 5.50 13.0 2.00 RC-252* 5.16 10.31 6.50 14.0 Gauges 4.00 RC-254* 5.16 20.63 8.50 18.0 Minimize the risk of 25 6.25 RC-256* 5.16 32.23 10.75 22.0 overloading and ensure long, (25.8) 8.25 RC-258 5.16 42.55 12.75 27.0 dependable service from 10.25 RC-2510 5.16 52.86 14.75 31.0 your equipment. Refer to the System Components section for 12.25 RC-2512 5.16 63.18 16.75 36.0 a full range of gauges. 14.25 RC-2514* 5.16 73.49 18.75 39.0 30 (32.4) 8.25 RC-308 6.49 53.56 15.25 40.0 Page: 122 2.00 RC-502 11.04 22.09 6.94 33.0 50 4.00 RC-504 11.04 44.18 8.94 42.0 Pump and Cylinder Sets (55.2) 6.25 RC-506* 11.04 69.03 11.13 51.0 All cylinders marked 13.25 RC-5013 11.04 146.34 18.13 83.0 with an * are 6.13 RC-756 15.90 97.41 11.25 65.0 available as sets (cylinder, 75 (79.5) gauge, couplers, hose and pump) for 13.13 RC-7513 15.90 208.74 19.38 130.0 your ordering convenience. 100 6.63 RC-1006 20.63 136.67 14.06 130.0 (103.1) 10.25 RC-10010 20.63 211.45 17.69 160.0 Page: 58 *Available as a set. See note on this page. ** RC-50 cylinder has non-removable grooved saddle and no collar thread.

® 7 RC-Series, Single-Acting Cylinders Hydraulic Technology Worldwide

V Speed Chart See the Enerpac Cylinder Speed Chart in our “Yellow Pages” U D1*** to determine your approximate cylinder speed.

M*** L*** Page: 113 D

F For full features see page 6. 3/8"-18NPTF Cylinder Stroke Model Cylinder Oil Collapsed Extended Outside B Capacity Number Effective Capacity Height Height Diameter A Area H tons A B D E (maximum) (in) (in2) (in3) (in) (in) (in) RC-50 .63 RC-50** .99 .62 1.63 2.25 2.31 U1 1.00 RC-51 .99 .99 4.34 5.34 1.50 O 5 3.00 RC-53 .99 2.98 6.50 9.50 1.50 RC-101 only (4.9) (U1 = .75 inch) P 5.00 RC-55* .99 4.97 8.50 13.50 1.50 7.00 RC-57 .99 6.96 10.75 17.75 1.50 J 9.13 RC-59 .99 9.07 12.75 21.88 1.50 1.00 RC-101 2.24 2.24 3.53 4.53 2.25 P 2.13 RC-102* 2.24 4.75 4.78 6.91 2.25 4.13 RC-104 2.24 9.23 6.75 10.88 2.25 O 10 6.13 RC-106* 2.24 13.70 9.75 15.88 2.25 F (11.2) 8.00 RC-108 2.24 17.89 11.75 19.75 2.25 W K 10.13 RC-1010* 2.24 22.65 13.75 23.88 2.25 12.00 RC-1012 2.24 26.84 15.75 27.75 2.25 14.00 RC-1014 2.24 31.31 17.75 31.75 2.25 X 1.00 RC-151 3.14 3.14 4.88 5.88 2.75 2.00 RC-152 3.14 6.28 5.88 7.88 2.75

B 4.00 RC-154* 3.14 12.57 7.88 11.88 2.75 15 6.00 RC-156* 3.14 18.85 10.69 16.69 2.75 (15.7) 8.00 RC-158 3.14 25.13 12.69 20.69 2.75 A 10.00 RC-1510 3.14 31.42 14.69 24.69 2.75 E 12.00 RC-1512 3.14 37.70 16.69 28.69 2.75 14.00 RC-1514 3.14 43.98 18.69 32.69 2.75 1.00 RC-251 5.16 5.16 5.50 6.50 3.38 2.00 RC-252* 5.16 10.31 6.50 8.50 3.38 4.00 RC-254* 5.16 20.63 8.50 12.50 3.38 H Z 25 6.25 RC-256* 5.16 32.23 10.75 17.00 3.38 (25.8) V 8.25 RC-258 5.16 42.55 12.75 21.00 3.38 3/8"-18NPTF 10.25 RC-2510 5.16 52.86 14.75 25.00 3.38 12.25 RC-2512 5.16 63.18 16.75 29.00 3.38 U D 14.25 RC-2514* 5.16 73.49 18.75 33.00 3.38 30 (32.4) 8.25 RC-308 6.49 53.56 15.25 23.50 4.00 2.00 RC-502 11.04 22.09 6.94 8.94 5.00 RC-51 to RC-7513 models 50 4.00 RC-504 11.04 44.18 8.94 12.94 5.00 (55.2) 6.25 RC-506* 11.04 69.03 11.13 17.38 5.00 13.25 RC-5013 11.04 146.34 18.13 31.38 5.00 75 6.13 RC-756 15.90 97.41 11.25 17.38 5.75 (79.5) 13.13 RC-7513 15.90 208.74 19.38 32.50 5.75 100 6.63 RC-1006 20.63 136.67 14.06 20.69 7.00 (103.1) RC-1006 and RC-10010 models 10.25 RC-10010 20.63 211.45 17.69 27.94 7.00 *Available as a set. See page 58. ** RC-50 cylinder has non-removable grooved saddle and no collar thread. 8 *** D1 = 1.63 inch, L = .81 inch, M = 1.00 inch. Single-Acting, General Purpose Cylinders

Couplers Included! Capacity: CR-400 couplers 5-100 tons RC included on all models. Series Fits all HC-Series Stroke: hoses. .63-14.25 inches Maximum Operating Pressure: 10,000 psi

Cylinder Plunger Base to Saddle Saddle Plunger Plunger Base Mounting Holes Collar Collar Weight Model Bore Diam. Adv. Port Diam. Protrusion Internal Thread Thread Thread Number Bolt Thread Thrd. Diam. from Plngr. Thread Length Length Circle Depth E F H J K O P U V Z W X (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (lbs) 1.13 1.00 .75 ** ** ** ** 1.13 .22 — — — 2.2 RC-50** 3 1 1 1.13 1.00 .75 1.00 .25 ⁄4"-16 .56 1.00 ⁄4"-20UN .56 1 ⁄2"-16 1.13 2.3 RC-51 3 1 1 1.13 1.00 .75 1.00 .25 ⁄4"-16 .56 1.00 ⁄4"-20UN .56 1 ⁄2"-16 1.13 3.3 RC-53

1.13 1.00 .75 1.00 .25 3⁄4"-16 .56 1.00 1⁄4"-20UN .56 11⁄2"-16 1.13 4.1 RC-55*

1.13 1.00 .75 1.00 .25 3⁄4"-16 .63 1.00 1⁄4"-20UN .56 11⁄2"-16 1.13 5.3 RC-57

1.13 1.00 .75 1.00 .25 3⁄4"-16 .63 1.00 1⁄4"-20UN .56 11⁄2"-16 1.13 6.1 RC-59

1.69 1.50 .75 – – #10-24UN .25 1.56 5⁄16"-18UN .50 21⁄4"-14 1.06 4.0 RC-101

1.69 1.50 .75 1.38 .25 1"- 8 .75 1.56 5⁄16"-18UN .50 21⁄4"-14 1.13 5.1 RC-102*

1.69 1.50 .75 1.38 .25 1"- 8 .75 1.56 5⁄16"-18UN .50 21⁄4"-14 1.06 7.2 RC-104

1.69 1.50 .75 1.38 .25 1"- 8 .75 1.56 5⁄16"-18UN .50 21⁄4"-14 1.13 9.8 RC-106*

1.69 1.50 .75 1.38 .25 1"- 8 .75 1.56 5⁄16"-18UN .50 21⁄4"-14 1.06 12 RC-108

1.69 1.50 .75 1.38 .25 1"- 8 .75 1.56 5⁄16"-18UN .50 21⁄4"-14 1.13 14 RC-1010*

1.69 1.50 .75 1.38 .25 1"- 8 .75 1.56 5⁄16"-18UN .50 21⁄4"-14 1.06 15 RC-1012

1.69 1.50 .75 1.38 .25 1"- 8 .75 1.56 5⁄16"-18UN .50 21⁄4"-14 1.06 18 RC-1014

2.00 1.63 .75 1.50 .38 1"- 8 1.00 1.88 3⁄8"-16UN .50 23⁄4"-16 1.19 7.2 RC-151

2.00 1.63 .75 1.50 .38 1"- 8 1.00 1.88 3⁄8"-16UN .50 23⁄4"-16 1.19 9 RC-152

2.00 1.63 .75 1.50 .38 1"- 8 1.00 1.88 3⁄8"-16UN .50 23⁄4"-16 1.19 11 RC-154*

2.00 1.63 1.00 1.50 .38 1"- 8 1.00 1.88 3⁄8"-16UN .50 23⁄4"-16 1.19 15 RC-156*

2.00 1.63 1.00 1.50 .38 1"- 8 1.00 1.88 3⁄8"-16UN .50 23⁄4"-16 1.19 18 RC-158

2.00 1.63 1.00 1.50 .38 1"- 8 1.00 1.88 3⁄8"-16UN .50 23⁄4"-16 1.19 21 RC-1510

2.00 1.63 1.00 1.50 .38 1"- 8 1.00 1.88 3⁄8"-16UN .50 23⁄4"-16 1.19 24 RC-1512

2.00 1.63 1.00 1.50 .38 1"- 8 1.00 1.88 3⁄8"-16UN .50 23⁄4"-16 1.19 26 RC-1514

2.56 2.25 1.00 2.00 .41 11⁄2"-16 1.00 2.31 1⁄2"-13UN .75 35⁄16"-12 1.94 13 RC-251

2.56 2.25 1.00 2.00 .41 11⁄2"- 16 1.00 2.31 1⁄2"-13UN .75 35⁄16"-12 1.94 14 RC-252*

2.56 2.25 1.00 2.00 .41 11⁄2"- 16 1.00 2.31 1⁄2"-13UN .75 35⁄16"-12 1.94 18 RC-254*

2.56 2.25 1.00 2.00 .41 11⁄2"- 16 1.00 2.31 1⁄2"-13UN .75 35⁄16"-12 1.94 22 RC-256*

2.56 2.25 1.00 2.00 .41 11⁄2"- 16 1.00 2.31 1⁄2"-13UN .75 35⁄16"-12 1.94 27 RC-258

2.56 2.25 1.00 2.00 .41 11⁄2"- 16 1.00 2.31 1⁄2"-13UN .75 35⁄16"-12 1.94 31 RC-2510

2.56 2.25 1.00 2.00 .41 11⁄2"- 16 1.00 2.31 1⁄2"-13UN .75 35⁄16"-12 1.94 36 RC-2512

2.56 2.25 1.00 2.00 .41 11⁄2"- 16 1.00 2.31 1⁄2"-13UN .75 35⁄16"-12 1.94 39 RC-2514*

2.88 2.25 2.25 2.00 .41 11⁄2"- 16 1.00 — — — 35⁄16"-12 1.94 40 RC-308

3.75 3.13 1.31 2.81 .11 — — 3.75 1⁄2"-13UN .75 5"-12 2.19 33 RC-502

3.75 3.13 1.31 2.81 .11 — — 3.75 1⁄2"-13UN .75 5"-12 2.19 42 RC-504

3.75 3.13 1.38 2.81 .11 — — 3.75 1⁄2"-13UN .75 5"-12 2.19 51 RC-506*

3.75 3.13 1.38 2.81 .11 — — 3.75 1⁄2"-13UN .75 5"-12 2.19 83 RC-5013

4.50 3.75 1.19 2.81 .23 — — — — — 53⁄4"-12 1.75 65 RC-756

4.50 3.75 1.19 2.81 .23 — — — — — 53⁄4"-12 1.75 130 RC-7513

5.13 4.13 1.63 2.81 .11 — — 5.50 3⁄4"-10UN 1.00 67⁄8"-12 1.75 130 RC-1006 3 7 5.13 4.13 1.63 2.81 .11 — — 5.50 ⁄4"-10UN 1.00 6 ⁄8"-12 1.75 160 RC-10010

www.enerpac.com ® 9 Cylinder Accessories Hydraulic Technology Worldwide

SELECTION CHART For Use Saddles Base Mounting Clevis Eyes with Plate Block Cylinder Flat/Threaded Grooved1) Tilt Base4) Plunger Capacity

(tons) – RB-52), 5 A-53F2) A-53G2) – REB-52) REP-52) AW-512), AW-532) 10 A-123), A-102F3) A-102G3) CAT-103) JBI-10 RB-10, AW-102 REB-10 REP-103) 15 – A-152G CAT-10 – RB-15 REB-15 REP-10 25 A-29 A-252G CAT-50 JBI-25 RB-25 REB-25 REP-25 30 A-29 A-252G CAT-50 – RB-25 – REP-25 50 – – CAT-100 JBI-50 – – – 75 – – CAT-100 – – – – 100 – – CAT-100 – – – – 1) Standard on 5-30 ton RC-cylinders 2) Except RC-50 3) Except RC-101 4) Mounting screws are included.

DIMENSION CHARTS

Model Saddle Dimensions (in) Model Tilt Saddle Dimensions (in) A Number Number A BCB A B C Flat Tilt B 0-5° A-53F 1.00 .25 .68 C CAT-10 1.38 .79 .88 A-102F 1.38 .24 .88 CAT-50 1.97 .83 1.40 C A A-12 2.00 1.88 1"-8UNC C B 1 A-29 2.00 1.88 1 /2"-16UN A Tilt CAT-100 2.80 .98 – B 0-5° Grooved A A-53G 1.00 .25 .68 B A A-102G 1.38 .24 .88 A-152G 1.50 .37 .88 C A-252G 1.97 .37 1.40

Model Base Plate Dimensions (in) B D D Number ABCDE B C JBI-10 9.00 9.00 5.34 2.29 .81 A JBI-25 11.00 11.00 5.53 3.41 1.03 C A E E JBI-50 12.00 .60 3.75 5.19 1.25 JBI-10, -25 JBI-50

Model Mounting Block Dimensions (in) Number A BCDE F G H H G H E D A 1 C G E H J A RB-5 1 /2"-16 3.50 3.00 – 1.00 – – – G AW-51 11/2"-16 2.76 2.36 .43 .98 2.13 1/4"-20 1.62 1 1 B B F F B F AW-53 1 /2"-16 2.87 .28 .31 .75 2.25 /4"-20 .41 21/4"-14 4.50 3.50 – 1.00 – – – RB-10 A D C A D AW-102 21/4"-14 3.94 3.25 .63 1.18 3.00 7/16"-20 2.31 E C D B E C RB-5, -10 RB-15 23/4"-16 4.00 4.50 – 1.50 – – – RB-15, -25AW-51 AW-53 AW-102 (J=.19) RB-25 35/16"-12 5.00 6.50 – 2.00 – – –

Type Model Clevis Eye Dimensions (in) Pin to Pin* Number B B A BCDE F (in) E F F E REB-5 1.75 1.88 .56 .63 .63 1.00 2.37 REB-10 2.50 2.63 1.00 .88 1.00 1.38 3.07 Base4) REB-15 3.00 2.63 1.00 .88 1.00 1.38 3.07 REB-25 3.75 3.13 1.50 1.25 1.25 1.63 3.45 C D D C REP-5 1.13 1.62 .56 .63 .63 .75 — A A Plunger REP-10 1.69 2.43 1.00 .88 1.00 1.13 — REB REP REP-25 2.25 2.93 1.50 1.25 1.25 1.38 — * Pin to Pin– REB and REP Clevises fitted. Add cylinder stroke length. 4) Mounting screws are included. 10 The Enerpac Lightweight Aluminum Cylinders Shown: RAC, RACL, RACH, and RAR RA Series Capacity: 20-150 tons

Stroke: 1.97-7.87 inches

Maximum Operating Pressure: 10,000 psi

Think Safety 8080% Manufacturer’s rating of load and stroke are maximum safe limits. Good practice encourages using only 80% of these ratings! •Lightweight, easy to carry and position to allow a higher cylinder capacity-to-weight-ratio •Non-corrosive by design, aluminum has always been a good RAC-Series, Single-Acting material for use in many caustic environments Cylinders •Composite bearings on all moving surfaces guarantee NO The lightweight general metal-to-metal contact, to resist side loads and increase purpose spring return cylinder life aluminum cylinders. Page: 12

1 RACL-Series, Lock Nut Cylinders 2 1. Removable Hardened Saddle The lightweight spring return protects plunger from being damaged aluminum cylinders for by abrasive surface contact. mechanical load holding. 2. Stop Ring on all models absorbs eccentric loading and prevents plunger Page: 14 3 over-extension. 3. Composite Bearing material to 4 prevent metal-to-metal contact, RACH-Series, Hollow reducing side-load issues and Plunger Cylinders increasing life. 4. Hard-coated Plunger and Base For both push and pull resist wear and prevent galling. forces with a single-acting 5 5. 7075-T6 Aluminum Alloy cylinders. Components for maximum strength Page: 16 6 and minimum weight. 6. Plunger Return Spring on all single- acting models for prompt cylinder RAR-Series, Double- return. Acting Cylinders 7. Standard Steel Baseplate protects The lightweight aluminum cylinder base from abrasive surfaces. 7 cylinders for lifting and lowering.

Page: 18

www.enerpac.com ® 11 RAC-Series, Single-Acting Aluminum Cylinders Hydraulic Technology Worldwide

Shown from left to right: RAC-508, RAC-1506, RAC-304, and RAC-206 Lightweight for Maximum Portability

Saddles All RAC cylinders are equipped with bolt-on removable saddles of hardened steel.

Lightweight Hand Pumps Enerpac hand pumps P-392 or P-802 make the optimal lightweight set.

• Composite bearings prevent metal-to-metal contact, Page: 62 increasing cylinder life and resistance to side-loads of up to 10% • Hard coat finish on all surfaces resists damage and Aluminum Lock extends cylinder life Nut Cylinders When positive mechanical • Handles included on all models load holding is required, the • Steel baseplate and saddle for protection against lightweight RACL-Series load-induced damage Aluminum Lock Nut cylinders are the ideal choice. • Integral stop ring prevents plunger over-travel and is capable of withstanding the full cylinder capacity Page: 14 • High-strength return spring for rapid cylinder retraction • CR-400 coupler and dustcap included on all models Cylinder Stroke Model Cylinder Capacity Number Effective •All cylinders meet ASME B-30.1 and ISO 10100 standards Area (tons) [maximum] (in) (in2) 1.97 RAC-202 4.83 20 3.94 RAC-204 4.83 [24.1] 5.91 RAC-206 4.83 1.97 RAC-302 6.85 30 3.94 RAC-304 6.85 Enerpac lightweight aluminum [34.2] 5.91 RAC-306 6.85 RAC-506 cylinders are ideal for wet environments such as this 1.97 RAC-502 10.99 50 tunnel under the river (Holland 3.94 RAC-504 10.99 High-Speed Train Line. [54.9] 5.91 RAC-506 10.99 3.94 RAC-1004 22.19 100 [110.9] 5.91 RAC-1006 22.19 7.87 RAC-1008 22.19 150 [175.9] 5.91 RAC-1506 35.18

12 Single-Acting, Spring Return Cylinders

Aluminum vs. Steel RAC Aluminum cylinders, while offering the most lightweight solution for many Series lifting, stressing and lowering applications, also have some unique limitations due to material properties. Aluminum differs from steel in that it has a lower finite fatigue life. This means aluminum cylinders should NOT be used in high-cycle applications such as production. The Enerpac line of aluminum cylinders are designed to provide 5,000 cycles at their recommended pressure. This limit should not be exceeded. In normal lifting Capacity: and many maintenance applications, this should provide a lifetime of use. 20-150 tons Stroke: Optional Bolt Tilt Saddle Dimensions (in) 1.97-7.87 inches Cylinder Model / Model Saddle Saddle Capacity Number Diameter Protrusion Maximum Operating Pressure: from Base (ton) J1 K1 J1 10,000 psi RAC-50 CATG-50 1.97 1.02 0-5˚ K1 RAC-100 CATG-150 3.59 1.30 RAC-150 CATG-200 4.65 1.46 J Steel Base Plate The steel base plate F Steel Base Plate Mounting Holes K protects the cylinder base from damage, it should not Cylinder Bolt Thread Thread be removed. Model / Circle Depth 1) Capacity U V Z The base holes in these aluminum cylinders are designed for securing (ton) (in) (mm) (in) B the steel base plate. They will not RAC-20 2.76 M6 .47 E A withstand the capacity of the cylinder. RAC-30 3.15 M6 .47 Do not use the base holes in these RAC-50 4.33 M6 .47 aluminum cylinders to attach any device RAC-100 6.30 M6 .47 Z to the cylinder. RAC-150 7.87 M6 .47 H 1) Including Base Plate Height of .25 inches. V .25 Four (4) baseplate bolts: M6 X 1.0 X .24

U D

3/8"-18 NPTF

Oil Collapsed Extended Outside Cylinder Plunger Base to Saddle Saddle Weight Model Capacity Height Height Diameter Bore Diameter Advance Diameter Protrusion Number Diameter Port from Plunger A B D E F H J K (in3) (in) (in) (in) (in) (in) (in) (in) (in) (lbs) 9.51 6.85 8.82 3.35 2.48 1.97 1.07 1.57 .12 7.9 RAC-202 19.02 8.82 12.76 3.35 2.48 1.97 1.07 1.57 .12 9.0 RAC-204 28.52 10.79 16.69 3.35 2.48 1.97 1.07 1.57 .12 10.1 RAC-206 13.48 7.13 9.09 3.94 2.95 2.36 1.31 1.57 .12 9.9 RAC-302 26.97 9.09 13.03 3.94 2.95 2.36 1.31 1.57 .12 11.5 RAC-304 40.45 11.06 16.97 3.94 2.95 2.36 1.31 1.57 .12 13.0 RAC-306 21.63 7.32 9.29 5.12 3.74 3.15 1.19 1.97 .12 18.7 RAC-502 43.27 9.29 13.23 5.12 3.74 3.15 1.19 1.97 .12 21.6 RAC-504 64.90 11.26 17.17 5.12 3.74 3.15 1.19 1.97 .12 24.5 RAC-506 87.36 10.67 14.61 7.09 5.31 4.33 1.82 3.70 .12 43.2 RAC-1004 131.04 12.64 18.54 7.09 5.31 4.33 1.82 3.70 .12 48.3 RAC-1006 174.72 14.61 22.48 7.09 5.31 4.33 1.82 3.70 .12 53.4 RAC-1008 207.76 13.49 19.40 9.06 6.69 5.51 2.02 4.45 .12 73.4 RAC-1506

www.enerpac.com ® 13 RACL-Series, Aluminum Lock Nut Cylinders Hydraulic Technology Worldwide

Shown from left to right: RACL-1006, RACL-504 and RACL-506 To Secure Loads Mechanically

Saddles All RACL cylinders are equipped with bolt-on removable saddles of hardened steel.

Hoses • Aluminum Lock Nut provides mechanical load holding for extended periods Enerpac offers a complete line of high-quality hydraulic • Hardened steel stop ring increases cylinder life and hoses. To ensure the resistance to side-loads of up to 5% integrity of your system, • Hard coat finish on all surfaces resists damage and specify only Enerpac hydraulic hoses. extends cylinder life Page: • Composite bearings increase cylinder life and side load 116 resistance Gauges • Handles included on all models Minimize the risk of • Steel baseplate and saddle for protection against overloading and ensure load-induced damage long, dependable service • Integral stop ring prevents plunger over-travel and is from your equipment. capable of withstanding the full cylinder capacity Refer to the System Components section for a full range •High-strength return spring for rapid cylinder retraction of gauges.

• CR-400 coupler and dustcap included on all models Page: 122 •All cylinders meet ASME B-30.1 and ISO 10100 standards

Cylinder Stroke Model Cylinder Capacity Number Effective Area ton (maximum) (in) (in2) 1.97 RACL-502 10.99 50 3.94 RACL-504 10.99 (54.9) 5.91 RACL-506 10.99 1.97 RACL-1002 22.19 100 (110.9) 3.94 RACL-1004 22.19 5.91 RACL-1006 22.19 The portable Lock Nut cylinder 1.97 RACL-1502 35.18 150 RACL-1506 used for extended load 3.94 RACL-1504 35.18 support during epoxy injection for (175.9) bridge reinforcement. 5.91 RACL-1506 35.18

14 Single-Acting, Spring Return, Lock Nut Cylinders

Aluminum vs. Steel RACL Aluminum cylinders, while offering the most lightweight solution Series for many lifting, stressing and lowering applications, also have some unique limitations due to material properties. Aluminum differs from steel in that it has a lower finite fatigue life. This means aluminum cylinders should NOT be used in high-cycle applications such as production.

The Enerpac line of aluminum cylinders are designed to provide Capacity: 5,000 cycles at their recommended pressure. This limit should not be exceeded. In normal lifting and many maintenance applications, this 50-150 tons should provide a lifetime of use. Stroke: 1.97-5.91 inches Maximum Operating Pressure: Optional Bolt On Tilt Saddle Dimensions (in) Cylinder Model / Model Saddle Saddle 10,000 psi Capacity Number Diameter Protrusion from Base (ton) J1 K1 J1 Steel Base Plate RACL-50 CATG-50 1.97 1.02 0-5˚ The steel base plate protects K1 RACL-100 CATG-150 3.59 1.30 the cylinder base from RACL-150 CATG-200 4.65 1.46 damage, it should not be removed. J K The base holes in these aluminum cylinders are designed for securing S the steel base plate. They will not Steel Base Plate Mounting Holes withstand the capacity of the cylinder. F Cylinder Bolt Thread Thread Do not use the base holes in these 1) Model / Circle Depth aluminum cylinders to attach any device Capacity U V Z to the cylinder. (ton) (in) (mm) (in) B RACL-50 4.33 M6 .47 RACL-100 6.30 M6 .47 E A RACL-150 7.87 M6 .47 1) Including Base Plate Height of .25 inches. Lifting an Unbalanced Load Four (4) baseplate bolts: M6 X 1.0 X .24 Z When lifting an unbalanced H load Enerpac Synchronous V .25 Lift Systems can be the solution with multiple lift

U D point capabilities from 4 to 64 points.

3/8"-18NPTF

Oil Collapsed Extended Outside Cylinder Plunger Base to Saddle Saddle Lock Nut Weight Model Capacity Height Height Diameter Bore Diameter Advance Diameter Protrusion Height Number Diameter (Threaded) Port from Plunger A B D E F H J K S (in3) (in) (in) (in) (in) (in) (in) (in) (in) (in) (lbs) 21.63 9.29 11.26 5.12 3.74 3.15 1.19 1.97 .12 1.97 20.5 RACL-502 43.27 11.26 15.20 5.12 3.74 3.15 1.19 1.97 .12 1.97 23.4 RACL-504 64.90 13.23 19.13 5.12 3.74 3.15 1.19 1.97 .12 1.97 26.2 RACL-506 43.68 11.65 13.62 7.09 5.31 4.33 1.82 3.70 .12 2.95 48.2 RACL-1002 87.36 13.62 17.56 7.09 5.31 4.33 1.82 3.70 .12 2.95 53.3 RACL-1004 131.14 15.59 21.50 7.09 5.31 4.33 1.82 3.70 .12 2.95 58.4 RACL-1006 69.25 12.72 14.69 9.06 6.69 5.51 2.02 4.45 .12 3.15 71.0 RACL-1502 138.61 14.69 18.62 9.06 6.69 5.51 2.02 4.45 .12 3.15 79.8 RACL-1504 207.91 16.65 22.56 9.06 6.69 5.51 2.02 4.45 .12 3.15 88.6 RACL-1506

www.enerpac.com ® 15 RACH-Series, Hollow Aluminum Cylinders Hydraulic Technology Worldwide

Shown from left to right: RACH-15010, RACH-304 and RACH-208 The Lightweight Solution for Tensioning and Testing

Saddles All RACH-cylinders are equipped with bolt-on removable hardened steel hollow saddles.

Lightweight Hand Pumps Enerpac hand pumps P-392 or P-802 make the optimal lightweight set.

Page: 62

• Hollow plunger design allows for both pull and push forces Gauges • Composite bearings increase cylinder life and side load Minimize the risk of resistance overloading and ensure • Hard coat finish on all surfaces resists damage and extends long, dependable service cylinder life from your equipment. Refer to the System Components section • Handles included on all models for a full range of gauges. •Floating center tube increases seal life •Steel baseplate and saddle for protection against Page: 122 load-induced damage • Integral stop ring prevents plunger over-travel and is Hoses capable of withstanding the full cylinder capacity Enerpac offers a complete •High-strength return spring for rapid cylinder retraction line of high-quality hydraulic hoses. To ensure the integrity of your system, specify only Enerpac hydraulic hoses. Page: 116

Cylinder Stroke Model Cylinder Capacity Number Effective Area ton [maximum] (in) (in2) 1.97 RACH-202 5.07 20 [25.3] 5.91 RACH-206 5.07 1.97 RACH-302 7.92 An RACH-306, powered 30 [39.6] by a P-392 hand pump, is 5.91 RACH-306 7.92 used to extract corroded 3.94 RACH-604 13.13 60 [65.6] carriage pins from refuse 5.91 RACH-606 13.13 collection vehicles. 100 [127.5] 5.91 RACH-1006 25.51

16 Single-Acting, Spring Return, Hollow Plunger Cylinders

Aluminum vs. Steel RACH Aluminum cylinders, while offering the most lightweight solution Series also have some unique limitations due to material properties. It differs from steel in that it has a lower finite fatigue life. Aluminum cylinders should NOT be used in high-cycle applications such as production. These cylinders are designed to provide 5000 cycles at their recommended pressure. This limit should not be exceeded. In normal lifting and many maintenance applications, this should provide a Capacity: lifetime of use. 20-100 tons Stroke: 1.97-5.91 inches Center Hole Diameter: 1.06-3.11 inches Steel Base Plate Mounting Holes J O Maximum Operating Pressure: Cylinder Bolt Thread Thread Model / Circle Depth 1) P 10,000 psi Capacity U V Z (ton) (in) (mm) (in) F Steel Base Plate RACH-20 3.15 M6 .47 RACH-30 4.33 M6 .47 The steel base plate protects the cylinder base RACH-60 6.29 M6 .47 K from damage, it should not RACH-100 9.05 M6 .47 B be removed. 1) Including Base Plate Height of .25 inches. The base holes in these aluminum Four (4) baseplate bolts: M6 X 1.0 X .24 A cylinders are designed for securing the steel base plate. They will not 3/8"- E 18 NPTF withstand the capacity of the cylinder. Z Do not use the base holes in these aluminum cylinders to attach any device H to the cylinder. V .25

Y UD Standard Features • CR-400 coupler and dust cap • All cylinders meet ASME B-30.1 and ISO 10100 standards.

Oil Collapsed Extended Outside Cylinder Plunger Base to Saddle Saddle Center Weight Model Capacity Height Height Diameter Bore Diameter Advance Diameter Protrusion Hole Number Diameter Port from Plunger Diameter A B D E F H J K Y (in3) (in) (in) (in) (in) (in) (in) (in) (in) (in) (lbs) 9.98 7.41 9.37 3.94 2.95 2.17 1.14 2.17 .39 1.06 8.4 RACH-202 29.94 12.41 18.32 3.94 2.95 2.17 1.14 2.17 .39 1.06 10.1 RACH-206 15.59 8.20 10.17 5.12 3.74 2.76 1.14 2.76 .39 1.34 23.3 RACH-302 46.77 13.12 19.02 5.12 3.74 2.76 1.14 2.76 .39 1.34 26.2 RACH-306 51.69 12.41 16.34 7.09 5.12 3.94 2.41 3.94 .47 2.13 55.4 RACH-604 77.53 14.97 20.87 7.09 5.12 3.94 2.41 39.4 .47 2.13 58.3 RACH-606 150.64 15.39 21.31 9.84 7.28 5.71 2.41 5.71 .55 3.11 107.1 RACH-1006

www.enerpac.com ® 17 RAR-Series, Aluminum Cylinders ¤

Shown from left to right: RAR-1008, RAR-506, RAR-502 The Lightweight Solution for Double-Acting Applications

Saddles All RAR-cylinders are equipped with bolt-on removable hardened steel saddles.

Hoses • Double-acting for rapid retraction, regardless of hose lengths Enerpac offers a complete and system losses line of high-quality hydraulic • Composite bearings increase cylinder life and side load hoses. To ensure the resistance integrity of your system, specify only Enerpac hydraulic hoses. • Hard coat finish on all surfaces resists damage and extends cylinder life Page: 116 • Handles included on all models • Steel baseplate and saddle for protection against load- Optimum Performance induced damage Enerpac’s range of ZU4 electric pumps, fitted • Integral stop ring prevents plunger over-travel and is capable with manual or solenoid of withstanding the full cylinder capacity operated 4-way valves, • Built-in safety valve prevents accidental over-pressurization offer optimum combinations with RAR cylinders. Page: 80

▼ An RAR-506 was easy to position under Cylinder Stroke Model Maximum Cylinder Oil a bulldozer for repair of frame member. Capacity Number Cylinder Effective Capacity Capacity Area (tons) (in2) (in3) (tons) (in) Push Pull PushPull Push Pull 1.97 RAR-502 55 21 10.99 4.14 21.63 8.15 50 3.94 RAR-504 55 21 10.99 4.14 43.25 16.30 5.91 RAR-506 55 21 10.99 4.14 64.88 24.44 3.94 RAR-1004 111 62 22.19 12.33 87.35 48.53 100 5.91 RAR-1006 111 62 22.19 12.33 131.02 72.79 7.87 RAR-1008 111 62 22.19 12.33 174.70 97.05 150 5.91 RAR-1506 176 102 35.18 20.45 207.77 120.78

18 Double-Acting, Aluminum Cylinders

Aluminum vs. Steel RAR Aluminum cylinders, while offering the most lightweight solution Series also have some unique limitations due to material properties. It differs from steel in that it has a lower finite fatigue life. Aluminum cylinders should NOT be used in high-cycle applications such as production. These cylinders are designed to provide 5000 cycles at their recommended pressure. This limit should not be exceeded. In normal lifting and many maintenance applications, this should provide a lifetime of use. Capacity: 50-150 tons Stroke: 1.97-7.87 inches Optional Bolt On Tilt Saddle Dimensions (in) Maximum Operating Pressure: Cylinder Model / Model Saddle Saddle Capacity Number Diameter Protrusion 10,000 psi from Base (ton) J1 K1 J1 RAR-50 CATG-50 1.97 1.02 0-5˚ K1 RAR-100 CATG-150 3.59 1.30 Steel Base Plate RAR-150 CATG-200 4.65 1.46 The steel base plate J protects the cylinder base from damage, it should not be removed. F K The base holes in these aluminum cylinders are designed for securing the steel base plate. They will not I withstand the capacity of the cylinder. Do not use the base holes in these B aluminum cylinders to attach any device 3/8"- to the cylinder. 18NPTF E A

Steel Base Plate Mounting Holes Cylinder Bolt Thread Thread Standard Features Model / Circle Depth 1) H Z • CR-400 coupler and dust cap Capacity U V Z V .25 (ton) (in) (mm) (in) • All cylinders meet ASME B-30.1 RAR-50 4.33 M6 .47 and ISO 10100 standards.

RAR-100 6.50 M6 .47 U D RAR-150 7.87 M6 .47 1) Including Base Plate Height of .25 inch. Four (4) baseplate bolts: M6 x 1.0 x .24

Collapsed Extended Outside Cylinder Plunger Base Top to Saddle Saddle Weight Model Height Height Diameter Bore Diameter to Advance Retract Port Diameter Protrusion Number Diameter Port from Plunger

A B D E F H I J K (in) (in) (in) (in) (in) (in) (in) (in) (in) (lbs) 7.91 9.88 5.71 3.74 2.95 1.19 2.20 1.97 .12 24.5 RAR-502 9.88 13.82 5.71 3.74 2.95 1.19 2.20 1.97 .12 28.0 RAR-504 11.85 17.76 5.71 3.74 2.95 1.19 2.20 1.97 .12 31.5 RAR-506 11.85 15.79 7.28 5.31 3.54 1.70 3.15 2.95 .12 42.6 RAR-1004 13.82 19.72 7.28 5.31 3.54 1.70 3.15 2.95 .12 48.9 RAR-1006 15.79 23.66 7.28 5.31 3.54 1.70 3.15 2.95 .12 55.3 RAR-1008 13.71 19.60 9.06 6.69 4.33 1.50 2.95 3.70 .12 73.2 RAR-1506

www.enerpac.com ® 19 CLP-Series, Pancake Lock Nut Cylinders ¤

Shown from left to right: CLP-2002, CLP-5002

The Shortest Power Lifter

Saddles All CLP-Series cylinders include integral tilt saddles with maximum tilt angles up to 5°.

•Flat design for use in confined areas Gauges • Safety lock nut for mechanical load holding Minimize the risk of • ASME B30.1 design qualification and testing approval overloading and ensure long, ensures increased product life and user safety dependable service from your equipment. Refer to the •Single-acting load return System Components section for a full •Special bearing design withstands sideload forces up to range of gauges. 3% of rated cylinder capacity without scoring Page: 122 •Overflow port functions as a stroke limiter

• CR-400 coupler and dust cap included on all models Hoses Enerpac offers a complete line of high-quality hydraulic hoses. To ensure the integrity of your system, specify only Enerpac hydraulic hoses.

Page: 116 Only the extreme low height CLP-cylinder fits in this confined area to lift the construction.The V-82 needle valve is used to control cylinder speed during lifting and lowering.

Cylinder Stroke Model Cylinder Oil Capacity Number Effective Capacity Area (tons) [maximum] (in) (in2) (in3) 60 [67.1] 1.97 CLP-602 13.42 26.42 100 [113.7] 1.97 CLP-1002 22.75 44.78 160 [179.2] 1.77 CLP-1602 35.85 63.51 200 [221.3] 1.77 CLP-2002 44.27 78.43 250 [284.2] 1.77 CLP-2502 56.85 100.72 400 [433.6] 1.77 CLP-4002 86.72 153.64 500 [566.2] 1.77 CLP-5002 113.25 200.63

20 Single-Acting, Pancake Lock Nut Cylinders

Speed Chart CLP See the Enerpac Cylinder Series Speed Chart in our “Yellow Pages” to determine your approximate cylinder speed.

Page: 113

Longer Stroke Lock Nut Capacity: Cylinders 60-500 tons For lock nut applications that require longer stroke lengths, Stroke: see CLL-Series heavy-duty cylinders. 1.77-1.97 inches Maximum Operating Pressure: Page: 44 10,000 psi

ALL CLP-SERIES CYLINDERS REQUIRE A SOLID LIFTING SURFACE FOR CORRECT SUPPORT. USE OF PANCAKE CYLINDERS ON R SURFACES SUCH AS SAND, MUD OR DIRT MAY RESULT IN CYLINDER S DAMAGE! WRONG! RIGHT! F ✓ J B K

A

Rough soil Flat lifting H surface E For more safety instructions see 3/8"- D our “Yellow Pages”. 18NPTF Page: 103

Collapsed Extended Outside Cyl. Bore Plunger Base to Saddle Saddle Saddle Lock Nut Weight Model Number Height Height Diameter Diameter Diameter Advance Diameter Protrusion Max. Tilt Height Port from Plngr. Angle A B D E F H J K R S (in) (in) (in) (in) (mm) (in) (in) (in) (in) (lbs) 4.92 6.89 5.51 4.13 Tr 104 x 4 .75 3.78 .24 5° 1.10 33 CLP-602 5.39 7.36 6.89 5.38 Tr 136 x 6 .83 4.96 .31 5° 1.22 57 CLP-1002 5.83 7.60 8.66 6.76 Tr 171 x 6 1.06 6.30 .35 5° 1.57 97 CLP-1602 6.10 7.87 9.65 7.51 Tr 190 x 6 1.18 7.09 .39 5° 1.69 125 CLP-2002 6.26 8.03 10.83 8.51 Tr 216 x 6 1.26 7.87 .43 5° 1.73 163 CLP-2502 7.01 8.78 13.78 10.51 Tr 266 x 6 1.54 9.84 .43 4° 2.17 295 CLP-4002 7.56 9.33 15.75 12.01 Tr 305 x 6 1.89 11.42 .39 3° 2.44 416 CLP-5002

www.enerpac.com ® 21 RSM/RCS-Series, Low Height Cylinders ¤

Shown from left to right: RSM-1000, RSM-300, RSM-50, RCS-1002, RCS-302

Maximum Power to Height Ratio

Saddles All RCS-Series cylinders have plunger mounting holes for installation of tilt saddles. See table for selection and dimensional information.

Page: 23

Low Clearance Lifting The LW-16 Lifting Wedge and SOH-Series Machine Lifts are the perfect choices for lifting loads that have low clearance.

Page: 176 RSM-Series, Flat-Jac® Cylinders Only a couple of inches are needed for an • Compact, flat design for use where other cylinders RSM-cylinder to lift this large steel construction. will not fit • RSM-750, 1000 and 1500 have handles for easy carrying • Mounting holes permit easy fixturing • Baked enamel finish for increased corrosion resistance • CR-400 coupler and dust cap included on all models* •Hard chrome plated high-quality steel plungers •Grooved plunger ends require no saddle •Single-acting spring return Cylinder Stroke Model Cyl. Oil Capacity Number Effect. Cap. RCS-Series, Low Height Cylinders Area •Lightweight, low profile design for use in confined spaces (tons) [max.] (in) (in2) (in3) • Baked enamel finish for increased corrosion resistance 5 [4.9] .25 RSM-50* .99 .25 • Plunger wiper reduces contamination, extending 10 [11.2] .44 RSM-100 2.24 .98 cylinder life 20 [22.1] .44 RSM-200 4.43 1.94 • CR-400 coupler and dust cap included on all models 30 [32.4] .50 RSM-300 6.49 3.25 •Grooved plunger end with threaded holes for mounting 50 [48.1] .63 RSM-500 9.62 6.01 tilt saddles 75 [79.5] .63 RSM-750 15.90 9.94 • Integral handle on RCS-1002 for easy carrying 100[98.1] .63 RSM-1000 19.63 12.27 15 0 [153.4] .63 RSM-1500 30.68 19.17 • Plated steel plungers 10 [11.2] 1.50 RCS-101** 2.24 3.35 •Single-acting spring return 20 [22.1] 1.75 RCS-201** 4.43 7.75 30 [32.4] 2.44 RCS-302** 6.49 15.82 50 [48.1] 2.38 RCS-502** 9.62 22.85 100 [98.1] 2.25 RCS-1002** 19.63 44.18 * RSM-50 is fitted with an AR-400 coupler. ** Available as a set. See note on next page. 22 Single-Acting, Low Height Cylinders

Pump and Cylinder Sets All cylinders marked RSM with an ** are RCS available as sets (cylinder, gauge, couplers, hose and pump) for Series your ordering convenience.

Page: 58

Optional Bolt On Tilt Saddle Dimensions (in) For Cylinder Model: Model Capacity: Number ° 5-150 tons ABC*C 0-5 RCS-101 CAT-11 1.38 .43 .83 B Stroke: RCS-201, -302, -502 CAT-51 1.97 .59 1.14 A RCS-1002 CAT-101 2.80 .67 1.39 .25-2.44 inches * “C” dimension equals saddle protrusion from plunger. Mounting screws are included. Maximum Operating Pressure: 10,000 psi

M L U V

O U1 D RSM Cylinder Mounting Hole P Dimensions (in) Model Hole Hole Counter Counter K F Number Pitch Diam. Bore Bore U1 V Diam. Depth F RSM-50 1.12 .20 .312 .17 B RSM-100 1.44 .28 .422 .31 K RSM-200 1.94 .40 .594 .39 3/8"- 3/8"- 2.06 .40 .625 .44 E A RSM-300 18NPTF 18NPTF RSM-500 2.62 .47 .750 .50 B A RSM-750 3.00 .53 .812 .56 RSM-1000 3.00 .53 .812 .56 H H RSM-1500 4.62 .53 .812 .56 D E

RCS-Series RSM-Series

Collapsed Extended Outside Cylinder Plunger Base to Plunger Plunger Plunger Thread Thread Bolt Weight Model Height Height Diameter Bore Diameter Advance Protrusion to to Mtg. Depth Circle Number Diameter Port from Base Base Hole A B D E F H K L M O P U (in) (in) (in) (in) (in) (in) (in) (in) (in) (mm) (in) (in) (lbs) 1.28 1.53 2.31 x 1.63 1.13 1.00 .63 .04 .81 .88 – – – 2.3 RSM-50* 1.69 2.13 3.25 x 2.19 1.69 1.50 .75 .04 1.09 1.34 – – – 3.1 RSM-100 2.03 2.47 4.00 x 3.00 2.38 2.00 .75 .04 1.56 1.56 – – – 6.8 RSM-200 2.31 2.81 4.63 x 3.75 2.88 2.50 .75 .08 1.88 1.75 – – – 10 RSM-300 2.63 3.25 5.50 x 4.50 3.50 2.75 .75 .08 2.25 2.13 – – – 15 RSM-500 3.13 3.75 6.50 x 5.50 4.50 3.25 .75 .08 2.75 2.63 – – – 25 RSM-750 3.38 4.00 7.00 x 6.00 5.00 3.63 .75 .08 3.00 2.94 – – – 32 RSM-1000 3.94 4.56 8.50 x 7.50 6.25 4.50 .94 .08 3.75 3.25 – – – 58 RSM-1500 3.47 4.97 2.75 1.69 1.50 .69 .20 – – M4 .32 1.03 9 RCS-101** 3.88 5.63 3.63 2.38 2.00 .69 .13 – – M5 .32 1.56 11 RCS-201** 4.63 7.06 4.00 2.88 2.62 .75 .13 – – M5 .32 1.56 15 RCS-302** 4.81 7.19 4.88 3.50 2.75 .94 .08 – – M5 .32 1.56 24 RCS-502** 5.56 7.81 6.50 5.00 3.63 1.25 .06 – – M8 .40 2.19 50 RCS-1002**

www.enerpac.com ® 23 BRC/BRP-Series, Pull Cylinders ¤

Shown from left to right: BRC-25, BRC-46, BRP-306, BRP-606, BRP-106C

The Ultimate in Pulling Power

Pump and Cylinder Sets All cylinders marked with an * are available as sets (cylinder, gauge, couplers, hose and pump) for your ordering convenience.

Page: 58

Gauges Minimize the risk of over- loading and ensure long, dependable service from your equipment. Refer to the System Components section for a full range of gauges. •High strength alloy steel construction Page: 122 •Plunger blow-out protection to prevent over-extension • Hard chrome-plated plunger for long life Attachments and • Baked enamel finish for increased corrosion resistance Accessories • CR-400 coupler and dust cap included on all models The BRC-25 and BRC-46 units have base, collar and • Plunger wiper reduces contamination, extending plunger threads to affix a cylinder life range of optional attachments and accessories, such as chains, saddles •Single-acting spring-return and extension tubes. • Replaceable links on BRP-models Page: 168

To lift a load bearing mast into place, BRP cylinders were used to tension the Ship building, welding and Enerpac pull cylinders go hand in hand. supporting cables.

24 www.enerpac.com Single-Acting, Pull Cylinders

BRC Cylinder Mounting Dimensions (in) BRC Model Base Collar Collar Mtg. Number Mounting Thread Thread Thread BRP Hole Length Length Series V W X Z BRC-25 3⁄4"-14 NPT 11⁄2"-16 UN .98 .67 BRC-46 11⁄4"-111⁄2 NPT 21⁄4"-14 UN 1.06 .98 BRC-106 M30 x 2 M85 x 2 1.02 .98

3/8"- H Q Capacity: 18NPTF Z 2.5-60 tons P Stroke: D VE F Q J W Q 5.00-6.00 inches X P BRC 106 only A Maximum Operating Pressure: B BRC-25 to BRC-106 10,000 psi

Cylinder Stroke Model Cyl. Oil Collap. Ext. Outside Cyl. Plgr. Top to Saddle Plunger Plunger Weight Capacity Number Effect. Cap. Height Height Diam. Bore Diam. Inlet Diameter Thread Outside Area Diam. Port Length Thread (tons) A B D E F H J P Q [maximum] (in) (in2) (in3) (in) (in) (in) (in) (in) (in) (in) (in) (lbs)

3 2.5 [2.7] 5.00 BRC-25 .55 2.76 10.44 15.44 1.89 1.13 .75 1.77 ⁄4"-14 NPT 1.13 11⁄16"-24 4 1 1 5 [5.6] 5.50 BRC-46 1.13 6.21 11.88 17.38 2.25 1.69 1.19 1.69 1 ⁄4"-11 ⁄2 NPT 1.25 13⁄16"-16 10 10 [11.6] 5.95 BRC-106 2.32 13.80 11.38 17.33 3.35 2.13 1.25 1.57 – 1.02 M30x2 21

B B A A T L T 3/8"-18NPTF D 3/8"-18NPTF D J N

E N J E

M30 x 2 M 11/4"-7UNC L M BRP-106C BRP-306

M30 x 2 L M50 x 3 L 3/8"- 3/8"-18NPTF J D J 18NPTF

E N E N D

ATM A T B B M BRP-106L BRP-606

Cylinder Stroke Model Cyl. Oil Collap. Ext. Outside Cyl. Link Link Link Link Slot to Weight Capacity Number Effect. Capacity Height Height Diam. Bore Height Open- Thick- Width Link Area Diam. ing ness End (tons) A B D E J L M N T [maximum] (in) (in2) (in3) (in) (in) (in) (in) (in) (in) (in) (in) (in) (lbs) 10 6.00 BRP-106C* 2.32 13.80 23.11 29.06 3.35 2.13 4.72 2.44 1.19 1.38 1.26 35 [11.6] 6.00 BRP-106L* 2.32 13.80 21.33 27.28 3.35 2.13 2.64 4.53 0.88 1.19 1.26 24 30 [36.1] 6.00 BRP-306* 7.22 43.27 42.72 48.82 5.39 3.50 4.49 5.71 1.38 1.57 1.97 106 60 [58.9] 6.00 BRP-606* 11.78 70.43 28.34 34.32 5.51 4.33 5.13 5.90 1.57 1.97 2.76 118 Note: BRP-106C, BRP-106L and BRP-606 are fitted with rubber bellows for rod protection. *Available as a set. See note on previous page.

® 25 RCH-Series, Hollow Plunger Cylinders ¤

Shown from left to right: RCH-306, RCH-120, RCH-1003

Versatility in Testing, Maintenance and Tensioning Applications

Pump and Cylinder Sets All cylinders marked with an * are available as sets (cylinder, gauge, couplers, hose and pump) for your ordering convenience.

Page: 58

Lightweight Aluminum Hollow Plunger Cylinders If you need a higher cylinder capacity-to-weight ratio the • Hollow plunger design allows for both pull and push forces lightweight RACH-Series •Single-acting spring return Aluminum Hollow Plunger Cylinders are the perfect choice. •Nickel-plated, floating center tube on models over 20 tons increases product life Page: 16 • Baked enamel finish for increased corrosion resistance • Collar threads for easy fixturing Saddles

• RCH-120 includes AR-630 coupler and has 1/4 NPTF port Most RCH-Series cylinders are equipped with smooth • RCH-121 and RCH-1211 have FZ-1630 reducer and saddles. See table at next AR-630 coupler, all other models feature CR-400 coupler page for optional threaded saddles and all dimensional information.

Page: 27 Hollow plunger cylinder RCH-1003 used in an application for intermediate boom suspension on a dragline. Cylinder Stroke Model Cyl. Oil Capacity Number Effect. Cap. Area (tons) [maximum] (in) (in2) (in3) 0.31 RCH-120 2.76 0.86 12 1.63 RCH-121* 2.76 4.49 [13.8] 1.63 RCH-1211 2.76 4.49 3.00 RCH-123 2.76 8.29 20 2.00 RCH-202* 4.73 9.46 [23.6] 6.10 RCH-206 4.73 28.67 30 2.50 RCH-302* 7.22 18.05 [36.1] 6.13 RCH-306 7.22 44.23 60 3.00 RCH-603* 12.73 38.20 [63.6] 6.00 RCH-606 12.73 76.41 100 [103.1] 3.00 RCH-1003* 20.63 61.88 * Available as a set. See note on this page. 26 Single-Acting, Hollow Plunger Cylinders

Hoses RCH Enerpac offers a complete line Series of high quality hydraulic hoses. To ensure the integrity of your system, specify only Enerpac hydraulic hoses.

Page: 116 Capacity: Optional Heat Treated Hollow Saddles Saddle Cylinder Saddle Saddle Dimensions (in) 12-100 tons Type Model No. Model No. ABC RCH-202, 206 HP-2015 2.11 1"-8 .38 A Stroke: B Threaded RCH-302, 306 HP-3015 2.49 11/4"-7 .38 Hollow C .31-6.13 inches RCH-603, 606 HP-5016 3.61 15/8"-51/2 .50 RCH-1003 HP-10016 4.97 21/2"-8 .51 Center Hole Diameter: Smooth hollow saddles are standard on all RCH-models (12-ton models are not equipped with saddles). .77-3.11 inches Maximum Operating Pressure: W RCH-121 and RCH-1211 have a 1.88" diameter J 10,000 psi boss that protrudes 0.25" from base. O W O P

P F K Base Mounting Hole Dimensions (in) F Model Bolt Circle Thread Thread X Number Depth X B U V Z B RCH-120 2.00 5/16"-18 UNC .35 3/8"- A E A 3/8"- RCH-121 – – – 18NPTF E 18NPTF RCH-1211 – – – Z RCH-123 2.00 5/16"-18 UNC .50 Z RCH-202 3.25 3/8"-16 UNC .37 H H RCH-206 3.25 3/8"-16 UNC .37 RCH-302 3.63 3/8"-16 UNC .55 V V RCH-306 3.63 3/8"-16 UNC .55 RCH-603 5.13 1/2"-13 UNC .55 RCH-606 5.13 1/2"-13 UNC .55 RCH-1003 7.00 5/8"-11 UNC .75 Y U D Y UD

RCH-120 to RCH-123 models RCH-202 to RCH-1003 models

Collap. Ext. Outside Cyl. Plngr. Cyl. Base Saddle Saddle Plunger Plunger Collar Collar Center Weight Model Height Height Diam. Bore Diam. to Advance Diameter Protrusion Internal Thread Thread Thread Hole Number Diam. Port from Plngr. Thread Length Length Diam. A B D E F H J K O P W X Y (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (lbs)

2.19 2.50 2.75 2.13 1.38 .38 – – 3/4"-16 UN .63 23/4"-16 1.19 .77 3.2 RCH-120

4.75 6.38 2.75 2.13 1.38 .75 – – – – 23/4"-16 1.19 .77 6.2 RCH-121* 3 3 4.75 6.38 2.75 2.13 1.38 .75 – – /4"-16 UN .63 2 /4"-16 1.19 .77 6.2 RCH-1211

7.25 10.25 2.75 2.13 1.38 .75 – – – – 23/4"-16 1.19 .77 9.8 RCH-123

6.38 8.38 3.88 2.88 2.13 .75 2.13 .27 19/16"-16 UN .75 37/8"-12 1.50 1.06 17 RCH-202* 9 7 12.05 18.11 3.88 2.88 2.13 .75 2.13 .27 1 /16"-16 UN .75 3 /8"-12 1.50 1.06 31 RCH-206

7.03 9.53 4.50 3.50 2.50 .85 2.50 .38 113/16"-16 UN .88 41/2"-12 1.66 1.31 24 RCH-302*

13.00 19.13 4.50 3.50 2.50 1.00 2.50 .38 113/16"-16 UN .88 41/2"-12 1.66 1.31 48 RCH-306

9.75 12.75 6.25 4.88 3.63 1.25 3.61 .50 23/4"-16 UN .75 61/4"-12 1.91 2.12 62 RCH-603*

12.75 18.75 6.25 4.88 3.63 1.25 3.61 .50 23/4"-16 UN .75 61/4"-12 1.91 2.12 78 RCH-606

10.00 13.00 8.38 6.50 5.00 1.50 4.97 .50 4"-16 UN 1.00 83/8"-12 2.38 3.11 132 RCH-1003*

www.enerpac.com ® 27 RRH-Series, Hollow Plunger Cylinders ¤

Shown from left to right: RRH-3010, RRH-1001, RRH-6010

Versatility in Testing, Maintenance and Tensioning Applications

Gauges Minimize the risk of overloading and ensure long, dependable service from your equipment. Refer to the •Relief valves prevent damage in case of over-pressurization System Components section for a full • Baked enamel finish for increased corrosion resistance range of gauges. • Collar threads enable easy fixturing Page: 122 (except RRH-1001 and RRH-1508) • Double-acting operation for fast retraction Saddles •Nickel-plated, floating center tube increases product life All RRH-Series cylinders are equipped with smooth • Hollow plunger allows for both pull and push forces saddles. See table on next • CR-400 couplers and dust caps included on all models page for optional threaded saddles and all dimensional information. • Plunger wiper reduces contamination, extending cylinder life Page: 29

Double-acting hollow plunger cylinders are Cylinder Stroke Model Max. Cylinder Cylinder Effective Oil Capacity applied for bridge launching systems. Capacity Number Capacity Area (tons) (in2) (in3) (tons) (in) Advance Retract Advance Retract Advance Retract 7.00 RRH-307 36 24 7.22 4.71 50.55 32.99 30 10.13 RRH-3010 36 24 7.22 4.71 73.12 47.71 3.50 RRH-603 64 42 12.73 8.37 44.57 29.21 60 6.50 RRH-606 64 42 12.73 8.37 82.77 54.24 10.12 RRH-6010 64 42 12.73 8.37 128.94 84.49 1.50 RRH-1001 103 68 20.63 13.54 30.94 20.32 3.00 RRH-1003 103 68 20.63 13.54 61.88 40.64 100 6.00 RRH-1006 103 68 20.63 13.54 123.76 81.29 10.13 RRH-10010 103 68 20.63 13.54 208.84 137.17 150 8.00 RRH-1508 158 80 31.62 15.91 252.97 127.23

28 Double-Acting, Hollow Plunger Cylinders

Optional Heat Treated Saddles Saddle Cylinder Saddle Saddle Dimensions (in) RRH Type Model Number Model No. ABC Series A RRH-307, 3010 HP-3015 2.49 11/4"-7 .38 B Threaded RRH-603, 606, 6010 HP-5016 3.61 15/8"-51/2 .50 C Hollow RRH-1001, 1003, HP-10016 1 2 .51 RRH-1006, 10010 4.97 2 / "-8 Smooth hollow saddles are standard on all RRH-models.

Capacity: 30-150 tons Stroke: 1.50-10.13 inches Center Hole Diameter: 1.31-3.13 inches Maximum Operating Pressure: W J 10,000 psi O

P Hoses K F Enerpac offers a complete line of high quality hydraulic I X hoses. To ensure the integrity of your system, B specify only Enerpac hydraulic hoses. Base Mounting Hole Dimensions (in) A Model Bolt Thread Thread Page: 116 3/8"- E Number Circle Depth 18NPTF U V Z Z 3 RRH-307 3.63 /8"- 16 .62 Pump Selection 3 H RRH-3010 3.63 /8"- 16 .62 A double-acting cylinder RRH-603 5.12 1/2"- 13 .55 V must be powered by a pump RRH-606 5.12 1/2"- 13 .55 with a 4-way valve. RRH-6010 5.12 1/2"- 13 .55 5 RRH-1001 7.00 /8"- 11 .75 Page: 5 109 Y UD RRH-1003 7.00 /8"- 11 .75 RRH-1006 7.00 5/8"- 11 .75 30° RRH-10010 7.00 5/8"- 11 .75 RRH-1508 – – –

Collap. Ext. Out. Cyl. Plngr. Cyl. Base Cyl. Top Saddle Saddle Thread Plunger Collar Collar Center Weight Model Height Height Diam. Bore Diam. to Adv. to Return Diam. Protrusion Thread Thread Thread Hole Number Diam. Port Port from Plngr. Length Length Diam. A B D E F H I J K O P W X Y (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (lbs)

13.00 20.00 4.50 3.50 2.50 1.00 2.38 2.50 .38 113⁄16"-16 .88 41⁄2"-12 1.66 1.31 48 RRH-307 13 1 17.00 27.13 4.50 3.50 2.50 1.00 2.38 2.50 .38 1 ⁄16"-16 .88 4 ⁄2"-12 1.66 1.31 60 RRH-3010 9.75 13.25 6.25 4.88 3.63 1.25 2.63 3.61 .50 23⁄4"-16 .75 61⁄4"-12 1.91 2.13 62 RRH-603 12.75 19.25 6.25 4.88 3.63 1.25 2.63 3.61 .50 23⁄4"-16 .75 61⁄4"-12 1.91 2.13 78 RRH-606 3 1 17.25 27.38 6.25 4.88 3.63 1.25 2.63 3.61 .50 2 ⁄4"-16 .75 6 ⁄4"-12 1.91 2.13 101 RRH-6010 6.50 8.00 8.38 6.50 5.00 1.50 1.75 4.97 .50 4"-16 1.00 – – 3.13 85 RRH-1001 10.00 13.00 8.38 6.50 5.00 1.50 3.38 4.97 .50 4"-16 1.00 83⁄8"-12 2.38 3.13 135 RRH-1003 3 13.50 19.50 8.38 6.50 5.00 1.50 3.38 4.97 .50 4"-16 1.00 8 ⁄8"-12 2.38 3.13 175 RRH-1006 18.13 28.25 8.38 6.50 5.00 1.50 3.38 4.97 .50 4"-16 1.00 83⁄8"-12 2.38 3.13 235 RRH-10010 13.75 21.75 9.75 7.50 6.00 1.50 2.38 5.00 .19 41⁄4"-12 1.00 – – 3.13 245 RRH-1508

www.enerpac.com ® 29 RD-Series, Precision Production Cylinders Hydraulic Technology Worldwide

Shown from left to right: RD-2510, RD-96, RD-256, RD-41, RD-166

High Precision and High Cycle Performance

Speed Chart See the Enerpac Cylinder Speed Chart in our ’Yellow Pages’ to determine your approximate cylinder speed. Page: 113

Golden Ring Design Enerpac RD cylinders are provided with the Golden Ring Design, for long, trouble-free performance.

• Designed for long life, the best choice for Clamping application using Enerpac RD cylinders (with clevis eye attachments on both production applications ends) for their high-pressure capability and • Unique mounting configurations simplify fixturing mounting flexibility. • Baked enamel finish for increased corrosion resistance • Double-acting operation develops force in both directions, providing maximum versatility • Plunger wiper reduces contamination, extending cylinder life

Cylinder Stroke Model Max. Cylinder Cylinder Effective Oil Capacity Collap. Ext. Body Outside Cylinder Plunger Capacity Number Capacity Area Height Height Length Diam. Bore Diam. Diam. (tons) (in2) (in3) A B C D E F (tons) (in) Advance Retract Advance Retract Advance Retract (in) (in) (in) (in) (in) (in) 1.13 RD-41 4 2 .79 .34 .88 .39 7.31 8.44 6.38 2.00 1.00 .75 4 3.13 RD-43 4 2 .79 .34 2.45 1.07 9.31 12.44 8.38 2.00 1.00 .75 6.13 RD-46 4 2 .79 .34 4.81 2.10 12.31 18.44 11.38 2.00 1.00 .75 1.13 RD-91 9 5 1.77 .98 1.99 1.10 8.75 9.88 7.80 2.50 1.50 1.00 3.13 RD-93 9 5 1.77 .98 5.52 3.07 10.78 13.91 9.80 2.50 1.50 1.00 9 6.13 RD-96 9 5 1.77 .98 10.82 6.01 13.78 19.91 12.80 2.50 1.50 1.00 10.13 RD-910 9 5 1.77 .98 17.89 9.94 17.78 27.91 16.81 2.50 1.50 1.00 6.25 RD-166 16 8 3.14 1.66 19.63 10.35 15.31 21.56 14.13 3.00 2.00 1.38 16 10.25 RD-1610 16 8 3.14 1.66 32.20 16.98 19.31 29.56 18.11 3.00 2.00 1.38 6.25 RD-256 25 11 4.91 2.15 30.68 13.42 16.69 22.94 15.63 3.63 2.50 1.88 25 10.25 RD-2510 25 11 4.91 2.15 50.31 22.01 20.69 30.94 19.61 3.63 2.50 1.88

30 Double-Acting, Precision Production Cylinders

RD CYLINDER ATTACHMENTS RD E D Series

C B A

Retainer Nut For locking foot or flange mountings. Tightens onto Capacity: cylinder collar threads (included with foot and 4-25 tons flange mounting kits) Stroke: E H E D E D 1.13-10.25 inches

C B A C B A C Maximum Operating Pressure: F H 10,000 psi D F B A Foot Mounting Flange Mounting Clevis Eye Mounts onto cylinder Mounts onto cylinder Threads onto plunger or Clevis Eye (optional) collar collar into cylinder base Q Model RD-Cyl: Dimensions (in) Number (tons) ABCDEFH P Foot Mounting with Retainer Nut AD-141 4 1.38 3.00 2.00 .41 .76 2.25 1.25 F AD-171 9 2.00 4.00 2.88 .53 1.00 3.25 1.75 W AD-181 16 2.63 5.00 3.76 .78 1.38 4.00 2.06 AD-191 25 3.25 6.26 4.62 1.03 1.76 4.88 2.50 K Flange Mounting with Retainer Nut X N AD-142 4 1.38 3.88 3.09 .41 .75 – – L1 H AD-172 9 2.00 4.75 3.88 .41 1.00 – – B AD-182 16 2.63 5.63 4.56 .53 1.38 – – L AD-192 25 3.25 6.50 5.34 .66 1.75 – – A Retainer Nut C E 3 AD-143 4 1 /8"-12 UNF 2.25 1.81 .25 .38 – – 3/8"- AD-173 9 2"- 12 3.00 2.50 .27 .50 – – 18NPTF 5 AD-183 16 2 /8"- 16 3.63 3.12 .27 .75 – – 1 AD-193 25 3 /4"- 16 4.25 3.75 .27 1.00 – – I N Clevis Eye X Z1 1 1 AD-150 4 /2"- 20 1 /8"- 20 1.12 .63 .63 .75 .94 M Z 3 11 AD-151 9 /4"- 16 1 /16"- 18 1.31 .75 1.00 1.00 .94 W 1 3 AD-152 16 1 /8"- 12 2 /16"- 16 1.88 1.00 1.25 1.00 1.19 D 1 3 AD-153 25 1 /2"- 12 2 /4"- 16 2.00 1.25 1.50 1.00 1.06

Top Bottom to Plunger Clevis Eye Mounting Neck Plunger Plunger Cylinder Mounting Dimensions (in) Wt. Model Adv. External Number to Ret. Protrusion Dimensions Length Thread Collar Collar Int. Base Int. Base Port Port Length Thread Thread Thread Thread Thread H I K LL1M N P Q Length Length (in) (in) (in) (in) (in) (in) (in) (in) (in) W X Z Z1 (lbs) 1 1.88 1.88 .94 10.12 11.25 1.61 1.13 .75 /2"-20 13/8"-12 .44 11/8"-20 .35 4.8 RD-41 1 1.88 1.88 .94 12.12 15.25 1.61 1.13 .75 /2"-20 13/8"-12 .44 11/8"-20 .35 6.4 RD-43 1 1.88 1.88 .94 15.12 21.25 1.61 1.13 .75 /2"-20 13/8"-12 .44 11/8"-20 .35 9.0 RD-46 3 2.27 2.27 .98 11.61 12.76 1.50 1.50 .75 /4"-16 2"-12 .56 111/16"-18 .55 9.0 RD-91 3 11 2.27 2.27 .98 13.66 16.79 1.50 1.50 .75 /4"-16 2"-12 .56 1 /16"-18 .55 11.0 RD-93 3 2.27 2.27 .98 16.66 22.79 1.50 1.50 .75 /4"-16 2"-12 .56 111/16"-18 .55 14.0 RD-96 3 2.27 2.27 .98 20.66 30.79 1.50 1.50 .75 /4"-16 2"-12 .56 111/16"-18 .55 19.0 RD-910 1 2.90 2.90 1.19 19.32 25.57 2.05 2.13 1.00 1 /8"-12 2 5/8"-16 .88 2 3/16"-16 .94 22.0 RD-166 1 2.90 2.90 1.19 23.32 33.57 2.05 2.13 1.00 1 /8"-12 2 5/8"-16 .88 2 3/16"-16 .94 29.0 RD-1610 1 3.50 3.50 1.06 20.86 27.11 2.09 2.75 1.00 1 /2"-12 31/4"-16 1.13 23/4"-16 1.02 36.0 RD-256 1 3.50 3.50 1.08 24.86 35.11 2.09 2.75 1.00 1 /2"-12 31/4"-16 1.13 23/4"-16 1.02 46.0 RD-2510 www.enerpac.com 31 RR-Series, Double-Acting Cylinders Hydraulic Technology Worldwide

Shown from left to right: RR-10013, RR-1502, RR-20013, RR-1010, RR-7513 Most Versatile Performers

Rugged enough for the toughest job site uses and precision designed for high-cycle industrial uses.

Pump Selection A double-acting cylinder must be powered by a pump with a 4-way valve. Page: 109

Saddles RR-Series cylinders up to • Collar threads, plunger threads and base mounting holes 75-ton have plunger thread for easy fixturing (on most models) for installation of CAT-Series tilt saddles. • Baked enamel finish for increased corrosion resistance Page: 33 • Removable hardened saddles protect plunger during lifting and pressing •Built-in safety valve prevents accidental Optimum Performance over-pressurization Enerpac’s range of ZU4 • CR-400 couplers included on all models electric pumps, fitted with manual or solenoid • Plunger wiper reduces contamination, operated 4-way valves, extending cylinder life offer optimum combinations with RR cylinders. Page: 80

These long stroke RR-cylinders are attached to a sliding and guiding system pulling the RR-cylinders provide power and precision in a arched roof assembly of Athen’s Olympic Stadium step by step into the final position. special hydraulic press.

32 Double-Acting Long Stroke Cylinders

RR Series

QUICK SELECTION CHART For complete technical information see next page. Capacity: Cylinder Stroke Model Cylinder Effective Oil Capacity Collap. Capacity Number Area Height 10-500 tons (in2) (in3) Stroke: (tons) (in) Push PullPush Pull (in) 2.25-48.00 inches 10.00 RR-1010* 2.23 .80 22.33 8.00 16.13 10 Maximum Operating Pressure: 12.00 RR-1012* 2.23 .80 26.80 9.00 18.00 8.25 RR-308* 6.51 3.00 53.67 25.00 15.25 10,000 psi 30 14.50 RR-3014* 6.51 3.00 92.70 43.00 21.63 6.13 RR-506 11.06 3.40 67.77 21.00 13.06 Enerpac CLRG-Series 50 13.13 RR-5013 11.06 3.40 145.17 44.00 20.06 If you do not not have a high 20.13 RR-5020 11.06 3.40 222.56 68.00 28.88 cycle application, Enerpac 6.13 RR-756 15.92 4.90 97.58 29.00 13.69 CLRG-Series cylinders may 75 be the right alternative. 13.13 RR-7513 15.92 4.90 209.00 64.00 20.69 6.63 RR-1006 20.65 9.60 136.93 63.00 14.06 100 13.13 RR-10013 20.65 9.60 271.17 126.00 20.63 Page: 40 18.13 RR-10018 20.65 9.60 374.44 174.00 27.06 2.25 RR-1502 30.71 14.80 69.11 33.00 7.72 Speed Chart 6.13 RR-1506 30.71 14.80 188.28 91.00 15.19 150 See the Enerpac Cylinder Speed 13.13 RR-15013 30.71 14.80 403.27 194.00 22.20 Chart in our “Yellow Pages” to 32.13 RR-15032 30.71 14.80 986.84 475.00 43.94 determine your approximate 6.00 RR-2006 44.21 22.50 265.28 135.00 16.94 cylinder speed. Page: 113 13.00 RR-20013 44.21 22.50 574.78 293.00 23.94 18.00 RR-20018 44.21 22.50 795.85 396.00 30.13 200 Optional Snap-in Saddles 24.00 RR-20024 44.21 22.50 1,061 528.00 36.13 36.00 RR-20036 44.21 22.50 1,592 792.00 48.13 Optional snap-in saddles for RR-Series double-acting 48.00 RR-20048 44.21 22.50 2,122 1,056 60.13 cylinders: 6.00 RR-3006 70.93 38.00 425.56 228.00 19.13 12.00 RR-30012 70.93 38.00 851.12 456.00 25.13 Saddle Cylinder Model Saddle 18.00 RR-30018 70.93 38.00 1,277 684.00 31.13 Type Number Model 300 Number 24.00 RR-30024 70.93 38.00 1,702 912.00 37.13 36.00 RR-30036 70.93 38.00 2,553 1,368 49.13 Flat RR-1010, 1012 A-102F 48.00 RR-30048 70.93 38.00 3,405 1,824 61.13 RR-1010, 1012 CAT-10 6.00 RR-4006 95.09 51.00 570.51 306.00 21.19 RR-308, 3014 CAT-50 12.00 RR-40012 95.09 51.00 1,141 612.00 27.19 Tilt RR-506, 5013 18.00 RR-40018 95.09 51.00 1,712 918.00 33.19 RR-5020, 756 CAT-100 400 24.00 RR-40024 95.09 51.00 2,282 1,224 39.19 RR-7513 36.00 RR-40036 95.09 51.00 3,423 1,836 51.19 48.00 RR-40048 95.09 51.00 4,564 2,448 63.19 Standard Saddles 6.00 RR-5006 113.15 63.00 678 378.00 22.75 Grooved RR-1010, 1012 A-102G 12.00 RR-50012 113.15 63.00 1,358 756.00 28.75 RR-308, 3014 A-252G 18.00 RR-50018 113.15 63.00 2,037 1,134 34.75 500 24.00 RR-50024 113.15 63.00 2,716 1,512 40.75 36.00 RR-50036 113.15 63.00 4,074 2,264 52.75 For additional information 48.00 RR-50048 113.15 63.00 5,431 3,024 64.75 on saddles: Page: 10 * For RR-1010 and RR-1012: N = 1.26 inch; for RR-308 and RR-3014: N = 2.20 inch. www.enerpac.com 33 RR-Series, Double-Acting Cylinders Hydraulic Technology Worldwide

J O Cylinder retract capacity pressure settings: P for certain RR cylinders RR-308/3014: 4000 psi may be less than RR-506/5013/5020: 6950 psi F theoretical values, as a RR-756/7513: 7200 psi W K result of reduced relief valve

N X I B For full features see page 32. Cylinder Stroke Model Max. Cylinder Cylinder Oil Capacity Collap. Ext. Outside A Capacity Number Capacity Effective Area Height Height Diam. 3/8"- 2 3 18 NPTF (tons) (in ) (in ) E A B D (ton) (in) Push Pull Push Pull Push Pull (in) (in) (in) 10.00 RR-1010* 11.1 4.0 2.23 .80 22.33 8.00 16.13 26.13 2.88 H 10 RR-1012* D 12.00 11.1 4.0 2.23 .80 26.80 9.00 18.00 30.00 2.88 8.25 RR-308* 32.5 6.0 6.51 3.00 53.67 25.00 15.25 23.50 4.00 RR-1010 to RR-3014 models 30 14.50 RR-3014* 32.5 6.0 6.51 3.00 92.70 43.00 21.63 36.13 4.00 6.13 RR-506 55.3 11.8 11.06 3.40 67.77 21.00 13.06 19.19 5.00 W 50 13.13 RR-5013 55.3 11.8 11.06 3.40 145.17 44.00 20.06 33.19 5.00 J O 20.13 RR-5020 55.3 11.8 11.06 3.40 222.56 68.00 28.88 49.00 5.00 6.13 RR-756 79.6 17.6 15.92 4.90 97.58 29.00 13.69 19.81 5.75 75 P 13.13 RR-7513 79.6 17.6 15.92 4.90 209.00 64.00 20.69 33.81 5.75 6.63 RR-1006 103.2 48.0 20.65 9.60 136.93 63.00 14.06 20.69 7.00 F K 100 13.13 RR-10013 103.2 48.0 20.65 9.60 271.17 126.00 20.63 33.75 7.00 18.13 RR-10018 103.2 48.0 20.65 9.60 374.44 174.00 27.06 45.19 7.00 X I 2.25 RR-1502 153.5 30.0 30.71 14.80 69.11 33.00 7.72 9.96 8.00 B 6.13 RR-1506 153.5 30.0 30.71 14.80 188.28 91.00 15.19 21.31 8.00 150 13.13 RR-15013 153.5 30.0 30.71 14.80 403.27 194.00 22.20 35.31 8.00 A 3/8"- 32.13 RR-15032 153.5 30.0 30.71 14.80 986.84 475.00 43.94 76.06 8.00 E 18 NPTF 6.00 RR-2006 221.0 112.5 44.21 22.50 265.28 135.00 16.94 22.94 9.75 13.00 RR-20013 221.0 112.5 44.21 22.50 574.78 293.00 23.94 36.94 9.75 18.00 RR-20018 221.0 112.5 44.21 22.50 795.85 396.00 30.13 48.13 9.75 H Z 200 D 24.00 RR-20024 221.0 112.5 44.21 22.50 1,061 528.00 36.13 60.13 9.75 36.00 RR-20036 221.0 112.5 44.21 22.50 1,592 792.00 48.13 84.13 9.75 RR-506 to RR-50048 models 48.00 RR-20048 221.0 112.5 44.21 22.50 2,122 1,056 60.13 108.13 9.75 6.00 RR-3006 354.6 190.0 70.93 38.00 425.56 228.00 19.13 25.13 12.25 12.00 RR-30012 354.6 190.0 70.93 38.00 851.12 456.00 25.13 37.13 12.25 18.00 RR-30018 354.6 190.0 70.93 38.00 1,277 684.00 31.13 49.13 12.25 U 300 24.00 RR-30024 354.6 190.0 70.93 38.00 1,702 912.00 37.13 61.13 12.25 36.00 RR-30036 354.6 190.0 70.93 38.00 2,553 1368 49.13 85.13 12.25 V 48.00 RR-30048 354.6 190.0 70.93 38.00 3,405 1824 61.13 109.13 12.25 RR-1006 to RR-30048 6.00 RR-4006 475.4 255.0 95.09 51.00 570.51 306.00 21.19 27.19 14.13 No mounting holes: 12.00 RR-40012 475.4 255.0 95.09 51.00 1,141 612.00 27.19 39.19 14.13 RR-506, 5013, 5020 RR-756, 7513 400 18.00 RR-40018 475.4 255.0 95.09 51.00 1,712 918.00 33.19 51.19 14.13 RR-1502, 15032 24.00 RR-40024 475.4 255.0 95.09 51.00 2,282 1224 39.19 63.19 14.13 V 36.00 RR-40036 475.4 255.0 95.09 51.00 3,423 1836 51.19 87.19 14.13 48.00 RR-40048 475.4 255.0 95.09 51.00 4,564 2448 63.19 111.19 14.13 6.00 RR-5006 565.7 315.0 113.15 63.00 678.92 378.00 22.75 28.75 15.63 U 12.00 RR-50012 565.7 315.0 113.15 63.00 1,358 756.00 28.75 40.75 15.63 500 18.00 RR-50018 565.7 315.0 113.15 63.00 2,037 1134 34.75 52.75 15.63 24.00 RR-50024 565.7 315.0 113.15 63.00 2,716 1512 40.75 64.75 15.63 RR-4006 to RR-50048 36.00 RR-50036 565.7 315.0 113.15 63.00 4,074 2268 52.75 88.75 15.63 Base mounting hole location is for 48.00 RR-50048 565.7 315.0 113.15 63.00 5,431 3024 64.75 112.75 15.63 reference only, as it is affected by assembly. * For RR-1010 and RR-1012: N = 1.26 inch; for RR-308 and RR-3014: N = 2.20 inch.

34 Double-Acting Long Stroke Cylinders

Couplers Included! Capacity: RR CR-400 couplers 10-500 tons included on all models. Series Fits all HC-Series hoses. Stroke: 2.25-48.00 inches

Maximum Operating Pressure: 10,000 psi

Cylinder Plunger Base Top to Saddle Saddle Plunger Plunger Base Mounting Holes Collar Collar Weight Model Bore Diameter to Adv. Return Diameter Protrusion Internal Thread Bolt Cir. Thread Thread Thread Thread Number Diameter Port Port from Plngr. Thread Length Diam. Depth Length E F H I J K O P U V Z W X (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (lbs) 1 1.69 1.38 1.44 2.25 1.38 .24 1- 8 1.00 – – – 2 /4-14 1.06 28 RR-1010* 1 1.69 1.38 1.44 2.25 1.38 .24 1- 8 1.00 – – – 2 /4-14 1.06 31 RR-1012* 2.88 2.13 1.44 3.19 2.00 .41 11/2- 16 1.00 – – – 35/16-12 1.94 40 RR-308* 1 5 2.88 2.13 1.56 3.19 2.00 .41 1 /2- 16 1.00 – – – 3 /16-12 1.94 64 RR-3014* 3.75 3.13 1.13 3.00 2.81 .11 1- 12 1.00 – – – 5-12 2.00 67 RR-506 3.75 3.13 1.13 3.00 2.81 .11 1- 12 1.00 – – – 5-12 2.00 115 RR-5013 3.75 3.13 2.25 3.00 2.81 .11 1- 12 1.00 – – – 5-12 2.00 150 RR-5020 4.50 3.75 1.19 3.00 2.81 .25 1- 12 1.50 – – – 53/4-12 1.50 92 RR-756 4.50 3.75 1.19 3.19 2.81 .25 1- 12 1.50 – – – 53/4-12 1.50 150 RR-7513 5.13 3.75 1.50 2.81 3.00 .13 13/4- 12 1.38 5.50 3/4- 10 1.00 67/8-12 2.00 135 RR-1006 5.13 3.75 1.50 2.81 3.00 .13 13/4- 12 1.38 5.50 3/4- 10 1.00 67/8-12 2.00 205 RR-10013 5.13 3.75 1.63 3.63 3.00 .13 13/4- 12 1.38 5.50 3/4- 10 1.00 67/8-12 2.00 260 RR-10018 6.25 4.50 .88 2.63 4.49 .75 – – – – – – – 110 RR-1502 6.25 4.50 1.94 3.31 4.49 .75 33/8-16 1.38 6.25 3/4- 16 1.00 8-12 2.36 205 RR-1506 6.25 4.50 1.94 3.31 4.49 .75 33/8-16 1.38 6.25 3/4- 16 1.00 8-12 2.36 275 RR-15013 6.25 4.50 3.00 3.50 4.49 .75 33/8-16 1.38 – – – 8-12 2.36 525 RR-15032 7.50 5.25 2.25 3.81 5.25 .88 – – 5.00 1- 8 1.00 – – 325 RR-2006 7.50 5.25 2.25 3.81 5.25 .88 21/2 -12 2.50 5.00 1- 8 1.00 93/4-12 2.13 440 RR-20013 7.50 5.25 3.38 4.00 5.25 .88 21/2 -12 2.50 5.00 1 - 8 1.00 93/4 -12 2.13 450 RR-20018 7.50 5.25 3.38 4.00 5.25 .88 21/2 -12 2.50 5.00 1 - 8 1.00 93/4 -12 2.13 616 RR-20024 7.50 5.25 3.38 4.00 5.25 .88 21/2 -12 2.50 5.00 1 - 8 1.00 93/4 -12 2.13 845 RR-20036 7.50 5.25 3.38 4.00 5.25 .88 21/2 -12 2.50 5.00 1 - 8 1.00 93/4 - 12 2.13 1065 RR-20048 9.50 6.50 3.50 4.50 6.50 1.13 21/2 -12 3.25 6.25 11/4- 7 1.75 121/4-12 2.31 441 RR-3006 9.50 6.50 3.50 4.50 6.50 1.13 21/2 -12 3.25 6.25 11/4 - 7 1.75 121/4-12 2.31 608 RR-30012 9.50 6.50 3.50 4.50 6.50 1.13 21/2 -12 3.25 6.25 11/4 - 7 1.75 121/4-12 2.31 776 RR-30018 1 1 1 9.50 6.50 3.50 4.50 6.50 1.13 2 /2 -12 3.25 6.25 1 /4 - 7 1.75 12 /4-12 2.31 1034 RR-30024 9.50 6.50 3.50 4.50 6.50 1.13 21/2 -12 3.25 6.25 11/4 - 7 1.75 121/4-12 2.31 1385 RR-30036 9.50 6.50 3.50 4.50 6.50 1.13 21/2 -12 3.25 6.25 11/4 - 7 1.75 121/4-12 2.31 1720 RR-30048 11.00 7.50 4.25 5.25 7.50 1.13 3-12 3.75 8.00 11/2 - 6 2.00 141/8-8 2.56 670 RR-4006 11.00 7.50 4.25 5.25 7.50 1.13 3-12 3.75 8.00 11/2 - 6 2.00 141/8-8 2.56 880 RR-40012 11.00 7.50 4.25 5.25 7.50 1.13 3-12 3.75 8.00 11/2 - 6 2.00 141/8-8 2.56 1000 RR-40018 11.00 7.50 4.25 5.25 7.50 1.13 3-12 3.75 8.00 11/2 - 6 2.00 141/8-8 2.56 1317 RR-40024 11.00 7.50 4.25 5.25 7.50 1.13 3-12 3.75 8.00 11/2 - 6 2.00 141/8-8 2.56 1746 RR-40036 11.00 7.50 4.25 5.25 7.50 1.13 3-12 3.75 8.00 11/2 - 6 2.00 141/8-8 2.56 2162 RR-40048 12.00 8.00 4.75 6.00 8.00 1.13 31/4 -12 4.25 8.00 13/4 - 5 2.12 155/8-8 3.13 953 RR-5006 12.00 8.00 4.75 6.00 8.00 1.13 31/4 -12 4.25 8.00 13/4 - 5 2.12 155/8-8 3.13 1300 RR-50012 12.00 8.00 4.75 6.00 8.00 1.13 31/4 -12 4.25 8.00 13/4 - 5 2.12 155/8-8 3.13 1500 RR-50018 12.00 8.00 4.75 6.00 8.00 1.13 31/4 -12 4.25 8.00 13/4 - 5 2.12 155/8-8 3.13 1800 RR-50024 12.00 8.00 4.75 6.00 8.00 1.13 31/4 -12 4.25 8.00 13/4 - 5 2.12 155/8-8 3.13 2210 RR-50036 12.00 8.00 4.75 6.00 8.00 1.13 31/4 -12 4.25 8.00 13/4 - 5 2.12 155/8-8 3.13 2700 RR-50048 www.enerpac.com 35 CLSG-Series, High Tonnage Cylinders Hydraulic Technology Worldwide

Shown from left to right: CLSG-1506, CLSG-2006, CLSG-506

The Single-Acting Heavy Lifting Solution with Integral Stop Ring

Saddles All CLSG-Series cylinders are equipped with bolt-on • Integral stop ring provides piston blow-out protection removable grooved saddles. For information on optional • Baked enamel outside finish and plated pistons provide superior tilt saddles, see selection chart. corrosion protection Page: 39 • Base mounting holes standard on all models • Plunger wiper reduces contamination, extending cylinder life Gauges •Single-acting load return Minimize the risk of overloading and ensure long, dependable service from your equipment. Refer to the System Components section for a fullrange of gauges.

Eight CLSG-2506 cylinders equipped with tilting saddles lifted the planking of the Page: 122 bridge as the pier heads were being rebuilt.

Optimum Performance Enerpac’s range of Z-Class electric pumps, fitted with manual or solenoid operated 3-way valves, offer optimum combinations with CLSG cylinders.

Page: 78

Low Height - High Tonnage When low height with high force is required, pancake cylinders with lock nut offer the solution to lift the first few inches.

Page: 20

36 Single-Acting, High Tonnage Cylinders

CLSG Series

QUICK SELECTION CHART For complete technical information see next page.

Cylinder Stroke Model Cylinder Oil Collapsed Weight Capacity Number Effective Capacity Height Area Capacity: (tons) 50-1,000 tons [maximum] (in) (in2) (in3) (in) (lbs) 1.97 CLSG-502 11.81 23.25 6.38 37 Stroke: 3.94 CLSG-504 11.81 46.50 8.35 44 1.97-11.81 inches 50 5.91 CLSG-506 11.81 69.75 10.31 51 Maximum Operating Pressure: [59.1] 7.87 CLSG-508 11.81 93.00 12.28 60 9.84 CLSG-5010 11.81 116.25 14.25 68 10,000 psi 11.81 CLSG-5012 11.81 139.50 16.22 75 1.97 CLSG-1002 20.57 40.50 7.16 42 3.94 CLSG-1004 20.57 81.00 9.13 64 100 5.91 CLSG-1006 20.57 121.50 11.09 88 [102.9] 7.87 CLSG-1008 20.57 162.00 13.06 110 9.84 CLSG-10010 20.57 202.50 15.03 134 11.81 CLSG-10012 20.57 242.99 17.00 157 1.97 CLSG-1502 30.78 60.58 7.72 86 3.94 CLSG-1504 30.78 121.17 9.69 115 Standard Features 150 5.91 CLSG-1506 30.78 181.75 11.65 143 • Interchangeable, hardened [153.9] 7.87 CLSG-1508 30.78 242.33 13.62 172 grooved saddles 9.84 CLSG-15010 30.78 302.92 15.59 203 • CR-400 Coupler and dust cap 11.81 CLSG-15012 30.78 363.50 17.56 231 • Top and side mount lifting eye 1.97 CLSG-2002 41.22 81.13 8.50 121 capability 200 5.91 CLSG-2006 41.22 243.40 12.44 201 • All cylinders meet ASME B-30.1 and [206.1] 11.81 CLSG-20012 41.22 486.79 18.35 322 ISO 10100 Standards 1.97 CLSG-2502 56.80 111.81 9.25 196 250 5.91 CLSG-2506 56.80 335.42 13.19 300 [284.0] 11.81 CLSG-25012 56.80 670.84 19.09 456 Additional Stroke Lengths 1.97 CLSG-3002 70.71 139.19 12.28 406 300 Models above 150 tons are 5.91 CLSG-3006 70.71 417.56 16.22 511 also available with standard [353.6] 11.81 CLSG-30012 70.71 835.11 22.13 668 stroke lengths of 4, 8 and 10 1.97 CLSG-4002 86.78 170.84 14.74 595 inches. Please contact 400 5.91 CLSG-4006 86.78 512.51 18.68 728 Enerpac for ordering information and [433.9] dimensional details. 11.81 CLSG-40012 86.78 1025.02 24.59 928 1.97 CLSG-5002 113.25 222.92 16.50 884 500 5.91 CLSG-5006 113.25 668.77 20.43 1058 [566.3] 11.81 CLSG-50012 113.25 1337.55 26.34 1321 Lifting an Unbalanced Load 1.97 CLSG-6002 132.57 260.97 16.89 1045 600 When lifting an unbalanced 5.91 CLSG-6006 132.57 782.90 20.83 1246 load Enerpac Synchronous [662.9] 11.81 CLSG-60012 132.57 1565.81 26.73 1545 Lift Systems can be the 1.97 CLSG-8002 182.32 358.91 18.66 1634 solution with multiple lift 800 5.91 CLSG-8006 182.32 10776.72 22.60 1941 point capabilities from 4 to 64 points. [911.6] See our “Yellow Pages” for multi- 11.81 CLSG-80012 182.32 2153.44 28.50 2332 cylinder set-ups. 1.97 CLSG-10002 227.19 447.23 22.20 2341 1000 5.91 CLSG-10006 227.19 1341.68 26.14 2674 [1136] 11.81 CLSG-100012 227.19 2683.35 32.05 3172 Page: 48 www.enerpac.com 37 CLSG-Series, High Tonnage Cylinders Hydraulic Technology Worldwide

Mounting Hole Orientation Top mounting hole orientation is maintained to port location. Base mounting hole orientation is not maintained to port location.

For full features see page 36. Cylinder Stroke Model Cylinder Oil Collapsed Extended Outside Capacity Number Effective Capacity Height Height Diam. Area 30° (tons) A B D [maximum] (in) (in2) (in3) (in) (in) (in) 1.97 CLSG-502 11.81 23.25 6.38 8.35 5.12 F K 3.94 CLSG-504 11.81 46.50 8.35 12.28 5.12 J 50 5.91 CLSG-506 11.81 69.75 10.31 16.22 5.12 L [59.1] 7.87 CLSG-508 11.81 93.00 12.28 20.16 5.12 B 9.84 CLSG-5010 11.81 116.25 14.25 24.09 5.12 11.81 CLSG-5012 11.81 139.50 16.22 28.03 5.12 3/8"- E A 1.97 CLSG-1002 20.57 40.50 7.16 9.13 6.50 18NPTF 3.94 CLSG-1004 20.57 81.00 9.13 13.06 6.50 100 5.91 CLSG-1006 20.57 121.50 11.09 17.00 6.50 H Z V [102.9] 7.87 CLSG-1008 20.57 162.00 13.06 20.94 6.50 U 9.84 CLSG-10010 20.57 202.50 15.03 24.87 6.50 D 11.81 CLSG-10012 20.57 242.99 17.00 28.81 6.50 1.97 CLSG-1502 30.78 60.58 7.72 9.69 8.07 CLSG-50 to CLSG-150 models 3.94 CLSG-1504 30.78 121.17 9.69 13.62 8.07 150 5.91 CLSG-1506 30.78 181.75 11.65 17.56 8.07 [153.9] 7.87 CLSG-1508 30.78 242.33 13.62 21.50 8.07 9.84 CLSG-15010 30.78 302.92 15.59 25.43 8.07 11.81 CLSG-15012 30.78 363.50 17.56 29.37 8.07 60° 1.97 CLSG-2002 41.22 81.13 8.50 10.47 9.25 200 5.91 CLSG-2006 41.22 243.40 12.44 18.35 9.25 [206.1] 11.81 CLSG-20012 41.22 486.79 18.35 30.16 9.25 1.97 CLSG-2502 56.80 111.81 9.25 11.22 10.83 250 5.91 CLSG-2506 56.80 335.42 13.19 19.09 10.83 [284.0] 11.81 CLSG-25012 56.80 670.84 19.09 30.91 10.83 1.97 CLSG-3002 70.71 139.19 12.28 14.25 12.20 K 300 F 5.91 CLSG-3006 70.71 417.56 16.22 22.13 12.20 J [353.6] 11.81 CLSG-30012 70.71 835.11 22.13 33.94 12.20 L 1.97 CLSG-4002 86.78 170.84 14.74 16.71 13.78 400 5.91 CLSG-4006 86.78 512.51 18.68 24.59 13.78 B [433.9] 11.81 CLSG-40012 86.78 1025.02 24.59 36.40 13.78 A 1.97 CLSG-5002 113.25 222.92 16.50 18.46 15.75 3/8"- E 500 5.91 CLSG-5006 113.25 668.77 20.43 26.34 15.75 18NPTF [566.3] 11.81 CLSG-50012 113.25 1337.55 26.34 38.15 15.75 H 1.97 CLSG-6002 132.57 260.97 16.89 18.86 16.93 Z 600 V 5.91 CLSG-6006 132.57 782.90 20.83 26.73 16.93 U [662.9] 11.81 CLSG-60012 132.57 1565.81 26.73 38.54 16.93 D 1.97 CLSG-8002 182.32 358.91 18.66 20.63 19.88 800 5.91 CLSG-8006 182.32 1076.72 22.60 28.50 19.88 CLSG-200 to CLSG-1000 models [911.6] 11.81 CLSG-80012 182.32 2153.44 28.50 40.31 19.88 1.97 CLSG-10002 227.19 447.23 22.20 24.17 22.05 1000 5.91 CLSG-10006 227.19 1341.68 26.14 32.05 22.05 [1136] 11.81 CLSG-100012 227.19 2683.35 32.05 43.86 22.05

38 Single-Acting, High Tonnage Cylinders

Optional Tilt Saddle * Capacity: J1 50-1,000 tons CLSG 0-5˚ Series K1 Stroke: 1.97-11.81 inches Maximum Operating Pressure: 10,000 psi

Cylinder Plunger Base to Standard Saddle Depth of Base Mounting Holes Weight Model * Optional Tilt Saddle Bore Diam. Advance Saddle Protrusion Plunger Bolt Cir. Thread Thread Number Diam. Height Model Diam. Port Diam. from Plngr. Hole Diam. Depth Number E F H J K L U V Z J1 K1 (in) (in) (in) (in) (in) (in) (in) (mm) (in) (lbs) (in) (in) 3.88 2.76 2.05 1.97 .04 .75 2.56 M12 .87 37 CLSG-502 1.97 1.69 CATG-50 3.88 2.76 2.05 1.97 .04 .75 2.56 M12 .87 44 CLSG-504 1.97 1.69 CATG-50 3.88 2.76 2.05 1.97 .04 .75 2.56 M12 .87 51 CLSG-506 1.97 1.69 CATG-50 3.88 2.76 2.05 1.97 .04 .75 2.56 M12 .87 60 CLSG-508 1.97 1.69 CATG-50 3.88 2.76 2.05 1.97 .04 .75 2.56 M12 .87 68 CLSG-5010 1.97 1.69 CATG-50 3.88 2.76 2.05 1.97 .04 .75 2.56 M12 .87 75 CLSG-5012 1.97 1.69 CATG-50 5.12 3.74 2.13 2.95 .04 .75 3.74 M12 .87 42 CLSG-1002 2.95 1.89 CATG-100 5.12 3.74 2.13 2.95 .04 .75 3.74 M12 .87 64 CLSG-1004 2.95 1.89 CATG-100 5.12 3.74 2.13 2.95 .04 .75 3.74 M12 .87 88 CLSG-1006 2.95 1.89 CATG-100 5.12 3.74 2.13 2.95 .04 .75 3.74 M12 .87 110 CLSG-1008 2.95 1.89 CATG-100 5.12 3.74 2.13 2.95 .04 .75 3.74 M12 .87 134 CLSG-10010 2.95 1.89 CATG-100 5.12 3.74 2.13 2.95 .04 .75 3.74 M12 .87 157 CLSG-10012 2.95 1.89 CATG-100 6.26 4.49 2.40 3.70 .04 .75 5.12 M12 .87 86 CLSG-1502 3.70 1.96 CATG-150 6.26 4.49 2.40 3.70 .04 .75 5.12 M12 .87 115 CLSG-1504 3.70 1.96 CATG-150 6.26 4.49 2.40 3.70 .04 .75 5.12 M12 .87 143 CLSG-1506 3.70 1.96 CATG-150 6.26 4.49 2.40 3.70 .04 .75 5.12 M12 .87 172 CLSG-1508 3.70 1.96 CATG-150 6.26 4.49 2.40 3.70 .04 .75 5.12 M12 .87 203 CLSG-15010 3.70 1.96 CATG-150 6.26 4.49 2.40 3.70 .04 .75 5.12 M12 .87 231 CLSG-15012 3.70 1.96 CATG-150 7.24 5.24 2.62 4.45 .04 .94 6.50 M12 .87 121 CLSG-2002 4.45 2.31 CATG-200 7.24 5.24 2.62 4.45 .04 .94 6.50 M12 .87 201 CLSG-2006 4.45 2.31 CATG-200 7.24 5.24 2.62 4.45 .04 .94 6.50 M12 .87 322 CLSG-20012 4.45 2.31 CATG-200 8.50 6.50 2.87 5.71 .04 .94 7.48 M12 .87 196 CLSG-2502 5.71 2.75 CATG-250 8.50 6.50 2.87 5.71 .04 .94 7.48 M12 .87 300 CLSG-2506 5.71 2.75 CATG-250 8.50 6.50 2.87 5.71 .04 .94 7.48 M12 .87 456 CLSG-25012 5.71 2.75 CATG-250 9.49 7.76 3.98 6.97 .04 .75 7.09 M16 1.42 406 CLSG-3002 6.97 3.17 CATG-300 9.49 7.76 3.98 6.97 .04 .75 7.09 M16 1.42 511 CLSG-3006 6.97 3.17 CATG-300 9.49 7.76 3.98 6.97 .04 .75 7.09 M16 1.42 668 CLSG-30012 6.97 3.17 CATG-300 10.51 8.50 4.49 7.72 .12 1.06 8.07 M16 1.42 595 CLSG-4002 7.72 3.06 CATG-400 10.51 8.50 4.49 7.72 .12 1.06 8.07 M16 1.42 728 CLSG-4006 7.72 3.06 CATG-400 10.51 8.50 4.49 7.72 .12 1.06 8.07 M16 1.42 928 CLSG-40012 7.72 3.06 CATG-400 12.01 9.76 4.49 8.98 .12 1.06 9.84 M24 1.50 884 CLSG-5002 8.98 3.54 CATG-500 12.01 9.76 4.49 8.98 .12 1.06 9.84 M24 1.50 1058 CLSG-5006 8.98 3.54 CATG-500 12.01 9.76 4.49 8.98 .12 1.06 9.84 M24 1.50 1321 CLSG-50012 8.98 3.54 CATG-500 12.99 10.51 4.49 9.72 .12 1.06 10.83 M24 1.50 1045 CLSG-6002 9.72 4.05 CATG-600 12.99 10.51 4.49 9.72 .12 1.06 10.83 M24 1.50 1246 CLSG-6006 9.72 4.05 CATG-600 12.99 10.51 4.49 9.72 .12 1.06 10.83 M24 1.50 1545 CLSG-60012 9.72 4.05 CATG-600 15.24 12.48 5.87 11.69 .12 1.06 12.99 M24 1.50 1634 CLSG-8002 11.69 4.00 CATG-800 15.24 12.48 5.87 11.69 .12 1.06 12.99 M24 1.50 1914 CLSG-8006 11.69 4.00 CATG-800 15.24 12.48 5.87 11.69 .12 1.06 12.99 M24 1.50 2332 CLSG-80012 11.69 4.00 CATG-800 17.01 13.50 6.85 12.72 .12 1.06 14.76 M24 1.50 2341 CLSG-10002 12.72 4.71 CATG-1000 17.01 13.50 6.85 12.72 .12 1.06 14.76 M24 1.50 2674 CLSG-10006 12.72 4.71 CATG-1000 17.01 13.50 6.85 12.72 .12 1.06 14.76 M24 1.50 3172 CLSG-100012 12.72 4.71 CATG-1000 www.enerpac.com 39 CLRG-Series, High Tonnage Cylinders Hydraulic Technology Worldwide

Shown from left to right: CLRG-506, CLRG-2006, CLRG-1506 Double-Acting Power Lifters

Saddles All CLRG cylinders are equipped with bolt-on removable grooved saddles. For information on optional tilt saddles, see selection chart.

Page: 43

Safety Device A pilot-operated check valve •Integral stop ring provides piston blow-out protection (V-42) can be inserted between cylinder ports. • Double-acting for positive retraction This valve provides a safety • Baked enamel outside finish and plated pistons provide superior lock on the cylinder under load at corrosion resistance any position and remote control for unlocking. •Safety valve in retract side of cylinder helps to prevent damage in Page: 136 case of accidental over-pressurization

• Interchangeable, hardened grooved saddles are standard Optimum Performance • Plunger wiper reduces contamination, extending cylinder life Enerpac’s range of Z-Class electric pumps, fitted with manual or solenoid operated 4-way valves, offer optimum combinations with CLRG cylinders.

Page: 78 CLRG-Series cylinders supported and positioned these automobile deck elements.

Replacing adjustment rolls under a fly-over with CLRG cylinders, for controlled lifting and lowering.

40 Double-Acting, High Tonnage Cylinders

CLRG Series

QUICK SELECTION CHART For complete technical information see next page.

Cylinder Stroke Model Cylinder Oil Collapsed Capacity Number Effective Area Capacity Height Capacity: (in2) (in3) 50-1,000 tons (tons) (in) Push Pull Push Pull (in) 1.97 CLRG-502 11.81 5.85 23.25 11.51 6.38 Stroke: 3.94 CLRG-504 11.81 5.85 46.50 23.02 8.35 1.97-11.81 inches 5.91 CLRG-506 11.81 5.85 69.75 34.52 10.31 50 Maximum Operating Pressure: 7.87 CLRG-508 11.81 5.85 93.00 46.03 12.28 9.84 CLRG-5010 11.81 5.85 116.25 57.54 14.25 10,000 psi 11.81 CLRG-5012 11.81 5.85 139.50 69.05 16.22 1.97 CLRG-1002 20.57 9.59 40.50 18.87 7.16 3.94 CLRG-1004 20.57 9.59 81.00 37.74 9.13 5.91 CLRG-1006 20.57 9.59 121.50 56.61 11.09 100 7.87 CLRG-1008 20.57 9.59 162.00 75.49 13.06 9.84 CLRG-10010 20.57 9.59 202.50 94.36 15.03 11.81 CLRG-10012 20.57 9.59 242.99 113.23 17.00 1.97 CLRG-1502 30.78 14.96 60.58 29.44 7.72 3.94 CLRG-1504 30.78 14.96 121.17 58.88 9.69 Standard Features 5.91 CLRG-1506 30.78 14.96 181.75 88.32 11.65 150 •Interchangeable, hardened 7.87 CLRG-1508 30.78 14.96 242.33 117.76 13.62 grooved saddles 9.84 CLRG-15010 30.78 14.96 302.92 147.20 15.59 •CR-400 Coupler and dust cap 11.81 CLRG-15012 30.78 14.96 363.50 176.64 17.56 • Top and side mount lifting eye capability • All cylinders meet ASME B-30.1 and ISO 1.97 CLRG-2002 41.22 19.68 81.13 38.74 8.50 10100 Standards 200 5.91 CLRG-2006 41.22 19.68 243.40 116.23 12.44 11.81 CLRG-20012 41.22 19.68 486.79 232.46 18.35 1.97 CLRG-2502 56.80 23.65 111.81 46.56 9.25 250 5.91 CLRG-2506 56.80 23.65 335.42 139.69 13.19 Pump Selection 11.81 CLRG-25012 56.80 23.65 670.84 279.39 19.09 A double-acting cylinder 1.97 CLRG-3002 70.71 23.46 139.19 46.18 12.28 must be powered by a pump with a 4-way valve. 300 5.91 CLRG-3006 70.71 23.46 417.56 138.55 16.22 11.81 CLRG-30012 70.71 23.46 835.11 277.10 22.13 Page: 109 1.97 CLRG-4002 86.79 29.99 170.84 59.03 14.74 400 5.91 CLRG-4006 86.79 29.99 512.51 177.09 18.68 RR-Series 11.81 CLRG-40012 86.79 29.99 1,025 354.18 24.59 For higher cycle applications, Enerpac RR cylinders are a 1.97 CLRG-5002 113.25 38.37 222.92 75.54 16.50 good alternative. 500 5.91 CLRG-5006 113.25 38.37 668.77 226.61 20.43 11.81 CLRG-50012 113.25 38.37 1,338 453.22 26.34 1.97 CLRG-6002 132.57 45.79 260.97 90.13 16.89 Page: 32 600 5.91 CLRG-6006 132.57 45.79 782.90 270.39 20.83 11.81 CLRG-60012 132.57 45.79 1,566 540.79 26.73 Additional Stroke Lengths 1.97 CLRG-8002 182.32 59.99 358.91 118.09 18.66 Models above 150 tons are 800 5.91 CLRG-8006 182.32 59.99 1,077 354.28 22.60 also available with standard stroke lengths of 4, 8 and 10 11.81 CLRG-80012 182.32 59.99 2,153 708.57 28.50 inches. Please contact 1.97 CLRG-10002 227.19 83.97 447.23 165.29 22.20 Enerpac for ordering information. 1000 5.91 CLRG-10006 227.19 83.97 1,342 495.87 26.14 11.81 CLRG-100012 227.19 83.97 2,683 991.75 32.05 www.enerpac.com 41 CLRG-Series, High Tonnage Cylinders Hydraulic Technology Worldwide

Mounting Hole Orientation 30° Top mounting hole orientation is maintained to port location. Base mounting hole orientation is not 30° maintained to port location.

For full features see page 40.

Cylinder Stroke Model Maximum Cylinder Oil F K Capacity Number Cylinder Effective J Capacity Capacity Area L (tons) (in2) (in3) I B (tons) (in) Push Pull Push Pull Push Pull

E 1.97 CLRG-502 59.1 29 11.81 5.85 23.25 11.51 3/8"- A 3.94 CLRG-504 59.1 29 11.81 5.85 46.50 23.02 18NPTF 5.91 CLRG-506 59.1 29 11.81 5.85 69.75 34.52 50 7.87 CLRG-508 59.1 29 11.81 5.85 93.00 46.03 H Z V 9.84 CLRG-5010 59.1 29 11.81 5.85 116.25 57.54 U 11.81 CLRG-5012 59.1 29 11.81 5.85 139.50 69.05 D 1.97 CLRG-1002 102.9 48 20.57 9.59 40.50 18.87 CLRG-50 to CLRG-150 models 3.94 CLRG-1004 102.9 48 20.57 9.59 81.00 37.74 5.91 CLRG-1006 102.9 48 20.57 9.59 121.50 56.61 100 60° 7.87 CLRG-1008 102.9 48 20.57 9.59 162.00 75.49 9.84 CLRG-10010 102.9 48 20.57 9.59 202.50 94.36 11.81 CLRG-10012 102.9 48 20.57 9.59 242.99 113.23 1.97 CLRG-1502 153.9 75 30.78 14.96 60.58 29.44 30° 3.94 CLRG-1504 153.9 75 30.78 14.96 121.17 58.88 5.91 CLRG-1506 153.9 75 30.78 14.96 181.75 88.32 150 7.87 CLRG-1508 153.9 75 30.78 14.96 242.33 117.76 F K 9.84 CLRG-15010 153.9 75 30.78 14.96 302.92 147.20 J 11.81 CLRG-15012 153.9 75 30.78 14.96 363.50 176.64 1.97 CLRG-2002 206.1 98 41.22 19.68 81.13 38.74 L I 200 5.91 CLRG-2006 206.1 98 41.22 19.68 243.40 116.23 B 11.81 CLRG-20012 206.1 98 41.22 19.68 486.79 232.46 A 1.97 CLRG-2502 284.0 118 56.80 23.65 111.81 46.56 E 3/8"- 250 5.91 CLRG-2506 284.0 118 56.80 23.65 335.42 139.69 18NPTF 11.81 CLRG-25012 284.0 118 56.80 23.65 670.84 279.39 1.97 CLRG-3002 353.6 117 70.71 23.46 139.19 46.18 H Z 300 5.91 CLRG-3006 353.6 117 70.71 23.46 417.56 138.55 V U 11.81 CLRG-30012 353.6 117 70.71 23.46 835.11 277.10 D 1.97 CLRG-4002 433.9 150 86.79 29.99 170.84 59.03 CLRG-200 to CLRG-1000 models 400 5.91 CLRG-4006 433.9 150 86.79 29.99 512.51 177.09 11.81 CLRG-40012 433.9 150 86.79 29.99 1,025 354.18 Base Mounting Hole Dimensions (in) 1.97 CLRG-5002 566.3 192 113.25 38.37 222.92 75.54 Model / Bolt Thread Minimum 500 5.91 CLRG-5006 566.3 192 113.25 38.37 668.77 226.61 Capacity Circle Size Thread Depth 11.81 CLRG-50012 566.3 192 113.25 38.37 1,338 453.22 ton U V (mm) Z 1.97 CLRG-6002 662.9 229 132.57 45.79 260.97 90.13 CLRG-50 2.56 M12 .87 CLRG-100 3.74 M12 .87 600 5.91 CLRG-6006 662.9 229 132.57 45.79 782.90 270.39 CLRG-150 5.12 M12 .87 11.81 CLRG-60012 662.9 229 132.57 45.79 1,566 540.79 CLRG-200 6.50 M12 .87 1.97 CLRG-8002 911.6 300 182.32 59.99 358.91 118.09 CLRG-250 7.48 M12 .87 CLRG-300 7.09 M16 1.42 800 5.91 CLRG-8006 911.6 300 182.32 59.99 1,077 354.28 CLRG-400 8.07 M16 1.42 11.81 CLRG-80012 911.6 300 182.32 59.99 2,153 708.57 CLRG-500 9.84 M24 1.50 1.97 CLRG-10002 1136 420 227.19 83.97 447.23 165.29 CLRG-600 10.83 M24 1.50 1000 CLRG-10006 420 227.19 83.97 1,342 495.87 CLRG-800 12.99 M24 1.50 5.91 1136 CLRG-1000 14.76 M24 1.50 11.81 CLRG-100012 1136 420 227.19 83.97 2,683 991.75

42 Double-Acting, High Tonnage Cylinders

* Optional Tilt Saddle Capacity: CLRG J1 50-1,000 tons 0-5˚ Series K1 Stroke: 1.97-11.81 inches Maximum Operating Pressure: 10,000 psi

Collap. Ext. Outside Cyl. Plunger Base to Top to Standard Saddle Depth of Weight Model *Optional Tilt Saddle Height Height Diam. Bore Diam. Advance Retract Saddle Protrusion Plunger Number Diam. Height Model Diam. Port Port Diam. from Plngr. Hole Number A B D E F H I J K L J1 K1 (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (lbs) (in) (in) 6.38 8.35 5.12 3.88 2.76 1.65 1.29 1.97 .04 .75 37 CLRG-502 1.97 1.69 CATG-50 8.35 12.28 5.12 3.88 2.76 1.65 1.29 1.97 .04 .75 44 CLRG-504 1.97 1.69 CATG-50 10.31 16.22 5.12 3.88 2.76 1.65 1.29 1.97 .04 .75 51 CLRG-506 1.97 1.69 CATG-50 12.28 20.16 5.12 3.88 2.76 1.65 1.29 1.97 .04 .75 60 CLRG-508 1.97 1.69 CATG-50 14.25 24.09 5.12 3.88 2.76 1.65 1.29 1.97 .04 .75 68 CLRG-5010 1.97 1.69 CATG-50 16.22 28.03 5.12 3.88 2.76 1.65 1.29 1.97 .04 .75 75 CLRG-5012 1.97 1.69 CATG-50 7.16 9.13 6.50 5.12 3.74 2.13 1.89 2.95 .04 .75 42 CLRG-1002 2.95 1.89 CATG-100 9.13 13.06 6.50 5.12 3.74 2.13 1.89 2.95 .04 .75 64 CLRG-1004 2.95 1.89 CATG-100 11.09 17.00 6.50 5.12 3.74 2.13 1.89 2.95 .04 .75 88 CLRG-1006 2.95 1.89 CATG-100 13.06 20.94 6.50 5.12 3.74 2.13 1.89 2.95 .04 .75 110 CLRG-1008 2.95 1.89 CATG-100 15.03 24.87 6.50 5.12 3.74 2.13 1.89 2.95 .04 .75 134 CLRG-10010 2.95 1.89 CATG-100 17.00 28.81 6.50 5.12 3.74 2.13 1.89 2.95 .04 .75 157 CLRG-10012 2.95 1.89 CATG-100 7.72 9.69 8.07 6.26 4.49 2.40 2.22 3.70 .04 .75 86 CLRG-1502 3.70 1.96 CATG-150 9.69 13.62 8.07 6.26 4.49 2.40 2.22 3.70 .04 .75 115 CLRG-1504 3.70 1.96 CATG-150 11.65 17.56 8.07 6.26 4.49 2.40 2.22 3.70 .04 .75 143 CLRG-1506 3.70 1.96 CATG-150 13.62 21.50 8.07 6.26 4.49 2.40 2.22 3.70 .04 .75 172 CLRG-1508 3.70 1.96 CATG-150 15.59 25.43 8.07 6.26 4.49 2.40 2.22 3.70 .04 .75 203 CLRG-15010 3.70 1.96 CATG-150 17.56 29.37 8.07 6.26 4.49 2.40 2.22 3.70 .04 .75 231 CLRG-15012 3.70 1.96 CATG-150 8.50 10.47 9.25 7.24 5.24 2.62 2.22 4.45 .04 .94 121 CLRG-2002 4.45 2.31 CATG-200 12.44 18.35 9.25 7.24 5.24 2.62 2.22 4.45 .04 .94 201 CLRG-2006 4.45 2.31 CATG-200 18.35 30.16 9.25 7.24 5.24 2.62 2.22 4.45 .04 .94 322 CLRG-20012 4.45 2.31 CATG-200 9.25 11.22 10.83 8.50 6.50 2.87 3.07 5.71 .04 .94 196 CLRG-2502 5.71 2.75 CATG-250 13.19 19.09 10.83 8.50 6.50 2.87 3.07 5.71 .04 .94 300 CLRG-2506 5.71 2.75 CATG-250 19.09 30.91 10.83 8.50 6.50 2.87 3.07 5.71 .04 .94 456 CLRG-25012 5.71 2.75 CATG-250 12.28 14.25 12.20 9.49 7.76 3.98 2.95 6.97 .04 .75 406 CLRG-3002 6.97 3.17 CATG-300 16.22 22.13 12.20 9.49 7.76 3.98 2.95 6.97 .04 .75 511 CLRG-3006 6.97 3.17 CATG-300 22.13 33.94 12.20 9.49 7.76 3.98 2.95 6.97 .04 .75 668 CLRG-30012 6.97 3.17 CATG-300 14.74 16.71 13.78 10.51 8.50 4.49 4.13 7.72 .12 1.06 595 CLRG-4002 7.72 3.06 CATG-400 18.68 24.59 13.78 10.51 8.50 4.49 4.13 7.72 .12 1.06 728 CLRG-4006 7.72 3.06 CATG-400 24.59 36.40 13.78 10.51 8.50 4.49 4.13 7.72 .12 1.06 928 CLRG-40012 7.72 3.06 CATG-400 16.50 18.46 15.75 12.01 9.76 4.49 5.31 8.98 .12 1.06 884 CLRG-5002 8.98 3.54 CATG-500 20.43 26.34 15.75 12.01 9.76 4.49 5.31 8.98 .12 1.06 1058 CLRG-5006 8.98 3.54 CATG-500 26.34 38.15 15.75 12.01 9.76 4.49 5.31 8.98 .12 1.06 1321 CLRG-50012 8.98 3.54 CATG-500 16.89 18.86 16.93 12.99 10.51 4.49 5.31 9.72 .12 1.06 1045 CLRG-6002 9.72 4.05 CATG-600 20.83 26.73 16.93 12.99 10.51 4.49 5.31 9.72 .12 1.06 1246 CLRG-6006 9.72 4.05 CATG-600 26.73 38.54 16.93 12.99 10.51 4.49 5.31 9.72 .12 1.06 1545 CLRG-60012 9.72 4.05 CATG-600 18.66 20.63 19.88 15.24 12.48 5.87 5.31 11.69 .12 1.06 1634 CLRG-8002 11.69 4.00 CATG-800 22.60 28.50 19.88 15.24 12.48 5.87 5.31 11.69 .12 1.06 1914 CLRG-8006 11.69 4.00 CATG-800 28.50 40.31 19.88 15.24 12.48 5.87 5.31 11.69 .12 1.06 2332 CLRG-80012 11.69 4.00 CATG-800 22.20 24.17 22.05 17.01 13.50 6.85 6.69 12.72 .12 1.06 2341 CLRG-10002 12.72 4.71 CATG-1000 26.14 32.05 22.05 17.01 13.50 6.85 6.69 12.72 .12 1.06 2674 CLRG-10006 12.72 4.71 CATG-1000 32.05 43.86 22.05 17.01 13.50 6.85 6.69 12.72 .12 1.06 3172 CLRG-100012 12.72 4.71 CATG-1000 www.enerpac.com 43 CLL-Series, Lock Nut Cylinders Hydraulic Technology Worldwide

Shown from left to right: CLL-1006, CLL-2506, CLL-1506, CLL-506

To Secure Loads Mechanically

Saddles All CLL cylinders are equipped with bolt-on removable grooved saddles. For information on optional tilt saddles, see the selection chart.

Page: 47

Gauges Minimize the risk of overloading and ensure long, • Safety Lock Nut for mechanical load holding dependable service from your equipment. Refer to the • Baked enamel outside finish and plated pistons provide System Components section for a full superior corrosion resistance range of gauges.

• Overflow port functions as a stroke limiter Page: 122 •Interchangeable, hardened grooved saddles are standard • CR-400 coupler and dust cap included on all models Low Height - High Tonnage •Single-acting load return When low height with high force is required, pancake cylinders with lock nut offer the solution to lift the first few inches. Page: 20

For this curved bridge, CLL-Series cylinders were used to support the concrete beams CLL cylinder, mechanically locked, after to level the pierhead and to place 4000 ton slide bearings between pier and pierhead. positioning the curved bridge.

44 Single-Acting, Lock Nut Cylinders

CLL Series

QUICK SELECTION CHART For complete technical information see next page.

Cylinder Stroke Model Cylinder Oil Collapsed Weight Capacity Number Effective Capacity Height Capacity: Area (tons) 50-1,000 tons [maximum] (in) (in2) (in3) (in) (lbs) Stroke: 1.97 CLL-502 10.99 21.63 6.46 35 3.94 CLL-504 10.99 43.25 8.43 46 1.97-11.81 inches 50 5.91 CLL-506 10.99 64.88 10.39 57 Maximum Operating Pressure: [59.1] 7.87 CLL-508 10.99 86.51 12.36 68 10,000 psi 9.84 CLL-5010 10.99 108.14 14.33 79 11.81 CLL-5012 10.99 129.76 16.30 90 1.97 CLL-1002 20.57 40.50 7.36 68 3.94 CLL-1004 20.57 81.00 9.33 87 100 5.91 CLL-1006 20.57 121.50 11.30 106 [102.9] 7.87 CLL-1008 20.57 162.00 13.27 125 9.84 CLL-10010 20.57 202.50 15.24 143 11.81 CLL-10012 20.57 242.99 17.20 162 1.97 CLL-1502 30.78 60.58 8.23 117 3.94 CLL-1504 30.78 121.17 10.20 146 150 5.91 CLL-1506 30.78 181.75 12.17 174 [153.9] 7.87 CLL-1508 30.78 242.33 14.13 203 9.84 CLL-15010 30.78 302.92 16.10 231 11.81 CLL-15012 30.78 363.50 18.07 260 1.97 CLL-2002 41.17 81.04 9.57 183 200 5.91 CLL-2006 41.17 243.13 13.50 260 [206.1] 11.81 CLL-20012 41.17 486.27 19.41 376 1.97 CLL-2502 56.75 111.70 9.80 256 250 Additional Stroke Lengths 5.91 CLL-2506 56.75 335.11 13.74 359 [284.0] Models above 150 tons are 11.81 CLL-25012 56.75 670.22 19.65 515 also available with standard 1.97 CLL-3002 70.71 139.19 11.61 382 300 stroke lengths of 4, 8 and 10 5.91 CLL-3006 70.71 417.56 15.55 514 inches. Please contact [353.6] 11.81 CLL-30012 70.71 835.11 21.46 712 Enerpac for ordering information and dimensional details. 1.97 CLL-4002 86.79 170.84 13.19 553 400 5.91 CLL-4006 86.79 512.51 17.13 721 [433.9] 11.81 CLL-40012 86.79 1025.02 23.03 972 1.97 CLL-5002 113.25 222.99 14.76 809 500 5.91 CLL-5006 113.25 668.77 18.70 1029 Lifting an Unbalanced Load? [566.3] 11.81 CLL-50012 113.25 1337.55 24.61 1360 See our "Yellow Pages" for 1.97 CLL-6002 132.57 260.97 15.55 985 multi-cylinder set ups. 600 5.91 CLL-6006 132.57 782.90 19.49 1241 [662.9] 11.81 CLL-60012 132.57 1565.81 25.39 1625 Page: 108 1.97 CLL-8002 182.42 359.09 17.91 1565 800 5.91 CLL-8006 182.42 1077.27 21.85 1918 [911.6] Speed Chart 11.81 CLL-80012 182.42 2154.55 27.76 2446 See the Enerpac Cylinder 1.97 CLL-10002 227.30 447.43 19.49 2094 1000 Speed Chart in our "Yellow 5.91 CLL-10006 227.30 1342.30 23.43 2517 [1136] Pages" section. 11.81 CLL-100012 227.30 2684.59 29.33 3151 Page: 113 www.enerpac.com 45 CLL-Series, Lock Nut Cylinders Hydraulic Technology Worldwide

Coupler Included! CR-400 coupler included on all models. Fits all HC-Series hoses.

For full features see page 44.

Cylinder Stroke Model Cylinder Oil Capacity Number Effective Capacity Area (tons) [maximum] (in) (in2) (in3) 1.97 CLL-502 10.99 21.63 F 3.94 CLL-504 10.99 43.25 K J 50 5.91 CLL-506 10.99 64.88 [59.1] 7.87 CLL-508 10.99 86.51 L S B 9.84 CLL-5010 10.99 108.14 11.81 CLL-5012 10.99 129.76 1.97 CLL-1002 20.57 40.50 3.94 CLL-1004 20.57 81.00 A 100 5.91 CLL-1006 20.57 121.50 3/8"- [102.9] 7.87 CLL-1008 20.57 162.00 18NPTF E 9.84 CLL-10010 20.57 202.50 11.81 CLL-10012 20.57 242.99 H 1.97 CLL-1502 30.78 60.58 D 3.94 CLL-1504 30.78 121.17 150 5.91 CLL-1506 30.78 181.75 CLL-50 to CLL-250 models [153.9] 7.87 CLL-1508 30.78 242.33 9.84 CLL-15010 30.78 302.92 11.81 CLL-15012 30.78 363.50 1.97 CLL-2002 41.17 81.04 200 30° 5.91 CLL-2006 41.17 243.13 [206.1] 11.81 CLL-20012 41.17 486.27 1.97 CLL-2502 56.75 111.70 250 [284.0] 5.91 CLL-2506 56.75 335.11 11.81 CLL-25012 56.75 670.22 1.97 CLL-3002 70.71 139.19 300 CLL-3006 [353.6] 5.91 70.71 417.56 11.81 CLL-30012 70.71 835.11 1.97 CLL-4002 86.79 170.84 F 400 J K [433.9] 5.91 CLL-4006 86.79 512.51 11.81 CLL-40012 86.79 1025.02 L 1.97 CLL-5002 113.25 222.99 S B 500 [566.3] 5.91 CLL-5006 113.25 668.77 11.81 CLL-50012 113.25 1337.55 1.97 CLL-6002 132.57 260.97 600 A CLL-6006 [662.9] 5.91 132.57 782.90 3/8"- 11.81 CLL-60012 132.57 1565.81 18NPTF 1.97 CLL-8002 182.42 359.09 E 800 [911.6] 5.91 CLL-8006 182.42 1077.27 11.81 CLL-80012 182.42 2154.55 H 1.97 CLL-10002 227.30 447.43 1000 D 5.91 CLL-10006 227.30 1342.30 [1136] CLL-300 to CLL-1000 models 11.81 CLL-100012 227.30 2684.59

46 Single-Acting, Lock Nut Cylinders

*Optional Tilt Saddle Capacity: J1 50-1,000 tons CLL 0-5˚ Series K1 Stroke: 1.97-11.81 inches Maximum Operating Pressure: 10,000 psi

Collap. Ext. Outside Cyl. Plunger Base to Stand. Saddle Depth of Lock Weight Model * Optional Tilt Saddle Number Height Height Diam. Bore Diameter Advance Saddle Protrusion Plunger Nut Diam. Height Model Diam. (threaded) Port Diam. from Plgr. Hole Height Number A B D E F H J K L S J1 K1 (in) (in) (in) (in) (mm) (in) (in) (in) (in) (in) (lbs) (in) (in) 6.46 8.43 4.92 3.74 Tr 95 x 4 1.18 2.80 .08 .51 1.42 35 CLL-502 2.80 .94 CAT-100 8.43 12.36 4.92 3.74 Tr 95 x 4 1.18 2.80 .08 .51 1.42 46 CLL-504 2.80 .94 CAT-100 10.39 16.30 4.92 3.74 Tr 95 x 4 1.18 2.80 .08 .51 1.42 57 CLL-506 2.80 .94 CAT-100 12.36 20.24 4.92 3.74 Tr 95 x 4 1.18 2.80 .08 .51 1.42 68 CLL-508 2.80 .94 CAT-100 14.33 24.17 4.92 3.74 Tr 95 x 4 1.18 2.80 .08 .51 1.42 79 CLL-5010 2.80 .94 CAT-100 16.30 28.11 4.92 3.74 Tr 95 x 4 1.18 2.80 .08 .51 1.42 90 CLL-5012 2.80 .94 CAT-100 7.36 9.33 6.50 5.12 Tr 130 x 6 1.18 2.80 .08 .51 1.73 68 CLL-1002 2.80 .94 CAT-100 9.33 13.27 6.50 5.12 Tr 130 x 6 1.18 2.80 .08 .51 1.73 87 CLL-1004 2.80 .94 CAT-100 11.30 17.20 6.50 5.12 Tr 130 x 6 1.18 2.80 .08 .51 1.73 106 CLL-1006 2.80 .94 CAT-100 13.27 21.14 6.50 5.12 Tr 130 x 6 1.18 2.80 .08 .51 1.73 125 CLL-1008 2.80 .94 CAT-100 15.24 25.08 6.50 5.12 Tr 130 x 6 1.18 2.80 .08 .51 1.73 143 CLL-10010 2.80 .94 CAT-100 17.20 29.02 6.50 5.12 Tr 130 x 6 1.18 2.80 .08 .51 1.73 162 CLL-10012 2.80 .94 CAT-100 8.23 10.20 8.07 6.26 Tr 159 x 6 1.54 5.12 .08 .98 1.73 117 CLL-1502 5.12 .79 CAT-200 10.20 14.13 8.07 6.26 Tr 159 x 6 1.54 5.12 .08 .98 1.73 146 CLL-1504 5.12 .79 CAT-200 12.17 18.07 8.07 6.26 Tr 159 x 6 1.54 5.12 .08 .98 1.73 174 CLL-1506 5.12 .79 CAT-200 14.13 22.01 8.07 6.26 Tr 159 x 6 1.54 5.12 .08 .98 1.73 203 CLL-1508 5.12 .79 CAT-200 16.10 25.94 8.07 6.26 Tr 159 x 6 1.54 5.12 .08 .98 1.73 231 CLL-15010 5.12 .79 CAT-200 18.07 29.88 8.07 6.26 Tr 159 x 6 1.54 5.12 .08 .98 1.73 260 CLL-15012 5.12 .79 CAT-200 9.57 11.54 9.25 7.24 Tr 184 x 6 1.97 5.12 .08 .98 1.97 183 CLL-2002 5.12 .79 CAT-200 13.50 19.41 9.25 7.24 Tr 184 x 6 1.97 5.12 .08 .98 1.97 260 CLL-2006 5.12 .79 CAT-200 19.41 31.22 9.25 7.24 Tr 184 x 6 1.97 5.12 .08 .98 1.97 376 CLL-20012 5.12 .79 CAT-200 9.80 11.77 10.83 8.50 Tr 216 x 6 1.97 5.91 .08 .98 2.20 256 CLL-2502 5.91 .83 CAT-250 13.74 19.65 10.83 8.50 Tr 216 x 6 1.97 5.91 .08 .98 2.20 359 CLL-2506 5.91 .83 CAT-250 19.65 31.46 10.83 8.50 Tr 216 x 6 1.97 5.91 .08 .98 2.20 515 CLL-25012 5.91 .83 CAT-250 11.61 13.58 12.20 9.49 Tr 241 x 6 2.32 5.47 .20 .98 2.36 382 CLL-3002 7.68 2.95 CAT-300 15.55 21.46 12.20 9.49 Tr 241 x 6 2.32 5.47 .20 .98 2.36 514 CLL-3006 7.68 2.95 CAT-300 21.46 33.27 12.20 9.49 Tr 241 x 6 2.32 5.47 .20 .98 2.36 712 CLL-30012 7.68 2.95 CAT-300 13.19 15.16 13.78 10.51 Tr 266 x 6 2.76 6.26 .20 .98 2.76 553 CLL-4002 8.86 3.35 CAT-400 17.13 23.03 13.78 10.51 Tr 266 x 6 2.76 6.26 .20 .98 2.76 721 CLL-4006 8.86 3.35 CAT-400 23.03 34.84 13.78 10.51 Tr 266 x 6 2.76 6.26 .20 .98 2.76 972 CLL-40012 8.86 3.35 CAT-400 14.76 16.73 15.75 12.01 Tr 305 x 6 3.15 7.05 .20 .98 3.15 809 CLL-5002 9.84 3.58 CAT-500 18.70 24.61 15.75 12.01 Tr 305 x 6 3.15 7.05 .20 .98 3.15 1029 CLL-5006 9.84 3.58 CAT-500 24.61 36.42 15.75 12.01 Tr 305 x 6 3.15 7.05 .20 .98 3.15 1360 CLL-50012 9.84 3.58 CAT-500 15.55 17.52 16.93 12.99 Tr 330 x 6 3.35 7.64 .20 .98 3.35 985 CLL-6002 10.83 3.78 CAT-600 19.49 25.39 16.93 12.99 Tr 330 x 6 3.35 7.64 .20 .98 3.35 1241 CLL-6006 10.83 3.78 CAT-600 25.39 37.20 16.93 12.99 Tr 330 x 6 3.35 7.64 .20 .98 3.35 1625 CLL-60012 10.83 3.78 CAT-600 17.91 19.88 19.88 15.24 Tr 387 x 6 3.94 8.82 .20 .98 3.94 1565 CLL-8002 12.60 4.84 CAT-800 21.85 27.76 19.88 15.24 Tr 387 x 6 3.94 8.82 .20 .98 3.94 1918 CLL-8006 12.60 4.84 CAT-800 27.76 39.57 19.88 15.24 Tr 387 x 6 3.94 8.82 .20 .98 3.94 2446 CLL-80012 12.60 4.84 CAT-800 19.49 21.46 22.05 17.01 Tr 432 x 6 4.33 9.80 .20 .98 4.33 2094 CLL-10002 14.17 5.35 CAT-1000 23.43 29.33 22.05 17.01 Tr 432 x 6 4.33 9.80 .20 .98 4.33 2517 CLL-10006 14.17 5.35 CAT-1000 29.33 41.14 22.05 17.01 Tr 432 x 6 4.33 9.80 .20 .98 4.33 3151 CLL-100012 14.17 5.35 CAT-1000 www.enerpac.com 47 SLS-Series, Synchronous Lift Hydraulic Technology Worldwide

Typical lay-out for a 4 point synchronous lifting system

Solutions for multiple lifting points

Typical Synchronous Lifting Applications

•Bridge lifting, repositioning, and launching •Heavy equipment lifting and lowering •Structure leveling • Multiple lifting points, 10 to 1000 ton per lifting point •Oil platforms lifting and weighing • High accuracy (+/- .040 in.) •Structural testing • Tunnel jacking and pushing • PLC-control, user friendly touch screen • Automatic data storage, reporting and graphical See www.enerpac.com and Enerpac in presentation Action for more application information. • Secure system with warning and stop features

System Options:

•Precise load and force measurement up to 1% of full scale Heavy Lifting Cylinders •Digital sensors provide: For a complete line of -load read-out by lifting point and system total double-acting cylinders see -two axis differential control to level structures the Enerpac RR- and CLRG- Series. •Oil heater or heat exchanger for extreme conditions

Page: 5

Lifting a 3500 ton dragline was successfully done with an Enerpac synchronous lifting system. This operation provided for exact alignment of the bearing on the rail.

48 Multiple Point Synchronous Lift Systems

Synchronous Lifting Applications SLS The Synchronous Lift system uses feedback from multiple Series sensors to control the lifting, lowering and positioning of any large, heavy or complex structure, regardless of weight distribution. Synchronous lifting reduces the risk of bending, twisting or tilting, due to uneven weight distribution or load-shifts between the lift points. A PLC controller monitors each lift position stroke and optional load transducers located at each lift point. By varying the oil flow to each lift point, the system maintains very accurate positional control. This Capacity per lifting point: control maintains structural integrity and can increase the productivity 10-1000 tons and safety of the lift, by eliminating manual intervention in the event of a load-shift or other problem. Maximum Stroke: Programmable and failsafe monitoring and safety alarms include 19.6 inches operating parameters and hydraulic conditions, such as oil-level and Accuracy: over-temperature. Programmable data recording and “differential-lift” options allow a load to be manipulated into a pre-set position. ±.040 inch Maximum Operating Pressure: 10,000 psi

Contact Enerpac! Contact your distributor or the Enerpac office nearest to you for advice and technical assistance in the layout of your ideal Lift System. You can also ask Enerpac for assistance by e-mail at [email protected].

Enerpac synchronous lifting system with PLC-control unit used to lift temporary support towers during bridge construction. Typical lay-out for a 4 point synchronous lifting system.

8 7

6 5 4 3 2 1

Hydraulic pump Hydraulic hoses PLC-control with touch screen Sensor cables Hydraulic cylinders Solenoid control valves Stroke sensors Pressure transducer www.enerpac.com 49 BLS, SL-Series, Stage-Lift Hydraulic Technology Worldwide

250 Ton Double-Acting Aluminium Stage-Lift Cylinder (with optional stroke sensor) Solutions for Longer Distances

Staged-Movement Systems Staged-Movement Systems overcome the usual limitation of distance imposed by the cylinder's plunger stroke length. Large objects can be moved and held for maintenance where other movement methods are impractical. Staged-movement systems require double-acting cylinders. Typical Staged-Movement Applications • Vessel jacking and lowering •Structure lifting and leveling •Multi-point lifts •Distance movements longer than cylinder strokes

See www.enerpac.com and Enerpac in •Allows heavy-duty lifting over long distances Action for more application information. • PLC-controlled synchronized stage-lifting • Double-acting jacks with solid plunger design using Enerpac RAR, RR and CLRG-series • Double-acting jacks with hollow plunger design using Enerpac RRH series 3 Examples of •Lifting capacities from 10 to 1000 ton per lift point Staged-Movement System 1 Move and Pin 2 Lift and Crib 3 Threaded Bar

1 Move and Pin PLC-controlled hydraulic movement: Enerpac stage lift systems lift and lower the umbrella deck on the world's largest concrete block builder with .25 inch accuracy, provided by 30 hydraulic climbing units in an integrated hydraulic system.

50 Staged-Movement Systems

Staged-Movement Systems Staged-movement systems are used in applications requiring BLS, movement of large and heavy loads over long distances in vertical SL or horizontal planes. Very high accuracy is achieved by using PLC computers to synchronize control of lift points. Digital sensors provide for Series accurate control of lift points up to 1 km (.6 miles) from controller. Three basic types of Staged-movement systems are: the Move and Pin method, Lift and Crib method, and Threaded Bar method. The Move and Pin method can be used in either the vertical or horizontal planes. Lift and Crib and Threaded Bar methods are typically limited to lifting and lowering Capacity per lift point: in the vertical planes. 10-1000 tons A basic Lift and Crib system such as the Enerpac BLS, consists of special Stroke per stage: double acting cylinders with integral tilt-saddles and load platens allowing easy cribbing placement. 2-48 inches Maximum Operating Pressure: 10,000 psi

2 Lift and Crib Lift and Crib Lifting Sequence This 180 foot long absorber was hydraulically lifted and lowered prior to transportation by ship. The Enerpac PLC-controlled stage-lift system was the ideal solution because Step 1 Step 2 the use of cranes was not possible.

Step 3 Step 4

3 Threaded Bar Stage-Lift System used for lifting a windmill.

www.enerpac.com 51 SHS-Series, SyncHoist Hydraulic Technology Worldwide

4 Point SyncHoist System featuring premium control package Accurate Hoisting and Load Positioning with a Crane

Typical SyncHoist Functions and Applications

Functions •High precision load positioning •Pre-programmed positioning, tilting and aligning • Counterweighing – determining center of gravity

Applications • Positioning of roof sections, concrete elements, steel structures • Positioning of turbines, •High precision load maneuvering, vertically and rotationally – transformers, fuel rods using one crane •Precise machinery loading, mill rod changes, bearing changes • Reduces the risk of damage from oscillations due to sudden •Precise positioning of pipe lines, crane starts/stops blow out valves •Improves operating speed and worker safety • Positioning and aligning of ship segments prior to assembly • Optional intelligent hydraulics turn lifting into high accuracy hoisting and load positioning system See www.enerpac.com and Enerpac in •High accuracy (+/- .040 in.) Action for more application information. • 10,000 psi double-acting push/pull cylinders with parachute valves for added safety in case of hose rupture or coupler damage • May reduce cost when compared to conventional load positioning methods Contact Enerpac! Contact your distributor or the Enerpac office nearest to you for advice and technical assistance in the layout of your ideal SyncHoist System. You can also ask Enerpac for assistance by e-mail at [email protected].

An Enerpac SyncHoist system is used to place a 660 ton ship module, allowing the positioning to be done with only one crane. 52 SyncHoist High Precision Load Positioning

Synchronous Hoist Systems SHS Synchronous Hoisting takes the advantages of Synchronous Series Lifting and applies them to crane applications that use mobile, crawler, over-head, boom or gantry cranes. By placing special, long- stroke, hydraulic cylinders directly in the lifting slings, controlling the position of the load becomes easier and safer. Any crane application that requires the precise movement of heavy loads may benefit by this system.

The concept of this patented system is to allow the precise positioning Capacity per lifting point: of a load suspended from a crane, eliminating the need for additional cranes, block-and-tackles, hoists and other peripheral devices. By 60-110 tons eliminating these other devices, the lift can be performed safely and Maximum Stroke: more cost effectively. 59 inches Available in three levels of control, a premium system with computer control allows pre-programmed pick and placement points, “real- Maximum Operating Pressure: time” load monitoring for each sling and pre-programmed alarms. 10,000 psi Two levels of manual control provide stroke control and information monitoring and display.

Lifting an Unbalanced Load Visit www.enerpac.com to learn more about SyncHoist. Download the animation to see how it works step-by-step.

Roof lifting using a 4-point Enerpac hydraulic SyncHoist System. Enerpac SyncHoist Systems

System Load Capacity 240 ton 320 ton 440 ton Max. cylinder load 1) 4x60 ton 4x80 ton 4x110 ton Number of lifting points 2) 444 System reach 59 inches 59 inches 59 inches

Cylinder Configuration Push force @ 1300 psi 10.5 ton 14.0 ton 22.0 ton Pull force @ 10,000 psi 60.0 ton 80.0 ton 110.0 ton Plunger stroke 2) 59 inches 59 inches 59 inches

Pump Single-Stage Oil flow at 10,000 psi 240 in3/min 240 in3/min 240 in3/min

1) Subject to angle and position of lifting cylinders. 2) Each cylinder equiped with parachute valve for added safety in event of hose/coupler damage. Note: Enerpac SyncHoist comes standard with 4 lifting points. In the event more or less lifting points are required, contact your local Enerpac representative.

www.enerpac.com 53 Aluminum and Steel Jacks Hydraulic Technology Worldwide

Shown from left to right: JHA-356, JHA-156 JH, JHA Series

Capacity: 7-150 tons Stroke: 3.00-6.13 inches Maximum Operating Pressure: 10,000 psi

Lifting Wedge and Machine Lifts Ideal to lift the load the first few inches. The LW-16 Lifting Wedge requires a very small access gap of only .39 in.

Page: 176

•All-directional operation on 7, 15 and 35 ton models Load Skates •Internal relief valve to prevent overloading For moving heavy loads • Machined flat front and bottom surfaces permit flush easily and safely. alignment in tight corners •All models include pumping handle Page: 178 • Chrome plated plungers

Style Jack Stroke Model Jack Collapsed Extended Bottom Plate Plunger Pump Weight Capacity Number Effective Height Height Dimensions Diameter Speed Area (W x L) (tons) (in) (in2) (in) (in) (in) (in) (lbs) 7 3.00 JHA-73 1.49 5.25 8.25 2.88 x 6.25 1.19 Single 11 Aluminum 15 6.06 JHA-156 3.14 9.75 15.81 3.63 x 9.38 1.63 Single 29 Jack 35 6.13 JHA-356 7.07 10.13 16.25 4.63 x 10.00 2.13 Single 40 75 6.06 JHA-756 15.90 11.25 17.31 6.88 x 12.81 4.50 Single 94 150 6.13 JHA-1506 30.68 12.88 19.00 9.50 x 16.06 6.25 2-Speed 210 30 6.13 JH-306 5.94 10.00 16.13 3.75 x 9.56 2.75 Single 59 Steel 50 JH-506 Jack 6.09 9.62 10.25 16.34 5.00 x 10.19 3.50 2-Speed 90 100 6.06 JH-1006 20.63 11.31 17.37 7.13 x 12.94 5.12 2-Speed 184

54 www.enerpac.com Industrial Bottle Jacks

Shown: EBJ-4GC, EBJ-50GC, EBJL-15GC, EBJ-12GC EBJ Series

Capacity: 1.5-100 tons Stroke: 3.03-20.00 inches

Screw Feature Heat treated, adjustable extension screw with cleated saddle on selected EBJ models helps adjusting and prevents slipping. • Lower handle effort reduces operator fatigue • Fully serviceable • Cast beam and cast pump linkage • Pumping handle included on all models Pump and Cylinder Sets • Safety relief valve to prevent overload As an alternative to Industrial Bottle Jacks • Automatic by-pass port to prevent over-extension where the operator is • Wiper seal for extended life required to stand remote from the jacking point, see the range of pump and • Chrome plating on pump and ram plungers cylinder sets. Page: 58

Jack Stroke Model Screw Minimum Maximum Plunger Saddle Base Weight Capacity Number Extension Height Height Diameter Diameter Dimensions L x W (tons) (in) (in) (in) (in) (in) (in) (in) (lbs) 1.5 18.00 ♦EBJL-15GC – 21.72 39.72 .88 .75 3.63 x 5.00 12.8 2 3.74 EBJ-2GC 2.76 6.89 13.39 .87 .83 4.02 x 3.78 6.6 3 20.00 ♦EBJL-3GC – 26.31 46.31 1.12 1.12 4.25 x 5.50 22.0 4 4.72 EBJ-4GC 2.76 7.68 15.16 1.11 1.03 4.41 x 4.13 9.3 6 5.12 EBJ-6GC 3.15 8.27 16.54 1.34 1.19 4.72 x 4.49 12.1 8 5.51 EBJ-8GC 3.15 8.66 17.32 1.50 1.34 4.92 x 4.69 13.7 12 6.10 EBJ-12GC 3.15 9.45 18.70 1.70 1.58 5.31 x 5.12 17.6 12 3.03 *EBJS-12GC 1.69 6.10 10.83 1.70 1.58 5.31 x 5.12 14.6 15 5.91 EBJ-15GC 3.15 9.45 18.50 1.89 1.70 5.71 x 5.43 20.7 20 6.10 EBJ-20GC 3.15 9.84 19.09 2.09 1.82 6.10 x 5.71 25.1 20 3.11 *EBJS-20GC 1.61 6.50 11.22 2.09 1.82 6.10 x 5.71 19.8 30 6.89 ♦ EBJ-30GC – 11.22 18.11 2.80 2.72 7.48 x 5.91 56.9 50 4.13 ♦ EBJ-50GC – 9.25 13.78 3.35 3.15 10.04 x 7.48 92.6 100 5.91 ♦ EBJ-100GC – 12.28 18.38 4.89 3.94 11.81 x 9.45 198.9 * Short bottle jack ♦ Without extension screw All EBJ Jacks meet or exceed: ANSI, PALD, CE 55 Extreme Environment Products Hydraulic Technology Worldwide

Shown from left to right: P-142ALSS, P-392ALSS, V-152NV, V-66NV, RC256NV, RC-106NV, RC-53NV

Maximum Corrosion Resistance

Use Enerpac Extreme Environment Products in wet environments such as food processing, pulp and paper, mining, construction and applications in high temperature or in welding areas.

• Corrosion resistant, nickel-plated valves and cylinders • Stainless steel pump inserts will not corrode • Viton® Seals provide heat and chemical resistance 700, 900 Series Hoses Enerpac offers a complete • Anodized aluminum pump reservoirs and plastic line of high-quality hydraulic encapsulated pump bodies resist wet environments hoses. To ensure the •Two-speed operation reduces pump handle strokes 78% integrity of your system, compared to single-speed pumps specify only genuine Enerpac hydraulic hoses. • Pump handles lock for easy carrying Page: 116

CYLINDER CHART Cylinder Stroke Model Oil Pressure Port Collapsed Extended Outside Capacity Number Capacity Rating Dimension Height Height Diameter

A B D (tons) (in) (in3) (psi) (in) (in) (in) (in) 5 3.0 RC-53NV 2.98 10,000 3/8"-18 NPTF 6.50 9.50 1.50 10 2.0 RC-102NV 4.75 10,000 3/8"-18 NPTF 4.78 6.91 2.25 10 2.0 RC-106NV 13.70 10,000 3/8"-18 NPTF 9.75 15.88 2.25 25 6.0 RC-256NV 32.23 10,000 3/8"-18 NPTF 10.75 17.00 3.38

HAND PUMP CHART Pump Oil Model Pressure Oil Displacement Port Piston Type Capacity Number Rating per Stroke Dimension Stroke

(in3) (psi) (in3) (in) (in) Two 20 P-142ALSS 200/10,000 0.221/0.055 1/4"-18NPTF .50 Speed 55 P-392ALSS 200/10,000 0.687/0.151 3/8"-18NPTF 1.00 VALVE CHART* Valve Type Model Pressure Pressure Number Function Rating (psi) Manual Check Valve V-66NV Check 10,000 + Pressure Relief Valve V-152NV - 3% Repeatability 800/10,000 * See page 136 for valve function information of standard model products. 56 Extreme Environment Products

P-392ALSS

H RC P-142ALSS Release valve J P

M V 4.375 G L L Series S

E P D A C Cylinder Capacity: N B 5-25 tons

RC-102NV, RC-106NV, V-66NV Stroke: RC-256NV J F E 2-6 inches

P Maximum Operating Pressure: D O 10,000 psi F C W K A B Check Valve 3/8"-18NPTF H X Multifluid Hand Pumps MP-Series corrosion B V-152NV resistant hand pumps for low pressure filling and A F high pressure testing G C H applications, suitable for a wide range of E fluids.

Page: 69 H Z G A G 3/8"-18NPTF V Relief Valve

U D

Plunger Base to Saddle Saddle Plunger Plunger Base Mounting Holes Collar Collar Weight Model Diam. Adv. Port Diam. Protrusion Internal Thread Thread Thread Number Bolt Thread Thrd. from Plngr. Thread Length Length Circle Depth F H J K O P U V Z W X (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (lbs)

3 1 1 1.00 .75 1.00 .25 ⁄4"-16 .56 1.00 ⁄4"-20UN .56 1 ⁄2"-16 1.13 3.3 RC-53NV 5 1 1.50 .75 1.38 .25 1"- 8 .75 1.56 ⁄16"-18UN .50 2 ⁄4"-14 1.13 5.1 RC-102NV 5 1 1.50 .75 1.38 .25 1"- 8 .75 1.56 ⁄16"-18UN .50 2 ⁄4"-14 1.13 9.8 RC-106NV 1 1 5 2.25 1.00 2.00 .41 1 ⁄2"-16 1.00 2.31 ⁄2"-13UN .75 3 ⁄16"-12 1.94 22.0 RC-256NV

Pump Dimensions (in) Weight Model Number

A BC D E G H JLNPS M (lbs) 7.31 13.25 1.13 3.37 1.13 1/4"-18 NPTF 12.56 .75 5.63 – 3.75 3.18 .28 4.5 P-142ALSS 13.56 21.00 1.44 3.93 1.31 3/8"-18 NPTF 20.56 1.19 7.00 .63 4.75 – – 9.0 P-392ALSS

Valve Dimensions (in) Weight Model Number A B CDEF G H (lbs) 3.50 2.25 2.00 4.00 2.00 0.87 3/8"-18 NPTF 1.00 3.9 V-66NV 4.53 – 1.50 – 3.12 7.62 3/8"-18 NPTF 1.53 3.5 V-152NV

www.enerpac.com 57 Single-Acting, Cylinder Pump Sets Hydraulic Technology Worldwide

Shown cylinder-pump set: SCR-1010H

The Quickest and Easiest Way to Start Working Right Away

•Optimum match of individual components • Sets include 6 ft. safety hose, calibrated gauge with gauge adaptor • All hand pumps are two-speed

Speed Chart See the Enerpac Cylinder Speed Chart in our “Yellow Pages” section. Page: 113

1 Cylinder Selection Nominal Set Cylinder Stroke Collapsed (See Cylinder Section of this catalog for full product descriptions) Capacity Model No. Height (ton) (in) (in) 5 RC-55 5.00 8.50 Single-acting, General Purpose Cylinders: RC-102 2.13 4.78 For maximum versatility. 10 RC-106 6.13 9.75 RC-Series RC-1010 10.13 13.75 RC-154 4.00 7.88 15 RC-156 6.00 10.69 RC-252 2.00 6.50 RC-254 4.00 8.50 25 RC-256 6.25 10.75 RC-2514 14.25 18.75 Page: 6 50 RC-506 6.25 11.13 10 RCS-101 1.50 3.47 Single-acting, Low Height Cylinders: 20 RCS-201 1.75 3.88 Ideal where space is restricted. 30 RCS-302 2.44 4.63 RCS-Series 50 RCS-502 2.38 4.81 Page: 22 100 RCS-1002 2.25 5.56 12 RCH-121 1.63 4.75 Single-acting, Hollow Cylinders: 20 RCH-202 2.00 6.31 For pushing and pulling applications. 30 RCH-302 2.50 7.03 RCH-Series 60 RCH-603 3.00 9.75 Page: 26 100 RCH-1003 3.00 10.00 BRP-106C 5.95 23.11 10 Pull Cylinders: BRP-106L 5.95 21.33 The ultimate in pulling power. 30 BRP-306 6.10 42.72 BRP-Series 60 BRP-606 5.98 28.34 Page: 24 – – – –

58 Single-Acting, Cylinder Pump Sets

SELECTION EXAMPLE SC Selected cylinder: Series • RC-106, Single-acting cylinder with 6.13" stroke

Selected pump: •P-392, Lightweight hand pump SET SELECTION: Set model number: Capacity: 1 Select the cylinder • SCR-106H 5-100 tons 2 Select the pump Included: Stroke: •HC-7206 hose 1.50-14.25 inches 3 Find the set model •GF-10P gauge number in the blue •GA-2 adaptor Maximum Operating Pressure: field of the matrix 10,000 psi

2 Pump selection (See Pump Section of this catalog for full product descriptions) Accessories Included

Hand Pump Hand Pump Hand Pump Foot Pump Turbo II Air Pump Hose Gauge Gauge Model Model Adaptor P-142 P-392 P-80 P-392FP PATG-1102N No. No. Model No.

SCR-55H – – – – HC-7206 GP-10S GA-4 – SCR-102H – SCR-102FP SCR-102A HC-7206 GF-10P GA-2 – SCR-106H – SCR-106FP SCR-106A HC-7206 GF-10P GA-2 – SCR-1010H – SCR-1010FP SCR-1010A HC-7206 GF-10P GA-2 – SCR-154H – SCR-154FP SCR-154A HC-7206 GP-10S GA-2 – SCR-156H – SCR-156FP SCR-156A HC-7206 GP-10S GA-2 – SCR-252H – SCR-252FP SCR-252A HC-7206 GF-20P GA-2 – SCR-254H – SCR-254FP SCR-254A HC-7206 GF-20P GA-2 – SCR-256H – SCR-256FP SCR-256A HC-7206 GF-20P GA-2 – – SCR-2514H – SCR-2514A HC-7206 GF-20P GA-2 – – SCR-506H – SCR-506A HC-7206 GF-50P GA-2 – SCL-101H – SCL-101FP SCL-101A HC-7206 GF-10P GA-2 – SCL-201H – SCL-201FP SCL-201A HC-7206 GF-230P GA-2 – SCL-302H – SCL-302FP SCL-302A HC-7206 GF-230P GA-2 – SCL-502H – SCL-502FP SCL-502A HC-7206 GF-510P GA-2 – – SCL-1002H – – HC-7206 GF-510P GA-2 SCH-121H – – – – HB-7206 GF-120P GA-4 – SCH-202H – SCH-202FP SCH-202A HC-7206 GF-813P GA-3 – SCH-302H – SCH-302FP SCH-302A HC-7206 GF-813P GA-3 – – SCH-603H – SCH-603A HC-7206 GF-813P GA-3 – – SCH-1003H – – HC-7206 GP-10S GA-2 – SCP-106CH – SCP-106CFP – HC-7206 GP-10S GA-2 – SCP-106LH – SCP-106LFP – HC-7206 GP-10S GA-2 – – SCP-306H – – HC-7206 GP-10S GA-2 – – SCP-606H – – HC-7206 GP-10S GA-2 – – – – – – – – www.enerpac.com 59 Enerpac Hydraulic Pumps ¤

ENERPAC hydraulic pumps are available in over 1,000 different configurations. 3/8"-18NPTF Whatever your high pressure pump needs are… speed, control, intermittent

E S or heavy duty performance… you can be A E L E R sure that Enerpac has the pump to suit the application. G1/4" Featuring Hand, Electric, Air and Gasoline powered models, with multiple reservoir S S E R and valve configurations, EnerpacP offers the most comprehensive high pressure pump176 203 line178 available.8 217 254 38 138

Pump Selection For help in selecting the correct pump for your application, please review our “Yellow Pages”. If you require further assistance, contact the Enerpac office located near you.

Page: 103

Torque Wrench Pumps Systemiii matched air and electric pumps provide control to operate Enerpac Torque Wrenches.

Page: 212

60 Hydraulic Pumps Section Overview

Power Pump Types Maximum Max. Flow Series Page Source Reservoir at Rated Capacity Pressure (in3/min) Lightweight Hand Pumps 155 in3 .15 P 62 Exclusively from Enerpac (in3/stroke)

Steel Hand Pumps 453 in3 .29 P 64 Low Pressure Hand Pumps 200 in3 1.55 P 66 (in3/stroke) Foot Pump 38 in3 .15 P 68 For handsfree operation (in3/stroke) Manual Multifluid Hand Pumps 38 in3 1.33 MP 69 Pumping fluids up to 1000 bar (in3/stroke)

Ultra-High Pressure Hand Pumps 60 in3 .15 P/11 70 Pressure up to 40,000 psi (in3/stroke)

Economy Series 1 gal. 20 PU 72 Compact and Portable

Submerged Series 1.5 gal. 20 PE 74 Powerful and Low-Noise

Z-Class Pumps ZU4-Series 10 gal. 60 ZU 78 Portable Pumps 80 Electric Z-Class Pumps ZE3 to ZE6-Series 10 gal. 200 ZE 86 The Industrial Standard

8000-Series 25 gal. 462 PE 92 The Maximum Flow Pump

Turbo II Air Hydraulic Pumps 305 in3 10 PA 94 The New Air Pump Standard

Air Hydraulic Pumps 2 gal. 9 PA 96 Single and Twin-Air Motor Air PAM 97

ZA4 Air Hydraulic Pumps 10 gal. 80 ZA 98 The Standard for Air-Hydraulic Pumps

Atlas Series 10 gal. 100 PGM 100 Your Gasoline Pump Solution

8000 Series 25 gal. 346 EGM 102

Gasoline For the Largest Jobs

www.enerpac.com ® 61 P-Series, Lightweight Hand Pumps ¤

Pumps shown, from top to bottom: P-802, P-842, P-202, P-142

Exclusively from Enerpac

Cylinder Matching Chart For help in selecting the correct hand pump for your application, please refer to the Cylinder Matching Chart located in the “Yellow Pages”.

Page: 104

Speed Chart To determine how a specific pump will operate your cylinder, see the Pump/Cylinder Speed Chart in the “Yellow Pages”.

Page: 113

•Lightweight and compact design Tank Kits: • Durable glass-filled nylon reservoir and nylon When a return-to-tank port is encapsulated aluminum pump base for maximum required, the Tank Kits corrosion resistance provide a 7/16-20 port at the rear of the reservoir. •Two-speed operation on most models reduces handle strokes by as much as 78% over single speed pumps PC-20 Fits P-141, P-142 • Lower handle effort to minimize operator fatigue PC-25 Fits P-202, P-391, P-392 •Integral 4-way valve on P-842 for operation of double-acting cylinders LX-101 Hand Pump Oil • Handle lock and lightweight construction for easy carrying A medium viscosity oil • Large oil capacities to power a wide range of cylinders specially formulated for hand or tools pumps. Performs well in low temperatures and requires • Non-conductive fiberglass handle for operator safety less pumping effort than standard •Internal pressure relief valve for overload protection Enerpac HF blue oil.

Page: 120 P-392 in action with RSM-500 cylinders. Pump Usable Oil Model Pressure Rating* Oil Displacement Max. Type Capacity Number per Stroke Handle Effort (psi) (in3) (in3) 1st stage 2nd stage1st stage 2nd stage (lbs) Single- 20 P-141 N/A 10,000 N/A .055 72 speed 55 P-391 N/A 10,000 N/A .151 85 20 P-142** 200 10,000 .221 .055 78 55 P-202 200 10,000 .221 .055 63 Two- 55 P-392** 200 10,000 .687 .151 93 speed 155 P-802 400 10,000 2.40 .151 95 155 P-842*** 400 10,000 2.40 .151 95 *Contact Enerpac for applications where operating pressure is less than 10% of pressure rating. ** Available as set, see note on top of next page. 62 *** For use with double-acting cylinders. Lightweight Hand Pumps

Pump and Cylinder sets P Pumps marked with Series an ** are available as sets (pump, cylinder, gauge, couplers and hose) for your ordering convenience. Page: 58

H Reservoir Capacity: Release valve J 38˚ - P-141, P-142, P-202 50˚ - P-391, P-392 20-155 in3 Flow at Rated Pressure: M .055-.15 in3/stroke G L S Maximum Operating Pressure:

E 10,000 psi P D A C N B Hoses P-141, P-142, P-202, P-391, P-392 H Enerpac offers a complete J line of high-quality hydraulic hoses. To ensure the Release Valve 50˚ integrity of your system, specify only genuine Enerpac hydraulic hoses. Page: 116 G L S Gauges E Q Minimize the risk of over- P D AC loading and ensure long, N B dependable service from your equipment. Refer to the P-802 H System Components section for J a full range of gauges. Page: 122 Valve Control 50˚

Aluminum Reservoir G For applications where L Q composite reservoirs may S not be suitable, the P-392AL utilizes an extruded P D A C aluminum reservoir. Also included is a E N B second handle for two-hand use. P-842 Contact Enerpac for details.

Piston Dimensions (in) Weight Model Stroke Number

(in) A BCDE G H JLM NPQ S(lbs) .50 7.31 13.25 1.13 3.37 1.13 1/4"-18 NPTF 12.56 .75 5.63 – 3.75 3.18 – .28 5.3 P-141 1.00 13.56 21.00 1.44 3.93 1.31 3/8"-18 NPTF 20.56 1.19 7.00 .63 4.75 – – – 9.0 P-391 .50 7.31 13.25 1.13 3.37 1.13 1/4"-18 NPTF 12.56 .75 5.63 – 3.75 3.18 – .28 5.3 P-142** .50 13.56 20.06 1.44 3.37 1.13 1/4"-18 NPTF 15.75 .75 5.69 .63 3.75 – – – 7.5 P-202 1.00 13.56 21.00 1.44 3.93 1.31 3/8"-18 NPTF 20.56 1.19 7.00 .63 4.75 – – – 9.0 P-392** 1.00 13.30 21.75 1.78 5.25 1.39 3/8"-18 NPTF 20.75 2.19 9.00 – 7.12 4.75 1.40 .41 18.0 P-802 1.00 13.30 21.75 1.78 5.25 .81 3/8"-18 NPTF 20.75 2.19 9.00 – 7.12 4.75 1.44 .41 22.0 P-842

www.enerpac.com ® 63 P-Series, Steel Hand Pumps ¤

Shown from left to right: P-462, P-84, P-801, P-77, P-80, P-39

The Solution for Tough Jobs

Two Speed Recommended for applications where cylinder plunger must advance rapidly to contact load, and applications where greater oil capacities are required, such as multiple cylinder hook-ups.

Foot Pump Conversion Kits Convert your P-39 to foot power with the PC-10 Kit. Includes instructions for easy conversion. •Two-speed operation for reduced operator fatigue (except P-39) Gauges • 4-way valving on the P-84 and P-464 for operation Minimize the risk of over- of double-acting cylinders loading and ensure long, dependable service from • External load release valve on remaining models your equipment. Refer to the for single-acting cylinder operation System Components section for •Internal pressure relief valve for overload protection a full range of gauges. Page: 122 • Large oil capacity to power a wide range of cylinders or tools 4-Way Control Valve P-84 and P-464 feature a manual 4-way control valve, designed for use with one double-acting or two single- In the absence of a power supply, the P-80 Hand acting cylinders. For system Pump offers a powerful solution. set-up information: Page: 109

Pump Usable Oil Model Pressure Rating* Oil Displacement Max. Type Capacity Number per Stroke Handle Effort (psi) (in3) (in3) 1st stage 2nd stage1st stage 2nd stage (lbs) Single 40 P-39 N/C 10,000 N/C .16 111 47 P-77 200 10,000 .97 .15 94 134 P-80** 350 10,000 .99 .15 104 Two- 104 speed 249 P-801 350 10,000 .99 .15 134 P-84*** 350 10,000 .99 .15 104 453 P-462 200 10,000 7.69 .29 110 453 P-464*** 200 10,000 7.69 .29 110 *Contact Enerpac for applications where operating pressure is less than 10% of pressure rating. ** Available as a set, see note on next page. 64 *** For use with double-acting cylinders. www.enerpac.com Steel Hand Pumps

P Series

H Reservoir Capacity: J 40˚ 3 3/8"-18NPTF 40-453 in Flow at Rated Pressure: L .15-.29 in3/stroke E D A C Maximum Operating Pressure: N BM 10,000 psi

P-39, P-77

P-84 only H J

T 3/8"-18NPTF 50˚ Pump and Cylinder Sets P-80 is also L available as a set E (pump, cylinder, gauge, couplers and hose) for your Q R S P DAC ordering convenience. Page: 58 N F BM P-80, P-801, P-84 Speed Chart To determine how a specific H pump will operate your cylinder, 3/8"-18NPTF J see the Pump/Cylinder Speed Chart 74˚ in the “Yellow Pages”.

Page: 113

R Q L Cylinder Matching Chart E M For help in selecting the correct hand pump for your application, A C S please refer to the Cylinder Matching B D Chart located in the “Yellow Pages”. N P P-462, P-464 Page: 104

Piston Dimensions (in) Weight Model Stroke Number

(in) ABCDEFHJLMNP QRST(lbs) .81 15.5 20.47 1.28 1.50 1.25 – 18.25 1.18 4.69 2.56 5.25 – – – – – 13 P-39 1.00 16.46 20.67 1.30 1.57 2.04 – 22.04 1.34 4.57 1.97 4.72 – – – – – 15 P-77 1.00 16.75 21.22 1.00 1.75 2.13 – 20.75 1.14 6.88 .75 5.75 4.76 – .83 .31 – 24 P-80** 1.00 25.94 30.78 1.00 1.75 2.13 – 30.43 1.14 6.88 – 5.75 4.76 – .83 .31 – 31 P-801 1.00 16.75 21.22 1.00 1.75 – 2.52 20.75 1.14 6.88 .75 5.75 4.76 1.50 1.69 .31 2.64 29 P-84*** 1.50 8.25 12.13 6.42 12.63 7.68 – 26.44 .98 10.63 6.89 25.6 3.63 – – 3.13 – 61 P-462 1.50 8.35 12.13 6.42 12.63 7.68 – 26.44 .98 10.63 6.89 25.6 3.63 3.50 2.68 3.13 – 61 P-464***

www.enerpac.com ® 65 P-Series, Low Pressure Hand Pumps ¤

Shown from left to right: P-51, P-25, P-18

When Less Than 10,000 psi is All You Need

P-Series •P-25 and P-50 pump oil in both forward and reverse handle LX-101 Handpump Oil movement improving overall efficiency, ideal when mounting A medium viscosity oil space is restricted specially formulated for • External load-release valve handpumps. Performs well in low temperatures and •Internal pressure-relief valve for overload protection requires less pumping effort than •P-51 can be operated in horizontal and vertical position with standard Enerpac HF blue oil. pump head and oil outlet facing downwards Page: 120

Gauges Minimize the risk of over- loading and ensure long, dependable service from your equipment. Refer to the ▼ P-18 hand pump used for locking the rotating System Components section for table for marble polishing. a full range of gauges. Page: 122

Pump Usable Oil Model Pressure Oil Max. Type Capacity Number Rating Displace- Handle ment per Effort Stroke (in3) (psi) (in3) (lbs) 18 P-18 2,850 0.16 57 Single- 200 P-25 2,500 0.58 60 speed 200 P-50 5,000 0.29 60 50 P-51 3,000 0.25 61

66 www.enerpac.com Low Pressure Hand Pumps

P Series

H J 40˚ 3/8"-18NPTF

L Reservoir Capacity: E 3 D A C 18-200 in N BM Flow at Rated Pressure: P-18 .16-.58 in3/stroke Maximum Operating Pressure:

34˚ 2,500-5,000 psi

Hoses 1 90˚ /4"-18 NPTF Enerpac offers a complete L line of high quality hydraulic hoses. To ensure the M integrity of your system, S specify only genuine Enerpac hydraulic hoses. A C B D Page: 116 P-25, P-50

H J 42˚ 3/8"- 18NPTF 180˚ L M S E A C B D P-51

P-25 hand pumps used with RC-series cylinders to keep wooden layers under pressure during lamination of plates.

Piston Dimensions (in) Weight Model Stroke Number

(in) ABCDEFHJLMNPQRST(lbs) .81 8.25 12.88 1.28 1.50 1.88 – 8.50 1.18 4.38 .51 5.25 – – – – – 11 P-18 1.50 6.00 6.82 6.00 9.43 – – – – 26.94 7.88 – – – – .40 – 36 P-25 1.50 6.00 6.82 6.00 9.43 – – – – 26.94 7.88 – – – – .40 – 37 P-50 1.00 2.06 3.63 7.12 7.88 2.25 – 24.00 1.16 6.31 5.06 – – – – .34 – 12 P-51

www.enerpac.com ® 67 Lightweight Hydraulic Foot Pump ¤

Shown: P-392FP P Series

Reservoir Capacity: 38 in3 Flow at Rated Pressure: .151 in3/stroke Maximum Operating Pressure: 10,000 psi

Pump and Cylinder sets The P-392FP is available as sets (pump, cylinder, gauge, couplers and hose) for your ordering convenience. • Robust, durable and compact - Steel frame for maximum stability Page: 58 - Steel pumping handle - Aluminium reservoir Hoses • Foot pedal lock and lightweight construction for portability Enerpac offers a complete •Two-speed operation reduces foot pedal strokes line of high quality hydraulic hoses. To ensure the • Large foot-pad release valve for controlling load descent integrity of your system, •Internal pressure relief valve for overload protection specify only genuine Enerpac hydraulic hoses.

Page: 116

24.1

7.8 ▼P-392FP offers the advantage of hands free operation to handle and control the 20 tool or cylinder. 1.2 Release valve

3/8"-18NPTF 18.4

2.3 8.1

Usable Model Pressure Oil Displacement Max. Piston Weight Oil Number Rating per Stroke Handle Stroke Capacity (psi) (cm3) Effort 1st 2nd 1st 2nd (in3) stage stage stage stage (lbs) (in) (lbs) 38P-392FP * 200 10,000 .687 .151 125 1 16 *Available as set, see note on this page. 68 www.enerpac.com Multifluid Hand Pumps

Shown: MP-110 MP Series

Reservoir Capacity: 2 gal. (optional) Flow at Rated Pressure: .12-1.28 in3/stroke Maximum Operating Pressure: 1,500-14,500 psi

Optional Reservoir Kit The 2 gallon reservoir kit MP-10T includes tank with skid frame, top plate with reservoir seal, • Superior corrosion resistance suction pipe and mounting bolts. •Impregnated aluminium anodized pump housing with Useable oil capacity is 1.5 gal. stainless steel internal pumping components •Standard Nitrile seals – excellent for demineralized water, ø1.97 oil/water emulsions, waterglycols, mineral oils, hydraulic topview 3 fluids ® • Optional EPDM seals for use with Skydrol or brake fluids 2.80 .79 6.85

•Two speed pumps up to 14,500 psi pressure 2 3.74

• Externally adjustable pressure relief valve 1.34 26.6 .59 .59 •1/4" NPTF gauge port .9 4.65 3.74 7.09 ø1.0 2.72 .37 1 .79 3.31

▼MP-Series pumps are ideal for 4.57 1.1 4.69 6.89 7.48 testing and filling applications. 12.13 12.6 11.1 MP-110, 350, 700, 1000 25.6 Suction / Tank return port 3/8"-18 NPTF Pressure port 3/8"-18 NPTF MP-10T Gauge port 1/4"-18 NPTF

Pump Usable Model Pressure Oil Displacement Max. Piston Weight Type Oil Number Rating per Stroke Handle Stroke Capacity (psi) (in3) Effort 1st 2nd 1st 2nd (in3) stage stage stage stage (lb) (in) (lbs) * MP-110 500 1500 3.2 1.28 99 1.04 14.5 Two * MP-350 500 5000 3.2 .43 99 1.04 14.5 Speed * MP-700 500 10,000 3.2 .18 99 1.04 14.5 * MP-1000 500 14,500 3.2 .12 99 1.04 14.5 Note: MP-Pump includes .060 in. thick gasket for reservoir mounting. *MP-Series pumps require the use of an external reservoir. www.enerpac.com ® 69 P/11 Series, Ultra-High Pressure Hand Pumps ¤

Shown from left to right: 11-100, P-2282

Ultra-High Pressure up to 40,000 psi

2-Way Shut-Off Valve 72-750 For 40,000 psi applications requiring a shut-off valve or gauge snubber. Made of 318 Stainless Steel and utilizing .38 inch cone fittings, it is the perfect selection for use with your Ultra- High Pressure hand pump.

Test System Gauges Ideal for monitoring pressure in your hydraulic circuit, Test System Gauges, such as the T-6010L, are available with •Two-speed operation on the P-2282 allows for faster fill, cone threads or NPTF threads and in a reducing cycle times for many testing applications variety of pressure ranges.

• 303 Stainless steel construction on the 11-100 and Page: 126 11-400 models enable use with many different fluids, such as distilled water, alcohol, diesters, silicones, soluble oils and petroleum T-6010L • Large release knob for improved control of 45-116 pressure release •Outlet ports are 3/4"-16 cone for 40,000 psi rating To system 83-011 43-701 P-2282

Typical Test System

T-6010L 83-011 43-300 45-116

43-001 72-750 43-701 P-2282 43-701 Cone Seal To system Stainless Stainless Steel High Steel Tubing Test System with Gauge and Snubber Pressure fittings Sleeve seal on a “cone” Body surface and do not require pipe sealer. Pump Usable Oil Model Pressure Oil Displacement Max. The Gland Nut Type Capacity Number Rating* per Stroke Handle holds the sleeve (psi) (in3) Effort and tubing tight 1st 2nd 1st 2nd against the cone (in3) stage stage stage stage (lbs) surface to provide a Bleed Hole Two-speed 60 P-2282 200 40,000 .99 .037 106 40,000 psi seal. 45 11-100 N/C 10,000 N/C .152 120 Gland Nut Single-speed 45 11-400 N/C 40,000 N/C .038 120 *Contact Enerpac for applications where operating pressure is less than 70 10% of pressure rating. www.enerpac.com Ultra-High Pressure Hand Pumps

Optional Ultra-High Pressure Fittings and Tubing

Description Connection Model No. P/11 40,000 psi Series Gland .38" cone 43-001 Nut Plug

Elbow .38" cone 43-200

Tee .38" cone 43-300 Reservoir Capacity: 45-60 in3

Gauge .38" cone side/ 43-301 Flow at Rated Pressure: Tee .25" cone gauge port .037-.152 in3/stroke

Gauge .38" cone side/ 83-011 Maximum Operating Pressure: Adaptor .25" cone gauge port 10,000-40,000 psi

Coupling .38" cone 43-400 Stainless Steel Construction Ultra-high Pressure Fittings Cross .38" cone 43-600 feature all stainless steel construction except adaptor 41-366, which features nickel plated carbon steel construction. Gland .38" cone 43-701 Nut with Sleeve Gauge .25" cone 43-704 Optional T-Series Connector gauge and fitting

1/4"- Tubing 4" tube, O.D. .38" * 45-116 20UNC H 8" tube, O.D. .38" * 45-126 J 12" tube, O.D. .38" * 45-136 10,000 psi only N 35˚ 3/4"- Adaptor .38" F cone to 1/4"MNPTF 41-146 M 16UNF L .38" F cone to 3/8" M NPTF 41-166 S E C A T Adaptor .38" F cone to 1/4" F NPTF 41-246 D B .38" F cone to 3/8" F NPTF 41-266 11-100, 11-400

Adaptor .38" M cone to 3/8" F NPTF 41-366 H 3/4"-16UNF J M 40˚

Note: .25" cone fittings use 9/16"-18 threads, 3/8" cone fittings use 3/4"-16 threads. L * Actual tubing lengths are .75" less than nominal size shown. These dimensions make distance between centers of valves E and fittings multiples of 4" spaces. N F AC B Release Valve

P-2282

Piston Dimensions (in) Weight Model Stroke Number

(in) ABCDEFHJ LMNST(lbs) 1.00 13.56 22.00 1.40 – 1.24 5.25 20.75 1.16 9.00 .28 4.74 – – 14 P-2282 .78 9.45 10.50 5.98 7.00 1.77 – 25.00 6.41 4.50 9.33 12.38 .31 .37 22 11-100 .78 9.45 10.50 5.98 7.00 1.77 – 25.00 6.41 4.50 9.33 12.38 .31 .37 22 11-400

www.enerpac.com ® 71 PU-Series, Economy Electric Pumps ¤

Shown: PUJ-1200B

Heavy on Performance, Light on Weight

Gauges Minimize the risk of over- loading and ensure long, dependable service from •Lightweight and compact design, 22 to 41 lbs your equipment. For use with the Economy pump the G-2535L gauge • Large easy-carry handle for maximum portability and GA-3 gauge adaptor are suggested. •Two-speed operation reduces cycle times for improved productivity For a full range of gauges, please refer to the System Components section. • 115 VAC 50/60-cycle universal motor will operate on voltages as low as 60 volts Page: 115 • 24 vdc remote motor control, 10-ft length for operator safety Speed Chart •Starts under full load To determine how the 0.5 hp Economy pump will operate your •High strength molded shroud with integral handle, cylinder, see the Pump/Cylinder Speed protects motor from contamination and damage Chart in the “Yellow Pages”. • Designed for intermittent duty cycle Page: 113

An Economy pump PUJ-1200B is used with an RC-2514 to reposition a stamping die to simplify maintenance. Used with Usable Oil Model Pressure Cylinder Capacity Number* Rating

(psi)

(gal) 1st stage 2nd stage .50 PUD-1100B 200 10,000 1.00 PUD-1101B 200 10,000 Single- .50 PUD-1300B 200 10,000 acting 1.00 PUD-1301B 200 10,000 .50 PUJ-1200B 200 10,000 1.00 PUJ-1201B 200 10,000 Double- .50 PUJ-1400B 200 10,000 acting 1.00 PUJ-1401B 200 10,000 * For 230 volt applications replace “B” suffix with “E”. ** Electric dump valve for auto-retract of cylinders. 72 www.enerpac.com Economy Electric Pumps

About the Economy Pump • For applications not requiring The Economy pump is best load holding PU suited to power small to • 10-ft pendant controls motor and Series medium size cylinders or hydraulic tools. valve operation Its lightweight and compact design makes it ideal for applications which PUD-1300 Series require easy transport of the pump. • Provides advance/hold/retract of The Universal motor works well on long single-acting cylinders extension cords or generator-driven • 10-foot pendant controls motor and electrical power supplies. valve operation Reservoir Capacity: • Ideal for applications requiring remote For further application assistance refer to valve operation. 0.5-1.0 gal. the “Yellow Pages”. PUJ-Series Flow at Rated Pressure: PUD-1100 Series • Available with 3- and 4-way valves for 20 in3/min. • Provides advance/auto-retract of single- or double-acting cylinders Motor Size: single-acting cylinders • 10-ft pendant controls the • Ideal for punching applications motor operation .5 hp • Manual valves provide advance/hold/retract tool control Maximum Operating Pressure: 10,000 psi

* 230V pumps (with “E” suffix). Page: 104

Flow Chart Gauge Port (PUJ-1200/1201 only) 1/4"-18NPTF Outlet Port 3/8"-18NPTF /min) 3

Tank port (in 3/8"-18NPTF C Oil Flow

D E Pressure (psi)

H Economy PU Series F J A B

Output Valve Current Motor Sound Dimensions (in) Weight Model Flow Rate Type Draw Voltage Level Number*

(in3/min) 1st stage 2nd stage (Amps) (VAC) (dBA) AJB C D E F H (lbs) 200 20 9.5 115 85 9.62 9.62 14.25 4.00 4.72 8.00 .40 5.25 26 PUD-1100B Dump ** 200 20 9.5 115 85 14.50 12.18 14.72 4.15 5.12 12.74 .40 5.62 38 PUD-1101B 200 20 Dump 9.5 115 85 9.62 9.62 14.25 4.00 4.72 8.00 .40 5.25 26 PUD-1300B 200 20 and Hold 9.5 115 85 14.50 12.18 14.72 4.15 5.12 12.74 .40 5.62 38 PUD-1301B 200 20 3-way, 9.5 115 85 9.62 9.62 14.25 4.00 4.72 8.00 .40 5.25 22 PUJ-1200B 200 20 2-pos. 9.5 115 85 14.50 12.18 14.72 4.15 5.12 12.74 .40 5.62 34 PUJ-1201B 200 20 4-way, 9.5 115 85 9.62 9.62 14.25 4.00 4.72 8.00 .40 5.25 29 PUJ-1400B 200 20 3-pos. 9.5 115 85 14.50 12.18 14.72 4.15 5.12 12.74 .40 5.62 41 PUJ-1401B

www.enerpac.com ® 73 PE-Series, Submerged Electric Pumps ¤

Shown: PEJ-1401B

Best Performance for Mid-Range Cylinders and Tools

SELECTION CHART For more technical information see next page.

5 BASIC PUMP TYPES Select the model that suits your application. For special requirements see page 77 or contact your Enerpac office. •Two-speed operation reduces cycle times for PED-Series: with Dump Valve improved productivity •Ideal for punching, crimping and cutting •For use when load holding is not • Powerful .5 hp induction motor is submerged in the oil required reservoir to run cooler, protect the motor, simplify the •Control pendant with 10 ft. cord controls pump interface, save space and reduce noise valve and motor • Large 1.5 gallon reservoir allows operation of PEM-Series: with Manual Valve a wide range of cylinders •Ideal choice for most applications • 24 VDC remote pendant control on certain models •Manual valve control, for both single- for safer operation acting and double-acting applications • Externally adjustable relief valve allows control of •Manual motor control operating pressure without opening the pump • 40-micron internal return line filter keeps oil clean, PER-Series: with Solenoid Valve promoting longer pump life •Ideal for production and lifting • Full length side tube for easy monitoring of oil level •All valves are 3-position for Advance/Hold/Retract •Control pendant with 10 ft. cord The Remote Jog Model of the for remote valve operation Submerged Pump simplifies repair on this construction crane. PEJ-Series: with Remote Jog • For light production and lifting applications •Manual valve control for single-acting or double-acting cylinders •Control pendant with 10 ft. cord for remote motor operation PES-Series: with Pressure Switch •Designed for maintaining pressure applications, such as clamping, workholding and testing •All versions include manual valves for directional control

*Contact Enerpac for details on VM style valves. 74 www.enerpac.com Submerged Electric Pumps

Submerged Pump Application PE The Submerged pump Its lightweight and compact design Series is best suited to power small to also make it ideal for applications medium size cylinders or hydraulic which require some transport of tools, or whenever a quiet, inter- the pump. mittent duty cycle is needed. For further application assistance With its low sound level and the see the “Yellow Pages” or contact addition of the optional oil cooler, your local Enerpac office. the Submerged pump is suited to Reservoir Capacity: light production work as well. 1.5 gal.

Page: 104 Flow at Rated Pressure: 20 in3/min. Motor Size: .5 hp Maximum Operating Pressure: 10,000 psi

Pump TypeUsed with Valve Function Valve Type* Usable Oil Model Number Weight Cylinder Capacity 115 VAC, 1 ph

(gal) (lbs) Single-acting Advance/Retract Dump 1.5 PED-1001B 55

Single-acting Advance/Retract Manual VMP 10000D 1.5 PEM-1201B 53 Single-acting Advance/Hold/Retract Manual VMF 10000D 1.5 PEM-1301B 53 Double-acting Advance/Hold/Retract Manual VMC 10000D 1.5 PEM-1401B 53

Single-acting Advance/Hold/Retract Solenoid (VEF-15500D) 1.5 PER-1301B 65 Double-acting Advance/Hold/Retract Solenoid (VEC-15600D) 1.5 PER-1401B 65

Single-acting Advance/Retract Manual VMP 10000D 1.5 PEJ-1201B 55 Single-acting Advance/Hold/Retract Manual VMF 10000D 1.5 PEJ-1301B 55 Double-acting Advance/Hold/Retract Manual VMC 10000D 1.5 PEJ-1401B 55

Single-acting Advance/Retract Manual VMP 10000D 1.5 PES-1201B 62 Double-acting Advance/Hold/Retract Manual VMC 10000D 1.5 PES-1401B 62

www.enerpac.com ® 75 PE-Series, Submerged Electric Pumps ¤

For full features see page 74.

Submerged Pump Performance Flow Chart Motor Pressure Output Motor Electrical Sound Relief Valve Size Rating Flow Rate** Specifications* Level Adjustment

Range (psi) (in3/min) 1st nd 1st nd (hp) stage 2 stage stage 2 stage (Amps @ Volts-Ph-Hz) (dBA) (psi) /min) 3

13 @ 115-1-50/60 1,000- (in 0.51,000 10,000 150 20 62-70 6.75 @ 230-1-50/60 10,000 * At bypass and maximum pressure. See matrix footnotes on next page for Hz limitations. ** All flow data at 60 Hz, 50 Hz data will be 5/6 th this number. Oil Flow

5 Pressure (psi)

Submerged PE-Series (@ 60 Hz) 3/8"-18NPTF

Speed Chart To determine how a submerged pump will operate your cylinder, see the Pump/Cylinder Speed Chart in the “Yellow Pages”.

Page: 113

Dimensions shown in inches.

Heat Exchanger (optional for all models) Fill Port Pressure Switch (PES-Series, optional for other models) Oil Level Indicator Adjustable Relief Valve

This PED-1001B Submerged pump quickly and quietly powers a hydraulic nut cutter in this bucket maintenance application.

76 www.enerpac.com Submerged Electric Pumps Ordering Matrix

CUSTOM BUILD YOUR SUBMERGED PUMP If the Submerged Pump that would best fit your application cannot PE be found in the chart on page 75, you can easily build your custom submerged pump here. Series

This is how a Submerged Pump Model Number is built up: PEM-1301B Reservoir Capacity: 1 2 3 4 5 6 7 1.5 gal. Product Motor Pump Pump Valve Reservoir Motor Type Type Type Series Type Size Voltage Flow at Rated Pressure: 3 1Product Type 5 Valve Type 20 in /min. P = Pump 0 = Dump Motor Size: 2 = 3-way, 2-position, normally open 2 Motor Type 3 = 3-way, 3-position, tandem center .5 hp 4 = 4-way, 3-position, tandem center E =Electric motor Maximum Operating Pressure: 3 Pump Type 6 Reservoir Size 10,000 psi D = Dump 01 =1.5 gallon J = Jog M =Manual 7Motor Voltage and Heat Exchanger R = Remote (Solenoid) 1)2) B = 115 V, 1 Ph, 60 Hz 1) S =Pressure switch D = 115 V, 1 Ph, 60 Hz 1) with heat exchanger 4 Pump Series E = 230 V, 1 Ph, 50 Hz 2) 2) 1 =.5 hp, 10,000 psi F = 230 V, 1 Ph, 50 Hz with heat exchanger Hoses I = 230 V, 1 Ph, 60 Hz Enerpac offers a complete line of high-quality hydraulic 1) Can also run at 50 Hz with manual valve hoses. To ensure the 2) Can also run at 60 Hz with manual valve integrity of your system, specify only genuine Enerpac hydraulic hoses. Page: 116

Gauges Minimize the risk of over- loading and ensure long, dependable service from your equipment. Refer to the System Components section for a full range of gauges. Page: 122

Ordering Example The PER-1301B, PER- 1401B, PER-1301D and Model Number: PER-1301B PER-1401D include a Modular (solenoid) Valve The PER-1301B is a .5 hp, and pilot operating check. 10,000 psi, submerged electric pump, with 1.5 gallon usable oil capacity, a 3-way, 3-position Page: 132 modular, remote solenoid valve and a 115 V, 1 Phase, 60 Hz motor.

www.enerpac.com ® 77 Z-Class Pumps ¤

Introducing the Z-Class power pumps from Enerpac—pumps that run cooler, use less electricity and are easy to service.

Enerpac has used the latest metallurgical, bearing and seal technologies to produce a pump whose features and benefits far surpass the electric pumps that are available today. By reducing the number of moving parts, improving flow dynamics and decreasing friction, Z-Class pumps will stay on the job longer, require less energy to operate and when needed,

Heavy-duty have lower bearings service costs.

Motor lip seal

Replaceable piston check valves Self-priming, high-flow Oil bath 1st stage pump

Balanced eccentric

Z-Class electric pumps from Enerpac—simply the best pump you will ever use.

78 www.enerpac.com An Innovation in Pump Design

Z-Class Pumping Element — The Heart of Your Hydraulic System

Highly efficient design provides increased flow Ergonomic low-voltage pendant features sealed rates, reduced heat generation and a decrease in switches and operates at 15 vdc for improved power consumption. This means improved operator safety. tool speed and increased service life—which results in higher productivity and lower operating Back-lit LCD on select Z-Class pumps costs. • pump usage information, hour and cycle counts Heavy-duty bearings extend pump life by • low-voltage warning and recording reducing friction, reducing surface-loading and • offers self-test and diagnostic capabilities lowering bearing stresses. •information displayed in 6 languages • pressure read-out (when used with Pump cavity oil bath extends pump life by the optional pressure transducer) reducing heat, improving lubrication and reducing • adjustable trigger pressure setting wear. (when used with the optional pressure transducer) Self-priming, high-flow 1st stage pump increases pump performance by super-charging the 2nd stage piston pump—improving oil flow in both hot and cold weather operation.

Balanced rotating components reduce vibration creating a smoother running pump—reducing wear, friction and sound levels.

Replaceable piston check-valves increase service life of major pump components.

Z-Class factory installed options & accessories ZU4 Series Pump Applications Extensive list of accessories including heat • Mobile: when frequent pump exchanger, roll-bars, skid bar, pressure transducer, transport is required and/or on return line filter and level and temperature remote locations switches, allow complete pump control over a wide • Universal motor: 1-phase, runs well under range of industrial applications. poor voltage supply, using generator power supply or using long extension cord Z-Class electric pumps for your application • Duty-cycle: for intermittent applications Available in one flow range for universal motor • Cylinders and tools: for medium to large and 4 flow ranges for induction motor. Choose size single- and double-acting applications and high speed. from single or two-stage models to provide the optimum cylinder and tool performance for almost any industrial application.

ZE Series Pump Applications • Stationary: when pump remains Pump Motor Flow @ in one location Series Size 10,000 psi • Induction motor: 1 and 3-phase for high ZU4 1.7 hp 60 in3/min cycle usage • Duty-cycle: for heavy-duty, extended cycle ZE3 1.0 hp 40 in3/min application 3 ZE4 1.5 hp 60 in /min • Cylinders and tools: for medium to large size ZE5 3.0 hp 120 in3/min single- and double-acting applications and ZE6 7.5 hp 200 in3/min high speed.

www.enerpac.com 79 ZU-Series, Electric Pumps ¤

Shown from left to right: ZU4108DB-T, ZU4420SB-H, ZU4304ME-K

COMMON PUMP MODELS For technical information and other options see next page.

• Features Z-Class high-efficiency pump design; higher BASIC PUMP TYPES oil flow and bypass pressure, cooler running and Select the model that suits your application. requires 18% less current draw than comparable For special requirements contact your Enerpac pumps office. • Powerful 1.7 hp universal electric motor provides high Manual Valve power-to-weight ratio and excellent low-voltage •Ideal choice for most applications operating characteristics •Manual valve control, for single-acting or double-acting applications • High-strength, molded composite shroud protects •Motor control on shroud motor and electronics, while providing an ergonomic, non-conductive handle for easy transport • Low-voltage pendant provides additional safety for the Manual Valve with Pendant operator (remote control units) • For light production and lifting applications •Manual valve control for single-acting • LCD readout provides a number of diagnostic and or double-acting cylinders readout capabilities never before offered on a portable • Low-voltage control pendant with electric pump (included with electric valves, optional 10-ft. cord for remote motor operation with manual valves) Dump Valve •Ideal for punching, crimping and cutting • For use when load-holding is not required • Low-voltage control pendant with 10-ft. cord controls valve and motor

Solenoid Valve •Ideal for lifting applications and where remote control is required •Motor runs continuously on pumps with VE33 and VE43 valves. With VE32 valve, motor only Designed to be tough, the runs during the advance function, while ZU4-Series with steel holding and retracting, the motor is off reservoirs will take the • Low-voltage control pendant with 10 ft. cord abuse of today’s for remote motor and valve operation construction sites.The ZU4908JE is the ideal pump for post tensioning applications. For post tensioning tools see page 186.

80 www.enerpac.com ZU-Series, Electric Pumps

ZU4 Pump Application Its lightweight and compact design ZU The ZU4 pump is best suited make it ideal for applications which to power medium to large require easy transport of the pump. Series size cylinders or hydraulic tools, or It utilizes a universal motor which wherever high speed, intermittent will work well on long extension duty cycle is needed. cords or generator driven electrical power supplies. Patented Z-Class technology provides high by-pass pressures for For further application assistance increased productivity, specifically in contact your local Enerpac office. Reservoir Capacity: applications using long hose runs and high-pressure drop circuits like heavy 1.0-10.0 gal. lifting or certain double-acting tools. Flow at Rated Pressure: 1) 60 in3/min. Motor Size: 1.7 hp Maximum Operating Pressure: 10,000 psi

Pump TypeUsed with Valve Function Valve Pump Control Usable Oil Model Number LCD 2) 3) Cylinder Type Capacity 115 VAC Product 1 Phase Weight w/oil 4) (gal) STD Electric LCD Electric (lbs) • • • VM32 Manual 1.0 ZU4204MB ZU4204LB 59 • • • VM32 Manual 2.0 ZU4208MB ZU4208LB 69 • • • • VM33 Manual 2.0 ZU4308MB ZU4308LB 70 • • • • VM33 Manual 5.0 ZU4320MB ZU4320LB 109 • • • • VM43 Manual 2.0 ZU4408MB ZU4408LB 70 • • • • VM43 Manual 5.0 ZU4420MB ZU4420LB 109 • • • VM32 Remote (Man.) 1.0 ZU4204JB ZU4204KB 60 • • • VM32 Remote (Man.) 2.0 ZU4208JB ZU4208KB 70 • • • VM32 Remote (Man.) 5.0 ZU4220JB ZU4220KB 109 • • • • VM33 Remote (Man.) 2.0 ZU4308JB ZU4308KB 71 • • • • VM43 Remote (Man.) 2.0 ZU4408JB ZU4408KB 71 • • • • VM43 Remote (Man.) 5.0 ZU4420JB ZU4420KB 110 • • • VE32D Remote 1.0 N/A ZU4104DB 63 • • • VE32D Remote 2.0 N/A ZU4108DB 73 • • • VE32D Remote 5.0 N/A ZU4120DB 112 ------• • • VE32 Remote 1.0 N/A ZU4204SB 63 • • • VE32 Remote 2.0 N/A ZU4208SB 73 • • • • VE33 Remote 2.0 N/A ZU4308SB 85 • • • • VE43 Remote 2.0 N/A ZU4408SB 85 • • • • VE43 Remote 5.0 N/A ZU4420SB 124 ------1) All models meet CE safety requirements. “E” voltage versions also meet all requirements of the European EMC-Directive. 2) See valves section for technical information on valve types. 3) See custom order matrix for other voltage options. 4) Subtract 3 lbs. for STD Electric models.

www.enerpac.com ® 81 ZU Series, Specifications and Dimensions ¤

FLOW CHART ZU4 Performance

700 25 Motor Output Motor Electrical Sound Relief Valve Size Flow Rate Specification Level Adjustment 600 20 Range /min) 115V 3 500 (in3/min) (amps) (in 15 (hp) 100 psi 700 psi 5000 psi 10,000 psi (volts-ph-Hz) (dBA) (psi) 400

115-1-50/60 300 230V 10 1.7 700 535 76 60 85-90 2,000-10,000 Current Oil flow 230-1-50/60 200 5 100

0 0 02000 4000 6000 8000 10,000 Pressure (psi) Flow (in3/min) Current (amps)

Heat Exchanger LCD Electric Handle guard installed LCD electric (optional) (optional) on all 2.5, 5 and 10 gal (optional) VM43 Valve reservoirs VM43 Valve Shown Shown Heat Pressure User Adjustable 2.54 exchanger Transducer Relief Valve (optional) (optional) Skid bar User Adjustable (optional) Relief Valve B B 9.00 C .50 C 16.29 1/2 NPT 19.00 Oil Drain 17.60 23.40 24.00 24.80 (shown without side handle)

Pressure Transducer (optional) F ENERPAC Breather 9.46 10.50 (shipping plug shown)

Oil Fill Port Breather (shipping 12.00 .51 4XØ .34 18.10 SAE #10 plug shown) Oil Fill Port SAE #10

Reservoir Handles Included on all 2.5, 5 and A Oil Level A 10 Gallon

Sight Gauge 1.30

Oil Level .25 Deep Sight 3.75 Gauge M8 x 1.25 Oil Drain D D E

Pump Dimensions Usable Reservoir Capacity A B C D E F (gal) (in) (in) (in) (in) (in) (in) 1.0 17.0 5.6 11.0 6.0 - - 2.0 19.5 8.0 11.3 6.6 - - Increased output flow and 2.5 17.6 6.1 16.5 12.0 15.1 11.0 extended brush life increase 5.0 18.6 7.1 16.3 16.6 19.7 15.6 productivity for post-tensioning applications. 10.0 22.0 10.6 15.7 19.9 22.7 18.9

82 www.enerpac.com ZU-Series, Ordering Matrix

CUSTOM BUILD YOUR ZU4 SERIES PUMP If the ZU4 Series pump that would best fit your application cannot be found in ZU the chart on page 81, you can easily build your custom ZU4 Series pump Series here. This is how a ZU-Series pump model number is built up: Z U 4 4 08 L B - H K T

1 2 3 4 5 6 7 8 8 8 8 Product Motor Flow Valve Reservoir Valve Voltage Options Options Options Options Reservoir Capacity: Type Type Group Type Size Operation 1.0-10.0 gal. 1Product Type Z = Pump Series Flow at Rated Pressure: 3 2 Motor Type 60 in /min. U =Universal electric motor Motor Size: 3Flow Group 1.7 hp 4 = 60 in3/min @ 10,000 psi Maximum Operating Pressure: 4 Valve Type (see page 130 for more details) 1 Dump (VE32D) 10,000 psi 2 3 way/2 position manual or electric (VM32 or VE32) 3 3 way/3 position manual or electric (VM33 or VE33) 4 4 way/3 position manual or electric (VM43 or VE43) Speed Chart 6 3 way/3 position locking manual w/po check (VM33-L) To determine how a submerged 8 4 way/3 position locking manual w/po check (VM43-L) pump will operate your cylinder, 9 4 way/3 position manual w/power seating (VM43-LPS) see the Pump/Cylinder Speed Chart 5 Reservoir Size (useable capacity) in the “Yellow Pages”. 04 = 1.0 gallon Page: 113 08 = 2.0 gallon 10 = 2.5 gallon (includes side handles) 20 = 5.0 gallon (includes side handles) Ordering Example 40 = 10.0 gallon (includes side handles) Model Number: 6 Valve Operation ZU4408LB-HKT D = Dump (solenoid valve w/pendant and LCD Electric) ZU4408LB-HKT is a 60 in3/min at 10,000 J = Jog (manual valve w/pendant and Standard Electric (i.e. w/o LCD) psi pump with a 4-way, 3-position K = Jog (manual valve w/pendant and LCD Electric) manual valve, a 2 gal (8-liter) reservoir, L = Manual valve w/LCD Electric (w/o pendant) operates on 115V 1ph 50/60 Hz and is M = Manual valve w/Standard Electric (i.e. w/o LCD) [w/o pendant] specified with optional LCD electrical S = Solenoid valve w/pendant and LCD Electric panel, heat exchanger, pressure transducer and skidbar. 7 Voltage B = 115V 1 ph 50/60Hz E = 208-240V 1 ph 50/60 Hz (w/European plug CE RF compliant) I = 208-240V 1 ph 50/60 Hz (w/NEMA 5-15 plug) Torque Wrench Pumps 8 Options System matched air and F = Filter electric pumps provide control G = 0-15,000 psi Gauge (2 1/2") 1) to operate Enerpac Torque H = Heat exchanger 2) Wrenches. K = Skidbar (1 and 2 gallon reservoirs only) L = Level/temp switch 2) 3) N = No reservoir handles (includes lifting eyes) Page: 212 R = Roll Bar T = Pressure transducer U = Foot switch

1) Pressure gauge not available on pump models with pressure transducer 2) These options require LCD electric 3) Not available on 1 and 2 gallon reservoirs

www.enerpac.com ® 83 ZU-Series Factory Installed Options & Accessories ¤

ZU4-Series Features The LCD is factory installed and cannot be ordered separately. Refer to page 80 for selection chart and page 83 for ordering matrix.

Back-lit LCD* Foot Switch • Pump usage information, hour • Hands-free remote control on and cycle counts solenoid dump and 3-position • Low-voltage warning and valves recording •With 10 foot cord • Self-test and diagnostic capabilities •Information can be displayed in six different languages (English, Accessory Can be used on ZU4 Spanish, German, French, Italian, Kit No. pumps with Portuguese) * Optional with manual valves, included with ZCF-2 * Solenoid VE-Series valves solenoid valves * Add suffix U for factory installation.

Hoses Enerpac offers a complete line of high- quality hydraulic hoses. To ensure the integrity of your system, specify only Enerpac hydraulic hoses.

Page: 116

Pressure Transducer* Level/Temperature Switch Gauges •More durable than analog gauges • Ensures feedback on pump oil Minimize the risk of (against mechanical and hydraulic level and temperature overloading and ensure shock) •Drop-in design allows for easy long, dependable •More accurate than analog gauges installation to pump reservoir service from your (0.5% full scale of pump) •Plugs directly into pump equipment. Refer to the System • Calibration can be fine tuned for electrical enclosure Components section for a full range certification of gauges. •Built-in thermal sensing shuts off • “Set pressure” feature turns off motor pump when unsafe operating Page: 122 at user defined pressure (or shifts temperature is reached valve to neutral on models with VE33/VE43 valves) •Oil level switch shuts down pump before oil reaches an unsafe •Display pressure in psi, bar, or MPa operating level * Requires LCD Electric

Accessory Adjustable Switch- Dead- Kit model Pressure point band Model Operating Maximum Weight number Range repeatability Number Temperature Pressure (psi) (psi) (° F) (psi) (lbs) ZPT-U4 * 50-10,000±0,5% 50 ZLS-U4 40-230 150 .11 * Add suffix T for factory installation. * Add suffix L for factory installation.

84 www.enerpac.com ZU-Series Factory Installed Options and Accessories

Heat Exchanger Can be factory installed on ZU ZU4-Series LCD Electric Series pumps.

• Extends system life. •Stabilizes oil temperature at a maximum of 130 °F at 70 °F ambient temperature. Reservoir Capacity: Do not exceed maximum oil flow and pressure ratings. Heat exchanger is 1.0-10.0 gal. Heat Exchanger* not suitable for water-glycol or high Flow at Rated Pressure: water based fluids. • Removes heat from the 60 in3/min. bypass oil to provide cooler operation Motor Size: Thermal Maximum Maximum Voltage •Stabilizes oil viscosity, Transfer * pressure oil flow 1.7 hp increasing oil life and reduces wear of pump and other Btu/h (psi) (GPM) (VDC) Maximum Operating Pressure: hydraulic components 900 900 7.0 12 10,000 psi * Requires LCD Electric *At GPM at 70 °F ambient temperature.

Accessory Fits on reservoir Weight Kit No. (lbs) ZHE-U4 * 1, 2, 2.5, 5, and 9.1 10 gallon * Add suffix H for factory installation.

Return Line Filter Skidbar* • 25 micron nominal filter removes •Provides easy two-hand lift contaminants from return oil flow •Provides greater pump stability before allowing it back into tank on soft or uneven surfaces •Internal by-pass valve prevents •Also available as an add-on kit damage if filter is dirty (model number SBZ-4) •With maintenance indicator * 1 and 2 gallon reservoirs only • Replaceable filter element PF25

Accessory Maximum Maximum By-pass Accessory For ZU-Series pumps Weight Kit Model Pressure Oil Flow Setting Kit No. with reservoir Number (lbs) (psi) (GPM) (psi) SBZ-4 * 1-2 gal. w/o heat exchanger 4.8 ZPF * 200 12.0 25 SBZ-4L * 1-2 gal. with heat exchanger 7.0 * Add suffix F for factory installation. * Add suffix K for factory installation.

www.enerpac.com ® 85 ZE-Series Electric Pumps ¤

Shown from left to right: ZE3304MB-K, ZE4110DB-FHR

The New Standard for Industrial Applications, Z-Class

All models in the chart below are the industry’s most commonly selected pump configurations. See the Z-Class pump ordering matrix for more options.

Page: 89

SELECTION CHART *

BASIC PUMP CONFIGURATIONS Pump Type Used with Valve Function Valve** Useable Select your ZE pump model here for most Cylinder Model Oil applications. For special requirements, see Number Capacity the ZE Pump ordering matrix. (gal) Manual Valve without electric box or LCD • • • VM32 2.0 •Ideal choice for most applications • • • • VM33 2.0 •Manual valve control, for both single-acting or • • • • VM33 5.0 double-acting applications VM33 10.0 •Manual motor control • • • • VM43 2.0 •On/off switch on 1-phase electric motor • • • • • • • • VM43 5.0 • • • • VM43 10.0 Manual Valve with electric box and LCD • • • VM32 2.0 •Ideal choice for most applications • • • VM32 2.5 •Manual valve control, for both single-acting or VM33 5.0 double-acting applications • • • • •Manual motor control • • • • VM33 10.0 • • • • VM43 5.0 • • • • VM43 10.0 Solenoid Dump Valve with electric box and LCD • • • VE32D 1.0 •Ideal for punching, crimping and cutting • • • VE32D 2.0 • For use when load holding is not required • • • VE32D 2.5 • Push-button control pendant with 10 ft. cord controls VE32D 5.0 the valve and motor • • • Solenoid 3-position Valve with Electric Box and LCD • • • • VE33 2.0 •Ideal for production and lifting applications • • • • VE33 2.5 •All valves are 3-position for Advance-Hold-Retract • • • • VE33 5.0 • Push-button control pendant with 10 ft. cord controls • • • • VE43 2.0 the valve and motor • • • • VE43 2.5 • • • • VE43 5.0 • • • • VE43 10.0 *Models in this chart are 115 VAC, 1-phase at 50/60 Hz for ZE3-4 or 220 VAC, 3 phase at 50/60 Hz for ZE5-6. For other options, please refer to the ZE Pump ordering matrix ** See Valve Section for technical information. 86 www.enerpac.com ZE-Series Electric Pumps

• Features Z-Class high-efficiency pump design; higher oil flow and by-pass pressure, cooler running and requires ZE 18% less current draw than comparable pumps Series •Totally enclosed, fan-cooled industrial electric motors supply extended life and stand up to harsh industrial environments • Low-voltage pendant, on certain models, provides additional safety for the operator • Multiple valve and reservoir configurations provide Reservoir Capacity: application specific models to match the most demanding 1.0 - 10 gal. industrial applications Flow at Rated Pressure: •High-strength, molded electrical enclosure protects 3 electronics, power supplies and LCD readout from harsh 40 - 200 in /min industrial environments Motor Size: •LCD readout provides a number of diagnostic and readout 1.0 - 7.5 hp capabilities never before offered on an industrial pump (included with electric valve models, optional on other Maximum Operating Pressure: models) 10,000 psi

All Z-Class electric pumps are CSA and CE compliant. ZE3 Series (1.0 hp) ZE4 Series (1.5 hp) ZE5 Series (3.0 hp) ZE6 Series (7.5 hp) Output Flow Rate at Output Flow Rate at Output Flow Rate at Output Flow Rate at 10,000 psi: 40 in3/min 10,000 psi: 60in3/min 10,000 psi: 120 in3/min 10,000 psi: 200 in3/min

Model WeightModel WeightModel WeightModel Weight Number Number Number Number

(lbs) (lbs) (lbs) (lbs) Single-Stage or Two-Stage Pumps ZE3208MB 96 ZE4208MB 104 Choose single-stage pumps ZE3308MB 97 ZE4308MB 105 for applications that require ZE3320MB 133 ZE4320MB 141 ZE5320MG 152 ZE6320MG 192 constant flow regardless of ZE3340MB 183 ZE4340MB 191 ZE5340MG 203 ZE6340MG 243 pressure, such as testing or ZE3408MB 97 ZE4408MB 106 clamping. ZE3420MB 133 ZE4420MB 141 ZE5420MG 152 ZE6420MG 192 Two-stage pumps have an ZE3440MB 183 ZE4440MB 191 ZE5440MG 203 ZE6440MG 243 increased output flow at low ZE3208LB 101 ZE4208LB 110 pressure to allow fast movement towards the load, for reduced cycle ZE3210LB 106 ZE4210LB 115 ZE5210LG 132 ZE6210LG 172 times and increased productivity. ZE3320LB 138 ZE4320LB 147 ZE5320LG 160 ZE6320LG 200 ZE3340LB 188 ZE4340LB 197 ZE5340LG 210 ZE6340LG 250 ZE3420LB 139 ZE4420LB 147 ZE5420LG 160 ZE6420LG 200 ZE3440LB 189 ZE4440LB 197 ZE5440LG 210 ZE6440LG 251 How to Order Single-Stage Pumps ZE3104DB 95 ZE4104DB 104 To specify a single-stage ZE3108DB 105 ZE4108DB 114 pump, place the letter “S” at the end ZE3110DB 110 ZE4110DB 119 ZE5110DG 136 ZE6110DG 176 of the model number. ZE3120DB 141 ZE4120DB 150 ZE5120DG 163 ZE6120DG 203 For example: ZE5320LG-S ZE3308SB 107 ZE4308SB 125 ZE3310SB 112 ZE4310SB 130 ZE5310SG 147 ZE6310SG 188 This is a 3.0 hp ZE5 series pump with a VM33 manual valve, 5 gallon ZE3320SB 153 ZE4320SB 161 ZE5320SG 174 ZE6320SG 214 reservoir, LCD electrical box, 220 ZE3408SB 117 ZE4408SB 125 VAC, 50/60 Hz 3-phase motor and ZE3410SB 122 ZE4410SB 130 ZE5410SG 147 ZE6410SG 188 single-speed option. ZE3420SB 153 ZE4420SB 161 ZE5420SG 174 ZE6420SG 214 ZE3440SB 204 ZE4440SB 212 ZE5440SG 225 ZE6440SG 265 Page: 89 *All models in this chart are 115 VAC, 1-phase at 50/60 Hz. For other options please refer to the ZE Pump ordering matrix.

www.enerpac.com ® 87 ZE-Series, Specifications and Dimensions ¤

FLOW CHARTS 1000 25 1000 25 1000 25 1000 25 900 900 900 ZE3 Series ZE4 Series 900 ZE5 Series ZE6 Series 800 20 800 20 800 20 800 20 /min) /min) /min) 700 /min) 700 700 700 3 3 3 3 (Amps) (Amps) (Amps) (Amps) (in (in (in (in 600 15 600 15 600 15 600 15 500 500 500 500 400 10 400 10 400 10 400 10 Current Current Current 300 Current 300 300 300 Oil Flow Oil Flow Oil Flow Oil Flow 200 5 200 5 200 5 200 5 100 100 100 100 0 0 0 0 0 0 0 0 02,000 4,000 6,000 8,000 10,000 02,000 4,000 6,000 8,000 10,000 02,000 4,000 6,000 8,000 10,000 02,000 4,000 6,000 8,000 10,000 Pressure (psi) Pressure (psi) Pressure (psi) Pressure (psi) Single-stage ZE3 and ZE4 Amp Single-stage ZE5 and ZE6 Amp Two-stage draw at 115V/1ph Two-stage draw at 208V/3ph PERFORMANCE CHART

ZE Operation Output Flow Rate Available Reservoir Sizes Motor Size Relief Valve Sound Pump (useable oil) Adjustment Level 3 Series (in /min) Range 100 psi 700 psi 5,000 psi 10,000 psi (gal) hp RPM (psi) (dBA) Single-stage 43 43 42 40 3 1, 2, 2.5, 5, 10 1.0 1750 1000 - 75 Two-stage 450 385 42 40 10,000 Single-stage 64 64 62 60 4 1, 2, 2.5, 5, 10 1.5 1750 1000 - 75 Two-stage 650 600 62 60 10,000 Single-stage 128 126 123 120 5 2.5, 5, 10 3.0 1750 1000 - 75 Two-stage 850 825 123 120 10,000 Single-stage 220 215 210 200 6 2.5, 5, 10 7.5 3450 1000 - 80 Two-stage 900 890 210 200 10,000 Output flow rate is listed at 60 Hz. Flow rate will be approximately 5/6 of these values at 50 Hz. User Adjustable 25.1 12.7 Relief Valve All VM and VE-Series have 2 4 a user adjustable relief valve 2.56 to allow the operator to easily 5 set the optimum working pressure.

25.0 1 3 H 11.9 Max User adjustable relief valve on all manual B and solenoid valves: 3/8" NPTF on A and B ports 9.0 3.75 6 7 M8 x 1.25 1/4" NPTF on auxiliary ports B C .25” deep Electric Box (Optional w/manual valve) 16.3 9.45 19.0 10.51 Heat Exchanger (Optional) 25.0 Roll Bar (Optional) ZE-Series Pumps with 1 and 2 gallon reservoir Return Line Filter (Optional) 27.9 D1 Skid Bar (Optional) Oil Drain 2 4 Oil Level/Temperature Switch (Optional)

1 Reservoir ZE-Series Pump Dimensions (in) H Size (useable oil) B A 14.9 Max (gal) ABCDD1EH A 1.0 5.6 11.0 6.0 – – – 20.2 2.0 8.1 11.3 6.6 – – – 22.6 3 8 12.0 E 4 x Ø.34 7 2.5 6.1 16.5 12.0 15.1 14.6 11.0 23.6 B C Mounting 6.42 17.60 5.20 D hole 5.0 7.1 16.5 16.6 19.7 19.2 15.6 24.6 ZE-Series Pumps with 2.5, 5, 10 gallon reservoir 10.0 10.6 15.7 19.9 22.7 22.5 18.9 28.1

88 www.enerpac.com ZE Electric Pump Ordering Matrix

CUSTOM BUILD YOUR ZE SERIES PUMP If the ZE Series pump that would best fit your application cannot be found in the ZE chart on page 86, you can easily build your custom ZE Series pump here. Series This is how a ZE Series Pump model is built up:

1 2 3 4 5 6 7 8 8 8 8 Product Motor Flow Valve Useable Valve Voltage Options Options Options Options Type Type Group Type Oil Opera- Reservoir Capacity: Capacity tion 1 - 10 gal. 1Product Type 6 Valve Operation Z = Pump Class D = Dump valve Flow at Rated Pressure: (w/ pendant and LCD) 3 2Prime movers L =Manual valve 40 - 200 in /min. E =Induction Electric Motor (w/o pendant, w/ LCD) Motor Size: M =Manual valve 6) 3Flow Group (w/o pendant or LCD) 3 1.0 - 7.5 hp 3 = 40 in /min @ 10,000 psi N =No valve 6) 3 4 = 60 in /min @ 10,000 psi (no electrical box) Maximum Operating Pressure: 3 5 = 120 in /min @ 10,000 psi1) S = Solenoid valve 3 6 = 200 in /min @ 10,000 psi1) (w/ pendant and LCD) 10,000 psi 4 Valve Types W =No valve (w/o pendant and LCD) 0 = No valve w/coverplate Ordering Example 1 1 =Dump (VE32D) 7 Voltages 2 =3 way/2 position manual Model Number: ZE4420MB Single Phase (VM32) ZE4420MB is a 60 in3/min, B = 115V 1 ph 50-60Hz 3) 3 =3 way/3 position manual or E = 208-240V 1 ph 50-60 Hz 10,000 psi pump with a 4 way, 3-position electric (VM33 or VE33) European Plug manual valve, a 5 gallon reservoir, 4 =4 way/3 position manual or I = 208-240V 1 ph 50-60 Hz operates on a 115 VAC 1 ph 50/60 Hz electric (VM43 or VE43) USA Plug motor and includes standard electrical 6 =3 way/3 position locking Three Phase 6) package. manual w/po check (VM33L) M = 190-200V 3ph 50-60Hz 8 =4 way/3 position locking G = 208-240V 3ph 50-60Hz manual w/po check (VM43L) W = 380-415V 3ph 50-60Hz Ordering Example 2 5 Useable Oil Capacity K = 440V 3ph 50-60Hz Model Number: ZE6440SG-HNU J = 460-480V 3ph 50-60Hz 04 =1.0 gallon2) ZE6440SG-HNU is a 200 in3/min, 2) R = 575V 3ph 60Hz 08 =2.0 gallon 10,000 psi pump with a 4 way, 3-position 10 =2.5 gallon electric valve, a 10 gallon reservoir, 20 =5.0 gallon operates on a 230 VAC 3 ph 50/60 Hz 40 = 10.0 gallon motor. It includes LCD electrical package and foot switch on 10 ft cord, 8Options (specify in alphabetical order) no reservoir handles and the optional F =Filter P =Pressure switch 4) heat exchanger. G =0-15,000 psi Gauge (21/2") 7) R = Roll bar H = Heat Exchanger 4) S =Single stage K = Skidbar (1 and 2 gal. T =Pressure transducer 4) 7) reservoirs only) U = Foot switch 4) L = Level/temp switch 4) 5) N =No reservoir handles Single-Stage or (includes lifting eyes) Two-Stage 1) ZE5 and ZE6 series pumps only available with 3-phase motors. Choose single-stage pumps for 2) 1 and 2 gallon reservoirs only available on ZE3 and ZE4 series pumps. applications that require constant 3) 115 volt pumps are supplied with CE and CSA approved 15 amp plug for intermittent use. 20 A circuit recommended for frequent full pressure use. flow regardless of pressure, such as 4) These options require LCD electrical package. Pressure switch option only testing or clamping. available on manual valves without locking valve. The LCD electrical package Two-stage pumps have an increased can accept either a pressure switch or pressure transducer, but not both. output flow at low pressure to allow fast 5) Not available with 1 and 2 gallon reservoirs. movement towards the load, for reduced 6) Standard Electric models with 3-phase motors are shipped without cord, cycle times and increased productivity. motor starter or overload protection. 7) Pressure gauge not available on pump models with pressure transducer. Pressure transducer provides digital pressure readout on LCD display.

www.enerpac.com ® 89 ZE-Series, Options & Accessories ¤

Electric Box 1) Level/Temperature Switch 4) Return Line Filter • Back-lit LCD • Shuts down pump before oil level • 25 micron nominal filter removes • Pump usage information, hour and reaches an unsafe level, avoiding contaminants from return oil flow cycle counts damage due to cavitation before allowing it back into tank • Low-voltage warning and recording •Shuts down pump when unsafe oil •Internal by-pass valve prevents temperature is reached damage if filter is dirty • Self-test and diagnostic capabilities •Ideal if pump is used in remote area •With maintenance indicator •Pressure read-out 2) without visual access to oil level • Replaceable filter element PF25 • Auto-mode pressure setting 2) 4) 24 V, requires Electric Box. Available for •Information can be displayed in six 2.5, 5 and 10 gallon reservoirs languages 3) 1) Included on pumps with solenoid valves. Can be factory installed on pumps with Accessory Fixed Operating Max. Accessory Maximum Maximum By-pass manual valve Kit Model Temperature Tempera- Pressure Kit Model Pressure Oil Flow Setting Number Signal ture Number 2) When used with optional pressure (°F) (°F) (psi) (psi) (GPM) (psi) transducer 3) English, French, German, Italian, Spanish ZLS-U4 * 75 40 - 230 150ZPF * 200 12.0 25 and Portuguese * Add suffix L for factory installation, see ordering * Add suffix F for factory installation, see ordering matrix. matrix.

Roll Bars Skid Bar Foot Switch 5) • For easy portability and hoisting •Provides easy two-hand lift • Hands-free remote control on •Protects pump and electric box •Provides greater pump stability on solenoid dump and 3-position valves • Available for all reservoir sizes soft or uneven surfaces •With 10 foot cord 5) 15 V, requires Electric Box

Accessory Fits on reservoir Weight Kit Number (lbs) ZRB-04 * 1 and 2 gallon 12.1 Accessory For ZE-Series pumps Weight Kit with reservoir Accessory Can be used on ZE-Series ZRB-10 * 2.5 gallon 13.2 (lbs) Number Kit Number pumps with ZRB-20 * 5 gallon 13.2 SBZ-4 * 1-2 gal. w/o heat exchanger 4.8 ZRB-40 * 10 gallon 13.2 SBZ-4L *1-2 gal. with heat exchanger 7.0 ZCF-2 * Solenoid VE-Series valves * Add suffix R for factory installation, see * Add suffix K for factory installation, see ordering * Add suffix U for factory installation, see ordering ordering matrix. matrix. matrix. 90 www.enerpac.com ZE-Series, Factory Installed Options & Accessories

ZE Series

Reservoir Capacity: 1 - 10 gal. 1) 2) Pressure Transducer Pressure Switch Flow at Rated Pressure: •Displays pressure on LCD in bar, •Controls pump, monitors system 40 - 200 in3/min. MPa or psi • Adjustable pressure 500-10,000 psi •More accurate than analog gauge •Includes glycerine filled 15,000 psi Motor Size: • Calibration can be fine-tuned for pressure gauge G2536L 1.0 - 7.5 hp certification • Accuracy ± 1,5% of full scale Maximum Operating Pressure: • Easy-viewing variable rate display 2) 24 V, requires Electric Box. Not available 10,000 psi • “Set pressure” feature turns off in combination with pressure transducer. motor at user defined pressure 1) 24 V, requires Electric Box

Accessory Adjustable Switch- Dead- Accessory Switch- Deadband Oil Kit Pressure point band Kit point Ports Model Range repea- Model repea- number (psi) tability (psi) number tability (psi) (NPT) ZPT-U4 * 50-10,000±0,5% 50ZPS-E3 * ±2% 115-550 3/8” * Add suffix T for factory installation, see * Add suffix P for factory installation, see ordering matrix. ordering matrix.

ZHE-Series Heat Exchangers Heat exchanger stabilizes oil temperature at 130 °F at 70 °F ambient temperature. Thermal transfer at 5 GPM and 70 °F ambient temperature: 900 Btu/hour. Do not exceed max. oil flow of 7.0 GPM and max. pressure of 300 psi. Not suitable for water-glycol or high water based fluids.

Pendants 3) Heat Exchanger 4) • For pump types with valve • Removes heat from bypass oil to operation “W” (No Valve, with provide cooler operation Electric Box, without pendant) •Stabilizes oil viscosity, increasing 3) When ordering Enerpac VE-Series oil life and reduces wear of pump solenoid valve the pendant must be and other hydraulic components. ordered separately. Pendant connection to be plugged into electric box

Pendant To be used with solenoid Accessory Fits on reservoir Weight Model valve: Kit Number Number (lbs) ZCP-1 VE32D ZHE-E04 * 1 and 2 gallon 9.0 ZCP-3 VE32, VE33, VE43 ZHE-E10 * 2.5, 5, and 10 gallon 9.0 * Add suffix H for factory installation, see ordering matrix. www.enerpac.com ® 91 8000-Series Electric Pumps ¤

Shown: PEM-8418

The Largest Pump for the Largest Jobs

Locking Valves Pumps with VM-4 manual valves are available with VM-4L manual valves for positive load holding. Add suffix “L” to pump model number. Page: 130

FS-34 Foot Control Switch This 3-position switch allows hands-free control of the solenoid valve on the pump. Operates 24 and • Panel-mounted pressure gauge and adjustable relief valve 115 V valves that use the square for system pressure control electrical connector. •Two-speed pump design, with high by-pass pressure, for rapid cylinder advance Hoses • Dual voltage motor (230/460 VAC, 3 phase, 60 Hz) Enerpac offers a complete • Full length reservoir sight tube with integral thermometer line of high-quality hydraulic for ease in monitoring oil level and temperature hoses. To ensure the integrity of your system, specify only genuine Enerpac hydraulic hoses. Page: 116

With similar specifications, a gasoline powered EGM-8000 Series is shown here performing a synchronized lift.

92 www.enerpac.com 8000-Series Electric Pumps

About the 8000 Series PE The 8000 Series is the for large jobs and may be the only largest pump in the Enerpac solution because of the required Series line and the best choice to power oil capacity. most large size cylinders, multiple For further application assistance cylinder circuits, and applications see our “Yellow Pages”, or consult where the need for high speed your local Enerpac office. requires high flow rates. The 8000 Series, with its large reservoir capacity, is best suited Reservoir Capacity: Page: 104 25 gal. Flow at Rated Pressure: 2.0 gal/min. Motor Size: 12.5 hp Maximum Operating Pressure: 10,000 psi

Relief Valve Speed Chart To determine how an 8000 Fill Port Series pump will operate your Gauge Shut Off Valve cylinder, see the Pump/Cylinder Speed Chart in the “Yellow Pages”. 22.25 Drain Plug Page: 113

Oil Level and Flow Chart Temperature Gauge 46.00 Gauge 15,000 psi 4.5 4.0 3.5 Magnetic Starter 3.0 (gal/min) 2.5 Valve Location 2.0

Oil flow 1.5 35.00 1.0 0.5 0 02000 4000 6000 8000 10,000

Pressure (psi) 8000 Series Dimensions shown in inches.

Used Usable Oil Model Pressure Output Valve Valve Current Motor Sound Weight with Capacity Number Rating Flow Rate Type Function Draw Voltage* Level Cylinder (psi) (gal/min) (gal) 1st stage2nd stage 1st stage 2nd stage (Amps) (VAC) (dBA) (lbs) Single- 18 PEM-8218 3,700 10,000 4.4 2.0 Manual 3-way, 33.0 230 78-84 720 acting 18 PEM-8218C 3,700 10,000 4.4 2.0 (VM-2) 2-pos. 16.5 460 78-84 720 18 PEM-8418 3,700 10,000 4.4 2.0 Manual 4-way, 33.0 230 78-84 720 Double- 18 PEM-8418C 3,700 10,000 4.4 2.0 (VM-4) 3-pos. 16.5 460 78-84 720 acting 18 PER-8418 3,700 10,000 4.4 2.0 Solenoid 4-way, 33.0 230 78-84 765 18 PER-8418C 3,700 10,000 4.4 2.0 (VSP-4) 3-pos. 16.5 460 78-84 765 * Consult Enerpac for availability of other voltages.

www.enerpac.com ® 93 Turbo II Air Hydraulic Pumps ¤

Shown left to right: PAMG-1402N, PATG-1102N, PARG-1102N, PATG-1105N Setting New Standards

RFL-102 Regulator-Filter-Lubricator Recommended for use with all air pumps. Provides clean, lubricated air and allows for air pressure adjustment. Steel bowl guards are standard. • High efficiency cast aluminum air motor for increased life and reduced air consumption • Fully serviceable air motor assembly Large Reservoir Models •Reinforced heavy-duty reservoir for applications The Turbo II Air Pump is in tough environments also available with a larger • New generation air saver piston with rugged one-piece reservoir: PATG-1105N, design reduces air consumption and operating costs PAMG-1405N, and PARG-1105N. •Return-to-tank port for use in remote valve applications • Quiet – only 76 dBA with low air consumption of 12 scfm Hoses • Operating air pressure: 25-125 psi, enables pump to start at extremely low pressure Enerpac offers a complete line of high-quality hydraulic •Internal pressure relief valve provides overload protection hoses. To ensure the integrity of your system, specify only genuine Enerpac hydraulic hoses. Page: 116

Easily operated by hand or by foot.

Used Usable Model with Cylinder Oil Number Capacity

(in3) 127 PATG-1102N* Single- 230 PATG-1105N acting 127 PARG-1102N 230 PARG-1105N Double- 127 PAMG-1402N acting 230 PAMG-1405N * Available as set. See note on next page. 94 www.enerpac.com Turbo II Air Hydraulic Pumps

FLOW CHART The PATG-models use a foot or hand Turbo II Air Pump (@ 100 psi) PA operated treadle to 60 Series control air and valve functions. 50

The PAMG-models use a treadle /min) 40 3

with a locking feature and a (in 4-way manual valve. 30

The PARG-models use a 15 ft. 20 Oil flow pendant hose for convenient one 10 Reservoir Capacity: man operation. 3 0 150-305 in 042000 000 6000 8000 10,000 Flow at Rated Pressure: Pressure (psi) PATG and PAMG models 10 in3/min. PARG models 2) Maximum Operating Pressure: 10,000 psi

Pressure Output Flow Model Valve Air Air Sound Rating Rate Number Function Pressure Con- Level Pump and Cylinder Range sumption TURBOII Sets (in3/min) Turbo II pumps are also No load Load (psi) (psi) (scfm) (dBA) available as sets (Turbo II 10,000 60 10 PATG & PAMG Advance/ 25-125 12 76 pump, cylinder, gauge, couplers and 1) 1) Hold/ hose) for your ordering convenience. 10,000 51 6 PARG 25-125 12 76 10,000 482) 52) Retract 25-125 8 76 Page: 58 1) Air supply connected at pendant. 2) Air supply connected at pump shown on flow curve.

M M A A A

E B F EEBB PRESS RELEASE Filtered “Permanent” Tank Vent

ᕃ 3 8 NPTF ᕃ 3 8 NPTF ᕃ 3/8"-18NPTF ᕄ / "-18 ᕄ / "-18 ᕄ Return-to-Tank/Auxiliary

1 3 Vent/Fill Tank Port 3/8"-18NPTF ᕆ /4"-18NPTF /8"-18NPTF ᕅ 1/4"-18NPTF 1 ᕅ ᕈ ᕈ /4"-18NPTF 3 1 /8"-18NPTF ᕅ Hydraulic Output ᕆ /4"-18NPTF C Swivel Air Input with Filter C C J 4 Mounting Holes for #10 H J HH L L L thread forming screw. Max.depth into reservoir = .75" K D ᕇ K D ᕇ K D ᕇ Air Input Options PATG-1102N and PAMG-1402N and PARG-1102N and PATG-1105N PAMG-1405N PARG-1105N

Dimensions (in) Weight Model Number

A BCDEFHJKLM(lbs) 12.33 6.49 8.29 9.04 4.00 – 5.15 5.75 1.65 4.43 13.62 18 PATG-1102N* 15.60 7.92 8.22 9.04 4.00 – 5.08 5.75 3.28 4.41 17.20 22 PATG-1105N 12.33 6.49 7.88 9.04 4.00 – 5.15 – 1.65 4.43 – 22 PARG-1102N 15.60 7.92 7.88 9.04 4.00 – 5.08 – 3.28 4.41 – 26 PARG-1105N 12.33 6.49 10.50 9.04 4.00 1.42 5.23 6.00 1.65 4.43 12.60 24 PAMG-1402N 15.60 7.92 10.50 9.04 4.00 1.42 5.19 6.00 3.28 4.41 15.94 28 PAMG-1405N

www.enerpac.com ® 95 Air Hydraulic Pumps ¤

Shown from top to bottom: PA-1150, PA-133 PA Series

Reservoir Capacity: 36-80 in3 Flow at Rated Pressure: 8 in3/min. Maximum Operating Pressure: 10,000 psi

PC-66 Reservoir Conversion Kit Double the reservoir capacity of your existing PA-133 with this easy to install conversion kit.

• Rugged construction – built for long life and easy service FLOW CHART • Swivel coupling simplifies hydraulic connection and 50 pump operation

40 • Three-position treadle provides cylinder advance,

hold and retract operation /min) 30 3

•PA-133 operates in all positions for increased (in versatility in use and mounting 20

•Base mounting slots provided on PA-133 Oil flow 10

0 0 2000 4000 6000 8000 10,000 Pressure (psi) Air pressure: PA Series (@ 100 psi)

Air Input Hydraulic Output 4.04 1.40 11.10 1/4"-18NPTF 3/8"-18NPTF Fill Tank Port 3/8"-18NPTF 14.69 Hydraulic 4.04 1.40 1/4"-18NPTF Output Air Input 8.25 5.71 ø.34 (4x) ø2.87 4.68 3.31 2.23 2.75 4.50 7.001/2"-20UNF 6.25 3/8"-18NPTF 10.00 5.62 1.31 10.00 Fill Tank Port 6.75 11.00 PA-133 PA-1150 Dimensions shown in inches

Used Usable Model Pressure Output Flow Rate Valve Function Air Air Sound Weight with Oil Number Rating Pressure Consump- Level Cylinder Capacity (in3/min) Range* tion (in3) (psi) No load Load (psi) (scfm) (dBA) (lbs) Single- 36 PA-133 10,000 40 8 Advance/Hold/Retract 60-120 9 85 12 acting 80 PA-1150 10,000 40 8 Advance/Hold/Retract 60-120 9 85 18 * Recommended Regulator-Filter-Lubricator: RFL-102 96 www.enerpac.com Air Hydraulic Pumps

Shown: PAM-1041 PAM Series

Reservoir Capacity: 1.0-2.0 gal. Flow at Rated Pressure: 9 in3/min. Maximum Operating Pressure: 10,000 psi

Locking Valves Pumps with VM-4 manual valves are available with VM-4L manual locking valves instead. Add suffix “L” to pump model number.

Page: 130

VA-2 Remote Valve •Twin air motor configuration delivers high-flow performance in first stage, up to 200 psi, for rapid For remote operation of PAM-10 series air pumps. cylinder advance Permits either hand or •1 and 2 gallon reservoirs for use with a wide foot operation. range of cylinders •Integral shroud protects air motors and provides easy portability FLOW CHART 3/8"-18NPTF On/Off Air Valve

Hydraulic 700 Output 600 /min) 3 500 (in 400

300 Oil flow 1.0 Gallon 2.0 Gallon 200

15.25 18.00 100

0 02000 4000 6000 8000 10,000 Pressure (psi) 6.38.26 .75 7.50 12.13 9.06 10 Series (@ 100 psi) 12.63 1/4"-18NPTF Air Input PAM-1022

Used Usable Oil Model Number Pressure Output Flow Rate Valve Function Valve Air Air Con- Sound Weight with Capacity (with Shroud) Rating Model Pressure sump- Level Cylinder (in3/min) Range* tion (gal) (psi) 1st stage 2nd stage (psi) (scfm) (dBA) (lbs) Single- 0.7 PAM-1021 10,000 650 9 Adv/Hold/Ret VM-2 60-120 18 87 50 acting 2.0 PAM-1022 10,000 650 9 Adv/Hold/Ret VM-2 60-120 18 87 60 Double- 0.7 PAM-1041 10,000 650 9 Adv/Hold/Ret VM-4 60-120 18 87 50 acting 2.0 PAM-1042 10,000 650 9 Adv/Hold/Ret VM-4 60-120 18 87 60 * Recommended Regulator-Filter-Lubricator: RFL-102

www.enerpac.com ® 97 ZA-Series Air Hydraulic Pumps ¤

Shown: ZA4208MX, ZA4420MX

ATEX Certified See explanation of ATEX certification in the “Yellow Pages”.

II 2 GD ck T4 Page: 103

Speed Chart To determine how a ZA Series pump will operate your cylinder, see the Pump/Cylinder Speed Chart in the “Yellow Pages”. • Features Z-Class high efficiency pump design, higher oil flow and bypass pressure Page: 113 •Two-speed operation and high by-pass pressure reduces cycle time for improved productivity Hoses •Internal relief valves. One is factory set for overload Enerpac offers a complete line of high-quality hydraulic protection while the second is user adjustable for hoses. To ensure the pre-setting maximum system pressure integrity of your system, •Sight gauge on 1 and 2 gallon and level gauge on 2.5, 5 and specify only genuine Enerpac 10 gallon reservoirs allow quick and easy oil level hydraulic hoses. Page: 116 monitoring • Optional heat exchanger warms exhaust air to prevent ZA4 Performance freezing and cools the oil Dynamic Air Sound Air Pressure Consumption Level Range

(psi) (scfm) (dBA)

60-100 20-100 85-90

Used Usable Valve Valve Model Output Flow Rate1) with Oil Model Function Number 3 Cylinder Capacity Number2) (in /min) (gal) 100 psi 700 psi 5,000 psi 10,000 psi 1.0 ZA4204MX 850 675 110 80 Single- Manual Advance/ acting 2.0 VM32 Retract ZA4208MX 850 675 110 80 5.0 ZA4220MX 850 675 110 80 1.0 ZA4404MX 850 675 110 80 Double- 2.0 ZA4408MX 850 675 110 80 acting Manual Advance/ 2.5 VM43 Hold/ ZA4410MX 850 675 110 80 5.0 Retract ZA4420MX 850 675 110 80 10.0 ZA4440MX 850 675 110 80 1) Actual flow will vary with air supply 2) See valve section for hydraulic symbols and details 98 www.enerpac.com ZA-Series Air Hydraulic Pump Ordering Matrix

CUSTOM BUILD YOUR ZA4 AIR PUMP This is how a ZA-Series Pump model number is built up: ZA4 Series ZA4208MX-FHK

1 2 3 4 5 6 7 8 8 8 8 Product Motor Flow Valve Usable Valve Voltage Options Options Options Options Type Type group Type oil Operation capacity

1Product Type 5Usable Oil Capacity 8Options Reservoir Capacity: Z =Pump class 04 =1.0 gallon (Specify in alphabetical order) 08 =2.0 gallon F =Filter 1.0-10.0 gal. 2Motor Type 10 =2.5 gallon G =0-15,000 psi gauge A =Air motor 20 =5.0 gallon (2 1/2") Flow at Rated Pressure: 40 = 10.0 gallon H =Heat exchanger 3 3Flow Group K =Skidbar (1 and 2 80 in /min. 6Valve Operation 4 = 80 in3/min@10,000 psi gallon reservoirs only) M =Manual valve N =No reservoir handles Maximum Operating Pressure: 4Valve Type N =No valve (includes lifting eyes; 2.5, 5, 10 gallon only) 10,000 psi 0 =No valve with coverplate 7 Voltage R =Roll bars 2 =3-way, 2-position (VM32) 3 =3-way, 3-position (VM33) X =Not applicable 4 =4-way, 3-position (VM43) 6 =3-way, 3-position, locking (VM33L) 8 =4-way, 3-position, Ordering Example User adjustable relief valve on all manual valves locking (VM43L) Model Number: ZA4208MX-FHK Air inlet 1/2" NPTF ZA4208MX-FHK is an air operated pump Return Line Filter (optional) with a 3-way, 2-position manual valve, a 2.0 gallon reservoir, filter, heat exchanger and Oil Sight Gauge skid bar. Roll Bar (optional) Oil Drain Skid Bar (model no. SBZ-4) (optional)

12.7 Handles (standard) 2.52 (Optional) 3.00 (4) lifting eyes

17.5

E 25.0 A E A

B 1.0 B 1.8 1.3 9.00 12.0 F D C 1.55 3.75 C G 16.3 M8 x 1.25 18.1 25.1 D .25” deep 27.9 4 x ø.34 Mounting Hole 1 and 2 gallon reservoirs 2.5, 5, 10 gallon reservoirs

FLOW CHART Weight Dimensions (in) 100 psi Dynamic Air Pressure at 70 scfm (incl. oil) 900 AGBC D EF (lbs) 800 11.6 5.6 11.0 6.0 16.9 - - 65.5 700 600

14.0 8.0 11.3 6.6 19.3 - - 75.7 /min)

3 500

13.0 7.1 16.3 16.6 15.6 15.6 18.4 112.7 (in 400 11.6 5.6 11.0 6.0 16.9 - - 66.7 300 200 14.0 8.0 11.3 6.6 19.3 - - 76.9

Oil flow 100 12.0 6.1 16.5 12.0 17.4 11.0 15.1 87.1 0 0 2000 4000 6000 8000 10,000 13.0 7.1 16.3 16.6 15.6 15.6 18.4 113.9 Pressure (psi) 16.5 10.6 15.7 19.9 21.9 18.9 23.0 164.6

www.enerpac.com ® 99 PGM-Series, Gasoline Pumps Hydraulic Technology Worldwide

Shown: PGM-2408R

Featuring Genesis Technology

Hoses Enerpac offers a complete line of high quality hydraulic hoses. To ensure the integrity of your system, specify only Enerpac hydraulic hoses.

Page: 116

• Patented Genesis Technology means Gauges - coaxial piston design ensures high performance Minimize the risk of over- - first-stage piston pump for improved efficiency loading and ensure long, • High by-pass pressures improve productivity dependable service from your equipment. Refer to the • All Atlas pumps feature sturdy Roll Cages for System Components section for use in tough environments a full range of gauges. Page: 122 • Four-cycle Honda motor 3.0 hp.

This PGM-pump is used to power a hydraulic re-bar cutter on a construction site before power was available.

Used Usable Model Pressure Output Flow Rate with Cylinder Oil Number Rating (in3/min) Capacity (gal) (psi) 1st stage 2nd stage Single-Acting 1.0 PGM-2304R* 10,000 200 40 Double-Acting 2.0 PGM-2404R* 10,000 200 40 Single-Acting 1.0 PGM-2308R* 10,000 200 40 Double-Acting 2.0 PGM-2408R* 10,000 200 40 * Note: The PGM-20 series are available with a carrying handle instead of a rollcage. For ordering omitt the ‘R’ from the model number 100 Gasoline Pumps

Atlas Gasoline Pump Performance PGM Elevation can affect the Series performance of any gasoline engine. Atlas pumps are designed to develop rated performance at elevations up to 5,000 ft.

For applications above this elevation, please consult your Enerpac office. Reservoir Capacity: 1.0 - 2.0 gal. Flow at Rated Pressure: 40 in3/min Motor Size: 3.0 hp Maximum Operating Pressure: 10,000 psi

Speed Chart To determine how a specific pump will operate your cylinder, see the Pump-Cylinder Speed Chart in the ‘Yellow Pages’.

Page: 113

3/8"- 18NPTF 22.50

FLOW CHART

250 225 200 PGM-20

21.97 17.50 (l/min) 175 150

Oil flow 125 By-Pass Valve Type Valve Function Motor Sound 100 Pressure Type / Size Level 75 (psi) (dBA) (lbs) 50 2,000 3-way, 3-position Advance/ Honda 89 55 25 2,000 4-way, 3-position Hold/Retract 3.0 hp 89 72 0 0 2000 4000 6000 8000 10,000 2,000 3-way, 3-position Advance/ Honda 89 55 Pressure (bar) 2,000 4-way, 3-position Hold/Retract 3.0 hp 89 72 www.enerpac.com 101 ZG5/ZG6, Gasoline Hydraulic Pumps Hydraulic Technology Worldwide

̄ Shown from left to right: ZG6440MX-BCFH, ZG5420MX-B

• Features Z-Class high efficiency pump design, higher oil User Adjustable Relief flow and bypass pressure Valve • Two-speed operation reduces cycle time for improved All VM-Series directional productivity valves have a user adjustable relief valve to • Full sight oil level glass on all reservoirs allow quick and allow the operator to easily set the easy oil level monitoring. optimum working pressure. • Sturdy wheeled cart for ZG6 allows transport over uneven terrain and features collapsible handles for easy storage • Dual forced air heat exchangers on ZG6 stabilizes hydraulic oil temperature High Pressure Hoses • ZG5 is available in two 4-cycle engine sizes: 5.5 hp Honda Enerpac offers a complete line of high quality hydraulic and 6.5 hp Briggs & Stratton hoses. To ensure the • ZG6 has Briggs & Stratton 13 hp engine with electric start, integrity of your system, pressurized oil and 16-amp charge output for accessories specify only genuine Enerpac hydraulic hoses.

̄ SELECTION CHART

Used Usable Valve Valve Model Motor Motor Weight with Oil Model Function Number Manufacturer* Size Cylinder Capacity Number

(gal) (hp) (lbs) Single- 2.5 ZG5310MX-R 113.6 VM33 Acting 5.0 ZG5320MX-R 140.9 Honda 5.5 Double- 2.5 ZG5410MX-R 113.6 VM43 Advance/ Acting 5.0 ZG5420MX-R 141.0 Hold/ Single- 2.5 ZG5310MX-BR 111.0 VM33 Retract Acting 5.0 ZG5320MX-BR Briggs & 138.3 6.5 2.5 ZG5410MX-BR Stratton 111.1 Double- VM43 Acting 5.0 ZG5420MX-B 138.4 10.0 VM43 ZG6440MX-BCFH 13.0 334.0 2 *To order Briggs & Stratton motor, place a “B” suffix in the model number Gasoline Hydraulic Pumps

ZG5/ ZG6 ZG5 Series

3

17.5 Reservoir Capacity: 2 2.5-10 gal. Flow at Rated Pressure: A 3 5 100-200 in /min.

B 4 1 17.3 5.2 C Engine Size: 28.0 D 5.5, 6.5 and 13 hp

ቢ User adjustable relief valve on all manual valves. 3/8” NPTF on Maximum Operating Pressure: A and B ports; 1/4” NPTF on auxiliary ports. 10,000 psi ባ Roll Bar (optional) ቤ Return Line Filter (optional on ZG5, Standard on ZG6) ብ Oil Level Gauge ቦ Oil Drain Other Options Available ቧ Collapsible handles (ZG6 only) Contact Enerpac for further ቨ Cart (standard on ZG6 only) information.

ZG6 FLOW CHART 22.5 39.3 1000 ̈ 7 900 6 800 /min)

3 700

(in 600 500 400 1 36.8 Oil flow 300 22.6 4 200 100 0 5.5 3 5 0 2000 4000 6000 8000 10,000 47.4 20.0 61.0 Pressure (psi) ̈ 33.0 ZG5 5.5 hp Honda ZG5 6.5 hp Briggs & Stratton ZG6 13 hp Briggs & Stratton

ZG5 Dimensions (in) Motor Output Flow Rate Relief Sound Size (in3/min) Valve Level Reservoir Adjustment Size Range (gal) ABC D hp RPM 100 psi 700 psi 5,000 psi 10,000 psi (psi) (dBA) 2.5 6.1 16.5 12.0 15.1 5.5 3600 700 650 110 100 88 - 93 1000 - 5.0 7.1 16.3 16.6 19.7 6.5 3600 400 380 110 100 91 - 95 10,000 10.0 10.6 15.7 19.9 22.7 13.0 3600 900 885 225 200 91 - 95 www.enerpac.com 3 8000 Series Gasoline Pumps ¤

Shown: EGM-8418 EGM Series

Reservoir Capacity: 25 gal. Flow at Rated Pressure: 1.5 gal/min. Motor Size: 18 hp Maximum Operating Pressure: 10,000 psi

Locking Valves Pumps with VM-4 manual valves are available with VM-4L manual valves for positive load holding. Add suffix “L” to pump model number. Page: 130

•Industrial grade 18 hp twin-cylinder motor FLOW CHART

•Panel mounted pressure gauge and adjustable relief valve for system pressure control •Two-speed pump design with high by-pass pressure for rapid cylinder advance (gal/min) • Built in oil temperature and oil level gauge Oil flow • External adjustable relief valve (1,200-10,000 psi) allows control of operating pressure without opening the pump •Integral priming circuit guarantees quick starts after transport Pressure (psi)

8000 Series

Relief Valve

Fill Port Valve Gauge Shut Off Valve Location 35.00 22.25 Drain Plug Oil Level and Temperature Gauge 44.03 Gauge 15,000 psi Priming Pump Side View Top View

Used Usable Model Pressure Rating Output Flow Rate Valve Type Valve Function Sound Weight with Cylinder Oil Number Level Capacity (psi) (gal/min) (gal) 1st stage 2nd stage 1st stage 2nd stage (dBA) (lbs) Single-acting 18 EGM-8218 3,700 10,000 3.4 1.5 3-way, 2-pos. Adv./Retr. 94 890 Double-acting 18 EGM-8418 3,700 10,000 3.4 1.5 4-way, 3-pos. Adv./Hold/Retr. 94 890

102 www.enerpac.com Yellow Pages Overview

Enerpac “Yellow Pages” Section Page

stand for Safety Instructions 104-105 Hydraulic Information!

If selecting hydraulic equipment is not your Pump Selection and 106-107 Selection Worksheet daily routine then you will appreciate these pages. The “Yellow Pages” are designed to help Basic System 108-109 you work with hydraulics. They will help you to Set-ups better understand the basics of hydraulics, of system set-ups and of the most commonly used Basic Hydraulics 110-111 hydraulic techniques. The better your choice of ?equipment, the better you will appreciate ? Conversion Tables 112-113 ?hydraulics. Take the time to go through these and Speed Charts “Yellow Pages” and you will benefit even more from Enerpac High Pressure Hydraulics. Valve Information 114 A

T

GLOBAL LIFETIME WARRANTY STATEMENT

Enerpac products are warranted to be free of defects in materials and www.enerpac.com workmanship. Any product that does not conform to specification will be repaired Visit our web site for the or replaced at Enerpac’s expense, anywhere in the world; simple as that! complete Global Lifetime Warranty or call your This warranty does not cover ordinary wear and tear, abuse, misuse, alterations, or Authorized Service Center. the use of improper fluids. Determination of the authenticity of a warranty claim will be made only by Enerpac or its Authorized Service Centers.

Enerpac is certified for ASME B30.1 UL approved Product Design Criteria several quality standards. Our cylinders fully comply All electrical components All hydraulic components are These standards require with the criteria set forth used on Enerpac products designed and tested to be compliance with standards by the American Society of carry the UL rating when safe for use at maximum for management, Mechanical Engineers possible. 10,000 psi unless otherwise administration, product (except RD and CLL series). specifically noted. development and DIN 20024 manufacturing. EMC Directive 89/336/EEC II 2 GD ck T4 Enerpac thermoplastic hoses Where specified, Enerpac are related to the criteria set electric power pumps meet ISO 9001 The ZA-series pumps are forth in Deutsche Industrie the requirements for Electro- REGISTERED tested and certified according Norm 20024. magnetic Compatibility per to the Equipment Directive EMC Directive 89/336/EEC. 94 / 9 / EC "ATEX Directive". Canadian Standards ENERPAC, 720 W. James St., Columbus, WI 53925 USA The explosion protection is Association for equipment group II, CE Marking & Enerpac works hard to Where specified, equipment category 2 Conformity maintain the ISO 9001 quality Enerpac electric pump (hazardous area zone 1), in Enerpac provides a rating, in its ongoing pursuit assemblies meet the design, gas and/or dust Declaration of Conformity and of excellence. assembly and test atmospheres. The ZA-series requirements of the Canadian CE marking for products that pumps are marked with: Ex II Standards Association. conform with the European 2 GD ck T4. Community Directives. !!!103 iii Safety Instructions Hydraulic Technology Worldwide

When used correctly, hydraulic in industry. In designing similar contact the Enerpac office or a power is one of the safest systems, care must be taken to representative for guidance when yymethods of applying force to select the proper components that you are in doubt as to the proper your work. To that end we offer provide safe operation and fit your safety precautions to be taken in some DO’s and DON’Ts, simple needs. Check to see if all safety designing and setting up your common sense points which measures have been taken to particular system. apply to practically all Enerpac avoid the risk of injury and In addition to these tips, hydraulic products. property damage from your every Enerpac product comes application or system. Enerpac The illustrations and application with specific safety information cannot be held responsible for yyphotos of Enerpac products and instructions. Please read damage or injury caused by throughout this catalog are used them carefully. unsafe use, maintenance or to portray how some of our application of its products. Please customers have used hydraulics

Jacks ✓ Provide a ✓ The entire jack level and solid saddle must be in support for contact with the the entire jack load. Movement of base area. the load must be in the same direction as jack plunger.

✓ Never place any ✓ Remove the jack part of your body handle when it is under the load. not being used. Ensure the load is on a solid support before venturing under.

Cylinders ✓ Provide a solid ✓ The entire cylinder support for the saddle must be in entire cylinder contact with the base area. Use load. Movement cylinder base of the cylinder must attachment for be parallel with the more stability. movement of the load.

✓ Do not use ✓ As with jacks, cylinder without never place any saddle. This will part of your body cause plunger to under the load. “mushroom”. Load must be on Saddles distribute cribbing before load evenly on venturing under. the plunger.

✓ Always protect ✓ Keep hydraulic cylinder threads equipment away for use with from open fire and attachments. temperatures above 150 °F (65 °C).

104 Safety Instructions

General

y

y Manufacturer’s rating of load and stroke are maximum safe limits. 80% Good practice encourages using only 80% of these ratings! 80%

✓ Always read ✓ Don’t override instructions and the factory safety warnings setting of that come with relief valves.

your Enerpac yAlways use a y hydraulic gauge to check equipment. system pressure.

Pumps ✓ Don’t use handle ✓ Close release extenders. valve finger Hand pumps tight. Using should be easy to force will ruin operate when the valve. used correctly.

MAX. ✓ MAX. Fill pump only to ✓ Use only genuine recommended Enerpac hydraulic level. Fill only oil. The wrong fluid ™ L OI ly C when connected il LI can destroy your d U W ui RA Fl D ke HY ra cylinder is fully B seals and pump

L L retracted. and will render OI OI C C LI LI AU AU DR DR HY HY your warranty null and void.

Hoses and couplers

✓ Clean both ✓ Detach cylinder coupler parts only when fully before retracted or use connecting. shut-off valves Use dust caps or safety valves when coupler to lock-in parts are not cylinder connected. pressure.

✓ Keep hoses away ✓ Don’t kink hoses. from the area Bending radius R=41/2" beneath loads. should be at least 41/2 inch. Don’t drive over or drop heavy objects on hoses.

✓ Don’t lift hydraulic equipment by •Lift slowly and check often the hoses. yy•Avoid standing in the line of force • Anticipate possible problems and take steps to avoid them

www.enerpac.com yy 105 Pump Selection Hydraulic Technology Worldwide

HAND PUMP AND SINGLE-ACTING CYLINDER MATCHING CHART

Capacity (tons) Stroke (inches) 510152530506075100 150 < 1.00 1.00 2.00 3.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00 12.00 13.00 14.00

P-392 P-80 P-462

Page: 62Page: 64 Page: 64 Note: Selection based on oil capacity requirements of cylinders.

POWER PUMP SELECTION CHART

Flow* Low Medium High (20 in3/min) (60 to 200 in3/min) (463 in3/min)

Reservoir Oil Capacity 0.5-1 gal. 1.5 gal.1.0-10 gal. 1.0-10 gal. 25 gal. Duty Cycle** Intermittent ExtendedIntermittent Extended Extended Portable/Stationary*** PortableStationary Portable Stationary Stationary Recommended Series Economy Submerged ZU4 ZE3-6 8000 Series

Page: 72 Page: 74 Page: 78 Page: 86 Page: 92 * Flow ¥ Determined by motor size ¥Directly affects electrical power requirements ¥Determines cylinder or tool speed

** Duty Cycle ¥ Extended applications require more than one hour of uninterrupted pump use ¥Intermittent use Ð from 20 minutes to one hour, depending on reservoir capacity (contact Enerpac for details)

*** Portability Portable Stationary ¥Ergonomic handles ¥ Mounting options ¥Flexible power requirements ¥ Normally requires stable power 106 Selection Worksheet

Complete the following information to select the right products:

Cylinder Question: Tips/help Data Model Number Selection Total force required in tons: Total load Number of cylinders required: Number of lifting points Force per cylinder in tons: Should be 80% of total cylinder cap. Stroke required: Plunger travel Single or double acting (D/A): D/A used when pull force is required, or retract speed is critical Type of plunger required: Hollow or solid Collapsed height required: Height with plunger fully retracted Optional saddle required: Tilt, Grooved, Flat Cylinder base: Improves stability Cylinder attachments: (RC-series) Expanded functions

Selected cylinder model: Including coupler model:

Pump Available power source: Manual Electric Compressed Air Gasoline Selection The three most Hand pump Not for high-cycle applications commonly Single- or double-acting operation Use 4-way valve for D/A applications selected Check speed chart on page 113 for number of strokes per inch) pumps are Selected hand pump: hand pumps, electric pumps and air-driven Electric or compressed air pump pumps. Need for portability: Weight and power requirements Gas powered Duty cycle: Intermittent or extended pumps, how- Required usable oil capacity: Intermittent =1.2 x cylinder oil capacity ever can be high cycle = 2 x cylinder oil capacity selected in the Available voltage: Single phase or Three phase same way. Lifting speed (Important/not important): Use speed chart on page 113 Type of control: Manual/remote pendant Type of actuation/function: Advance/hold/retract Accessories:Roll bar, Oil Filter kit, ...

Selected pump: To suit hose: Oil connection

System Number of hoses and length required: Components Selected hoses:

Manifold or tee: Extra hose per manifold (2): Gauge (psi, lbs or tons scale): Glycerine for high cycle Gauge adaptor: Fittings: Pressure relief safety valve: Load-holding valve(s): Hydraulic oil: www.enerpac.com 107 Basic System Set-ups Hydraulic Technology Worldwide

1 Cylinder Single-acting push application, such as in a press. Applies hydraulic force. The hand pump offers controlled cylinder advance, but may Page 5 require many hand pump strokes in longer stroke applications when the cylinder capacity is 25 ton or above. 2 Cylinder Base Plate For applications such as lifting Examples of pump, hose and cylinder sets can be found on where additional cylinder page 58. stability is required. Page 10 3 Pump Provides hydraulic flow. Page 61 4 Hose Transports hydraulic fluid. Page 116-117 5 Male Coupler For quick connection of the hose to system components. Page 118-119 6 Female Coupler For quick connection of the hose end to the system components. Single-acting cylinder with longer stroke Page 118-119 used for lifting applications. 7 Gauge To monitor pressure of the hydraulic circuit. Page 122-128 8 Gauge Adaptor For quick and easy gauge installation. Page 128 9 Swivel Connector Allows proper allignment of valves and/or gauges. Used when units being connected cannot be rotated. Page 128 10 Auto-damper Valve V-10 Used to protect gauge from damage due to sudden pulses Double-acting cylinder set-up used for lifting in the system. Needs no applications where a slow controlled descent of adjustment and allows the load must be maintained. correct positioning of gauge, prior to tightening. Page 137

108 www.enerpac.com Basic System Set-ups

Double-acting cylinder set-up used in a push/pull application. 11 4-Way Directional Control Valve Controls the direction of hydraulic fluid in a double-acting system. Page 130 12 3-Way Directional Control Valve Controls the direction of hydraulic fluid in a single-acting system. Page 130 13 Safety Holding Valve Controls load descent in lifting applications. Page 137 14 Manifold Allows distribution of hydraulic fluid from one power Two point lifting set-up using single-acting cylinders. source to several cylinders Page 120 15 Needle Valve Regulates the flow of hydraulic fluid to or from the cylinders. Page 137

www.enerpac.com Visit our web site to learn more about hydraulics and system set-ups.

Four point lifting set-up, using single-acting cylinders, flow control valves and safety valves.

www.enerpac.com 109 Basic Hydraulics Hydraulic Technology Worldwide

FlowAhydraulic pump produces flow Pressure Pressure occurs when there is resistance to flow

Q

Pascal’s Pressure applied at any point To have all cylinders operate Law upon a confined liquid is uniformly so that the load is transmitted undiminished in all being lifted at the same rate at directions (Fig.1). each point, either control valves This means that when more (see Valve section) or than one hydraulic cylinder is Synchronous Lift System being used, each cylinder will components (see Cylinder lift at its own rate, depending on section) must be added to the the force required to move the system (Load B). load at that point (Fig. 2). Cylinders with the lightest load Figure 1 will move first, and cylinders with the heaviest load will move last (Load A), as long as the cylinders have the same capacity. INCORRECT ✓ CORRECT

Load A

Gauge Load B

Q
Q

Q
Q

Cylinder Pump

Synchronous Lift or Control Valves Figure 2 Manifold to provide uniform lifting of load.

CAUTION! Learn more about hydraulics When lifting or pressing, Visit www.enerpac.com to always use a gauge. learn more about hydraulics A gauge is your “window” to and system set-ups. the system. It lets you see what’s going on. You will find the gauges in the System Components section.

Page: 122

110 Basic Hydraulics

Force The amount of force a hydraulic Example 1 cylinder can generate is equal An RC-106 cylinder with 2.24 in2 effective area operating at 8,000 psi to the hydraulic pressure times will generate what force? the “effective area” of the Force = 8,000 psi x 2.24 in2 =17,920 lbs. cylinder (see cylinder selection charts). Example 2 An RC-106 cylinder lifting 14,000 lbs will require what pressure? Pressure = 14,000 lbs ÷ 2.24 in2 = 6,250 psi. Force (Load) Example 3 An RC-256 cylinder with 5.15 in2 effective area is required to produce Plunger Stroke a force of 41,000 lbs. What pressure is required? Pressure = 41,000 lbs. ÷ 5.15 in2 = 7961 psi.

Effective Example 4 Area Four RC-308 cylinders each with 6.49 in2 effective area are required to produce a force of 180,000 lbs. What pressure is required? Pressure = 180,000 lbs ÷ (4 x 6.49 in2) = 6933 psi. Remember, since four cylinders are used together, the area for one Hydraulic Cylinder cylinder must be multiplied by the number of cylinders used. Force = Working x Effective Pressure Area Example 5 A CLL-2506 cylinder with 56.79 in2 effective area is going to be used with a power source that is capable of 7,500 psi. What is the theoretical force available from that cylinder? F PAx = Force = 7,500 psi x 56.79 in2 = 425,925 lbs.

Use this formula to determine either force, pressure or effective area if two of the variables are known.

Cylinder Oil The volume of oil required Example 1: Capacity for a cylinder (cylinder oil An RC-158 cylinder with 3.14 in2 effective area and Stroke capacity) is equal to the an 8 in. stroke will require what volume of oil? effective area of the cylinder Oil Capacity =3.14 in2 x 8 in = 25.12 in3 times the stroke*. Oil Example 2: Capacity An RC-5013 cylinder has an effective area of 11.05 in2 and a stroke of 13.25 in. How much oil will be required? Oil Capacity = 11.05 in2 x 13.25 in = 146.41 in3

Example 3: An RC-10010 cylinder has an effective area of 20.63 in2 and a stroke Cylinder Cylinder Cylinder of 10.25 in. How much oil will it require? Oil Effective = x Stroke Oil Capacity = 20.63 in2 x 10.25 in = 211.46 in3 Capacity Area Example 4: Four RC-308 cylinders are being used, each with an effective area of 6.49 in2 and stroke of 8.25 in. How much oil will be required? Oil Capacity =6.49 in2 x 8.25 in = 53.54 in3 for one cylinder Multiply by four to obtain the required capacity: 214.17 in3

* Note: these are theoretical examples and do not take into account the compressibility of oil Enerpac oil will compress under high pressure. 2.28% at 5,000 psi and 4.1% at 10,000 psi.

Page: 120 www.enerpac.com 111 Conversion Tables Hydraulic Technology Worldwide

Key to cylinder dimensions A=Collapsed height H=Cylinder bottom to B=Extended height advance port Dimensions shown in the C=Cylinder body length I=Cylinder top to retract Selection Charts of the D = Cylinder outside port cylinder section are identified diameter J=Saddle outside on the relevant drawings by D1 = Cylinder width diameter the capital letter references E=Cylinder inside K=Cylinder rod protrusion listed here: A for collapsed diameter (bore) at collapsed height height through Z for depth of F=Plunger rod diameter L=Plunger center to side internal base thread. G=Oil inlet thread of base M=Mounting holes to plunger center W V N= Length of smaller J cylinder part O O= Plunger hole or thread P of saddle U D1 K P=Plunger thread length F Q=Plunger outside thread (pull cylinders only) X I M L U=Bolt circle diameter of B D mounting holes V=Thread of cylinder G E A C F mounting holes 3/8"-18NPTF W=Collar thread Z H X=Collar thread length N X1 B Y=Center hole diameter W A (hollow cylinders only H Z=Depth of internal base M thread Y UD E

V

Key to measurements Pressure: Temperature: Imperial to metric All capacities and 1 psi = .069 bar To convert ¡F to ¡C: Inches Decimal mm measurements in the 1 bar = 14.50 psi T¡C = (T¡F – 32) ÷ 1.8 1/16 .06 1.59 1 catalog are expressed 1 kPa = .145 psi To convert ¡C to ¡F: /8 .13 3.18 ¡F 3 in uniform values. T = (T¡C x 1.8) + 32 /16 .19 4.76 1 Volume: /4 .25 6.35 5 The conversion chart 3 3 Other measurements: /16 .31 7.94 1 in = 16.387 cm 3 provides helpful information 3 3 /8 .38 9.53 1 cm = .061 in 1 in = 25.4 mm 7 for their translation into 3 /16 .44 11.11 1 liter = 61.02 in 1 mm = .039 in 1 equivalent systems. 2 2 /2 .50 12.70 1 liter = .264 gal 1 in = 6.452 cm 9 3 2 2 /16 .56 14.29 1 US gal = 3,785 cm 1 cm = .155 in 5 You can also visit /8 .63 15.88 = 3.785 l 1 hp = .735 kW 11 our website at 3 /16 .69 17.46 = 231 in 1 kW = 1.359 hp 3 www.enerpac.com /4 .75 19.05 1 Nm = .73756 Ft.lbs 13 to download Conpaq, /16 .81 20.64 Weight: 1 Ft.lbs = 1.355818 Nm 7 a FREE conversion /8 .88 22.23 15 calculator. 1 pound (lb) = .4536 kg /16 .94 23.81 1kg= 2.205 lbs 1 1.00 25.40 1metric ton = 2,205 lbs 1 ton (short) = 2,000 lbs 1 ton (short) = 907.18 kg

112 www.enerpac.com Cylinder Speed Charts

Cylinder Speed To determine: To determine: Cylinder plunger speed Best matching pump This chart will help you calculate the time required An RC-308 cylinder (30 ton) is powered by a Your 30 ton cylinder needs to move a load at a for an Enerpac cylinder to ZE-5 pump. While lifting the load, the cylinder speed of 6.50 sec/in. Simply go down from the lift a load when powered plunger will require 3.2 seconds to travel 1 top of the chart, to the value of 6.50 sec/in. by a 10,000 psi Enerpac inch. Then follow the chart to the right to find that hydraulic pump. 30 ton 50 ton 75 ton 100 ton While the ZE4 pump No No No No Load Load Load Load Load Load Load Load Pump Type extending 30 ton 50 ton 75 ton 100 ton or ZU4 is 1.9 19.5 3.3 33.2 4.8 47.7 6.2 61.9 0.5 hp Econom No No No No The Cylinder Speed Chart 5.6 6.5 .95 11.1 1.4 15.9 1.8 20.7 ZU4 Series towards the Load Load Load Load Load Load Load Load Pump Type most suitable 2.6 19.5 4.4 33.2 6.4 47.7 8.3 61.9 0.5 hp Submer 1.9 19.5 3.3 33.2 4.8 47.7 6.2 61.9 0.5 hp Econom can also be used to .87 9.7 1.5 16.6 2.1 23.9 2.8 30.9 ZE3 Series load, the 5.6 6.5 .95 11.1 1.4 15.9 1.8 20.7 ZU4 Series for your .60 6.5 1.0 11.1 1.5 15.9 1.9 20.6 ZE4 Series 2.6 19.5 4.4 33.2 6.4 47.7 8.3 61.9 0.5 hp Submer determine the pump type .46 3.2 .78 5.5 1.1 8.0 1.5 10.3 ZE5 Series cylinder .87 9.7 1.5 16.6 2.1 23.9 2.8 30.9 ZE3 Series application. and model best suited for an .43 1.9 .74 3.3 1.1 4.8 1.4 6.20 ZE6 Series plunger travels .60 6.5 1.0 11.1 1.5 15.9 1.9 20.6 ZE4 Series .38 .84 .65 1.4 .94 2.1 1.2 2.7 8000-Series .46 3.2 .78 5.5 1.1 8.0 1.5 10.3 ZE5 Series application when you know 6.5 39.0 11.0 66.3 15.9 95.5 20.6 123.9 Turbo II Pump at .46 sec/in. .43 1.9 .74 3.3 1.1 4.8 1.4 6.20 ZE6 Series 7.8 48.7 13.3 82.9 19.1 119.3 24.8 154.7 PA-133 .38 .84 .65 1.4 .94 2.1 1.2 2.7 8000-Series the plunger speed required. .60 43.3 1.0 73.7 1.5 106.0 1.9 137.5 10-Series 6.5 39.0 11.0 66.3 15.9 95.5 20.6 123.9 Turbo II Pump .46 4.9 .78 8.3 1.1 11.9 1.5 15.5 ZA4 Series 7.8 48.7 13.3 82.9 19.1 119.3 24.8 154.7 PA-133 S Number of Pump Handle Strokes per Inch of Cylinder Plunger Travel

Cyl. Capacity 5 ton 10 ton 15 ton 25 ton 30 ton 50 ton 75 ton 100 ton

Power No No No No No No No No Source Load Load Load Load Load LoadLoad LoadLoad LoadLoad LoadLoad LoadLoad Load Pump Type Page Manual 7 7 15 15 21 21 34 34 43 43 73 73 105 105 137 137 P-391 62 2 7 4 15 5 21 8 34 10 43 16 73 24 105 30 137 P-392 62 1 7 2 15 3 21 5 34 7 43 11 73 16 105 21 137 P-80/84/801 64 1 7 1 15 1 21 2 34 3 43 5 73 7 105 9 137 P-802/842 62 1 3 1 8 1 11 1 18 1 23 2 38 2 55 3 71 P-462/464 64

Seconds per Inch of Cylinder Plunger Travel

Cyl. Capacity 5 ton 10 ton 15 ton 25 ton 30 ton 50 ton 75 ton 100 ton Power No No No No No No No No Source Load LoadLoad LoadLoad Load Load LoadLoad LoadLoad Load Load Load Load Load Pump Type Page Electric .30 3.0 .67 6.7 .94 9.4 1.5 15.5 1.9 19.5 3.3 33.2 4.8 47.7 6.2 61.9 0.5 hp Economy 72 (speed based .08 1.0 .19 2.2 .27 3.1 .44 5.2 5.6 6.5 .95 11.1 1.4 15.9 1.8 20.7 ZU4 Series 80 on 60 Hz) .40 3.0 .90 6.7 1.3 9.4 2.1 15.5 2.6 19.5 4.4 33.2 6.4 47.7 8.3 61.9 0.5 hp Submerged 74 .13 1.5 .30 3.4 .42 4.7 .69 7.7 .87 9.7 1.5 16.6 2.1 23.9 2.8 30.9 ZE3 Series 86 .09 1.0 .21 2.2 .29 3.1 .48 5.2 .60 6.5 1.0 11.1 1.5 15.9 1.9 20.6 ZE4 Series 86 .07 .50 .16 1.12 .22 1.6 .36 2.6 .46 3.2 .78 5.5 1.1 8.0 1.5 10.3 ZE5 Series 86 .07 .30 .15 .67 .21 .94 .34 1.5 .43 1.9 .74 3.3 1.1 4.8 1.4 6.20 ZE6 Series 86 .06 .13 .13 .29 .19 .41 .30 .67 .38 .84 .65 1.4 .94 2.1 1.2 2.7 8000-Series 92 Air 1.0 5.9 2.2 13.4 3.1 18.8 5.2 30.9 6.5 39.0 11.0 66.3 15.9 95.5 20.6 123.9 Turbo II Pump 94 (speed based 1.2 7.4 2.7 16.8 3.8 23.6 6.2 38.6 7.8 48.7 13.3 82.9 19.1 119.3 24.8 154.7 PA-133 96 on 100 psi .09 6.6 .21 14.9 .29 20.9 .48 34.3 .60 43.3 1.0 73.7 1.5 106.0 1.9 137.5 10-Series 97 air pressure) .07 .74 .16 1.7 .22 2.4 .36 3.9 .46 4.9 .78 8.3 1.1 11.9 1.5 15.5 ZA4 Series 98 Gasoline .30 1.5 .67 3.4 .94 4.7 1.5 7.7 1.9 9.7 3.3 16.6 4.8 23.9 6.2 30.9 Atlas Pump 3.0 hp 100 .12 1.1 .28 2.4 .39 3.4 .64 5.6 .81 7.1 1.4 12.1 2.0 17.3 2.6 22.5 Atlas Pump 6.0 hp 100 .12 .59 .28 1.3 .39 1.9 .64 3.1 .81 3.9 1.4 6.6 2.0 9.5 2.6 12.4 Atlas Pump 5.5 hp 100 .07 .30 .16 .67 .22 .94 .36 1.5 .46 1.9 .78 3.3 1.1 4.8 1.5 6.2 Atlas Pump 13 hp 100

No Load indicates the plunger Formula V = A ÷ Q Example speed as the plunger extends V (sec/in) = A (in2) ÷ Q (in3/min) toward the load (1st stage). At what speed (V) will the RC-308 (30 ton) Load indicates the plunger V = Cylinder plunger speed in cylinder move when powered by a ZE3 electric speed as the load is lifted at a seconds per inch driven pump? system pressure of 10,000 psi A = Cylinder effective area in square inches (2nd stage). Q = Pump oil flow in cubic inches ZE3 pump: Oil flow Q, (no load) is 450 in3/min Cylinder Plunger Cylinder Effective Area (in2) 60 sec RC-308 cylinder: = x Effective area A is 6.50 in2 Speed Pump Flow Rate (in3/min) 1 (sec/in) V = 6.50 in2 ÷ 450 in3/min x 60 = .87 sec/in 113 Valve Information Hydraulic Technology Worldwide

Ways Directional 3-Way Valves 4-Way Valves The (oil) ports on a valve. Control are used with single-acting are used with double-acting A 3-way valve has 3 ports: Valves cylinders cylinders pressure (P), tank (T), and cylinder (A). A 4-way valve has 4 ports:

pressure (P), tank (T), advance (A) and


Q retract (B).

Single-acting
Q cylinders require at least
Q a 3-way valve, and can, under certain instances, be operated with a 4-way valve.

Double-acting cylinders require a 4-way Valves may Pump Mounted Remote Mounted valve, providing control of the flow to each be either cylinder port. pump mounted or Positions remote The number of control points a valve can mounted. provide. A 2-position valve has the ability to
Q
Q control only the advance or retraction of the Valves may Manually Operated Solenoid Operated cylinder. To be able to control the cylinder be either with a hold position, the valve requires a manually or 3rd position. solenoid operated.

Q Center Configuration
Q The center position of a valve is the position
Q at which there is no movement required of the hydraulic component, whether a tool or cylinder. Advance Single-acting cylinder Double-acting cylinder Hold A Controlled by a 3-way, Controlled by a 4-way, The most common is the Retract 3-position valve. 3-position valve. Tandem Center. This PT configuration provides for little to no movement of the cylinder and the Advance A Advance A unloading of the pump. This provides for PTThe oil flows PTThe oil flows minimum heat build-up. from the pump from the pump AB pressure port B pressure port The next most common P to the P to the is the Closed Center PT cylinder port A: the cylinder cylinder port A, and from configuration, which is used plunger will extend. cylinder port B to tank T: the mostly for independent control of multi- cylinder plunger will extend. cylinder applications. This configuration again provides for little to no movement of Hold Hold the cylinder, but also dead-heads the A A pump, isolating it from the circuit. PTThe oil flows PTThe oil flows Use of this type of valve may require some from the pump from the pump means of unloading the pump to prevent pressure port B pressure port heat build-up. P to the tank T. P to the tank The cylinder port A is closed: T. The cylinder ports A and B There are many more types of valves, the cylinder plunger will are closed: the cylinder such as Open Center and Float Center. maintain its position. plunger will maintain position. These valves are used mostly in complex hydraulic circuits and require other Retract Retract special considerations. A A

AB AB PTThe oil flows PTThe oil flows from the pump from the pump B PT PT port P and pressure port Open Float cylinder port A P to cylinder Center Center to the tank T: the cylinder port B, and from cylinder port plunger will retract. A to tank T: the cylinder plunger will retract.

114 © Enerpac 2006 www.enerpac.com System Components Section Overview

Component Type Series Page

ENERPAC System Components — Hoses 700 116 All the additional components you need 900 E to complete your high pressure hydraulic system. Engineered to work with your Couplers A, C, 118 Enerpac cylinders, pumps and tools. F, Z A D H All Enerpac components are designedF and Hydraulic Oil HF 120 manufacturedC to the most exacting standards. LX C B With this complete line of hydraulic hoses, Manifolds A 120 couplers, fittings, manifolds, oil and gauges AM B Enerpac has the accessories to compliment D C your system and ensure the efficient A Fittings FZ 121 operation, long life, and safety of your 3/8"-18NPT (6x) hydraulic equipment. B D Hydraulic Force & GF 122 Pressure Gauges GP

A D Hydraulic Pressure G, H J 124 Gauges

F TCest System T 126 GaugesB A B CH Digital Gauges DGR 127B L B E Gauge 3/8"-18NPTGA, (7x) NV, 128 Accessories V

E

115 High Pressure Hydraulic Hoses Hydraulic Technology Worldwide

Shown from top to bottom: HC-7206, HC-7210, HC-9206

Emphasize Safety and Quality

To ensure the integrity of your system, specify only Enerpac hydraulic hoses.

WARNING ! • Do not exceed 10,000 psi maximum pressure. • Do not handle hoses while under pressure. More safety instructions Crimped-on rubber strain relief for improved life and in our “Yellow Pages”. durability on all models. Page: 104 Thermo-plastic Hoses (700-Series) • For demanding applications, featuring a 4:1 design factor Hose End Couplings

•Maximum working pressure of 10,000 psi 1/4" NPTF •Two layers of steel wire braids • Outside jacket is polyurethane, to provide maximum abrasion resistance 3/8" NPTF • Exhibits low volumetric expansion under pressure to enhance overall system efficiency Heavy-duty Rubber Hoses (900-Series) A-604 • The most complete offering: 35 models up to 50 feet in length • Rubber coated with two layers of steel wire braids • Designed to comply with Material Handling Institute A-630 IJ-100 hose specification •Flexible, with little “memory”, is the best choice for long hose runs AH-604

AH-630

C-604

To prevent back pressure and to increase cylinder retraction speed, when using long hoses, the CH-604 Enerpac HC-7300 range of hoses with increased internal diameter is the best choice.

116 www.enerpac.com High Pressure Hydraulic Hoses

700 900 Series

Inside Diameter: .25 and .38 inch

Internal Hose End Hose 700-Series 900-Series Length: Dia. Assemblies and Length Thermo-plastic Heavy-duty Rubber Couplers* 2-50 feet Model Wt. Model Wt. Maximum Operating Pressure: (in) End one End two (ft) Number (lbs) Number (lbs) 1/4" NPTF 6 – H-9206Q 2.6 10,000 psi 3/8" NPTF 6 – H-9206S 2.6 1/4" NPTF A-630 6 HB-7206QB 2.4 HB-9206QB 3.1 AH-630 6 – HB-9206Q 2.9 CH-604 6 HC-7206Q 2.3 HC-9206Q 3.0 Torque Wrenches Hoses 2 H-7202 1.2 H-9202 1.6 Use Enerpac 3.5:1 twin 3 H-7203 1.5 H-9203 1.9 safety hoses with double- 6 H-7206 2.0 H-9206 2.6 acting wrenches to ensure the integrity of your hydraulic 3/8" NPTF 10 H-7210 3.0 H-9210 3.9 system. See Selection Matrix. 20 H-7220 6.2 H-9220 8.0 30 H-7230 10.0 H-9230 13.0 50 H-7250 15.4 H-9250 22.0 Page: 212 .25 – – A-604 6 HA-7206B 2.5 HA-9206B 3.2 Fittings 10 – HA-9210B 4.5 For additional fittings see – – the fitting page of the 3/8" NPTF 3 – HA-9203 2.1 System Components AH-604 6 HA-7206 2.2 HA-9206 2.9 section. 10 HA-7210 3.2 HA-9210 4.2 AH-630 6 HB-7206 2.2 HB-9206 2.9 Page: 121 3 HC-7203B 2.2 HC-9203B 2.9 C-604 6 HC-7206B 2.8 HC-9206B 3.7 10 HC-7210B 3.9 HC-9210B 5.0 3 HC-7203 1.7 HC-9203 2.2 6 HC-7206 2.3 HC-9206 3.0 Hose Oil Capacity CH-604 10 HC-7210 3.3 HC-9210 4.3 When using long hose lengths, it is 20 HC-7220 6.4 HC-9220 8.3 sometimes necessary to fill the pump 6 HC-7206C 2.4 HC-9206C 3.1 reservoir after filling the hoses. To determine the hose oil capacity, use the CH-604 CH-604 50 HC-7250C 15.4 HC-9250C 20.0 following: 6 H-7306 3.5 H-9306 4.6 10 H-7310 5.4 H-9310 7.0 For .25" internal diameter hoses: Capacity (in3) = .5892 x Length (ft) 3/8" NPTF 20 H-7320 10.0 H-9320 13.0 30 H-7330 16.2 H-9330 21.0 For .38" internal diameter hoses: .38 3/8" NPTF 50 – H-9350 33.0 Capacity (in3) = 1.3608 x Length (ft) 6 HC-7306 3.4 HC-9306 4.9 CH-604 – HC-9308 6.2 10 HC-7310 5.6 HC-9310 7.3 20 HC-7320 11.2 HC-9320 14.6 * For technical information on couplers see next page. 117 Hydraulic Couplers Hydraulic Technology Worldwide

Shown: FH-604, FR-400, A-630 disassembled, C-604, AH-604, AR-400

Quick Connection of Hydraulic Lines

Thread Sealer To seal NPTF threads use one of the new anaerobic thread sealers or Teflon paste. When using Teflon tape, apply the tape one thread back from the end of a fitting to prevent it from entering the hydraulic system.

WARNING! Couplers should be pressurized only when 3/8" High Flow Couplers completely connected, and should not be coupled or uncoupled •Standard equipment on most Enerpac cylinders when pressurized. • Recommended for use on all Enerpac pumps and cylinders where space and porting permits More safety instructions in our “Yellow Pages”. •Include “2-in-1” dust cap for use on male and female Page: 104 coupler halves

3/8" High Flow “Flush-face” Couplers S- and W-Series Torque Wrench Couplers • Featuring “Push-to-connect” operation, to guarantee S- and W-Series Torque good connection every time Wrenches require 1/4" spin-on couplers •Flush-face, zero-leak operation for minimal spillage and THQ hoses. • HTMA* recognized for safety and performance Page: 108 3/8" Regular Spee-D-Coupler ®

• For medium duty applications; for use with hand pumps With the use of Enerpac High Flow Couplers, •Includes female steel dust cap hoses are easily installed for multiple hydraulic line connections in this 34 points PLC- controlled lifting system. 1/4" Regular Coupler • For use with small cylinders and hand pumps •Includes female steel dust cap

* Hydraulic Tool Manufacturers Association

118 www.enerpac.com Hydraulic Couplers

F-Series A Flush-faced couplers provide reduced pressure drop verses other types and are preferred in dirty, grimy construction and mining C environments due to easy clean, not dirt trapping faces. F Series

Maximum Flow Capacity: A B 2,500 in3/min. Thread: E C D C 1/4" and 3/8" NPTF

Maximum Operating Pressure: F G C-604 10,000 psi A B

E C D C Metal Dust Caps Steel dust caps are available F-604 F G for the C-604 series couplers. Order model number: A B CD-411M for female half CD-415M for male half

E C D C

F A-604, A-630

Maximum Coupler Type Model Numbers Dimensions (in) Dust Flow Cap(s) Capacity Complete Female Male A* B C D E F G Set Half Half (in3/min) High Flow Coupler 2,500 C-604 CR-400 CH-604 3.26 2.87 3/8" 1.38 1.38 1.25 1.00 (2x) NPTF CD-411 Included Flush-face coupler 2,500 F-604 FR-400 FH-604 4.36 2.85 3/8" 1.23 1.23 1.06 1.12 – NPTF

Regular Spee-D-Coupler ® Z-410 462 A-604 AR-400 AH-604 3.09 2.53 3/8" 1.12 .94 .94 .73 female NPTF only

Included Regular Coupler Z-640 462 A-630 AR-630 AH-630 2.61 1.72 1/4" .87 .81 .75 .57 female NPTF only

Included

* Value A is total length when male and female halves are connected. 119 Hydraulic Oil, Manifolds and Fittings Hydraulic Technology Worldwide

Shown top to bottom: HF-101, HF-100, HF-102, LX-101, A65, and FZ1055 Genuine Enerpac System Components

Hydraulic Oil

Contents Model Use only genuine Number Enerpac Hydraulic Oil. The use of any other fluid will 1 Quart HF-100 render your Enerpac warranty 1 Gallon HF-101 null and void. 5 Gallons* HF-102 55 Gallons HF-104 1 Gallon** LX-101 * Packed in two 21/2 gallon cans. ** Hand pump oil. HF Oil LX Hand Pump Oil • Specially formulated for • Specially formulated for Oil Specifications Chart power pumps hand pumps LX Oil HF Oil - high viscosity index - anti-sludge, anti-rust ISO Grade 15 32 - maximum volumetric additives Viscosity Index 101 min 100 min efficiency • Reduced handle effort over - maximum heat transfer HF oil Viscosity at 210 °F 3.2/3.7 S.U.S. 42/45 S.U.S. - prevents cavitation - medium viscosity index Viscosity at 100 °F 13.5/16.5 S.U.S 150/165 S.U.S. - anti-sludge, anti-rust, - good low temperature Viscosity at 0 °F <2100 S.U.S. <12000 S.U.S. anti-foam additives performance API Gravity 31.0/35.0 31.0/33.0 • Maximum film protective • Not for use in power pumps Flash, C.O.C. °F 370 400 lubricity Pour Point, °F -30 -25 - anti-oxidation additives Paraffinic Base Color Yellow Blue

Manifolds Description Model Dimensions (in) No. 7" Long Manifold with A-64 3/8"-18NPT (7x) 3.0 2.0 3/8"-18NPT (7x) 8.0 3.25 7 female ports. .25 3.5 .25 7.25 14" Long Manifold that A-65 1.25 1.25 allows direct mounting of 1.5 1.5 1.5 1.25 4.0 4.0 4.0 1.25 control valves to the manifold. 1.25 1.25 7.0 14.5 7 female ports. A-64 A-65 6-Port Hexagon Manifold A-66 1.63 .82 2.0 Plugs furnished for all ports 3 /8"-18 NPTF. 2.3

.25 1/4"-20 1.5 3/8"-18NPTF (6x) Premounted Manifold AM-21 4.16 6.00 open 3.00 Functions as split-flow valve AM-41 fl .28 2.50 .50 to control 2 to 4 single-acting fl .50 cylinders simultaneously. 3.88 100 closed 3 1.63 All ports /8"-18 NPTF. 3.00 .50 .50 11.00 1.50 12.00 1.63 All ports 3/8"-18 NPTF 120 Hydraulic Oil, Manifolds and Fittings

Recommended Tubing for Hand Plumbing Applications Enerpac does not supply high-pressure pipe or tubing but recommends the use of cold A, AM drawn steel tubing instead of regular pipe in the following dimensions: In place of 1/4" pipe use 3/8" tubing with a 0.065" minimum wall thickness. FZ, For 3/8" pipe use schedule 80 as a minimum or 1/2" with a 0.095" minimum wall thickness. For 1/2" pipe use schedule 80 as a minimum or 3/4" tubing with a 0.135" minimum wall HF, LX thickness. Series All tubing wall thicknesses based on a 55,000 psi minimum tensile strength.

Fittings 10,000 psi Description Model Dimensions (in) Number AB C D Street Elbow FZ-1616 .94 1.30 3/8"-18 NPTF 3/8"-18 NPTF B From: 3/8"-NPTF Male To: 3/8"-NPTF Female D A C

Reducing Connector FZ-1615 1.13 1.00 3/8"-18 NPTF 1/4"-18 NPTF A From: 3/8"-NPTF Female To: 1/4"-NPTF Female C D 1 From: /2"-NPTF Female FZ-1625 1.88 1.14 1/2"-18 NPTF 3/8"-18 NPTF To: 3/8"-NPTF Female B Hex Nipple FZ-1608 1.50 .63 1/4"-18 NPTF 1/4"-18 NPTF A From: 1/4"-NPTF Male To: 1/4"-NPTF Male C D From: 3/8"-NPTF Male 3 3 FZ-1617 1.47 .75 /8"-18 NPTF /8"-18 NPTF B To: 3/8"-NPTF Male Coupling FZ-1614 1.13 1.00 3/8"-18 NPTF 3/8"-18 NPTF A From: 3/8"-NPTF Female To: 3/8"-NPTF Female C D B

Cross FZ-1613 1.77 1.00 3/8"-18 NPTF – C From: 3/8"-NPTF Female To: 3/8"-NPTF Female B C

A Tee FZ-1612 1.77 1.00 3/8"-18 NPTF – C From: 3/8"-NPTF Female To: 3/8"-NPTF Female B C A Elbow FZ-1610 1.38 .88 3/8"-18 NPTF – A From: 3/8"-NPTF Female To: 3/8"-NPTF Female C B C

Bushing FZ-1630 .75 .75 1/4"-18 NPTF 3/8"-18 NPTF A From: 3/8"-NPTF Male To: 1/4"-NPTF Female C D B ) Swivel Fitting FZ-1660 1.56 .88 3/8"-18 NPTF 3/8"-18 NPTF From: 3/8"-NPTF Male + , To: 3/8"-NPTF Female * Adaptor Female Male A 3/8"-18 NPTF 1/4"-18 NPTF FZ-1055 1.75 .94 1/4"-18 NPTF 3/8"-18 NPTF C D 1/2"-14 NPTF 1/4"-18 NPTF FZ-1633 1.69 1.13 1/4"-18 NPTF 1/2"-14 NPTF 1/2"-14 NPTF 3/8"-18 NPTF FZ-1634 1.69 1.13 3/8"-18 NPTF 1/2"-14 NPTF B www.enerpac.com 121 Hydraulic Force and Pressure Gauges Hydraulic Technology Worldwide

Shown: GF-871P, GP-10S

Visual References for System Pressure and Force

Auto-Damper Valve For automatic control of gauge fluctuations, the V-10 Auto-Damper Valve controls the movement of the gauge needle by restricting oil flow in and out of the gauge. No adjustments needed.

Page: 137

Snubber Valve Infinitely adjustable for metering oil out of a gauge. • GF-Series gauges are calibrated with dual scale The V-91 Snubber Valve is reading for pressure and force also suitable as a shut-off • Excellent readability; 4 inch diameter gauge face valve to protect the gauge during high cycle applications • Fast, easy installation Page: 137 • GF-Series gauges are glycerine filled • Stainless steel gauge cases for corrosion resistance • GP-Series gauges are calibrated with dual scale reading for psi and bar Used With

A GP-10S gauge is used on this press to check the hydraulic pressure required to bend flat steel bar.

All Cylinders All Cylinders All 5 ton RC Cylinders All 10 ton RC Cylinders All 25 ton RC Cylinders RC and RR 50 ton Cylinders 12 ton RCH-Series RCH/RRH-20, 30 and 60 ton RCS-201, 302 RCS-502, 1002 25 ton Presses 50 ton Presses 25-50 ton Presses 100 ton Presses 150-200 ton Presses

122 www.enerpac.com Hydraulic Force and Pressure Gauges

Maximum Indicator Pointer GF Indicator retains peak GP readings of pressure or force Series generated by the system. Order model number: H-4000G. Can easily be installed on GP-Series dry gauges. Pressure Range: 0-15,000 psi Face Diameter: Load Gauges To measure external load 4 inch supported by a cylinder or Accuracy, % of full scale: jack. For pressing parts together under pre-determined loads, ±1% weighing, testing, etc.

Pressure Gauges To measure the input pressure into cylinders, jacks or high pressure systems. Also for all testing applications. All Models

GP-Series gauges are dry gauges. 4.3 2.0 GF-Series gauges are glycerine filled. 4.0

C

Gauge Type and Calibration Units per Division Model Thread Gauge Adaptor Number* C

128 Required

psi bar psi lbs tons (in) GA-1 GA-2 GA-3 0-10,000 0-700 – – – 100 psi, 10 bar GP-10S 1/2 NPTF • • 0-15,000 0-1000 – – – 200 psi, 10 bar GP-15S 1/2 NPTF • • – – 0-10,000 0-10,000 0-5 100 psi, 100 lbs, .1 ton GF-5P 1/2 NPTF • • – – 0-10,000 0-22,200 0-11 100 psi, 200 lbs, .2 ton GF-10P 1/2 NPTF • • – – 0-10,000 0-51,500 0-25.5 100 psi, 500 lbs, .5 ton GF-20P 1/2 NPTF • • – – 0-10,000 0-110,000 0-55 100 psi, 1000 lbs, 1 ton GF-50P 1/2 NPTF • • – – 0-10,000 0-27,000 0-13.5 100 psi, 200 lbs, .25 ton GF-120P 1/2 NPTF • • – – 0-10,000 – 0-23.5/36/65 100 psi, .5/.5/1 ton GF-813P 1/4 NPTF • – – 0-10,000 – 0-22/32 100 psi, .5/.5 ton GF-230P 1/2 NPTF • • – – 0-10,000 – 0-50/100 100 psi, 1/1 ton GF-510P 1/2 NPTF • • – – 0-10,000 0-51,500 0-25.5 100 psi, 500 lbs, .5 ton GF-20P 1/2 NPTF • • – – 0-10,000 0-11,000 0-55 100 psi, 1000 lbs, 1 ton GF-50P 1/2 NPTF • • – – 0-10,000 – 0-25.5/32.5/55 100 psi, .5/.5/.5 ton GF-835P 1/4 NPTF • – – 0-10,000 – 0-79/103 100 psi, 1/1 ton GF-871P 1/4 NPTF • – – 0-10,000 – 0-150/200 100 psi, 5/5 ton GF-200P 1/4 NPTF • * Metric scale Force Gauges are available by changing the “P” suffix to “B”. 123 Hydraulic Pressure Gauges Hydraulic Technology Worldwide

Shown: H-4049L, G-2534R, G-4089L, G-2535L, G-4040L

Visual References for System Pressure

Gauge Adaptor For easy gauge installation into almost any system, Glycerine Filled (G-Series) Enerpac offers a complete line of gauge adaptors. • Calibrated in dual scale reading in psi and bar Page: 128 • All pressure sensing parts sealed and dampened by glycerine for long life •Includes safety blow-out disk and pressure Snubber Valve equalizing membrane Infinitely adjustable for metering oil out of a gauge. • Gauge snubbers or needle valves recommended The V-91 Snubber Valve is for high cycle applications also suitable as a shut-off valve to protect the gauge during High Cycle (H-Series) high cycle applications. • Calibrated in dual scale reading in psi and bar Page: 137 •Ideal for use in many applications, specifically for high cycle and harsh environments • Gauge snubbers or needle valves recommended to shut off gauge when not in use

When lifting or pressing, always use a gauge. A gauge is your "window" to the system–it lets you see what's going on.

124 Hydraulic Pressure Gauges

A B B C G H D Series

C E

Dimensions (in) Pressure Range: Face Connection A B C D E Diam. 0-15,000 psi 2.5 Lower Mount 2.50 1.46 1/4 NPTF 3.31 – 2.5 Center Rear 2.50 1.46 1/4 NPTF – 2.48 Face Diameter: 4.0 Lower Mount 4.0 1.15 1/4 NPTF 4.80 – 2.5-4 inches 4.0 Lower Mount 4.0 1.93 1/2 NPTF 5.38 – Accuracy, % of full scale: Note: dimensions for reference only. ±1% and 11/2%

Maximum Indicating Pointer Indicator retains peak readings of pressure or force generated by the system. Order model number: H-4000G.

Note: For use on H-Series gauges only.

SELECTION CHART

Gauge Pressure Range Model Number Major Minor Major Minor Series Graduation Graduation Graduation Graduation Face ø Face ø Face ø Face ø 2.5" 2.5" 4" 4" 1/4 NPTF 1/4 NPTF 1/4 NPTF 1/2 NPTF Lower Center Lower Lower Mount Rear Mount Mount

Accuracy Accuracy Accuracy Accuracy psi bar

(psi) (bar) ±11/2% ±11/2% ±1% ±1% (2.5") (4") (2.5") (4") (2.5") (4") (2.5") (4") 0-100 0-7 G2509L – – – 10 – 2 – 1 – .01 – 0-160 0-11 G2510L – – – 10 – 2 – 1 – .02 – 0-200 0-14 G2511L – – – 50 – 5 – 1 – .02 – 0-300 0-20 G2512L – – – 50 – 5 – 5 – .50 – 0-600 0-40 G2513L – – – 100 – 10 – 10 – 1 – G-Series 0-1,000 0-70 G2514L G2531R – – 100 – 20 – 10 – 1 – 0-2,000 0-140 G2515L – – – 500 – 50 – 10 – 2 – 0-3,000 0-200 G2516L – – – 500 – 50 – 50 – 5 – 0-6,000 0-400 G2517L G2534R – – 1000 – 100 – 100 – 10 – 0-10,000 0-700 G2535L G2537R G4088L G4039L 2000 1000 200 100 100 100 10 10 0-15,000 0-1000 G2536L G2538R G4089L G4040L 3000 3000 200 200 100 100 20 20 H-Series 0-10,000 0-700 – – H4049L H4071L – 1000 – 100 – 100 – 10 www.enerpac.com 125 Test System Gauges Hydraulic Technology Worldwide

Gauge shown: T-6003L T Series Pressure Range: 0-50,000 psi Face Diameter: 6.4 inches Accuracy, % of full scale: ± 1/2% and ± 11/2%

Cone Mount Gauge Adaptor Contains fittings to connect .25" cone fitting gauge to .38" cone system. Kit includes 43-301 tee and 43-704 gauge adaptor. Order model number: 83-011.

• Calibrated for dual scale reading in psi and bar Page: 71 •All gauges have spring-loaded backs with rubber blow-out plugs to protect case assembly in case of Cone Mount Gauge over-pressurization Connector • 40,000 and 50,000 psi models include flange mounting For connecting gauges with •1/2" NPTF versions are made of high strength alloy steel .25" cone fitting directly to model number 11-100 or •.25" cone models are made of 316 stainless steel, with 11-400 pump. May be used with other 403 stainless steel on 40,000 and 50,000 psi models .25" cone systems. •Integral maximum indicator pointer standard on all gauges Order model number: 43-704 Page: 71

ø 7.72 2.62 ø 6.0-6.4 1.93, 2.56 ø 6.0-6.4 2.56 (T-6003L)

An Enerpac P-2282 hand pump equipped with a T-6011L test system gauge is used for proof pressure testing of hydraulic valves. 4.61

.87 6.10 4.61 1.02 .75 .87 1/2"-14 NPTF T-6001L, -6002L, -6003L T-6007L, -6008L T-6010L, -6011L

Pressure Pressure Model Number Number Graduation Number Graduation Range Range Intervals Intervals Intervals Intervals Alloy Stainless Steel Steel (psi) (bar) 1/2" NPTF .25" Cone (psi) (psi) (bar) (bar) 0-1,000* 0-70 T-6001L – 100 10 10 1 0-5,000* 0-350 T-6002L – 500 50 50 5 0-10,000* 0-700 T-6003L T-6007L 1,000 100 100 10 0-20,000* 0-1400 – T-6008L 1,000 100 200 20 0-40,000** 0-2800 – T-6010L 5,000 200 500 20 0-50,000** 0-3500 – T-6011L 5,000 500 500 50

*Accuracy: ± 1/2% ** Accuracy: ± 11/2% 126 Digital, Hydraulic Pressure Gauges

Gauge shown: DGR-1 DGR Series

Pressure Range: 0-15,000 psi Voltage: 3 VDC (battery)

Accuracy, % of full scale: ± 0.2%

• Rated for system pressure up to 15,000 psi Protective Cover •Displays in psi, bar, MPa, kPa, mbar/hPa Fits over face of gauge for • Zero reset – ensures that gauge reads actual protection in harsh system pressure environments. Order Model •Protective cover can be ordered separately No. DGR-1PC. •3 VDC battery included – CR2430 - 1400 hours continuous operation in standard mode Gauge adaptor - IP65 protection For easy gauge installation •Two modes into almost any system, - Automatic shut off (15 min.) Enerpac offers a complete line of gauge adaptors. - Continuous display Page: 128

Greater accuracy and easier to read: enhance your ability to monitor and control hydraulic system pressure up to 15,000 psi. 1.66

355¡ Face

Rotation 2.99 4.65

1/4"-18 NPTF

Pressure Model Pressure Pressure Pressure Pressure Weight Rating Number Rating Rating Rating Rating

(psi) (bar) (kPa) (MPa ) (mbar) Range Interval Range Interval Range Interval Range Interval Range Interval (lbs) 0-15,000 3 DGR-1 0-1000 0.2 0-20,000 20 0-100 0.02 0-20,000 200 0.5 www.enerpac.com 127 Gauge Accessories Hydraulic Technology Worldwide Shown left to right: GA-3, V-91, GA-1, GA-2, GA-4, NV-251, GA-918 GA, NV, V Series Operating Pressure: 10,000 psi

A gauge is easily installed into your hydraulic system using a gauge adaptor.

Gauge Adaptors (GA-Series) ¥ For easy mounting of a pressure gauge into your system ¥ Male end screws into pump or cylinder port, female end accepts hose or C coupler, third port is for gauge connection B F ¥ GA-918 provides for swivel connection ¥ Simplifies gauge installation and reading D F A E GA-1

Model Gauge Male Female Dimensions (in) Number Port End End B (NPTF) (NPTF) (NPTF) A B CDEF C F GA-1 1/2 3/8 2.81 1.24 1/2 NPTF 3/8 NPTF 3/8 NPTF 1.25 D F GA-2 1/2 3/8 6.10 1.38 1/2 NPTF 3/8 NPTF 3/8 NPTF 1.25 3/8 A E GA-3 1/4 3/8 5.25 1.38 1/4 NPTF 3/8 NPTF 3/8 NPTF 1.25 GA-2, GA-3, GA-4 GA-4 1/2 1/4 4.38 1.38 1/2 NPTF 1/4 NPTF 3/8 NPTF 1.25

Swivel Adaptor (GA-918) ¥Simplifies gauge installation and reading S S1 S Model Dimensions (in) Number D C EB

A B C DESS1 A GA-918 4.62 1.72 1/2 NPTF 1.30 1/2 NPTF 1.13 1.50

Needle Valves (NV- and V-Series) D ¥ Both NV-251 and V-91 provide positive shut-off

¥ 316 stainless steel stem, 24 threads/in A G C F B E NV-251 E D

Model Orifice Thread Dimensions (in) A Number Size AB C DEG F F NV-251 .17 1/4" NPT 2.22 .75 .38 1.81 2.25 1.13 .72 C D 1 B V-91 .19 /2" NPT 3.50 1.44 .63 1.25 2.50 1.25 – V-91 E

128 www.enerpac.com Valves Section Overview

ENERPAC hydraulic valves are available in a wide variety of models and configurations. Valve Type Series Page

Pump-Mounted VM, 130 Whatever your requirements… directional Directional VE control, flow control, or pressure control… Control Valves

you canA be sure that Enerpac has the correct Remote-Manual VC 132 valve to match your application exactly. Directional Control Valves L Designed and manufactured for safe operation Modular/Solenoid VE 134 Operated Directional up to 10,000 psi, the range of Enerpac valves Q N 3/8"-18NPT ControlJ Valves allows for direct pump mounting, remoteK mounting, manual or solenoid actuation, and Pressure and Flow V 136 Control Valves in-line installation, giving you flexible E solutions to control your hydraulic system. D B C P H 3.12 M R 7.62 max.

¿1.50

3/8"-18NPT (3x)

1.53 4.53

www.enerpac.com ® 129 Pump Mounted Directional Control Valves ¤

Shown from left to right: VM32, VE33, VM33, VM43L, VE43-115 For Reliable Control of Single and Double-Acting Cylinders

Valving Help See Basic System Set-Up and Valve Information in our ‘Yellow Pages’

Page: 114

Valve Used with Valve Operation Cylinder Type

Manual Single- 3-Way acting 2 Position

Manual Single- 3-Way acting 3 Position, • Advance/Retract and Advance/Hold/Retract operation of Tandem Center single-acting and double-acting cylinders •Manual or solenoid operation Manual Double- 4-Way acting 3 Position, • Pump mounting will retrofit on most Enerpac pumps Tandem Center •Available “locking” option on VM Series valves for load- holding applications • Standard “locking” feature on VE Series 3-position valves Manual Single- 3-Way acting 3 Position, Tandem Center, Locking

Manual Double- 4-Way ▼ ZE4420SB-FH Z-Class pump is mounted next to an Enerpac H-frame press, includes acting 3 Position, VE43 electric valve to control cylinder operation. Tandem Center, Locking

Solenoid Single- 3-Way 24 VDC acting 2 Position, Dump

Solenoid Single- 3-Way, 24 VDC acting 3 Position, Tandem Center Solenoid Single- 3-Way, 115 VAC acting 3 Position, Tandem Center Solenoid 24 Double- 4-Way, VDC acting 3 Position, Tandem Center Solenoid Double- 4-Way, acting 3 Position, 115 VAC Tandem Center

For remote valve applications, see page 133. 130 www.enerpac.com Pump Mounted Directional Control Valves

About the VM/VE Series VM,

Enerpac’s new line of VM and VE series valves include several new VE features and design improvements over competitive models. Series All valves feature several gauge ports for “system”, A port and B port pressure monitoring. User adjustable relief valves are included on all models to allow the operator to easily set the optimum working pressure for each application. VM33 and VE43 valves include “System Check” feature, for more precise pressure holding and improved system control. The VM33 has improved porting which Flow Capacity: provides faster cylinder retraction while motor is running. 4.5 gal./min. All of the features make it easy to see that Enerpac is the only choice for high Maximum Operating Pressure: pressure hydraulic pumps and valves. 10,000 psi

Model Hydraulic Schematic Flowpath Weight Push-Button Control Station Number Symbol VE33-115 and VE43-115 electric Advance Hold Retract (lbs) valves are supplied with IC400 5.6 VM32 A A control station. These valves P A P PT include an 8 ft. power cord, and can be used on any Enerpac pump. They require T a separate 115 volt power supply to operate. VM33 A A A 6.7 P A PTPTPT

T

VM43 A A A 6.8 Locking Valves

P A PTPTPT For applications that B require positive load T B B B holding, VM Series valves (except the VM32 valve) are VM33L 10.7 available with a pilot- A A A P A operated check valve. This option PT PTPT provides hydraulic locking of the load T until the valve is shifted into the retract position. VM43L 10.8 A A A To order this feature, place an “L” at the

P A PTPTPT end of the model number. B T B B B

VE32D 8.7 A P A A Pendants for VE-Series Solenoid Valves T T P T P When ordering Enerpac VE- VE33 20.3 Series solenoid valves, the A A A pendant must be ordered separately for Z-Class pumps. Pendant P A VE33-115 20.3 connection to be plugged into electric TP T P TP box of pump.

VE43 20.3 B B B To be used with Pendant

P A solenoid valves: Model Nr. A A A VE43-115 B 20.3 VE32D ZCP-1 T P T P T P T VE32, VE33 ZCP-3

www.enerpac.com ® 131 Remote Manual Directional Control Valves ¤

Shown from left to right: VC-20, VC-4L VC Series

Flow Capacity: 4.5 gal/min. Maximum Operating Pressure: 10,000 psi

Locking Valves For applications that require positive load holding, VC and VM Series valves are available with a pilot-operated check valve. This option provides hydraulic locking of the load until the valve is shifted into the retract position.

•Advance/Hold/Retract operation for use with single-acting or double-acting cylinders

Valve Valve Model Hydraulic Weight Operation Type Number Symbol Schematic Flowpath Advance Hold Retract (lbs)

Manual 3-Way, 3 Position, VC-3 A 6.4

Tandem Center A A A PT PTPTPT Manual 3-Way, 3 Position, VC-3L A 10.3 Tandem Center, Locking

PT

Manual 3-Way, 3 Position, VC-15 A 6.4 Closed Center A A A PT P P PT A Manual 3-Way, 3 Position, VC-15L 10.3 Closed Center, Locking

PT

Manual 4-Way, 3 Position, VC-4 A B 6.4 Tandem Center A A A PT PTPTPT Manual 4-Way, 3 Position, VC-4L A B 10.3 Tandem Center, Locking B B B

PT Manual 4-Way, 3 Position, VC-20 A B 6.4 Closed Center PT A A A Manual 4-Way, 3 Position, VC-20L A B PTPTPT10.3 Closed Center, Locking B B B

PT Return line kit included with remote valves 132 www.enerpac.com Directional Control Valves Dimensions

Valve dimensions in inches VM,

3.50 VE User Adjustable Relief Valve Series

.250 - 18 NPTF Auxiliary Pump Pressure Port .375 - 18 NPTF 5.76 Auxiliary .375 - 18 NPTF Flow Capacity: Tank Port A Port 4.5 gal./min. 5.74 Maximum Operating Pressure: VM32 10,000 psi 5.12 User Adjustable User Adjustable Relief Valve Relief Valve All VM- and VE-Series have

1) .375 - 18 a user adjustable relief valve .250 - 18 NPTF NPTF to allow the operator to 5.75 1) 7.25 Auxiliary Gauge Advance easily set the optimum working .250 - 18 NPTF 1.50 Port “GB” Port pressure. Auxiliary Pump GP GB B A Pressure Gauge .375 - 18 NPTF

Port “GP” (2x) Retract Port 1.22 3.50 VM33, VM33L 1) VM33L and .250 - 18 NPTF Auxiliary Gauge Port “GA” and .375 - 18 NPTF Auxiliary VM43, VM43L VM43L only Tank Port “T”

.250 - 18 NPTF Auxiliary Pump Pressure Gauge Port “GP” 6.94 1.18 2

2 1.12 GP 1.22 .375 - 18 NPTF .89 2.87 .375 - 18 NPTF Advance/Retract Auxiliary Tank 2 VE32D Port Return “T” User Adjustable VC-3, VC-3L, VC-15, VC-15LVC-4, VC-4L, Relief Valve VC-20, VC-20L 2) VC-3L, VC-15L, VC-4L and VC-20L only Power Cord Pendant Connection

9.5 1.64

User

Adjustable 9.55 VE33-115 .250 - 18 NPTF Relief Valve VE43-115 Auxiliary Gauge .375 - 18 Port “GB” NPTF .250 - 18 NPTF Advance Auxiliary Gauge .250 - 18 NPTF Port Port “GA” GP Auxiliary Pump GB B A and Pressure Gauge .375 - 18 NPTF .375 - 18 NPTF Port “GP” (2x) Retract Port 1.22 3.50 Auxiliary Tank VE33, VE43 Port “T”

www.enerpac.com ® 133 Solenoid Operated Modular Valves ¤

Shown top to bottom: VEC-15600D, VEK-15000B, VEC-15000B

Unmatched Combinations and Possibilities

3-Way Check Valve Use a VS-51 3-way pilot operated check valve assembly to convert your 3-way modular valve into a load-holding valve.

• Shear seal design minimizes internal leakage 4-Way Check Valve •Ideal for independent control of multiple cylinders Use a VS-61 4-way pilot or functions operated check valve assembly to convert your • Relief valve and pilot-operated check accessory valves 4-way modular valve into a are stackable between manifold and valve body load-holding valve. • Remote and pump mounting

Valve Flow Used with Valve Code Hydraulic Path Cylinder Symbol System Pressure Control To add system pressure Double-acting A B 4-Way, 3-Position (4/3) control to your modular Open Center A PT valve, order VS-11 Relief 4-Way, 3-Position (4/3) Double-acting A B Valve assembly. B Closed Center PT 4-Way, 3-Position (4/3) Double-acting A B Tandem Center C PT Bolt Kits for 4-Way, 3-Position (4/3) Double-acting A B D Accessory Valves Float Center PT Order Bolt Kit BK-2 when 4-Way, 2-Position (4/2) AB Double-acting adding one of the accessory Crossover Offset E PT valves. Order Bolt Kit BK-3 3-Way, 3-Position (3/3) Single-acting A when adding any combination of two Tandem Center F PT accessory valves. 3-Way, 3-Position (3/3) Single-acting A Closed Center G PT 2-Way, 2-Position (2/2) A H* Normally Closed System P How to order one of the 1,300 possible 2-Way, 2-Position (2/2) Un-loading B model numbers: Normally Open K* P With over 1,300 possible model numbers, 4-Way, 2-Position (4/2) Double-acting A B Enerpac has the perfect valve for you. Float Offset M Use the “chart” to build your own valve for PT the specific application you require. This is 3-Way, 2-Position (3/2) Single-acting A P the complete guide to all the Modular Normally Open PT valves that are available. * Requires use of tank port for dump or unloading 134 www.enerpac.com Solenoid Operated Modular Valves

CUSTOM BUILD YOUR MODULAR VALVES VE This is how a Modular Valve Model Number is built up: Series VEA - 15600 - D

1 2 3 4 5 6 Solenoid Valve Flow Voltage Accessory Manifold Operated Flow Capacity Valves Valve Path Flow Capacity: 1Product Type 5 Accessory Valves 4 gal/min. VE = Solenoid Operated Valve 000 =No accessory valves Maximum Operating Pressure: 100 =Relief Valve only 2 Valve Code 150 =Relief Valve and 3-way pilot 10,000 psi A =4/3 Open Center operated check valve B =4/3 Closed Center Only for VEF/VEG C =4/3 Tandem Center 160 =Relief Valve and 4-way pilot D =4/3 Float Center operated check valve E =4/2 Crossover Offset Only for VEA/VEB/VEC/VED Example: VEA-15600-D F =3/3 Tandem Center 500 =3-way pilot operated G =3/3 Closed Center check valve VEA-15600-D is a Modular Valve H =2/2 Normally Closed Only for VEF/VEG with a 4-way, 3-position open center K =2/2 Normally Open 600 =4-way pilot operated flowpath, 115 VAC, and an integral M =4/2 Float Offset check valve pilot-operated check valve, for mounting P =3/2 Normally Open Only for VEA/VEB/VEC/VED on an Enerpac pump.

3Flow Capacity 6Manifold 1 =4 gallons per minute A = No manifold B = Remote Mounted 4 Voltage D = Pump Mounted* 1 = 24 VDC 2 = 220/240 V, 1 ph, 50 Hz 5 = 115 V, 1 ph, 60 Hz 6 = 230 V, 1 ph, 60 Hz * Only for valve code: VEA/VEC/VEF 3.50 1.75 3.00 1.00

P B Position 0 3.00 3.50 2.46 7.47 1.75 Position 0 T A Relief Valve 3/8"-18NPTF 1/4"-18NPTF .279-.288 3/8"-18NPTF 1) Tank port (4x) (4x) Gauge port 2.09

6.40 Modular Valve Remote Mount Manifold

1.15 1.12 .38 .75 3.50 1.98 .62 Pressure Drop versus Oil Flow 2.08 .38 3/8"-18NPTF (2x) 3.48 5.39 400

1) add 1.85 inch for each Accessory Valve (psi) 300 Modular Valve Pump Mounted Valve dimensions in inches

Maximum Amperage Seal Valve 200 Operating Draw Material Plug Pressure 24 VDC 115 VAC 230 V 100 (psi) 60 Hz 60 Hz N/A 3.6 A 1.8 A 0 Buna-N, 0 1.0 2.0 3.0 4.0 inrush inrush inrush DIN Differential Pressure Drop 0 - 10,000 Polyure- Oil Flow (gal/min) 43650 2.5 A 1.0 A .5 A thane Holding Holding Holding P-A/B P-T A/B-T

www.enerpac.com ® 135 Flow and Pressure Control Valves ¤

Shown from left to right: V-152, V-66, V-82, V-161, V-42, V-17

Your Hydraulic Control Solution

The V-152 Pressure Relief Valve limits the pressure or force developed in the hydraulic system.

•All valves are rated for 10,000 psi operating pressure Valve Applications •All valves feature NPTF porting to insure against To see these valves used in leakage at rated pressure typical hydraulic circuits, please •All valves are painted, coated, or plated for see our “Yellow Pages”. corrosion resistance Page: 114

1.25 2.50

1/2"- 14NPTF 3.50

1.25 .63 3/8"-18NPTF 1/4"-18NPTF 3/8"-18NPTF 2.50 1/2"- 1.44 1.25 14NPTF V-82 V-182 V-8F V-91

3/8"- 18NPTF

3/8"-18NPTF 1/2"-14NPTF

V-10 V-17 V-42

2.00 4.37 4.00 4.00 2.00 2.00 2.00 3.50 2.25 3.50 2.25 3.50 2.25 3/8"-18NPTF 1.00 3/8"-18NPTF 1.00 3/8"-18NPTF (3x) 3/8"-18NPTF 1.00 V-66 V-66F V-152 V-161 Valve Dimensions in inches. 136 www.enerpac.com Flow and Pressure Control Valves

Premounted Manifold Fittings V For two or four port For additional fittings Series manifold with integral see the fitting page flow control valves, see of the System the manifold page of the Components section. System Components section. Page: 121

Maximum Operating Pressure: Page: 120 10,000 psi

Valve Type and Description Hydraulic Model Number Symbol

Needle Valve V-82: To control cylinder speed. 1/4" NPTF female ports. Also suitable V-82 Can also be used as shut-off valve for gauge snubbing. for temporary load holding. V-182F V-8F: Similar to V-82, but with very 3/8 NPTF female ports. fine metering for precise flow control. V-8F V-182: Same as V-82, but with Not recommended as shut-off valve.

Snubber V-91: Adjustable for metering oil out gauge during high cycling Valve of a gauge to prevent snapping of applications. 1/2" NPTF male and V-91 gauge pointer when load or pressure female threads for use with GA-1, is suddenly released. Also suitable GA-2 or GA-4 gauge adaptors. as shut-off valve to protect the

Auto V-10: To be used when gauge No adjustments are necessary. ® Damper pressure must be monitored during 1/2" NPTF male and female threads Valve high cycle applications. Creates a for use with GA-1, GA-2 or GA-4 flow resistance when load is gauge adaptors. V-10 released suddenly.

Check V-17: Ruggedly built to resist shock Valve and operate with low pressure drop. V-17 Closes smoothly without pounding. 3/8" NPTF female ports.

Pilot Operated V-42: Can be mounted at the from a Tee-fitting in the cylinder Check Valve cylinder to hold the load in case of retract line. system pressure loss. Normally 3/8" NPTF female ports. V-42 used with double-acting cylinders Pilot pressure ratio 14% (6.5:1). where pilot port receives pressure

Manually Operated V-66: Used for load holding V-66F: Similar to V-66, but with very Check Valve applications with single and double fine metering capability for precise acting cylinders. Valve is manually flow control. V-66* opened to allow oil to flow back to Not designed for load holding V-66F tank when cylinder retracts. applications.

Pressure Relief V-152: Limits pressure developed To increase pressure setting, turn Valve by the pump in hydraulic circuit, thus handle clockwise. Includes: limiting the force created by other • 3 ft return line hose kit V-152* components. Valve opens whenever • ±3% repeatability preset pressure is reached. • 800-10,000 psi adjustment range.

Sequence Valve V-161: To control oil flow to a allow flow to the secondary circuit. V-161 secondary circuit. Flow is blocked A pressure differential is always until system pressure rises to the maintained between the primary P A V-161 setting. When this pressure and secondary circuit. level is reached, the V-161 opens to Min. operating pressure: 2000 psi.

* See page 56-57 for more information on extreme pressure and flow control valves.

www.enerpac.com ® 137 Enerpac Hydraulic Presses Hydraulic Technology Worldwide

These Press features increase productivity and F broaden the range of applications: ENERPAC Hydraulic Presses are available J B Standard on many in a wide variety of standard capacities and Enerpac IP Presses, configurations, or you can “build your own” the exclusive Hydra- Lift™ offers effortless with the easy-to-useK matrix. adjustment to the press daylight by use of a hydraulic lift. The press frames are a welded constructionD for maximum strength and durability, and when A C Easy horizontal combined with the power of high pressure cylinder position is hydraulics, will provide years of safe and achieved with the unique “roller-head” K dependable service in your workshop. cylinder mounting block, standard on most Enerpac Enerpac press capacities range from 10-ton to IP Presses. 200-ton and are available in Bench, C-Frame, G Optional “V-blocks” Arbor, H-Frame and Roll-Frame models. for positioning of complex parts are designed with high- strength steel for long life. A

138 Press Section Overview

Capacity Press Type and Functions Series Page (tons) 10-200 H-Frame Presses IP 140

50-200 Roll Frame Presses IPR 144

5-20 C-Clamp Presses A 146

10-30 Arbor Presses A 146

10 Bench Frame Press A 147 IP

B 10-200 Press Accessories 148 Press Speed Chart

F 10-200 Custom Built Presses IP 149

D E J 5 Tension Meter TM 150 1-100 Load Cells LH

151 C Press Application Ideas G

J H

www.enerpac.com 139 IP-Series, H-Frame Presses Hydraulic Technology Worldwide

Press shown: IPE-5060

Setting the Industry Standard

Cylinder Mounting Block Allows cylinder mounting into a press frame, while also allowing side to side adjustment of cylinder position. Page: 148

Hydra-Lift • Quality welded frame for maximum strength and long life Allows easy, effortless daylight adjustment. • Exclusive “Hydra-Lift” bed for effortless adjustment Standard on most of the vertical daylight (10-ton models are manual) H-Frame presses. • Roller head design is standard to allow movement and locking of the cylinder from side to side (10-ton, 25-ton Page: 148 and 30-ton are manual)

•All models in the Quick Selection Chart have been Pump Mounting Bracket matched to a pump, cylinder, hoses and gauge, Heavy-duty steel brackets offering the complete package allow mounting of one of the Enerpac Power Sources to power your press.

Page: 148

Gauge Included All standard press models include a gauge and gauge adaptor, matching the press capacity.

Page: 143

V-Blocks These optional V-Blocks are designed for easy fixturing of round stock and other non- An Enerpac H-Frame uniform materials. Featuring press quickly removes precise fit into the press bolster. the shaft from this assembly. Page: 148

140 www.enerpac.com H-Frame Presses

IP Series

Capacity: 10-200 tons Maximum Daylight & Width: Cylinder Types 54.50 & 48.00 inches = Single-acting, Spring Return Maximum Operating Pressure: 10,000 psi = Double-acting, Hydraulic Return

QUICK SELECTION CHART For more technical information see next page. Press Maximum Maximum Power Source Press Cylinder Speed Capacity Vertical Bed Model (sec/in)* Daylight Width Number Type Valve Stroke Rapid Pressing (tons) (in) (in) Man.Elec. Air Man. Elec. (in) Advance 40.00 18.63 • • IPE-1215 • 10 0.90 6.70 40.00 18.63 • • IPA-1220 • 10 2.20 13.40 10 40.00 18.63 • • IPH-1240 • 10 {4} {15} 40.00 18.63 • • IPH-1234 • 10 {2} {15} 40.00 18.63 • • IPA-1244 • 10 2.20 13.40 54.50 29.00 • • IPE-2505 • 6 1.50 15.40 25 54.50 29.00 • • IPE-2510 • 14 .70 7.70 54.50 29.00 • • IPA-2520 • 14 5.20 30.90 54.50 29.00 • • IPH-2531 • 14 {5} {34} 54.50 29.00 • • IPA-3071 • 14 .60 43.00 30 54.50 29.00 • • IPE-3060 • 14 .90 9.80 54.50 29.00 • • IPH-3080 • 14 {7} {34} 48.56 28.75 • • IPE-5010 • 13 1.02 11.04 48.56 28.75 • • IPA-5021 • 6 1.00 74.00 48.56 28.75 • • IPH-5030 • 6 {2} {38} 50 48.56 28.75 • • IPH-5031 • 6 {11} {73} 48.56 28.75 • • IPE-5005 • 6 2.90 28.90 48.56 28.75 • • IPA-5073 • 13 1.00 22.20 48.56 28.75 • • IPE-5060 • 13 1.00 11.00 48.56 28.75 • • IPH-5080 • 13 {2} {38} 42.50 35.00 • • IPA-10023 • 10 1.90 41.20 42.50 35.00 • • IPE-10010 • 10 1.90 20.60 100 42.50 35.00 • • IPH-10030 • 10 {3} {70} 42.50 35.00 • • IPE-10060 • 13 1.90 20.60 42.50 35.00 • • IPH-10080 • 6 {3} {70} 150 48.50 48.00 • • IPE-15065 • 13 2.20 15.40 200 48.50 48.00 • • IPE-20065 • 13 3.10 22.10 * {--} Speed in strokes per inch plunger travel 141 IP-Series, H-Frame Presses Hydraulic Technology Worldwide

The moveable “cylinder mounting block” allows the user to quickly adapt the press to a specific job.

For full features see page 140.

Press Press Pump Cylinder H-Frame Press Dimensions (in) Capacity Model Model Model Number Number Number A A (tons) Page: Page: (max) (min) BCDE IPE-1215 PEM-1201B 75 RC-1010 6 40.00 2.44 – 46.75 5.00 18.63 IPA-1220 PATG-1102N 94 RC-1010 6 40.00 2.44 – 46.75 5.00 18.63 10 IPH-1240 P-392 62 RC-1010 6 40.00 2.44 – 46.75 5.00 18.63 IPH-1234 P-84 64 RR-1010 32 40.00 2.44 – 46.75 5.00 18.63 IPA-1244 PAMG-1402N 94 RR-1010 32 40.00 2.44 – 46.75 5.00 18.63 IPE-2505 PUJ-1200B 72 RC-256 6 54.50 7.00 – 57.00 11.88 29.00 25 IPE-2510 ZE3310SB-N 86 RC-2514 6 54.50 7.00 – 57.00 11.88 29.00 IPA-2520 PATG-1102N 94 RC-2514 6 54.50 7.00 – 57.00 11.88 29.00 IPH-2531 P-80 64 RC-2514 6 54.50 7.00 – 57.00 11.88 29.00 IPA-3071 PAM-1042 97 RR-3014 32 54.50 7.00 – 57.00 11.88 29.00 30 IPE-3060 ZE3410SB-N 86 RR-3014 32 54.50 7.00 – 57.00 11.88 29.00 IPH-3080 P-84 64 RR-3014 32 54.50 7.00 – 57.00 11.88 29.00 IPE-5010 ZE4320SB-N 86 RC-5013 6 48.56 7.06 18.76 54.00 10.38 28.75 IPA-5021 PAM-1022 97 RC-506 6 48.56 7.06 18.76 54.00 10.38 28.75 IPH-5030 P-462 64 RC-506 6 48.56 7.06 18.76 54.00 10.38 28.75 50 IPH-5031 P-80 64 RC-506 6 48.56 7.06 18.76 54.00 10.38 28.75 IPE-5005 PUJ-1200B 72 RC-506 6 48.56 7.06 18.76 54.00 10.38 28.75 IPA-5073 ZA4208MX 98 RR-5013 32 48.56 7.06 18.76 54.00 10.38 28.75 IPE-5060 ZE4420SG-N 86 RR-5013 32 48.56 7.06 18.76 54.00 10.38 28.75 IPH-5080 P-464 64 RR-5013 32 48.56 7.06 18.76 54.00 10.38 28.75 IPA-10023 ZA4208MX 98 RC-10010 6 42.50 7.00 20.00 51.00 11.69 35.00 IPE-10010 ZE4320SB-N 86 RC-10010 6 42.50 7.00 20.00 51.00 11.69 35.00 100 IPH-10030 P-462 64 RC-10010 6 42.50 7.00 20.00 51.00 11.69 35.00 IPE-10060 ZE4420SB-N 86 RR-10013 32 42.50 7.00 20.00 51.00 11.69 35.00 IPH-10080 P-464 64 RR-1006 32 42.50 7.00 20.00 51.00 11.69 35.00 150 IPE-15065 ZE5420SG-N 86 RR-15013 32 48.50 12.50 28.00 54.50 10.00 48.00 200 IPE-20065 ZE5420SG-N 86 RR-20013 32 48.50 12.50 28.00 54.50 10.00 48.00

142 H-Frame Presses

Hydra-Lift IP H Series

A min

Capacity: G A max 10-200 tons K N D Maximum Daylight & Width: C B 54.50 & 48.00 inches Maximum Operating Pressure: M 10,000 psi L E J F

H-Frame Press Gauges All standard press models include a gauge and gauge H-Frame Press Dimensions (in) Weight Press adaptor, matching the press Model capacity: Number FGHJKLMN(lbs) Press Gauge Adaptor Model Capacity Model Number Number 24.88 – – 29.75 4.25 7.44 35.00 52.00 298 IPE-1215 24.88 – – 29.75 4.25 7.44 35.00 52.00 160 IPA-1220 24.88 – – 29.75 4.25 7.44 35.00 52.00 158 IPH-1240 (tons) 24.88 – – 29.75 4.25 7.44 35.00 52.00 189 IPH-1234 10 GF-10P GA-2 24.88 – – 29.75 4.25 7.44 35.00 52.00 163 IPA-1244 25 GF-20P GA-2 40.50 4.00 13.25 30.00 5.25 10.69 26.50 76.00 605 IPE-2505 30 GF-835P GA-3 40.50 4.00 13.25 30.00 5.25 10.69 26.50 76.00 697 IPE-2510 50 GF-50P GA-2 40.50 4.00 13.25 30.00 5.25 10.69 26.50 76.00 610 IPA-2520 100 GF-871P GA-3 40.50 4.00 13.25 30.00 5.25 10.69 26.50 76.00 620 IPH-2531 150 GF-200P GA-3 40.50 4.00 13.25 30.00 5.25 10.69 26.50 76.00 684 IPA-3071 200 GF-200P GA-3 40.50 4.00 13.25 30.00 5.25 10.69 26.50 76.00 722 IPE-3060 For more information on gauges, 40.50 4.00 13.25 30.00 5.25 10.69 26.50 76.00 664 IPH-3080 please refer to the System 42.75 5.00 8.75 36.00 7.25 14.38 30.75 76.00 1,040 IPE-5010 Components section. 42.75 5.00 8.75 36.00 7.25 14.38 30.75 76.00 968 IPA-5021 Page: 122 42.75 5.00 8.75 36.00 7.25 14.38 30.75 76.00 968 IPH-5030 42.75 5.00 8.75 36.00 7.25 14.38 30.75 76.00 926 IPH-5031 42.75 5.00 8.75 36.00 7.25 14.38 30.75 76.00 930 IPE-5005 42.75 5.00 8.75 36.00 7.25 14.38 30.75 76.00 1,057 IPA-5073 42.75 5.00 8.75 36.00 7.25 14.38 30.75 76.00 1,051 IPE-5060 42.75 5.00 8.75 36.00 7.25 14.38 30.75 76.00 1,003 IPH-5080 51.00 6.75 8.75 36.00 8.75 17.38 33.13 76.00 1,650 IPA-10023 51.00 6.75 8.75 36.00 8.75 17.38 33.13 76.00 1,722 IPE-10010 51.00 6.75 8.75 36.00 8.75 17.38 33.13 76.00 1,656 IPH-10030 51.00 6.75 8.75 36.00 8.75 17.38 33.13 76.00 1,743 IPE-10060 51.00 6.75 8.75 36.00 8.75 17.38 33.13 76.00 1,665 IPH-10080 67.17 9.12 3.09 44.00 13.12 21.85 47.75 90.00 3,906 IPE-15065 67.17 9.12 3.09 44.00 13.12 21.85 47.75 90.00 3,906 IPE-20065 www.enerpac.com 143 IPR-Series, Roll Frame Presses Hydraulic Technology Worldwide

Shown: IPR-10075

The One and Only

Cylinder Mounting Block Allows cylinder mounting into a press frame, while also allowing side to side adjustment of cylinder position.

Page: 148

Pump Mounting Bracket Heavy duty steel brackets to allow conversion to one of the Enerpac Power Sources to power your press. • Quality welded frame for maximum strength and long life Page: 148 •Frame rolls easily on four steel roller bearings • Hydraulic clamp cylinders lock frame into position Hydra-Lift • Exclusive “Hydra-Lift” bolster for effortless adjustment Allows easy, effortless of the vertical daylight daylight adjustment. •Standard roller head design allows movement of the cylinder from side to side Page: 148 •All models in the Quick Selection Chart have been matched to a pump, cylinder, hoses and gauge, offering the complete package Optional V-Blocks • Roll Frame design features a stationary bed with These V-Blocks, 200 ton the ability to support heavy loads only, are designed for easy fixturing of round stock and other non-uniform materials. Featuring precise fit into the press bolster. Page: 148

Press Vertical Horizontal Pump Model Press Cylinder, Speed Capacity Daylight Daylight Number Model Double-Acting Hydraulic Return (sec/in) A Number (in) E Stroke Model Rapid Pressing Number Advance (tons) minimum maximum (in) Page: (in) Page: 50 6.00 37.12 28.75 ZE4420SB-N 87 IPR-5075 • 13.13 RR-5013 33 1.0 11.1 100 6.28 41.28 35.00 ZE5420SG-N 87 IPR-10075 • 13.13 RR-10013 33 1.5 10.3 200 11.00 51.00 48.00 ZE5420SG-N 87 IPR-20075 • 13.00 RR-20013 33 3.1 22.1

144 Roll Frame Presses

An IPR-20075 Roll Frame Press is used to remove a large shaft from this pillow-block assembly. The Roll Frame design allows this heavy part to be safely loaded with an overhead crane. IPR Series

Capacity: 50-200 tons Maximum Daylight & Width: 51.00 & 48.00 inches Maximum Operating Pressure: 10,000 psi

Roll Frame Press Gauges All standard press models include a gauge and gauge adaptor, matching the press capacity: Press Gauge Adaptor Model Capacity Model Number Number F (tons) E 50 GF-50P GA-2 100 GF-871P GA-3 200 GF-200P GA-3 For more information on gauges, please refer to the System N Components section. D Page: 122 A K B

M L C

G J H

Roll Frame Press Dimensions (in) Weight Press Model Number

BCDF GH JK LM N (lbs) 20.71 38.25 10.38 36.75 5.00 55.92 64.00 8.00 10.63 30.00 112.96 1,961 IPR-5075 26.50 38.00 8.75 45.00 5.75 63.19 66.00 8.00 10.63 32.00 118.94 3,849 IPR-10075 38.75 36.75 10.00 64.00 9.12 84.63 86.50 8.00 15.00 36.00 125.96 7,869 IPR-20075

www.enerpac.com 145 Arbor, C-Clamp and Bench Frame Presses Hydraulic Technology Worldwide

Shown from left to right: A-220, A-330 and A-258

The Standard In Workshop Tools

Push Pin A-183 For applications requiring precision pressing, such as shaft removal and insertion. This attachment fits 10 ton cylinders and requires the use of a threaded adaptor saddle (A-13).

Smooth Saddle A-185 For pressing applications of delicate parts, such as aluminum castings, this Arbor Press saddle decreases surface • Foot mounting holes for horizontal or vertical positioning marks during the pressing application. • Machined work surfaces for easier fixturing Requires 10 ton cylinder and threaded adaptor saddle (A-13). •Slotted back to simplify loading and unloading of longer parts

B E C-Clamp Press F •5, 10 and 20 ton capacity J • Operational in all positions D L Bench Frame Press A C • Cylinder mounting adaptor allows lateral positioning along rails G H •Mounting holes for easy mounting to fixed surface K M

A-310 Abor Press used for compacting C-Clamp Press A-205, A-210, A-220 powder at 10 tons.

Press Press Maximum Maximum Cylinder Press Weight Type Capacity Vertical Bed Series Model Number Daylight Width Number*

(tons) (in) (in) (lbs) 10 8.94 5.31 RC-10-x A-310* 62 Arbor 30 10.25 7.00 RC-30-x A-330* 220 5 6.50 2.00 RC-5-x A-205* 14 C-Clamp 10 9.00 3.25 RC-10-x A-210* 37 20 11.88 3.75 ** A-220** 83 15.38 15.00 – A-258* 103 Bench 10 15.38 15.00 RC-1010 IPA-1022*** 140 15.38 15.00 RC-1010 IPH-1040*** 135 * Requires RC cylinder listed, see page 7 for specifications. ** Requires RC-25 ton cylinder, limited to 20 tons. *** Complete set includes cylinder and pump. 146 Arbor, C-Clamp and Bench Frame Presses

A perfect example of the force and versatility of the Enerpac A-220 C-Clamp press. A IP Series

Capacity: 5-30 tons Maximum Daylight & Width: 15.38 and 15.00 inches Mounting Capabilities: Fixed or Portable Maximum Operating Pressure: 10,000 psi 3.38 (A-330) 4.00 (A-310) 1 /2"-13UNC LMN For high-cycle G production .50 applications, 1.63 (A-330) F C-Clamp and Arbor 1.38 (A-310) presses should be limited in their J B D capacity. Consult Enerpac 11.44 (A-310) Technical Services for specific 14.75 (A-330) K M application details. D O 13.92 .34 Press Adaptor (8x) C F A G A C Enerpac cylinders and K O power sources for C-Clamp A-110 V-Block and Arbor presses must be (optional) ordered separately. K N J L H E H B E

Arbor Press A-310, A-330 Bench Press Frame A-258

Press Dimensions (in) Press Model Number

ABCDE F GHJ KLMNO

16.31 11.06 8.94 6.00 5.31 21/4-14 UN 2.50 4.81 .75 3.81 6.88 2.56 2.13 8.63 A-310 21.94 13.88 10.25 6.00 7.00 35/16-12 UN 2.50 5.50 1.00 6.50 8.00 2.63 3.88 10.88 A-330 11.44 8.00 6.50 3.75 2.88 11/2-16 UN 1.02 2.00 2.50 1.06 4.75 1.00 – – A-205 16.00 11.13 9.00 6.00 3.25 21/4-14 UN 1.02 2.25 2.50 1.69 7.63 1.13 – – A-210 21.25 13.63 11.88 6.00 4.76 35/16-12 UN 1.02 2.75 2.75 1.88 8.38 1.13 – – A-220 25.63 18.75 16.50 16.00 5.75 3.25 1.00 4.50 1.25 2.75 1.88 5.30 2.20 2.63 A-258 25.63 18.75 16.50 16.00 5.75 3.25 1.00 4.50 1.25 2.75 1.88 5.30 2.20 2.63 IPA-1022 25.63 18.75 16.50 16.00 5.75 3.25 1.00 4.50 1.25 2.75 1.88 5.30 2.20 2.63 IPH-1040 www.enerpac.com 147 Press Accessories and Press Speed Chart Hydraulic Technology Worldwide

Description Frame Model Features Capacity Number

Cylinder 10 ton Bench AD-175 • AD-175 converts the Mounting 10 ton H-Frame IPK-1012 Bench press to use an Block 25 and 30 ton H-Frame IPK-3012 RD-9 ton cylinder 50 ton H-Frame PK-501 • All mounting blocks allow 100 ton H-Frame PK-1002 horizontal movement of 200 ton H-Frame PK-2002 cylinder

V- Blocks 10 ton Bench Press A-110 • Machined from high strength 10 ton H-Frame A-136 steel for long life 25 and 30 ton H-Frame A-130 • A-110 includes one V-block 50 ton H-Frame A-150 • All other model numbers 100 ton H-Frame A-175 include two V-blocks 150 & 200 ton H-Frame A-200 200 ton Roll Frame A-200R

Hydra-Lift™ 25-100 ton H-Frame IPL-100 • Allows easy, effortless 150-200 ton H-Frame IPL-200 daylight adjustments 50 and 100 ton Roll Frame IPLR-100 • Includes accessory chain 200 ton Roll Frame IPLR-200

Pump Hand operated and small Air PMB-1 • Both mounting brackets Mounting Pumps; P-80, P-84, P-142, are pre-drilled to accept Bracket P-392, PA-133, Turbo II pumps a number of different pump models Electric, large Hand Pumps, and PMB-2 ZA4 Air Pumps; ZE Series, P-462, P-464, 10/90 Series Air pumps

Cylinder Speed This chart will help you calculate the time required for an Enerpac cylinder to extend when powered by a 10,000 psi Enerpac hydraulic pump. The Cylinder Speed Chart can also be used to determine the pump type and model best suited for an application when you know the plunger speed required. Cylinder and Pump Selection Chart Cylinder Cylinder Hand Operated Pumps Electric Pumps Air Pumps Capacity Load Strokes per inch of plunger travel Seconds per inch of plunger travel

Single Two-Speed1/2 HP 1/2 HP ZE3 ZE4 ZE5 @100 psi air Speed Port. Subm. Series Series Series P-392 P-80 P-462 Turbo II PA-133 PAM 10 ZA4 (tons) P-391 P-84 P-464 Series No load 15 4 2 1 .7 .9 .3 .2 .2 2.20 2.70 .21 .16 10 Load 15 15 15 8 6.7 6.7 3.4 2.2 1.1 13.40 16.80 14.90 4.50 No load 34 8 5 1 1.5 2.1 .7 .5 .4 5.20 6.20 .48 .36 25 Load 34 34 34 18 15.5 15.5 7.7 5.2 2.6 30.90 38.60 34.30 10.30 No load 43 10 7 1 1.9 2.6 .9 .6 .5 6.50 7.50 .60 .46 30 Load 43 43 43 23 19.5 19.5 9.80 6.5 3.3 39.00 48.70 43.30 13.00 No load 73 16 11 2 3.3 4.4 1.50 1.0 .8 11.00 13.30 1.00 .80 50 Load 73 73 73 38 33.2 33.2 16.6 11.0 5.5 66.30 82.92 73.70 22.10 No load 137 30 21 3 6.2 8.3 2.8 1.9 1.5 20.60 24.80 1.90 1.50 100 Load 137 137 137 71 61.9 61.9 31.0 20.7 10.3 123.90 154.70 137.50 41.30 Note: Values are approximate. Cylinder speed may vary in actual application. 148 Custom Built Presses

CUSTOM BUILD YOUR OWN PRESS IP If the press that would best fit your application cannot be found in the charts, you can easily build your custom press here. All presses must be ordered with Series cylinders. The pump is ordered separately. This is how a press model number is built up IP H - 050 S 06 - 1 Capacity: 1 2 3 4 5 6 Product Frame Press Cylinder Cylinder Pump 10-200 tons Type Type Capacity Type Stroke Mounting Kit Maximum Daylight & Width: 1Product Type 5 Cylinder Stroke (in) 54.50 & 48.00 inches IP=Industrial Press - 10 ton S/A: 06, 08, 10, 12, 14 10 ton D/A: 10, 12 Maximum Operating Pressure: 2 Frame Type - 25 ton S/A: 06, 08, 10, 12, 14 10,000 psi B = Bench 2) - 30 ton S/A: 08 H =H-Frame 30 ton D/A: 08, 14 R = Roll Frame 1) - 50 ton S/A: 06, 13 50 ton D/A: 06, 13, 20 3Press Capacity - 100 ton S/A: 06, 10 010 = 10 ton 100 ton D/A: 06, 13, 18 025 = 25 ton - 150 ton D/A: 06, 13, 32 “No Load” indicates the 030 = 30 ton - 200 ton D/A: 13, 18, 24 plunger speed as it extends 050 = 50 ton toward the load (1st stage). 6Pump Mounting Kit 3) 100 = 100 ton “Load” indicates the plunger 150 = 150 ton 0 = No mounting kit speed as the load is applied at a 200 = 200 ton 1 = Hand Operated and small Air Pumps: system pressure of 10,000 psi (2nd P-80, P-84, P-141, P-142, P-202, stage). 4Cylinder Type P-391, P-392, PA-133 Formula V = A ÷ Q S =Single-Acting and all Turbo II Air pumps 2 =Electric, large Hand Operated and (RC-Series) V (sec/in) = A (in2) ÷ Q (in3/min) Modular Air Pumps: D =Double-Acting V = Cylinder plunger speed in (RR-Series) PUJ-12, PEM-12, ZE3-6 Series P-462, P-464 seconds per inch PAM-10 and -90 Series A = Cylinder effective area in square inches (in2) Q = Pump oil flow in cubic inches (in3)

Cylinder Cylinder Effective Area (in2) 60 sec Plunger = x Speed Pump Flow Rate (in3/min) 1 (sec/in) 1) Roll Frame Press: 50, 100 and 200 ton press capacity only. (Assembly required) 2) Bench Press: 10 ton press capacity only 3) Includes hoses for press, except for option 0.

Ordering Example

Model number: IPH-050S06-2 IPH-050S06-2 is a 50 ton H-Frame press with a single-acting, 6 inch stroke cylinder (RC-506). It has a pump mounting kit (for an electric Pump or a Modular Air Pump).

See the cylinder and pump selection chart on previous page for selecting the proper pump.

www.enerpac.com 149 Tension Meter and Load Cells Hydraulic Technology Worldwide

Shown: LH-102 and TM-5 (in middle) TM, LH Series

Capacity: 2,000 to 200,000 lbs. Accuracy, % of full scale: ±2%

E

Tension Meter TM-5 1/2"-13UNC 5/8"-11UNC • Accuracy, ± 2% of full scale A G F D •Zinc and bronze plated to resist rust and corrosion

• Dual-range readout in kilograms and pounds C • Cushioned metal case provides safe storage B and transport TM-5 •Maximum indicating pointer reading for pre-selected forces or to maintain maximum force readings

Load Cells LH Series C • Accuracy, ± 2% of full scale B

• Swivel loading pad reduces eccentric loading for A improved accuracy D .62 •Maximum indicating pointer reading for pre-selected G (2x) E forces or to maintain maximum force readings F • Dual-range readout in kilograms and pounds LH-Series

Type Gauge Capacity Model Minimum Gauge Dimensions (in) Number Reading Increments (lbs) (kg) (lbs) (kg) (lbs) (kg) ABCDE F G Direct Mounted 10,000 4500 TM-5 1,000 500 100 100 4.75 9.75 9.29 2.00 4.00 .88 .75 Direct Load Cell 2,000 900 LH-10 200 100 20 20 3.06 1.75 2.25 2.38 4.00 10.00 1/4"-20, 1.75" BC Mounted 10,000 4500 LH-50 1,000 500 100 100 3.06 1.75 2.25 2.38 4.00 10.00 1/4"-20, 1.75" BC 1 Remote Mounted 2,000 900 LH-102 200 100 20 20 3.06 1.75 2.25 2.38 5.81 33.31 /4"-20, 1.75" BC with 2 ft. Hose 10,000 4500 LH-502 1,000 500 100 100 3.06 1.75 2.25 2.38 5.81 33.10 1/4"-20, 1.75" BC 20,000 9000 LH-1002 2,000 1000 200 200 3.06 1.75 2.25 2.38 5.81 33.10 1/4"-20, 1.75" BC Remote Mounted 50,000 21000 LH-2506 5,000 2000 500 500 4.00 2.75 3.38 2.38 5.81 82.44 3/8"-24, 2.5" BC with 6 ft. Hose 100,000 45000 LH-5006 5,000 5000 1,000 1000 5.22 4.00 5.00 2.38 5.81 84.06 3/8"-24, 3.5" BC 200,000 90000 LH-10006 20,000 10000 2,500 1000 6.22 5.00 6.25 2.38 5.81 85.31 3/8"-24, 4.0" BC

150 Press Application Ideas

ENERPAC hydraulics power many custom press applications. By providingB reliable and safe high-pressure solutions, Enerpac can solve F your custom press application. A D E J

Fully Automated PLC-Controlled 1800 Ton High-Accuracy Press The pressing and heating cycle,C during the production of magnetic acceleration coils,G required high force and high- accuracy to ensure absolute quality. Enerpac was consulted to assist in the design of a high J H accuracy production press. Control of the press force is K monitored along with the temperature of the coils during forming by a PLC Control System. D

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600 Ton High-Accuracy Collar Press K For production of accelerator coils, sheet metal needs to be formed into a specific shape and size. The end product of this forming is a cylindrical collar, which has a very solid structure, specific shape, and a tight tolerance for circularity and concentricity. G E The Enerpac team was consulted to accomplish this task using H proven high-pressure technology. The 600-ton press consisted of two separate hydraulic systems. The first system featured eight 25-ton cylinders, to position the sheets, while the second system featured eight 75-ton cylinders, to press the sheets into the correct shape. The results were a hydraulic press system that increased productivity and lowered operating costs.

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1000 Ton Cold Forming Press A manufacturer of diesel engines needed to work- harden aluminumD for crankshaft bearing inserts. Working with a customer-hired Systems Integrator,C Enerpac providedH a 1000-ton cylinder and hydraulic power supply, to the specifications required by the Integrator, to fit into his custom frame and operate withG his control system. The Enerpac solution included a 50-series electricJ pump and 4-way electric solenoid valve. A The final products allowed the end user to quickly, accurately, and safely manufacture crankshaft bearings with an efficient production cycle. www.enerpac.com 151 Hydraulic and Mechanical Pullers Hydraulic Technology Worldwide

Hydraulic Pullers ENERPAC offers a complete line of pullers with the These hydraulic pullers eliminate widest range of sizes, capacities and styles. time-consuming and unsafe hammering, heating or prying. Whether your application requires mechanical, Damage to parts is minimized through the use of controlled hydraulic power. hydraulic or the patented Posi Lock® system, Enerpac can satisfy your requirements. Made of high strength steel alloys, you can depend on Posi Lock® Pullers The puller that meets the safety Enerpac pullers to provide years of trouble-free challenge. A control cage holds the operation, even in the harshest environments. pulling jaws securely in working position. This patented feature reduces the possibility of the puller jaws slipping offC the work surface thereby increasing productivity and tool life while reducing dangerous situations for the user. The Posi Lock® feature is available in mechanical or hydraulic versions.

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WARNING HG Do not exceed 50% of the F D rated puller capacity when A using a double crosshead (2 griparms) or when using puller legs in combination with bearing puller attachment.

A CAUTION! B Not all puller components and configurations are rated at the set capacity. Please contact Enerpac for specific details.

Always wear Safety Goggles and Gloves while using pullers.

152 Puller Section Overview

When selecting a puller it Puller Function Capacity Puller Type Series Page is important to consider (tons) three basic specifications: 8-50 Master Puller Sets BHP 154 1. Capacity: The amount of force the puller is capable of producing. 8-50 Grip Puller Sets BHP 155 Typically, the capacity required for a job can be Max. Reach: 27.56 in. determined by using the Max. Spread: 43.30 in. shaft diameter of the part being pulled. For manual pullers, the 8-50 Cross-Bearing BHP 156 center bolt diameter of Puller Sets the puller should be at Max. Reach: 34.00 in. least half the diameter Max. Spread: 22.46 in. of the shaft being pulled from. 8-50 Bearing Cup Pullers BHP 157 For hydraulic pullers, the Max. Reach: 5.71 in. capacity in tons should Max. Spread 14.17 in. be 7 to 10 times the shaft diameter. Use the following chart: 8-50 Bearing Pullers BHP 157 Shaft Puller Max. Spread: 9.65 in. Diameter Capacity Max. Width 11.50 in. 0" to 1" 10 ton 1" to 2" 20 ton 2-40 Posi Lock® EP,EPP, 158 2" to 3.5" 30 ton Mechanical Pullers EPPMI, 3.5" to 5.5" 50 ton Max. Reach: 14.00 in. EPX Max. Spread: 25.00 in. 2. Reach: 10-50 Posi Lock® EPH, 162 The distance between the Hydraulic Pullers bottom of the base and EPHR, the jaw flats. The puller’s Max. Reach: 14.00 in. EPHS reach must equal or Max. Spread: 25.00 in. exceed the same ® distance of the part 100 Posi Lock EPH 165 being pulled. Hydraulic Pullers EPHT Max. Reach: 48.0 in. 3. Spread: Max. Spread: 70.0 in. The distance between the jaws. The puller’s spread needs to be greater than the width of the part being pulled.

www.enerpac.com 153 BHP-Series, Master Puller Sets Hydraulic Technology Worldwide

Shown: Master Puller Set BHP-3751G BHP Series

Capacity: 8, 20, 30 and 50 tons

CAUTION! Not all puller components and configurations are rated at the set capacity. Please contact Enerpac for specific details.

Visit the Products section of our web site for more information and product selection charts regarding puller sets and individual puller component parts. www.enerpac.com

Maintenance engineers throughout the • Supplied with a full hydraulic set including pump, hose, industry greatly appreciate Enerpac Master cylinder, gauge and gauge adaptor in a storage case Puller sets. • High quality, forged steel components provide superior reliability and service • Sets include speed crank and adjusting screw for fast contact to work before hydraulics are applied •All Master Puller Sets include a Grip Puller, a Cross Bearing Puller, a Bearing Cup Puller and a Bearing Puller which can be ordered separately. See items 10, 20, 30 and 40

SELECTION CHART

Master Puller Set Capacity 8 ton 20 ton 30 ton 50 ton Page Number

Model Number BHP-1752* BHP-2751G BHP-3751G BHP-5751G

Included Hydraulics: set weight 82 lbs 198 lbs 380 lbs 657 lbs Hand Pump P-142 P-392 P-392 P-80 60, 62 Cylinder RWH-121 RCH-202 RCH-302 RCH-603 26 Saddle – HP-2015 HP-3015 HP-5016 27 Hose HB-7206QB HC-7206 HC-7206 HC-7206 117 Gauge GF-120P GF-813P GF-813P GF-813P 123 Gauge Adaptor GA-4 GA-3 GA-3 GA-3 128 Included Pullers: 10 Grip Puller BHP-1762 BHP-252 BHP-352 BHP-552 155 20 Cross Bearing Puller BHP-1772 BHP-262 BHP-362 BHP-562 156 30 Bearing Cup Puller BHP-180 BHP-280 BHP-380 BHP-580 156 40 Bearing Puller BHP-181 BHP-282 BHP-382 BHP-582 156 Storage Case CM-6 CW-166 CW-550 CW-750 *Includes FZ-1630 Adaptor. 154 www.enerpac.com Grip Puller Sets

Shown: Grip Puller Set BHP-351G BHP Series

Capacity: 8, 20, 30 and 50 tons Maximum Reach: 9.92-27.56 inches Maximum Spread: 9.84-43.30 inches Maximum Operating Presses: 10,000 psi

CAUTION! Not all puller components and configurations are rated at the set capacity. Please contact Enerpac for specific details.

Ordering Example

•Precise hydraulic control allows fast, efficient and Model Number BHP-251G: safe pulling Includes Grip Puller BHP-252 • High quality, forged steel components provide superior and a full hydraulic set. reliability and service (Hand pump, cylinder, saddle, hose, gauge and gauge adaptor.) •Available with and without full hydraulic set •Wooden case supplied standard Model Number BHP-252: Includes Grip Puller mechanical parts only, for use with your existing hydraulics. SELECTION CHART

Grip Puller Set Capacity 8 ton 20 ton 30 ton 50 ton

Model Number BHP-152*** BHP-251G BHP-351G BHP-551G

Included Hydraulics: set weight 48 lbs 123 lbs 200 lbs 353 lbs Hand Pump P-142 P-392 P-392 P-80 Cylinder RWH-121 RCH-202 RCH-302 RCH-603 Saddle – HP-2015 HP-3015 HP-5016 Hose HB-7206QB HC-7206 HC-7206 HC-7206 Gauge GF-120P GF-813P GF-813P GF-813P Gauge Adaptor GA-4 GA-3 GA-3 GA-3

10 Grip Puller Model Number BHP-1762* BHP-252* BHP-352* BHP-552* Maximum Spread** 2-jaw 9.84 15.75 23.38 35.43 3-jaw 9.84 19.68 31.50 43.30 Maximum Reach** 2-jaw 9.92 11.81 15.25 27.56 3-jaw 9.92 11.81 15.25 27.56 Jaw** Thickness .59 .79 .98 1.18 Width .94 1.10 1.50 1.57 Adjusting Screw** Thread 3/4"-16 UNF 1"-8 UNC 11/4"-7 UNC 15/8"-5.5 NS Length 15.75 20.00 24.00 30.00 Wooden Case CW-166 CW-166 CW-350 CW-750 *Grip Puller model number without hydraulics. ** Dimensions in inches. *** Includes FZ-1630 Adaptor. 155 Cross Bearing Puller Sets Hydraulic Technology Worldwide

Shown: Cross Bearing Puller Set BHP-361G BHP Series

Capacity: 8, 20, 30 and 50 tons Maximum Reach: 14.0-34.00 inches Maximum Spread: 10.50-22.46 inches

Maximum Operating Presses: 10,000 psi

CAUTION! Not all puller components and configurations are rated at the set capacity. Please contact Enerpac for specific •Precise hydraulic control allows fast, efficient and details. safe pulling • High quality, forged steel components provide superior reliability and service Visit the Products section • The Cross Bearing Puller without hydraulics, of our web site for more Bearing Cup Puller and Bearing Puller may be information and product ordered separately. See items 20, 30 and 40. selection charts regarding puller sets and individual puller component parts. www.enerpac.com SELECTION CHART

Cross Bearing Puller Set Capacity 8 ton20 ton 30 ton 50 ton

Model Number BHP-162** BHP-261G BHP-361G BHP-561G

Included Hydraulics: set weight 57 lbs 137 lbs 267 lbs 408 lbs Hand Pump P-142 P-392 P-392 P-80 Cylinder RWH-121 RCH-202 RCH-302 RCH-603 Saddle – HP-2015 HP-3015 HP-5016 Hose HB-7206QB HC-7206 HC-7206 HC-7206 Gauge GF-120P GF-813P GF-813P GF-813P Gauge Adaptor GA-4 GA-3 GA-3 GA-3 20 Cross Bearing Puller Model Number BHP-1772 BHP-262 BHP-362 BHP-562 Spread* Maximum 10.5 13.83 17.9 22.46 Minimum 4.2 5.5 7.08 8.66 Reach* Maximum 14.0 22.5 28 34 Adjusting Screw* Diameter 3/4"-16 UNF 1"-8 UNC 11/4"-7 UNC 15/8"-5.50 NS Length 15.75 20 24 30 Leg* Length 4.13 9.43 8 24 Length 14.2 16.52 18 34 Length – 22.5 28 – Length – 4.5 – – Upper Leg Ends* Thread 3/4"-16x1.0 3/4"-16x1.0 1"-14x1.38 11/4"-12x1.50 Lower Leg Ends* Thread 5/8"-18x1.0 5/8"-18x1.0 1"-14x1.06 11/4"-12x1.50 30 Bearing Cup Puller Model Number BHP-180 BHP-280 BHP-380 BHP-580 40 Bearing Puller Model Number BHP-181 BHP-282 BHP-382 BHP-582

Wooden Case Model Number CW-166 CW-166 CW-550 CW-750 *Dimensions in inches. ** Includes FZ-1630 Adaptor. 156 Bearing Cup and Bearing Pullers

Shown: BHP-380 Bearing Cup Puller BHP Series • Made of high strength steel alloy Puller Set Capacity: • Easily adapted to Cross 8, 20, 30 and 50 tons Bearing Pullers for fast and efficient removal of the most Maximum Reach: difficult parts 4.33-5.71 inches • Adjustable to fit a variety of Maximum Spread: bearings and seals 4.33-14.17 inches

Maximum Operating Presses: 10,000 psi

SELECTION CHART Puller Set Capacity 8 ton20 ton 30 ton 50 ton CAUTION! 30 Bearing Cup Puller Not all puller components

Model Number BHP-180 BHP-280 BHP-380 BHP-580 and configurations are Spread* Max. 4.33 8.66 14.17 14.17 rated at the set capacity. Min. 1.06 .98 1.97 1.97 Please contact Enerpac for specific details. Reach* Max. 4.33 5.51 5.71 5.71 Center Screw Thread 3/4"-16 UNF 1"-8 UNC 11/4"-7 UNC 15/8"-5.50 NS

* Dimensions in inches

Bearing Cup Puller shown with Crosshead Puller attachment.

Shown: BHP-382 Bearing Puller • Made of high strength steel alloy •Wedge-shaped edges allow removal of the most hard-to-grip components Bearing Puller shown with • Easily adapted to Cross Crosshead Puller Bearing Pullers for fast and attachment. efficient removal of the most difficult parts

Bearing Puller Bearing Puller has wedge SELECTION CHART shaped edges for placing Puller Set Capacity 8 ton 20 ton 30 ton 50 ton puller behind hard to reach 40 Bearing Puller bearings, gears, etc., where clearance prevents direct application of Model Number BHP-181 BHP-282 BHP-382 BHP-582 grip puller arms. Spread* Max. 4.09 5.12 9.65 9.65 Min. .98 .39 .67 .67 The Bearing Puller can be used with the Width* 4.96 5.91 11.50 11.50 Cross Bearing Puller or the Grip Puller. Thread 5/8"-18 UNF 5/8"-18 UNF 1"-14 UNS 11/4"-12 UNF * Dimensions in inches www.enerpac.com 157 ® EP-Series, Posi Lock Mechanical Grip Pullers Hydraulic Technology Worldwide

Shown from left to right: EP-206, EP-108

For Safer and Faster Pulling

Long Jaws Long Jaws are used to increase the reach and spread of manual pullers. They maintain the same pulling capacity as the standard jaws, but reduce clamping force to 25%. Page: 161

Shaft Attachments Shaft protectors and extenders are live centers • Patented “Safety Cage” jaw retention system that fit over the standard puller shaft for tip protection •Roll threaded shafts for less effort when and additional reach. applying high torque •Slim tapered jaws for improved gripping in tight spots Page: 161 •Available in 2 and 3 jaw design and inside and outside pulling configuration Application Tip •More efficient pulling, as one man can do the job where manual pullers often require two operators In determining the correct manual puller capacity for your application, use the folllowing rule: The center bolt diameter of the puller should be at least 1/2 the diameter of the shaft being pulled on.

Example: A part being pulled from a shaft with a diameter of 1.5" would require a puller with a center bolt diameter of at least .75".

Positioning an EP-104, 3-jaw puller on the accessory drive of a diesel engine.

158 www.enerpac.com Posi Lock® Mechanical Grip Pullers

1 Patented “Safety Cage” guides jaws, holding them securely onto the part. EP 2 Durable forged jaws provide positive grip. EPPMI 3 Jaw head provides pivot and reaction point for jaws. Series 4 Pin, for easy jaw removal and replacement. 5 T-handle provides control of the puller jaws. 6 Drive bolt with rolled threads for Capacity: increased force with reduced input torque. 2-40 tons External Puller 7 Snap-ring retains cage to drive bolt and provides quick removal Maximum Reach: for easy service. 4.00-14.00 inches

Maximum Spread:

QUICK SELECTION CHART EXTERNAL PULLERS 0.50-25.00 inches For full technical information see next page.

Number Maximum Spread Capacity Model Center Bolt Weight of Reach Range Number Diameter Jaws

(in) (in) (tons) (in) (lbs) Always wear Safety 2 4.00 .5-5 2 EP-204 .56 3 Goggles and Gloves while 3 4.00 .5-5 5 EP-104 .56 4 using pullers. 2 6.00 .5-7.0 6 EP-206 .66 7 3 6.00 .5-7.0 10 EP-106 .66 8 EP-208 12 2 8.00 .75-12 12 .79 Application Tip 3 8.00 .75-12 17 EP-108 .79 14 Because of the unique Safety 2 9.67 1.0-15 14 EP-210 .79 13 Cage design, Posi Lock® 3 9.67 1.0-15 20 EP-110 .79 16 pullers will grip on surfaces 2 12.00 2.5-18 25 EP-213 1.17 38 where normal pullers would 3 12.00 2.5-18 30 EP-113 1.17 44 slip off; e.g. tapered bearings. 2 14.00 3.0-25 35 EP-216 1.23 57 3 14.00 3.0-25 40 EP-116 1.23 68

Visit the Products section of our web site for more information and product Internal Puller selection charts regarding puller sets and individual puller component parts. www.enerpac.com

QUICK SELECTION CHART INTERNAL PULLERS For full technical information see next page.

Number Maximum Spread Jaw Model Jaw Weight of Reach Range Style Number Length Jaws

(in) (in) (in) (lbs) 5.87 .56-4.00 Standard 6.62 8.6 3 EPPMI-6 7.70 1.0-5.25 Long 8.62 8.6

159 EP-Series, Posi Lock® Mechanical Grip Pullers Hydraulic Technology Worldwide

Visit the Products section of our web site for selection information regarding internal and external puller component parts. www.enerpac.com

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▲ EP-204 2-jaw puller positioned to pull a water pump drive pulley.

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G F SELECTION CHART EXTERNAL PULLERS E Number Maximum Spread Capacity Model Center Maximum A of Reach Range Number Bolt Torque Jaws Diameter 2- and 3-Jaw External Puller EP-Series C A D (in) (in) (tons) (in) (ft.lb) 2 4.00 .5-5.0 2 EP-204 .56 20 3 4.00 .5-5.0 5 EP-104 .56 40 2 6.00 .5-7.0 6 EP-206 .66 75 3 6.00 .5-7.0 10 EP-106 .66 130 2 8.00 .75-12.0 12 EP-208 .79 150 3 8.00 .75-12.0 17 EP-108 .79 220 2 9.67 1.0-15.0 14 EP-210 .79 175 D 3 9.67 1.0-15.0 20 EP-110 .79 275 2 12.00 2.5-18.0 25 EP-213 1.17 475

B 3 12.00 2.5-18.0 30 EP-113 1.17 600 2 14.00 3.0-25.0 35 EP-216 1.23 800 3 14.00 3.0-25.0 40 EP-116 1.23 850

Jaw Tip Detail SELECTION CHART INTERNAL PULLERS

G Number Maximum Spread Jaw Model Jaw Slide- C of Reach Range Style Number Length hammer Jaws Weight C A E F (in) (in) (in) (lbs) A 5.87 .56-4.00 Standard 6.62 2.5 3 EPPMI-6 7.70 1.00-5.25 Long 8.62 2.5 Internal Puller EPPMI-Series

160 Posi Lock® Mechanical Grip Pullers

Shaft Protectors and Extenders EP Shaft Protectors and Extenders are live EPPMI centers that fit over Series the puller end for tip protection and added reach. Long Jaws Long jaws are used for added reach and spread. Capacity: They have the same capacity Length Dia- Increases Order: as standard jaws, but reduce 2-40 tons meter Center Bolt Model the clamping force to 25%. Maximum Reach: Length Number (in) (in) (in) 4.00-14.00 inches Spread Reach Order: 1.00 0.75 0.38 EPP-4 Model Maximum Spread: 1.97 0.75 1.50 EPX-4 (in) (in) Number 1.22 0.87 0.50 EPP-6 1.5-15 9.67 EP-11054 0.50-25.00 inches 1.97 0.87 1.50 EPX-6 1.5-22 15.78 EP-11054L 1.22 1.00 0.50 EPP-10 1.5-30 20 EP-11354L 1.97 1.00 1.50 EPX-10 2-38 25 EP-11654L 2.00 1.38 0.83 EPP-1316 1.0-5.26 8.62 EP-10554L* Note: See the chart below to reference matching * EPPMI-6 only pullers for these accessories.

*Optional Accessories Dimensions Model Number Overall Length Jaw Tip Tip Hex Socket Width Clearance Depth Size

B E F G H Shaft *Extenders *Long Jaws (in) (in) (in) (in) (in) Protectors

9.68-12.75 .54 .16 .18 3/4" EP-204 EPP-4 EPX-4 – 9.68-12.75 .54 .16 .18 3/4" EP-104 EPP-4 EPX-4 – 12.75-18.75 .75 .32 .24 3/4" EP-206 EPP-6 EPX-6 – 12.75-18.75 .75 .32 .24 3/4" EP-106 EPP-6 EPX-6 – 16.25-24.25 .77 .25 .36 1" EP-208 EPP-10 EPX-10 EP-11054 16.25-24.25 .77 .25 .36 1" EP-108 EPP-10 EPX-10 EP-11054 19.25-29.00 .77 .25 .36 1" EP-210 EPP-10 EPX-10 EP-11054L 19.25-29.00 .77 .25 .36 1" EP-110 EPP-10 EPX-10 EP-11054L 26.00-38.00 1.25 .50 .38 11/4" EP-213 EPP-1316 – EP-11354L 26.00-38.00 1.25 .50 .38 11/4" EP-113 EPP-1316 – EP-11354L 31.50-45.50 1.44 .53 .46 11/4" EP-216 EPP-1316 – EP-11654L 31.50-45.50 1.44 .53 .46 11/4" EP-116 EPP-1316 – EP-11654L Note: Overall length (B) is dependent on position of center bolt. *Extenders and Long Jaws are available as optional accessories.

Dimensions (in) Model Number Visit the Products section Overall Slide Rod Jaw Tip Tip of our web site for more Length Diameter Width Clearance Depth information and product B D E F G selection charts regarding 29.00 .52 .33 .12 .06 puller sets and individual puller EPPMI-6 component parts. www.enerpac.com 31.00 .52 .33 .30 .18 www.enerpac.com 161 ® EPH-Series, Posi Lock Hydraulic Grip Pullers Hydraulic Technology Worldwide

Shown: EPHR-110

High-Tech Pulling

Transport and Store Conveniently store and transport hydraulic pulers and accessories. Order the EPT-2550 Storage Cart and make your job easier to do!

Long Jaws Used to increase the reach and spread of pullers. They maintain the same pulling capacity as the standard jaws, but reduce clamping force to 25%. Page: 163

• Patented “Safety Cage” jaw retention system Visit the Products section of our web site for more • High force hydraulic system for effortless pulling information and product of large components selection charts regarding •Slim tapered jaws for better gripping in tight spots puller sets and individual puller component parts. www.enerpac.com •Available in 2 and 3 jaw design •More efficient pulling, as one man can do the job where normal pullers often require two operators Application Tip Because of the unique safety cage design, Posi Lock® pullers will grip on surfaces where normal pullers would slip off; e.g. tapered bearings.

Basic Pullers only, cylinder not included. Number Max. Capacity Model of Spread Number* Jaws

(in) (ton) 2 12.00 EPH-208 10 3 12.00 EPH-108 2 15.00 EPH-210 15 3 15.00 EPH-110 An EPHR-116, 50-ton ® 2 18.00 EPH-213 hydraulic Posi Lock 25 puller easily removes 3 18.00 EPH-113 the main drive gear 2 25.00 EPH-216 from this metal forming 50 brake press. 3 25.00 EPH-116 *Cylinder is not included. 162 www.enerpac.com Posi Lock® Hydraulic Grip Pullers

SETS SELECTION CHART EPH Style Capa- Basic Puller Cylinder Stroke Pump Set Weight city Set Model Series (ton) (in) Number (lbs) 10 EPH-208 RC-106 6 – EPHR208 24 10 EPH-208 RC-106 6 EP-1 EPHS208 60 2 15 EPH-210 RC-1510 10 – EPHR210 49 Jaw 15 EPH-210 RC-1510 10 EP-1 EPHS210 85 Puller 25 EPH-213 RC-2514 14.25 – EPHR213 98 Capacity: 25 EPH-213 RC-2514 14.25 EP-1 EPHS213 118 10-50 tons 50 EPH-216 RC-5013 13.25 – EPHR216 192 Maximum Reach: 10 EPH-108 RC-106 6 – EPHR108 26 10 EPH-108 RC-106 6 EP-1 EPHS108 62 8.0-14.0 inches 15 EPH-110 RC-1510 10 – EPHR110 52 3 Maximum Spread: Jaw 15 EPH-110 RC-1510 10 EP-1 EPHS110 88 Puller 25 EPH-113 RC-2514 14.25 – EPHR113 106 0.75-25.0 inches 25 EPH-113 RC-2514 14.25 EP-1 EPHS113 126 Maximum Operating Pressure: 50 EPH-116 RC-5013 13.25 – EPHR116 202 10,000 psi

Pump Sets All Posi Lock Hydraulic Puller Sets that include 115 VAC pumps will feature the following components:

EP-1 Pump Set Pump PUJ-1200B B Hose HC-9210 Gauge G-2535L

Components for 230 VAC pumps are D C available on request.

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F A *Optional Accessory Dimensions (in) Weight Model Number Spread Overall Reach Jaw Jaw Tip Tip Range Length (max.) Length Width Clearance Depth

Ram Point Lift Plates *Long Jaws A B C D F G H (lbs) Sets .75-12.0 19.61 8.00 9.34 .88 .29 .27 14 EPH-208 EPH-155 EPH-11052 EPH-11054 .75-12.0 19.61 8.00 9.34 .88 .29 .27 16 EPH-108 EPH-155 EPH-11052 EPH-11054 1.0-15.0 26.19 10.00 10.64 1.00 .441 .36 22 EPH-210 EPH-155 EPH-11052 EPH-11054L 1.0-15.0 26.19 10.00 10.64 1.00 .441 .36 25 EPH-110 EPH-155 EPH-11052 EPH-11054L 2.5-18.0 33.31 12.00 13.72 1.25 .508 .38 47 EPH-213 EPH-257 EPH-11352 EPH-11354L 2.5-18.0 33.31 12.00 13.72 1.25 .508 .38 55 EPH-113 EPH-257 EPH-11352 EPH-11354L 3.0-25.0 36.19 14.00 16.29 1.44 .598 .46 90 EPH-216 EPH-508 EPH-11652 EPH-21654L 3.0-25.0 36.19 14.00 16.29 1.44 .598 .46 100 EPH-116 EPH-508 EPH-11652 EPH-11654L For full details on puller accessories see page 164. *Long Jaws are available as optional accessories. 163 ® Posi Lock Puller Accessories Hydraulic Technology Worldwide

RAM POINT SETS SELECTION CHART

Fits Model Number EPH-208 EPH-108 EPH-213 EPH-216 EPH-210 EPH-110 EPH-113 EPH-116

Always wear Safety Goggles and Gloves while using pullers.

Set Number EPH-155 EPH-257 EPH-508 Set Includes Dia. x Length (in) Dia. x Length (in) Dia. x Length (in) 1 x 1 1.5 x 2.25 2 x 3 Visit the Products section Flat Ram Point 1 x 3 2 x 2.25 2.75 x 3 of our web site for more – 2 x 4 2.75 x 5 information and product 1 x 1.5 1.5 x 2.5 2 x 3.75 selection charts regarding Tapered Ram Point 1 x 3.5 2 x 2.5 2 x 3.75 puller sets and individual puller – 2 x 4.5 2.75 x 5.5 component parts. www.enerpac.com Ram Point Adaptor – – 2.75 x 2.25

LIFT PLATE SELECTION CHART

Fits Puller Model Thickness Diameter Set Model Number * Number

(in) (in) EPH-208 EPH-11052 .25 6 EPH-108 EPH-11052 .25 6 EPH-210 EPH-11052 .25 6 EPH-110 EPH-11052 .25 6 EPH-213 EPH-11352 .38 8 EPH-113 EPH-11352 .38 8 EPH-216 EPH-11652 .38 10 EPH-116 EPH-11652 .38 10 * Mounting screws included. Lifting plates are standard included with EPH-Series Pullers.

EPHR-116 used to remove electric motor pullies. Puller is positioned using the Lift Plate.

LONG JAW SELECTION CHART

Model Fits Models No. Spread Reach Weight Number Req. Dimensions (each)

(in) (in) (lbs) EPH-11054 EPH-208 2 2.25 - 15.0 9.7 2.5 EPH-108 3 EPH-11054L EPH-210 2 EPH-11054L 1.5 - 22.0 15.8 5.5 EPH-110 3 Long Jaws are used for added reach and EPH-11354L EPH-213 2 1.5 - 30.0 20.0 10.5 spread. They have EPH-113 3 the same load EPH-21654L EPH-216 2 capacity as standard 2.0 - 38.0 25.0 16.5 jaws with 25% of the EPH-11654L EPH-116 3 clamping force.

164 Posi Lock® 100 Ton Hydraulic Grip Pullers

EPH-1003 EPH Series

Capacity: 100 tons Maximum Reach: 48 inches Maximum Spread: 70 inches Maximum Operating Pressure: 10,000 psi

Pushing Adaptors All Posi Lock 100 Ton Hydraulic Pullers include (3) pushing adaptors.

• Roller cart with power lift Diameter Overall Model • Adjustable jaw tips Length Number • Puller easily detaches from cart 3.5" 29" EPHT-1162 • Self-contained unit 3.5" 19" EPHT-1163 • Puller height range 26.5" to 66.5" 3.5" 9" EPHT-1164

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40.98 A F G

C D B

max. 66.54 The EPH-1003 77.95 quickly and easily removes this drive sheave min. 26.50 from its shaft.

Number Max. Capacity Model Dimensions (in) Weight of Spread Number Jaws Spread Overall Reach Jaw Jaw Tip Tip Range Length (max.) Length Width Clearance Depth

(in) (tons) A B C D F G H (lbs) 2 70.00 EPH-1002 7.5-70.0 77.00 48.00 53.00 1.25 3.5 3.5 1700 100 3 70.00 EPH-1003 7.5-70.0 77.00 48.00 53.00 1.25 3.5 3.5 1950 www.enerpac.com 165 Enerpac Hydraulic Tools ¤

ENERPAC offers an extensive range of dedicated tools Pump and Tool Sets for a variety of specific and flexible applications. TURBOII Selected hydraulic Whatever your requirement… cutting, punching, spreading tools in this section are available in sets, for a or bending… you can be sure that Enerpac has the correct perfect tool-pump match. tool to do your job safely and efficiently.

Featuring maintenance sets, machine lifts and load skates, Hydraulic System Set-up as well as hole punches, pipe benders and cable cutters, Check out our “Yellow Pages” section for help on system Enerpac has the tools to ensure that even your most set-ups and valving configurations. demanding applications can be undertaken with the highest degree of safety and accuracy. Page: 108

Bolting Tools More Enerpac Tools can be found in the Bolting Tools section of this catalog.

Page: 188

166 Tool Section Overview

Capacity Tool Type and Functions Series Page (tons)

2.5-12.5 Maintenance Sets MS 168

35-50 Punches SP 172

16 Lifting Wedge LW 176

20 Hydraulic Machine Lifts SOH 177

1-80 Load Skates EL 178 ER ES

.67-16 (ft3) Storage Cases CM 180

.75-1.00 Hydraulic Wedgie A, WR 181 Spread Cylinders

3-20 Hydraulic Cutterheads WHC 182 WHR

3-20 Self-Contained Hydraulic Cutters WMC 183

Nominal Bore Pipe Benders STB 184 1/2" - 4 inches

20-30 Mono-strand Post Tensioning Tools PT 186 Strand Diameter DPT 3/8" - .6 inch

www.enerpac.com 167 MS-Series, Maintenance Sets ¤

Shown: MS2-10

The Universal Hydraulic Tool Box

Maintenance Sets Enerpac Maintenance sets are a complete assortment of accessories matched to hydraulic powered tools. Using these sets allows you to quickly configure a unique tool to meet your most difficult jobs. Built around the Enerpac lightweight hand pump, hose and cylinder, these sets enable you to push, pull, lift, press, straighten, spread and clamp with forces up to 12.5 tons.

•All sets include Enerpac pump, hose, cylinder and gauge More Information • Lock-on or threaded connectors For detailed information on • Complete set for almost every maintenance application all included attachments, see the following pages.

Page: 170

Clamping a workpiece is just one of the many applications for the Enerpac maintenance sets.

QUICK SELECTION CHART Capacity Set Model Number of Weight using Number Attachment attachments* Components

(tons) (lbs) 2.5 MS2-4 P-142 HC-7206 RC-55 GP-10S GA-4 34 59 2.5 MSFP-5** P-142 HC-7206 RC-55 G2535L GA-3 24 44 5 MSFP-10 P-392 HC-7206 RC-106 G2535L GA-3 22 105 5 MS2-10 P-392 HC-7206 RC-106 GP-10S GA-2 35 140 12.5 MS2-20 P-392 HC-7206 RC-256 GP-10S GA-2 13 210 5-12.5 MS2-1020 P-392 HC-7206 RC-102, -106, -256 GP-10S GA-2 53 350 * If no attachments are being used, capacity is double these values. Maximum operating pressure is then 10,000 psi. ** This set also includes the FZ-1055 Adaptor. 168 MS-Series, Maintenance Sets

CAUTION! MS When cylinders are used with maintenance Series set attachments or components, the maximum system pressure must be limited to half the rated pressure (5,000 psi).

WARNING! Capacity (using attachments): Only use attachments provided with set. Non- Enerpac attachments and longer extension 2.5-12.5 tons tubes will reduce column strength, potentially creating unsafe conditions. Max. Operating Pressure (using attachments): 5,000 psi APPLICATION EXAMPLES

5" Extension Tube■27 ■22 Lock-on ■27 10" Extension Tube Connector ■15 Rubber Flex Head

■27 5" Extension Tube ■21 Lock Pins Lock Pin 21 ■19 Pipe Coupling ■ ■1 Threaded Adaptor ■8 Collar Clamp Head ■27 18" Extension Tube ■21 Lock Pin

■6 Lock-on Clamp Toe

■2 Base Attachment Smooth Saddle ■11 attached to the plunger using a Threaded Adaptor 1 ■4 Flat Base, attached to the Base Attachment using a Threaded Connector 5 ■18 Chain with Hook

■16 Single Chain Plate

■10 Serrated Saddle, attached to the Plunger using a Threaded Adaptor 1

Double Chain Plate ■3 Collar Toe ■17 ■17 Double Chain Plate, attached to the plunger using attached to the Base a Threaded Adaptor 1 Attachment ■2 using a Threaded Connector 5

■1 Threaded Adaptor ■4 Flat Base ■18 Chain with Hook

www.enerpac.com 169 MS-Series, Maintenance Sets ¤

Base/Collar/Plunger Attachments CAUTION! When cylinders are used with maintenance set attach- ments or components, the maximum system pressure ■1 Threaded Adaptor must be limited to half the rated pressure (5,000 psi). B

Note: All dimensions in inches. C A D Set Model No. MS2-4 MSFP-5 MSFP-10 MS2-10 MS2-20 MS2-1020 Base/Collar/ Capacity Using Attachments Plunger Tons Model No. A B C D Attachments 2.5 tons 2.5 tons 5.0 tons 5.0 tons 12.5 tons 5-12.5 tons 3 3 2.5 A-23 /4"-16 UN 1.13 1.05 /4"-14 NPT Cylinder Series RC-5 RC-5 RC-10 RC-10 RC-25 RC-10, RC-25 1 1 5.0 A-13 1"-8 UN 1.25 2.19 1 /4"-11 /2 NPT ■1 A-23 A-23 A-13 A-13 A-28 A-13 / A-28 1 1 12.5 A-28 1 /2"-16 UN 1.87 2.75 2"-11 /2 NPT ■2 A-25 A-25 A-21 A-21 A-27 A-21 / A-27 ■2 Base Attachment ■3 A-1034 A-1034 A-20 A-20 A-595 A-20 / A-595 C ■4 MZ-4010 MZ-4010 A-14 A-14 A-243 A-14 / A-243 ■5 A-545 A-545 A-10 A-10 — A-10(2x) D A ■6 —— —A-8 —A-8 B ■7 A-530 A-530 A-6 A-6 — A-6 Tons Model No. A B C D ■8 MZ-4011 — — A-192 — A-192 3 2.5 A-25 /4"-14 NPT 2.00 .50 1.75 ■9 —— —A-305 — A-305 1 1 5.0 A-21 1 /4"-11 /2 NPT 2.25 .50 2.56 ■10 A-531 A-531 A-18 A-18 — A-18 1 12.5 A-27 2"-11 /2 NPT 2.50 .50 3.88 ■11 ———A-185 — A-185 ■12 A-532 A-532 A-15 A-15 — A-15 ■3 Collar Toe C A ■13 —— ——A-607 A-607 A-629 A-629 A-129 A-129 — A-129 ■14 B ■15 A-539 A-539 A-128 A-128 — A-128 D Chains and Attach- 2.5 tons 2.5 tons 5.0 tons 5.0 tons 12.5 tons 5-12.5 tons ments for Pulling Tons Model No. A B C D

2.5 A-1034 11/ "-16 UN 2.13 1.97 1.25 Cylinder Series RC-5 RC-5 RC-10 RC-10 RC-25 RC-10, RC-25 2 1 ■16 A-558 — — A-132 A-238 A-132, -238 5.0 A-20 2 /4"-14 UN 3.16 2.25 2.25 5 ■17 —— —A-5 (2x) — A-5(2x) 12.5 A-595 3 /16"-12 UN 4.06 2.03 3.18 ■18 A-557(2x) — — A-141(2x) A-218(2x) A-141(2x) / ■4 Flat Base A A-218(2x) D Tubes, Connectors 2.5 tons 2.5 tons 5.0 tons 5.0 tons 12.5 tons 5-12.5 tons and Adaptors C B Cylinder Series RC-5 RC-5 RC-10 RC-10 RC-25 RC-10, RC-25 ■19 A-544 — — A-19(2x) A-242(2x) A-19(2x) / Tons Model No. A B C D 3 A-242(2x) 2.5 MZ-4010 /4"-14 NPT 4.50 1.25 2.50 1 1 ■20 WR-5 WR-5 WR-5 A-92 — A-92 5.0 A-14 1 /4"-11 /2 NPT 6.50 1.38 3.50 1 ■21 MZ-4013(4x) MZ-4013(4x) A-16(4x) A-16(4x) — A-16(4x) 12.5 A-243* 2"-11 /2 NPT 6.50 2.31 6.50 ■22 MZ-4007(3x) MZ-4007(3x) MZ-1050(3x) MZ-1050(2x) — MZ-1050(3x) * A-243 is a round base model ■23 MZ-4008(2x) ——MZ-1051 — MZ-1051(2x) ■5 Threaded Connector ■24 MZ-4009 MZ-4009 MZ-1052 MZ-1052 — MZ-1052 ■25 —— —A-285 — A-285 A A 26 A-650 — — — — — ■ B ■27 Length: 3" MZ-4002 MZ-4002 — — — 5" MZ-4003 MZ-4003 MZ-1002 MZ-1002 — MZ-1002 Tons Model No. A B 3 10" MZ-4004 MZ-4004 MZ-1003 MZ-1003 A-239 MZ-1003 2.5 A-545 /4"-14 NPT 1.38 1 1 and A-239 5.0 A-10 1 /4"-11 /2 NPT 1.63 18" MZ-4005(2x) MZ-4005 MZ-1004 MZ-1004 A-240 MZ-1004(2x) ■6 Lock-on Clamp Toe C A and A-240 23" MZ-4006(1x) MZ-4006 —— —— 30" ——MZ-1005 MZ-1005 A-241 MZ-1005(2x) B and A-241 D ■28 Case CM-6 CM-6 CW-166 CW-166 CW-166 CW-350 Tons Model No. A B C D Weight 59 lbs. 44 lbs. 105 lbs. 140 lbs. 210 lbs. 350 lbs. 5.0 A-8 1.69 4.13 2.00 2.25

170 MS-Series, Maintenance Sets

7 Threaded Plunger Toe 14 Wedge Head 20 Spreader ■ C A ■ B ■ A D C A B C D B D

Tons Model No. A B C D Tons Model No. A B C D Tons Model No. A B C D 3 3 2.5 A-530 /4"-14 NPT 2.25 1.00 1.33 2.5 A-629 /4"-14 NPT 2.75 1.31 1.13 1.0 WR-5 — 8.78 .50 3.70 1 1 1 1 1 5.0 A-6 1 /4"-11 /2 NPT 1.13 1.25 2.25 5.0 A-129 1 /4"-11 /2 NPT 4.00 2.00 1.75 1.0 A-92 2 /4"-14 UN 9.63 1.38 6.25 ■8 Collar Clamp Head ■15 Rubber Flex-Head ■21 Lock Pin B B A A B A C

C D Tons Model No. A B Tons Model No. A B C D Tons Model No. A B C 2.5 MZ-4013 .25 2.38 3 1 3 2.5 MZ-4011 /4"-14 NPT 1.95 3.00 1 /2-16 UN 2.5 A-539 /4"-14 NPT 1.75 2.75 5.0 A-16 .44 3.25 5.0 A-192 1.69 2.50 2.00 21/ -14 UN 5.0 A-128 11/ "-111/ NPT 3.40 3.40 4 4 2 ■22 Lock-on Connector B ■9 Spreader Toe B Chains and Attachments for Pulling

16 Single Chain Plate A ■ A D A C D Tons Model No. A B C Tons Model No. A B C D 2.5 MZ-4007 .75 3.12 B 1 1 5.0 A-305 1 /4"-11 /2 NPT 4.50 1.00 2.00 5.0 MZ-1050 1.31 5.00 Tons Model No. A B C D 10 Serrated Saddle 1 23 Male Lock-on Adaptor ■ 2.5 A-558 1 /2"-16 UN 7.75 1.56 1.75 ■ B 1 5.0 A-132 2 /4"-14 UN 12.12 2.50 3.12 A 5 C C A 12.5 A-238 3 /16"-12 UN 17.75 4.03 4.93 ■17 Double Chain Plate B B C Tons Model No. A B C Tons Model No. A B C 3 3 2.5 A-531 /4"-14 NPT 1.25 1.09 D 2.5 MZ-4008 /4"-14 NPT 2.38 .75 1 1 1 1 5.0 A-18 1 /4"-11 /2 NPT 2.00 1.50 A 5.0 MZ-1051 1 /4"-11 /2 NPT 3.56 1.31

■11 Smooth Saddle Tons Model No. A B C D ■24 Female Lock-on Adaptor B 1 1 5.0 A-5 1 /4"-11 /2 NPT 5.12 2.00 4.96 C A C A ■18 Chain with Hook B

Tons Model No. A B C Tons Model No. A B C 1 1 3 5.0 A-185 1 /4"-11 /2 NPT 1.50 2.00 2.5 MZ-4009 /4"-14 NPT 2.56 .75 1 1 5.0 MZ-1052 1 /4"-11 /2 NPT 3.81 1.31 ■12 90° V-Base Tons Model No. Chain Length C B 2.5 A-557 5 feet ■25 Adjustable Extension B A D 5.0 A-141 6 feet D A 12.5 A-218 8 feet C

Tons Model No. A B C D Tubes, Connectors and Adaptors 2.5 A-532 3/ "-14 NPT 1.50 1.88 1.00 Tons Model No. A B C D 4 19 Pipe Coupling 1 1 ■ 1 1 5.0 A-15 1 /4"-11 /2 NPT 2.13 2.25 2.13 B 5.0 A-285 1 /4"-11 /2 NPT 13.20 17.37 1.30

13 Plunger Base 26 Slip-Lock Extension ■ C A ■ C A B

B A A Tons Model No. A B C C 3 2.5 A-544 /4"-14 NPT 1.69 1.31 1 1 Tons Model No. A B C 5.0 A-19 1 /4"-11 /2 NPT 1.94 2.15 Tons Model No. A B C 1 1 3 12.5 A-607 2"-11 /2 NPT 6.56 1.53 12.5 A-242 2"-11 /2 NPT 3.50 3.25 2.5 A-650 /4"-14 NPT 7.88 14.37 www.enerpac.com 171 SP-Series, Lightweight Hydraulic Punch ¤

Shown: SP-35S

Much Faster than Drilling...

Tool Kit SPK-10 Included with all 35 ton punches, this tool kit is used to remove and install the punch into the head. Can be ordered as a replacement under model number SPK-10.

Ordering Information The 35-ton hydraulic punch may be ordered by itself or as a set, including an electric, air or hand pump. •.50" thick mild steel maximum capacity Please refer to the Quick Selection Chart •Round, oblong and square punches and dies are available information on next page. A punch and die may also be ordered to solve your punching applications as a matched set. • Long life Enerpac single-acting, spring return design • Durable steel case keeps tools and dies together and provides for easy carrying and storage STANDARD PUNCH AND DIE SETS • CR-400 female coupler included SELECTION CHART

Hole Imperial* Metric* Shape

Hole Bolt Hole Bolt Size Size Size Size (in) (in) (mm) (mm) .31 1/4 7,9 – .38 5/16 9,5 M8 .44 3/8 11,1 M10 .53 7/16 13,5 M12 .56 1/2 14,3 – .69 5/8 17,5 M16 .78 – 19,8 M18 .81 3/4 20,6 – .31 1/4 7,9 – .38 5/16 9,5 M8 .44 3/8 11,1 M10 .50 7/16 12,7 M12 .31 x .75 1/4 7,9 x 19 – .38 x .75 5/16 9,5 x 19 M8 This PUD-1100B is shown .44 x .75 3/8 11,1 x 19 M10 with the 35 ton punch and optional gauge. .50 x .75 7/16 12,7 x 19 M12 *Material thickness should not exceed hole diameter 172 Single-Acting, Spring Return Hydraulic Punch

QUICK SELECTION CHART Included Model Weight SP Number * Punch & Pump Pump Hose Series
Die Set Type

(lbs) SP-35 – – – – SP-35 35 SP-35 Standard** – – – SP-35S 40 SP-35 Standard** PUD-1100B E HC-7206 SP-35SP 70 Capacity: SP-35 Metric*** – – – MSP-351 40 35 tons SP-35 Standard** P-392 H HC-7206 STP-35H 55 Hole Sizes: SP-35 Standard** PATG-1102N A HC-7206 STP-35A 63 * Punch oil capacity: 4.58 in3 E = Electric 0.31-0.81 inch Includes the following punch and die sets: H = Hand Maximum Operating Pressure: ** SPD-438, SPD-688, SPD-563 and SPD-813 A = Air operated *** SPD-375, SPD-531, SPD-438 and SPD-688 10,000 psi

ø 3.85 4.45 CAUTION! Chart below is for reference 3/8"- 18NPTF only! Maximum allowable material thickness to be punched varies with set wear. 13.70

1.97 CAUTION! Material thickness should not .66 exceed hole diameter. 2.87 ø.26 3.35 1.00 3.74 1.85 2.68 8.78

Standard Maximum Allowable Material Thickness Punch & To Be Punched (in) Die Set

Model No. 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) SPD-313 .31 .31 .25 .25 .25 .25 .13 .19 .25 .25 .25 SPD-375 .38 .38 .31 .31 .31 .31 .19 .25 .31 .31 .31 SPD-438 .44 .44 .38 .38 .38 .31 .19 .31 .31 .31 .31 SPD-531 .50 .50 .44 .44 .44 .38 .25 .31 .38 .38 .38 SPD-563 .50 .50 .50 .44 .50 .44 .25 .38 .44 .44 .44 SPD-688 .50 .50 .50 .44 .50 .40 .25 .31 .40 .40 .40 Steel Qualities (see table): SPD-781 .50 .50 .50 .44 .50 .38 .25 .31 .38 .39 .38 SPD-813 .50 .50 .50 .44 .50 .31 .19 .31 .31 .31 .31 1) Mild A-7 2) Boiler Plate SPD-458 .31 .31 .25 .25 .25 .25 .13 .19 .25 .25 .25 3) Structural A-36 SPD-549 .38 .38 .31 .31 .31 .31 .19 .25 .31 .31 .31 4) Struct Corten (ASTM A242) SPD-639 .44 .44 .38 .38 .38 .31 .19 .31 .31 .31 .31 5) Cold Rolled C-1018 SPD-728 .50 .50 .44 .44 .44 .38 .25 .31 .38 .38 .34 6) Hot Rolled C-1050 SPD-106 .31 .31 .25 .25 .25 .25 .13 .19 .25 .25 .25 7) Hot Rolled C-1095 8) Hot Rolled C-1095 Annealed SPD-125 .38 .38 .31 .31 .31 .31 .19 .25 .31 .31 .31 9) Stainless Annealed SPD-188 .44 .44 .38 .38 .38 .31 .19 .31 .31 .31 .31 10) Stainless 304 Hot Rolled SPD-250 .50 .50 .44 .44 .44 .38 .25 .31 .38 .38 .38 11) Stainless 316 Cold Rolled www.enerpac.com 173 SP Series, 50 Ton Hydraulic Punch ¤

Shown: SP-50100

Cuts the Time Spent Forming Holes

Depth Stop For simplified repetitive punching applications an adjustable Depth Stop is available. Order model number: SP-110

Foot Mounting Kit A foot mounting kit for easy mounting of the 50 ton punch to workbench or •Available as a complete set including electric pump fixture is available. and hoses Please order: SP-120 • Double-acting cylinder design for fast cycle times • Punch and die changeover tools included •Lifting handle for easy carrying Ordering Information • Adjustable power stripper prevents movement The 50-ton Hydraulic Punch of the metal during stripping may be ordered by itself or as a set with an electric • CR-400 female couplers included pump. A punch and die may be ordered as a matched set. Please refer to the selection chart information.

Shown below is the 50 ton punch with SP-120 and SP-110 assembled.

Save time using this 50 ton Enerpac Punch.

174 50 Ton Hydraulic Punch

QUICK SELECTION CHART PUNCH SETS

Included Set Model Weight SP Model Punch & Pump Hose Number Series Number Die Sets (2x) Punch*

(lbs) SP-50 All** – – SP-50100 255 SP-50 All** ZE4410SB HC-7206 SP-5000 384 * Punch Oil Capacity: Capacity: Advance: 17 in3 Retract: 14 in3 50 tons ** All standard sets from chart below. Hole Sizes: 0.53-1.03 inches

Maximum Operating Pressure: 10,000 psi

CAUTION! Material thickness should not SP-110 SP-120 exceed hole diameter.

CAUTION! Chart below is for reference only! Maximum allowable material thickness to be punched varies with set wear.

Steel Qualities (see table below): 1) Mild A-7 2) Boiler Plate 3) Structural A-36 4) Struct Corten (ASTM A242) 5) Cold Rolled C-1018 6) Hot Rolled C-1050 2.62 7) Hot Rolled C-1095 8) Hot Rolled C-1095 Annealed SP-50 9) Stainless Annealed 10) Stainless 304 Hot Rolled 11) Stainless 316 Cold Rolled STANDARD PUNCH AND DIE SELECTION CHART Hole Hole Bolt Standard Maximum Allowable Material Thickness Shape Size Size Punch and To Be Punched (in) Die Set

(in) (in) Model Numbers 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 1 .53 ⁄2 SP-150 .53 .53 .53 .53 .53 .49 .32 .40 .49 .49 .49 5 .66 ⁄8 SP-170 .56 .56 .56 .50 .56 .51 .32 .40 .51 .51 .51 3 .78 ⁄4 SP-190 .56 .56 .56 .50 .56 .49 .32 .40 .49 .50 .49 7 .91 ⁄8 SP-121 .56 .56 .56 .50 .56 .35 .22 .35 .35 .35 .35 1.03 1 SP-123 .56 .56 .56 .44 .56 .31 .19 .31 .31 .31 .31 www.enerpac.com 175 Vertical Lifting Wedge ¤

Shown: LW-16 with SB-2 and optional LWB-1 LW Series

Minimum Clearance .39 inches Maximum Lift Height 2.02*-2.72* inches Maximum Force: 16 tons Maximum Operating Pressure: 10,000 psi

ER-Series Load Skates In combination with the Enerpac Lifting Wedge we recommend Load Skates for moving heavy loads.

Page: 178 • Requires .39 inch access gap •Lifting force 16 ton at 10,000 psi hydraulic pressure Split-Flow Manifolds Split Flow Valves to control •Automatic mechanical retraction (single acting) two or four lifting wedges • Securely raises or lowers16 tons with no slippage simultaneously.

• Lifting wedge LW-16 includes safety block SB-2 AM-21 with 3 ports 3/8" NPTF. •Use in tandem to lift 32 tons, or 64 tons AM-41 with 5 ports 3/8" NPTF. • .83 inch of vertical lift from each step (maximum lift to 2.72 Page: 120 inches with optional LWB-1 stepped block) 1.47 1.18

.59 (4X)

▲ Optional LWB-1 Stepped Block

Retracted .93 .65 1.20 .39 For lifting heavy equipment with minimum floor 4.33 3.94 clearance the LW-16 is the ideal tool. .59 (4x) Extended 8.27 2.03 1.75 1.48 1.20 4.76

2.68 1.77 9.72 LW-16 Max. Model Minimum Max. Lift Max. Max. Lifting Oil Weight Lifting No. Clearance per Stage Lifting Height Using Capacity Force Gap Height Stepped Block

(ton) (in) (in) (in) (in) (in3) (lbs) 16 LW-16 .39 .83 2.022.72 4.75 15.4 *Use optional stepped block LWB-1 to increase wedge lifting height .69 inches. 176 Hydraulic Machine Lifts

Shown from left to right: SOH-10-6, SOH-23-6 SOH Series

Lifting Capacity: 8.5-20 tons Stroke: 5.39-6.18 inches Toe Clearance: 0.79-1.18 inches Maximum Operating Pressure: 10,000 psi

RSM Flat-Jac® Low height, single acting spring-return cylinders are ideal for space restricted applications.

Page: 22 • For lifting heavy equipment with minimum available access Best Match Manual Pump • Remote operation of hydraulic pump enhances safety To power your Enerpac • Low-height lifting toe Lifting Wedge, The Enerpac P-392 Hand Pump or •Precision guided to reduce friction and isolate cylinder P-392FP Foot Pump is an from side-loads ideal choice.

•Two extendable support feet provide extra stability Page: 61 •Includes RC-Series cylinder with CR-400 coupler Limited access under this machine makes the Enerpac Hydraulic Machine Lift the perfect solution.

K C A3 D K A2

A1 H JF

Capacity Toe Clearance with Cylinder Retracted Stroke Model Oil Dimensions (in) Weight Number Capacity (in) Total Ext. Total Body Minimum Central Maximum Height Height (ton) A1 A2 A3 (in) (in3) C DFHJK(lbs) 8.5 .79 3.74 6.69 5.39 SOH-10-6 13.7 17.00 11.61 – 7.48 8.46 2.95 59.2 20 1.18 4.33 7.48 6.18 SOH-23-6 32.0 18.58 12.40 2.56 10.24 9.84 3.15 99.2 www.enerpac.com 177 Heavy-Duty Caterroller™ Load Skates ¤

Shown: Set ERS-20 Move Heavy Loads Easily and Safely

Sets (see table) include all components necessary to handle a variety of applications. Two ELB-1 link-up bars, two ERH-1 handles (34.6" long) and one EMB-1 metal box are included. Optional long handle ERH-2 (46") also available.

Lifting Wedge and Machine Lifts To place the Load Skates, the load must first be lifted. This can be done easily and •Rugged and sturdy construction for long life safely using Enerpac Lifting Wedge • Low profile construction for increased stability or Machine Lifts. Page: 176 • Low rolling-resistance allows for easy load movement •Attachable load leveling plates and swivel turntables for turning corners

Load Skates may be ordered separately or as a matched set.

Set Set Model Load Skates Turntable Swivels Leveling Plates Weight Capacity* Number (4) (2) (2) Including handles and metal box

(tons) (lbs) 20 ERS-20 ER-10 ES-10 ELP-10 110 30 ERS-30 ER-15 ES-15 ELP-15 123 60 ERS-60 ER-30 ES-30 ELP-30 167 * Sets are designed to enable two skates to take full load for extra safety on uneven floor surfaces

Heavy transport using Load Skates. The machine is first lifted, using SOH-Series Enerpac Machine Lifts.

178 Heavy-Duty Caterroller™ Load Skates

ELP, A B ER, ES C Series

D F E

ER-1, ER-10, ER-15, ER-30 Maximum Carrying Capacity: A B 80 tons

C

D F E ER-60, ER-80

A A A

B E B B D B D

D D C C C C A

Turntable Swivel Turntable Swivel Leveling Plate Leveling Plate ES-1, ES-10, ES-15, ES-30 ES-60, ES-80 ELP-10 ELP-60 ELP-15 ELP-80 ELP-30

Capacity Model Dimensions (inch) Contact Rollers per Weight Number Rolls per Skate (tons) A BCDEF Skate (lbs) Load 1 ER-1 6.30 3.94 2.56 .71 2.00 .16 4 11 8.4 Skates 10 ER-10 8.27 3.94 2.63 .71 2.00 .24 5 15 11.5 15 ER-15 8.69 4.45 2.95 .94 2.38 .39 4 13 16.0 30 ER-30 10.63 5.13 3.63 1.18 2.69 .39 4 13 28.6 60 ER-60 15.00 6.63 4.94 1.65 3.00 .63 4 13 70.4 80 ER-80 20.88 7.19 5.75 1.97 3.38 .75 6 17 134.2 Turntable 1 ES-1 8.15 3.42 1.02 3.54 – – – – 2.4 Swivel 10 ES-10 8.66 2.87 1.65 5.12 – – – – 8.1 15 ES-15 8.66 3.38 1.65 5.12 – – – – 8.1 30 ES-30 9.87 3.78 1.89 5.91 – – – – 11.7 60 ES-60 10.83 4.50 2.40 7.48 – – – – 30.1 80 ES-80 14.19 5.06 2.40 8.66 – – – – 41.6 Leveling 10 ELP-10 5.87 2.87 1.65 4.72 – – – – 8.1 Plate 15 ELP-15 5.87 3.38 1.65 4.72 – – – – 8.1 30 ELP-30 7.00 3.78 1.89 5.31 – – – – 11.6 60 ELP-60 10.63 4.50 2.40 7.09 4.49 – – – 30.4 80 ELP-80 13.78 5.06 2.40 7.87 5.04 – – – 41.4 www.enerpac.com 179 Industrial Storage Cases ¤

CM-16 CM Series

Case Size: .67-16 Cubic Ft. Protect your Equipment

Maintenance Sets Enerpac Maintenance sets are a complete assortment of accessories matched to hydraulic powered tools. Using these sets allows you to quickly configure a unique tool to meet your most difficult jobs. Built around the Enerpac lightweight •Protect your equipment from dust, water, grease and dirt hand pump, hose and cylinder, these sets enable you to push, pull, lift, press, • Reduce losses on the jobsite, maintenance area or shop straighten, spread and clamp with forces • Durable steel, painted with rust-resistant primer and up to 12.5 tons. finished in durable enamel •Heavy duty hinges and lifting handles • Lockable Hydraulic Pullers These hydraulic pullers eliminate time-consuming and unsafe hammering, heating or prying. Damage to parts is minimized through the use of controlled hydraulic power.

Page: 153

When not storing the lifting system, this heavy-duty storage case doubles as a work station.

Case Model Number Dimensions Thickness Weight Size L x W x H

(ft3) (in) (in) (lb) .67 CM-6 23.5 x 7 x 7 .035 15.4 1.13 CM-1 25 x 11.5 x 6.6 .035 17.6 4.50 CM-4 31 x 18 x 14 .059 35.3 7.50 CM-7 475 x 15 x 18 .074 125.7 16.00 CM-16 48 x 24 x 24 .059 121.3

180 Hydraulic Wedgie and Spread Cylinders

Shown clockwise from top: WR-15, WR-5, A-92 A, WR Series

Capacity: 0.75-1 ton Tip Clearance: 0.50-1.38 inches Maximum Spread Range: 3.70-11.50 inches Maximum Operating Pressure: 10,000 psi

RC-Series Cylinders 10 ton RC-Series cylinders (except RC-101) fit into A-92 •Single-acting, spring return Spreader Attachment. • WR-15: For long stroke spreading applications • WR-5: For use in very confined work areas Page: 6 •A-92: Spreader attachment screws onto RC-Series 10 ton cylinders (except RC-101) Best Match Hand Pump To power your Wedgie and Spreader Attachment the P-392 hand pump is an ideal choice.

Page: 62

9.63 21.65

3/8"- 2.00 18NPTF 2.75 1.26 2.01 3.70 21/4"-14UNS 2.01

11.50 1.38 6.18 1.13 .38 2.24 1.69 6.25

8.78 3.62 3/8"- 2.01 18NPTF WR-5 WR-15 A-92

Spreader Tip Model Maximum Cylinder Oil Wt. Capacity Clearance Number Spread Effective Capacity Area (tons) (in) (in) (in2) (in3) (lbs) A WR-5 wedgie 1.00 .50 WR-5 3.70 1.00 .61 5.0 cylinder is used to .75 1.26 WR-15 11.50 2.25 3.91 25.0 position a concrete block on a 1.00 1.38 A-92 6.25 – – 8.0 construction site. www.enerpac.com 181 Hydraulic Cutterheads ¤

Shown from left to right: WHC-3380, WHC-750 WHC, WHR Series

Capacity: 3-20 tons Cutting Capacity: 0.50-4 inches Maximum Operating Pressure: 10,000 psi

Cutterhead Sets Hydraulic Cutterheads are available as sets (pump, tool and hose).

Set Model Cutter Model Pump Model Number Number Number STC-750H WHC-750 P-392 STC-750A WHC-750 PATG-1102N STC1250H WHC-1250 P-392 •Single acting, spring return on all models, STC-1250A WHC-1250 PATG-1102N except WHR-1250 STC-750FP WHC-750 P-392FP • Guillotine action for efficient operation STC-1250FP WHC-1250 P-392FP

• Lifting handles on larger models H = Hand Pump, A = Air Operated Pump FP = Foot Pump • Carrying bag included for easy carrying and tool protection Steel rope is easily cut with the smooth •Ideal for use with most Enerpac pumps featuring 3-way guillotine action of an Enerpac cutterhead. valve or dump valve and 10,000 psi pressure rating (except WHR-1250, which requires 4-way valve) • CR-400 coupler and dust cap included on all models

Selection Chart Maximum Cutting Capacities (diameter in inches)

Cutter Capac Model Oil Length Steel Round Bar Wire Strand Cable Wt. Replace- Head -ity Number Capac- Wire ment Operation ity Rope, Copper Alumi- Soft Rein- Bare Bare ACSR Guy Tele- Under- Blades Hemp- Wire or num Steel forcing Copper Alumi- Steel phone ground core Bar Wire or Bolts Bar Wire num Wire Cable Cable or IWRC Bar Strands Wire Strands CPP (Power) Strands 6x7 6x12 1x7 (tons) (in3) (in) 6x19 6x7 1x19 (lbs) 4 WHC-750* 1.2 5.0 .63 .75 .75 .75 .50*** .75 .75 .75 .63 7 WCB-750 20 WHC-1250* 8.2 11.00 1.25 1.13 1.25 1.13 1.00 1.25 1.25 1.25 .88 25 WCB-1250 Single- 13 WHC-2000 7.3 15.00 1.00 1.25 1.25 .88 2.00 2.00 2.00 .75 2.00 23 WCB-2000 acting 3 WHC-3380 4.0 19.00 1.63 1.69 3.38 3.38 20 WCB-3380 8 WHC-4000 8.4 24.00 4.00 4.00 32 WCB-4000 D/A** 20 WHR-1250 7.5 16.50 1.25 1.25 1.25 1.13 1.00 1.25 1.25 1.25 .88 26 WCB-1250 * Available in sets. ** D/A = Double-acting *** Low Alloy Will not cut designated material 182 www.enerpac.com Self-Contained Hydraulic Cutters

Shown from left to right: WMC-2000, WMC-750 WMC Series

Capacity: 3-20 tons Maximum Material Diameter: 0.38-3.38 inches Maximum Operating Pressure: 10,000 psi

Replacement Blades To order 60-62HRc hardened replacement blades use one of the model numbers shown below. For Cutter Order Blade • Rotating heads for operator convenience Model Number Model Number • Guillotine action (except WMC-1000) for WMC-580 WCB-580 efficient operation WMC-750 WCB-750 WMC-1000 WCB-1000 • Carrying bag included for easy carrying and WMC-1250 WCB-1250 tool protection WMC-1580 WCB-1580 •Velcro straps to secure handles on larger models WMC-2000 WCB-2000 for easy transportation WMC -3380 WCB-3380 •Spring return on all models •Lightweight, self-contained tool, can be used anywhere Caution! A “” in the charts on these pages means that this hydraulic cutter is not designed to cut this size or type of material. Any attempt to do so may result in personal injury and damage to the unit and will void the warranty. Selection Chart Maximum Cutting Capacities (diameter in inches)

Capac- Model Length Steel Round Bar Wire Strand Cable Weight ity Number Wire Rope, Copper Alumi- Soft Rein- Bare Bare ACSR Guy Guy Tele- Under- Hemp- Wire or num Steel forcing Copper Alumi- Wire Steel Steel phone ground core Bar Wire or Bolts Bar Wire num Strands Wire Wire Cable Cable or Bar Strands Wire Strands Strands CPP (Power) IWRC Strands 6x7 6x12 (tons) (in) 6x19 6x7 1x7 1x19 (lbs) 4 WMC-580 15.00 .63 .63 .63 .63 .38 .63 .63 .63 .56 .56 .63 8 4 WMC-750 15.00 .63 .69 .69 .69 .50*** .75 .75 .75 .56 .56 .68 8 20 WMC-1000* 26.75 .75 .75 .75 .75 25 20 WMC-1250 26.75 1.25 1.13 1.25 1.25 .88 1.25 1.25 1.25 .88 1.00 23 6 WMC-1580 22.00 .75 .75 .75 .75 1.50 1.63 1.63 .63 .63 1.63 15 13 WMC-2000 24.75 1.00 1.25 1.25 .88 2.00 2.00 2.00 .75 .75 2.00 24 3 WMC-3380 26.00 1.83 1.69 3.37 3.38 22 * Cuts .50" alloy chain grade 70 (type G7 transport or tie-down) or grade 80 (for overhead lifting applications) Will not cut designated material *** Low Alloy 183 STB-Series, Pipe Bender Sets ¤

Shown: STB-101H

Quick, Safe and Wrinkle-free Bending

‘One Shot’ and ‘Sweep’ One shot shoes give up to a 90° bend without resetting. Sweep shoes are used where increased radii are required for multiple parallel pipe installations.

•Makes smooth, wrinkle-free bends •Sets include cylinder, hose and manual, air or electric pump • Sets are also available without hydraulics •Bending shoes and bending frame are lightweight, heat-treated aluminum •All sets include sturdy steel storage case • All sets include BZ-12091 angle indicator for accurate bending • BZ-12377 Shoe Lock Pin included in every set • Eject-O-Matic™ benders (STB-202 models) use a double- acting cylinder to eject pipe from the bending shoe Typical one shot bending operation.

SELECTION CHART

Pipe Range Set Hand Air Electric Cylinder* Hose* Steel Saddle Weight Model Pump* Pump* Pump* Case* (includes Number steel case) Nominal Size (in) One Sweep Shot (lbs) STB-101X – – – – - CM-4 A-12 88 STB-101N – – RC-1010 HC-7206 CM-4 A-12 105 1 /2 - 2 – STB-101H P-392 – – RC-1010 HC-7206 CM-4 A-12 114 STB-101A – PATG-1102N – RC-1010 HC-7206 CM-4 A-12 119 STB-101B – – PUJ-1200B2) RC-1010 HC-7206 CM-4 A-12 127 STB-221X – – – – - CM-7 A-29 229 1 1 - 2 2 ⁄2 - 4 STB-221N – – – RC-2510 HC-7206 CM-7 A-29 263 STB-221H P-80 – – RC-2510 HC-7206 CM-7 A-29 286 STB-202X1) – – – – - CM-7 A-29 316 1 1 ⁄4 - 4 – STB-202N1) – – – RR-3014 HC-7206 (2x) CM-7 A-29 383 STB-202B1) – – ZU4408SB2) RR-3014 HC-7206 (2x) CM-7 A-29 467 * See corresponding sections of this catalog for more detailed specifications. 1) Eject-O-Matic™ 2) For 230 volt applications change the last digit of Set Model Number from “B” to “E”. 184 Pipe Bender Sets

Nominal Wall Schedule Pipe STB-101 STB-221 STB-202 One Shot Sweep pipe size Thick- Pipe * Bend Bending Bending STB (outside ness Inside 1-2 Shoe Shoe dia.) Radius One Shot Model Model Series 1 1 1 Number Number /2 - 2 2 /2 - 4 1 /4 - 4 (in) (in) (in) One Shot Sweep One Shot .109 40 Yes – – 1 /2 .147 80 Yes – – 2 7/ BZ-12011 – (.840) .187 160 8 WS – – .294 DEH WS – – Nominal Pipe Size: .113 40 Yes – – 0.5-4 inches 3/ .154 80 Yes – – 4 4 BZ-12021 – (1.050) .218 160 WS – – Maximum Bend Angle: .308 DEH WS – – 90° .133 40 Yes Yes – .179 80 Maximum Operating Pressure: 1 1 Yes Yes – 5 /8 BZ-12031 – (1.315) .250 160 WS WS – 10,000 psi .358 DEH – WS – .140 40 Yes Yes Yes 1 .191 80 1 / 7 Yes Yes Yes 4 6 /16 BZ-12041 – All bender sets are designed to (1.660) .250 160 WS WS Yes bend mild steel pipe. For other .342 DEH – WS WS material please consult Enerpac. .145 40 Yes Yes Yes 1 .200 80 Yes Yes Yes 1 /2 5 7 /16 BZ-12051 – (1.900) .281 160 WS WS Yes .400 DEH – WS WS .154 40 Yes Yes Yes 2 5 (2.375) .218 80 8 /16 – Yes Yes BZ-12061 – .343 160 – WS Yes .203 40 – Yes Yes 21/ 2 .276 80 9 1/ – WS Yes BZ-12341 BZ-12382 (2.875) 2 .375 160 – WS Yes 3 .216 40 – Yes Yes 1 11 /4 BZ-12351 BZ-12383 (3.500) .300 80 – WS Yes 31/ .226 40 – Yes Yes 2 1 15 /2 BZ-12391 BZ-12384 (4.000) .318 80 – WS Yes 4 .237 40 – Yes Yes 3 17 /4 BZ-12392 BZ-12385 (4.500) .337 80 – – Yes *Schedule Pipe: 40 = Standard; 80 = Extra Heavy; 160 = Double Extra Heavy; DEH = Double Extra Heavy (slightly thicker than 160); WS = Can be bent by using wider spacing for swivel shoes. Frame Pivot Pivot One Shot or Sweep3) Bending Shoes included Set Assembly Pin Shoes Model (2x incl) (2x incl) Number STB-101X STB-101N BZ-12371 BZ-12375 BZ-12071 BZ-12011 BZ-12021 BZ-12031 BZ-12041 BZ-12051 BZ-12061 – – STB-101H STB-101A STB-101B STB-221X BZ-12372 BZ-12376 BZ-13401 BZ-12031 BZ-12041 BZ-12051 BZ-12061 BZ-123823) BZ-123833) BZ-123843) BZ-123853) STB-221N STB-221H STB-202X1) BZ-12374 BZ-12376 BZ-13401 – BZ-12041 BZ-12051 BZ-12061 BZ-12341 BZ-12351 BZ-12391 BZ-12392 STB202N1) STB-202B1) 3) Shoes are Sweep, all other shoes are One Shot. www.enerpac.com 185 Mono-strand Stressing Tools ¤

Shown: PT20-5SS and DPT20-5PS

Field-proven tools for Mono-Strand Tensioning

ZU4 Pumps Specifically designed to operate with the most popular lines of stressing jacks, the ZU4 Pumps have the features, performance and options that are required for use in post- tensioning markets. Page: 80

RC-1010PT and • Durable, field-proven designs, with "soft-grip" ergonomic RC-1510PT Cylinders handles reduce operator fatigue Longer spring life and improved retraction are the benefits from • Single-acting PT models, with spring-seating and optional these specially designed cylinders. power-seating are equipped with the new Enerpac RC Post-tensioning cylinders with a 10" stroke; ideal for slab- on-grade applications ▼ Designed to be tough, the ZU4-Series pump • Double-acting DPT models have an 8.5" stroke and are with steel reservoirs will take the abuse of machined from a steel billet; feature standard power- today’s construction sites.The ZU4908JE is seating and “gun-drilled” internal hydraulic passages the ideal pump for post tensioning applications. • All jacks have a standard 3" nose assembly; 6" nose assemblies are available as accessories for all models • A full line of grippers is available to tension .375", .437", .5" and .6" strand diameters • Complete offering of Enerpac parts and soft kits allow quick and easy service

TOOL SELECTION CHART

Tool Capacity Seater TypeStrand Model Number Tool Operation Stroke Oil Capacity Tool Effective Weight Diameter Area Range (tons) (in) (in) (in3) (in2) (lbs) 20 Spring .375-.5 PT20-5SS S/A 10 45.3 4.48 55 20 Power .375-.5 PT20-5PS S/A 10 45.3 4.48 55 20 Power .375-.5 DPT20-5PS D/A 8.5 53.0 5.30 42 30 Spring .375-.6 PT30-6SS S/A 10 62.8 6.28 76 30 Power .375-.6 PT30-6PS S/A 10 62.8 6.28 76 30 Power .375-.6 DPT30-6PS D/A 8.5 67.6 7.95 52

186 Mono-strand Stressing Tools

Mono-strand Tensioning Tool operational sequence The sequence of operation of the double-acting DPT20-5PS tool is illustrated. PT, Single-acting, spring-seat models are similar. DPT Installation Pulling Tendon Seating Wedge Retraction Series

Capacity: 20-30 tons Stroke: 8.5-10 inches Strand Diameters: .375-.6 inch Typical Mono-strand system set-up Maximum Operating Pressure: 10,000 psi ZU4908KB-T Electric Pump, features LCD and transducer options and the VM43-LPS Manual Valve for power-seating.

Hoses Enerpac offers a complete line of high quality hydraulic hoses. To ensure the integrity of your system, specify only Enerpac hydraulic hoses.

DPT20-5PS Stressing Jack, used for power-seat applications of .5 inch strand. Page: 116

Gauges Minimize the risk of Model No. A (in) B (in) C (in) overloading and ensure long, PT20 21.0 9.0 6.5 B dependable service from your equipment. Refer to the PT30 22.0 10.2 7.0 System Components Section for a full DPT20 18.5 7.5 6.5 range of gauges. DPT30 18.5 8.5 6.5 C Page: 122 3/8" NPTF ports; PT and DPT power seat models include FZ-1055 fitting. A

Optional and Replacement Accessories Selection Chart Used with 3” Nose 3” Wedge 6” Nose 6” Wedge 3/8" Dia. 7/16" Dia. 1/2" Dia. .6" Dia. Gripper Gripper Handle Jack Seater Seater Gripper Set Gripper Set Gripper Set Gripper Set Handle Plate

PT20-5SS PT-NP3 PT-WS3 PT-NP6 PT-WS6 PT-GS375 PT-GS438 PT-GS500 – PT-RGH PT-GRP PT-HG PT20-5PS PT-NP3 PT-WS3 PT-NP6 PT-WS6 PT-GS375 PT-GS438 PT-GS500 – PT-RGH PT-GRP PT-HG DPT20-5PS DPT-5NP3 DPT-5WS3 DPT-5NP6 DPT-5WS6 DPT-5GS375 DPT-5GS438 DPT-5GS500 – DPT-RGH DPT-GRP PT-HG PT30-6SS PT-NP3 PT-WS3 PT-NP6 PT-WS6 PT-GS375 PT-GS438 PT-GS500 PT-GS594 PT-RGH PT-GRP PT-HG PT30-6PS PT-NP3 PT-WS3 PT-NP6 PT-WS6 PT-GS375 PT-GS438 PT-GS500 PT-GS594 PT-RGH PT-GRP PT-HG DPT30-6PS DPT-6NP3 DPT-6WS3 DPT-6NP6 DPT-6WS6 DPT-6GS375 – DPT-6GS500 DPT-6GS594 DPT-RGH DPT-GRP PT-HG

www.enerpac.com ® 187 Enerpac Bolting Tools ¤

Select the Right Torque ENERPAC offers a comprehensive range of hydraulic 150% for S- and W-Series Choose your Enerpac and mechanical bolting tools suited to a wide variety of Torque Wrench using the untightening markets and applications. rule of thumb: Loosening torque equals about 150% of tightening torque. See the Pressure vs. Torque charts. Hydraulic Htorque wrenches, manual torque multipliers,

nut splitters, flange spreaders and alignment tools… Page: 224 B Enerpac has the tools to complete your most difficult Torque Wrench Hoses bolting jobs with the degree of safety and accuracy Use Enerpac THQ- and THC- demanded in today’s work environment. Series hoses with double- acting torque wrenches to ensure the integrity of your hydraulic system.

Page: 212 N

212

188 Bolting Tools and Pumps Section Overview

Capacity Tool Type and Functions Series Page

1400-25,140 Ft.lbs Square Drive Hydraulic Torque Wrenches-Steel S 190

2000-15,000 Ft.lbs Low Profile Hydraulic Torque Wrenches-Steel W 194

1,735-19,875 Ft.lbs Square Drive Hydraulic Torque Wrenches- SQD 198 Aluminum

2,425-17,860 Ft.lbs Low Profile Hydraulic Torque Wrenches- HXD 202 Aluminum

750-8000 Ft.lbs Manual Torque Multipliers E 206

5-90 tons Hydraulic Nut Splitters NC 208

5-10 tons Pin-type Hydraulic Flange Spreaders FS 209 8-14 tons Step-type Industrial Spreaders FSM 210 FSH 0.3-5.5 tons Flange Alignment Tools ATM 211

Torque Wrench Pumps Selection Matrix 212

Flow Portable Electric Torque Wrench Pumps PMU 213 20 in3/min.

Flow Electric Torque Wrench Pumps ZU4T 214 60 in3/min.

Flow Compact Air Driven Torque Wrench Pumps PTA 218 20 in3/min.

Flow Air Driven Torque Wrench Pumps ZA4T 220 60 in3/min.

Pressure vs. Torque Charts 224 Hex Bolt Sizes 228 www.enerpac.com 189 Square Drive Hydraulic Torque Wrenches ¤

From left to right: S3000, S6000, S1500 Rigid Steel Professional Square Drive Solution

S-Series, Square Drive Wrenches This product range has been designed using state-of-the-art CAD techniques to bring you the most advanced square drive torque wrench on the market.

To ensure that the tools you buy meet our own exacting requirements, during the design process every prototype was put through finite element stress analysis, photo-elastic modeling, rigorous cyclic testing and strain Simplicity gauging. • 360° click-on, multi-position reaction arm • Push button square drive release for quickly reversing the square drive for tightening or loosening Special Design Service •Fine tooth ratchet prevents tool “lock-on” Should you have an application •Single 360° hydraulic swivel manifold, complete with screw where it is not possible to use lock couplings, increases wrench and hose the standard range of tools, then we maneuverability invite you to draw on our extensive experience in providing tailor-made solutions to problems involving bolted Design joints. • Compact, high-strength uni-body construction for a small operating radius • Robust design with minimal parts enables easy on-site maintenance without special tools Optional Direct Allen Drives • Lightweight, ergonomic design for easy handling and an Expanded versatility with a easy fit, even in applications where access is limited wide range of metric and •Optimised strength-to-weight ratio imperial Allen drives for • Fast operation due to the large nut rotation per wrench hexagon socket head cap screws. cycle (35 degree rotation angle) and rapid return stroke. Page: 192

Reliability Torque Wrench Hoses •All wrenches are nickel-plated for excellent corrosion Use Enerpac THQ-700 protection and improved durability in harsh environments. Series torque wrench hoses with S-Series torque wrenches to ensure the Accuracy integrity of your hydraulic system. •Constant torque output provides high accuracy across the full stroke • Uni-body construction ensures accuracy by reducing 19.5 feet long, 2 hoses THQ-706T internal deflections. 39 feet long, 2 hoses THQ-712T

190 www.enerpac.com Double-Acting Square Drive Hydraulic Torque Wrenches

Use only Heavy Duty S Impact Sockets for power driven Series torquing equipment, according to ISO2725 and ISO1174; S-Series Wrench with Standard Reaction Arm and Standard DIN 3129 and DIN 3121 or Square Drive ASME-B107.2/1995.

Maximum Torque at 10,000 psi: Optional Direct Allen Drive, see page 192 25,150 Ft.lbs TORQUE WRENCH SELECTION (based on socket size range) Square Drive Range: 3 1 25.830 /4 - 2 /2 inches S25000 Nose Radius: 22.140 .99-2.50 inches (Ft.lbs) 18.450 Maximum Operating Pressure: 10,000 psi 14.760

Torque Range 11.070 Torque Wrench and Pump S11000 Selection Matrix

7380 For optimum speed and performance see the torque S6000 wrench and pump matrix. 3690 S3000 S1500 Page: 212 7/8 15/8 23/8 31/8 37/8 43/4 61/8 10 17/8 Socket Size Range (inch)

E

D The rigid steel design of S-Series torque wrenches guarantee durability, reliability and safety. A F These wrenches can be B G powered by the portable C H ZU4T-Series pumps.

Typical Socket Square Drive Maximum Torque Dimensions (in) Wt. Size Range Torque 1) Wrench Size Model No. at 10,000 psi Model No. (in) (included with wrench)

ABCDEGH F (in) (mm) (Ft.lbs) (lbs) 5/8 - 17/8 15 - 50 3/4 SD15-012 1400 S1500 1.54 2.48 4.33 3.74 5.36 0.99 2.72 4.69 5.94 7/8 - 37/8 20 - 100 1 SD30-100 3200 S3000 1.89 3.03 5.28 4.96 6.78 1.30 3.55 6.27 11.00 15/8 - 61/4 41 - 155 11/2 SD60-108 6010 S6000 2.24 3.55 7.05 6.38 7.92 1.66 4.41 7.37 18.70 15/8 - 61/4 41 - 155 11/2 SD110-108 11,000 S11000 2.80 4.37 7.22 7.29 8.90 1.95 5.20 8.94 33.00 23/8 - 10 60 - 255 21/2 SD250-208 25,140 S25000 3.43 5.63 9.61 9.46 11.50 2.50 7.17 11.50 68.20 1) Determine maximum torque according to the bolt (nut) size and grade. See "Yellow Pages " section for torque conversions. 191 SDA-Series, Allen Drives – Imperial ¤

Optional Allen Drives and Reaction Arm For The SRA-Series Reaction Arm for Allen drives must be used instead of standard S reaction arm for square drives. Series

SELECTION CHART

TORQUE OPTIONAL ALLEN DRIVES, IMPERIAL SHORT REACTION Maximum Torque at 10,000 psi: WRENCH ARM FOR ALLEN DRIVES 25.150 Ft.lbs. Hexagon Size Allen Drive: H1 1/2-21/4 inches B1 C1 Hexagon Maximum Dim. Dimensions Size Torque 1) (in) Model Model B1 Model Nut Splitters Number (in) (Ft.Lbs) Number (in) Number C1 H1 Remove rusted or corroded 1 /2 355 SDA15-008 2.6 nuts easily with Enerpac Nut 5/8 690 SDA15-010 2.6 S1500 Splitters. Hexagon nut 3/4 1195 SDA15-012 2.8 SRA15 2.66 2.56 capacities up to 2.88 in. (1400 Ft-lbs) 7/8 1400 SDA15-014 2.9 1 1400 SDA15-100 3.0

5/8 690 SDA30-010 3.0 Page: 208 3/4 1195 SDA30-012 3.1 7/8 1895 SDA30-014 3.3 S3000 Torque Wrench and Pump 1 2824 SDA30-100 3.4 SRA30 3.15 2.91 Selection Matrix (3200 Ft-lbs) 11/8 4023 SDA30-102 3.5 For optimum speed and 11/4 5517 SDA30-104 3.5 performance see the torque – – – – wrench and pump matrix.

5/8 690 SDA60-010 3.3 Page: 3/4 1195 SDA60-012 3.5 212 7/8 1895 SDA60-014 3.6 S6000 1 2824 SDA60-100 3.7 SRA60 3.60 3.50 Hexagon Bolt and Nut Sizes (6000 Ft-lbs) 11/8 4023 SDA60-102 3.8 See the table for hexagon sizes 11/4 5517 SDA60-104 3.9 of bolts, nuts and related thread – – – – diameters.

11/4 5517 SDA110-104 4.5 Page: 228 13/8 7341 SDA110-106 4.6 S11000 1 10 SDA110-108 4.6 SRA110 5.02 4.17 (11,000 Ft-lbs) 1 /2 15/8 11 SDA110-110 4.8 13/4 11 SDA110-112 4.9

11/2 10 SDA250-108 5.5 15/8 13 SDA250-110 5.7 13/4 16 SDA250-112 5.8 17/8 19 SDA250-114 5.9 S25000 2 23 SDA250-200 5.9 SRA250 6.24 5.31 (25,000 Ft-lbs) 21/4 26 SDA250-204 6.0 – – – – – – – – – – – – – – – – 1) Determine maximum torque according to the bolt size and grade. 192 www.enerpac.com SDA-Series, Allen Drives – Metric

Optional Allen Drives and Reaction Arm For The SRA-Series Reaction Arm for Allen drives must be used instead of standard S reaction arm for square drives. Series

SELECTION CHART

TORQUE OPTIONAL ALLEN DRIVES, SHORT REACTION Maximum Torque at 10,000 psi: WRENCH METRIC ARM FOR ALLEN DRIVES 25,150 Ft.lbs. Hexagon Size Allen Drive: H1 14-85 mm B1 C1 Hexagon Maximum Dim. Dimensions Size Torque 1) (in) Model Model B1 Model Select the Right Torque Number (mm) (Ft.lbs) Number (in) Number C1 H1 150% Choose your Enerpac 14 475 SDA15-14 2.60 Torque Wrench using the 17 850 SDA15-17 2.68 S1500 untightening rule of thumb: 19 1184 SDA15-19 2.76 SRA15 2.66 2.56 Loosening torque equals about 150% of (1400 Ft-lbs) 22 1399 SDA15-22 2.87 tightening torque. 24 1399 SDA15-24 2.91 Page: 224 17 850 SDA30-17 3.03 1184 SDA30-19 19 3.11 Flange Spreaders 22 1833 SDA30-22 3.23 S3000 Friction-free, smooth and 24 2384 SDA30-24 3.31 SRA30 3.15 2.91 (3200 Ft-lbs) parallel wedge movement 27 3198 SDA30-27 3.35 with unique interlock wedge 30 3198 SDA30-30 3.43 design. Eliminates flange 32 3198 SDA30-32 3.46 damage and risk of spreading arm failure. 17 850 SDA60-17 3.39 19 1184 SDA60-19 3.46 Page: 210 22 1833 SDA60-22 3.58 S6000 24 2384 SDA60-24 3.66 SRA60 3.60 3.50 (6000 Ft-lbs) ATM-Series Alignment 27 3393 SDA60-27 3.70 Tools 30 4652 SDA60-30 3.78 Rectifies twist and rotational 32 5647 SDA60-32 3.82 misalignment without additional stress in pipelines. 30 4652 SDA110-30 4.41 32 5647 SDA110-32 4.49 S11000 36 8035 SDA110-36 4.61 SRA110 5.02 4.17 Page: 211 (11,000 Ft-lbs) 41 10,993 SDA110-41 4.76 46 10,993 SDA110-46 5.00 36 8035 SDA250-36 5.51 41 11873 SDA250-41 5.67 46 16765 SDA250-46 5.83 50 21,480 SDA250-50 5.94 S25000 55 25,135 SDA250-55 6.06 SRA250 6.24 5.31 (25,000 Ft-lbs) 60 25,135 SDA250-60 6.22 65 25,135 SDA250-65 6.34 70 25,135 SDA250-70 6.46 75 25,135 SDA250-75 6.61 85 25,135 SDA250-85 6.89 1) Determine maximum torque according to the bolt size and grade. 193 W-Series, Low Profile Hexagon Wrenches ¤

Shown: Drive units with interchangeable cassettes Rigid Steel Design

The Professional Low Profile Solution

W-Series, Low Profile Torque Wrenches This product range has been designed using state-of-the art CAD techniques to bring you the most Simplicity advanced low profile torque wrench on • No tools are needed for changing the hexagon cassettes the market. Safety, quality, toughness •Innovative, pinless wrench construction incorporates quick and reliability are built in. release cylinder and automatic crank engagement During the design process every •Single 360° hydraulic swivel manifold complete with screw lock prototype was put through finite element couplings increases wrench and hose manueverability stress analysis, photo-elastic modelling, rigorous cyclic testing and strain Design gauging. • Cylinders and low profile cassettes have been engineered to give ultra slim, compact low clearance tooling with a small nose radius • Robust design with minimal parts enables easy on-site Special Design Service maintenance without special tools Should you have an application • Nut sizes covered range from 11/4 - 45/8 inch (30 - 115 mm) where it is not possible to use •Optimized strength-to-weight ratio the standard range of tools, then we invite you to draw on our extensive • Fast operation due to the large nut rotation per wrench cycle experience in providing tailor-made (30 degree rotation angle) and rapid return stroke solutions to problems involving bolted joints. Reliability •All wrenches are nickel-plated for excellent corrosion protection and improved durability in harsh environments •All wrenches are fitted with bronze bushings to ensure the ratchet Torque Wrench Hoses will never seize in the sideplates, thus eliminating costly repairs Use Enerpac THQ-700 Series hoses with W-Series Accuracy torque wrenches to ensure the integrity of your hydraulic • Constant torque output provides high accuracy across the full system. stroke •In-line reaction foot ensures accuracy by reducing internal deflections. 19.5 feet long, 2 hoses THQ-706T 39 feet long, 2 hoses THQ-712T

194 www.enerpac.com Double-Acting Hydraulic Hexagon Torque Wrenches

Hexagon Cassettes and Reducer Inserts W Drive Unit Maximum versatility Series with the full range of interchangeable hexagon cassettes and hexagon reducing inserts is available in metric and inch sizes.

Interchangeable Page: 196 Maximum Torque at 10,000 psi: Hexagon Cassette 15,000 Ft.lbs

Optional Hexagon Hexagon Range: Reducer Insert, 1 5 see page 196. 1 /4 -4 /8 inches Nose Radius:

DRIVE UNIT AND INTERCHANGEABLE CASSETTE SELECTION 1.22-3.44 inches Maximum Operating Pressure: 16,225 10,000 psi 14,750 W15000 (Ft.lbs) 13,275 11,800 Torque Wrench Pump 10,325 Selection Matrix 8850 For optimum speed and performance see the torque Torque Range 7375 W8000 wrench and pump matrix. 5900 4425 W4000 2950 Page: 212 1475 W2000 0 These rigid steel wrenches with low profile 7 3 1 1 /16 23/16 2 /4 3 /8 37/8 45/8 interchangeable hexagon cassettes guarantee durability and maximum versatility in bolting Hexagon Size Range (inch) applications.

B A

F E

G D H C SELECTION CHART

Hexagon Range * Maximum Drive Unit Minimum Dimensions Weight Torque Model Torque Drive unit at 10,000 psi Number without hexagon cassette (in) 196 (in)(mm) (Ft.lbs) (Ft.lbs) ABCDE F (lbs) 7 3 1 /16 - 2 /8 36 - 55 2000 W2000 200 4.29 5.55 5.83 1.26 .94 .79 3.09 5 1 1 /8 - 3 /8 55 - 80 4000 W4000 400 5.35 6.57 7.01 1.61 1.29 .79 4.41 3 7 2 /16 - 3 /8 70 - 95 8000 W8000 800 6.77 8.07 8.19 2.07 1.65 .98 6.61 9 2 /16 - 5 80 - 115 15,000 W15000 1500 815 9.45 9.96 6.30 1.97 .79 11.02 * With in-line reaction foot. See pages 196-197 for dimensions H and G. 195 Imperial Hexagon Cassettes and Reducer Inserts ¤

dimension F (in) W2000 .79 W W4000 .79 Series W8000 .98 W15000 .79

F

Drive Unit H G Maximum Torque at 10,000 psi: 15,000 Ft.lbs Interchangeable Hexagon Cassette Hexagon Range: 11/4-45/8 inches Maximum Operating Pressure: Optional Hexagon Reducing Insert 10,000 psi SELECTION CHART

Drive Unit HEXAGON CASSETTES – INCHES Model No. Hexa- Nose Model G Wt. gon Radius Number Size H Hexagon Hexagon Hexagon Hexagon Hexagon Hexagon Reducer Reducer Reducer Reducer Reducer Reducer Size Insert Size Insert Size Insert (in) (in) (in) (lbs) (in) Model No. (in) Model No. (in) Model No. 17/16 1.21 W2107 2.11 4.19 – – – – – – 11/2 1.32 W2108 2.29 4.41 – – – – – – 15/8 1.32 W2110 2.29 4.41 15/8 -17/16 W2110R107 5 1 W2110R104 – W2000 1 /8 - 1 /4 – 113/16 1.47 W2113 2.38 4.41 113/16 -15/8 W2113R110 13 7 W2113R107 13 1 W2113R104 (2000 Ft.lbs) 1 /16 -1 /16 1 /16 -1 /4 2 1.54 W2200 2.48 4.41 2 - 113/16 W2200R113 2-15/8 W2200R110 2-17/16 W2200R107 23/16 1.65 W2203 2.70 4.63 23/16 - 2 W2203R200 23/16 -113/16 W2203R113 23/16 -15/8 W2203R110 23/8 1.75 W2206 2.55 4.85 23/8 - 23/16 W2206R203 23/8 - 2 W2206R200 23/8 - 113/16 W2206R113 – – – – – – – – – – –

23/16 1.73 W4203 2.84 8.38 23/16 -2 W4203R200 23/16 -113/16 W4203R113 23/16 -15/8 W4203R110 23/8 1.83 W4206 2.78 8.60 23/8 -23/16 W4206R203 23/8 -2 W4206R200 23/8 -113/16 W4206R113 21/2 1.95 W4208 3.00 8.60 21/2 -23/16 W4208R203 21/2 -2 W4208R200 21/2 -113/16 W4208R113 W4000 29/16 1.95 W4209 3.00 8.60 29/16 -23/8 W4209R206 29/16 -23/16 W4209R203 29/16 -2 W4209R200 (4000 Ft.lbs) 23/4 2.07 W4212 3.08 8.82 23/4 -29/16 W4212R209 23/4 -23/8 W4212R206 23/4 -23/16 W4212R203 1) 215/16 2.18 W4215 3.21 9.03 215/16 - 23/4 W4215R212 215/16 - 29/16 W4215R209 215/16 - 23/8 W4215R206 31/8 2.30 W4302 3.29 9.26 31/8 - 215/16 W4302R215 31/8 - 23/4 W4302R212 31/8 - 29/16 W4302R209 – – – – – – – – – – –

29/16 2.20 W8209 3.34 17.20 29/16 -23/8 W8209R206 29/16 -23/16 W8209R203 29/16 -2 W8209R200 23/4 2.20 W8212 3.34 17.20 23/4 -29/16 W8212R209 23/4 -23/8 W8212R206 23/4 -23/16 W8212R203 2) 215/16 2.28 W8215 3.35 17.20 215/16 -23/4 W8215R212 215/16 -29/16 W8215R209 215/16 -23/8 W8215R206 W8000 31/8 2.38 W8302 3.52 17.42 31/8 -215/16 W8302R215 31/8 -23/4 W8302R212 31/8 -29/16 W8302R209 (8000 Ft.lbs) 31/2 2.60 W8308 3.63 17.86 31/2 -31/8 W8308R302 31/2 -215/16 W8308R215 31/2 -23/4 W8308R212 3) 33/4 2.91 W8312 4.05 19.18 33/4 - 31/2 W8312R308 33/4 - 31/8 W8312R302 33/4 - 215/16 W8312R215 37/8 2.91 W8314 4.05 19.40 37/8 - 31/2 W8314R308 37/8 - 31/8 W8314R302 37/8 - 215/16 W8314R215 – – – – – – – – – – –

31/8 2.54 W15302 3.66 30.20 31/8 -215/16 W15302R215 31/8 -23/4 W15302R212 31/8 -29/16 W15302R209 31/2 2.74 W15308 3.80 30.86 31/2 -31/8 W15308R302 31/2 -215/16 W15308R215 31/2 -23/4 W15308R212 33/4 2.95 W15312 4.00 31.97 33/4 -31/2 W15312R308 33/4 -31/8 W15312R302 33/4 -215/16 W15312R215 W15000 37/8 2.95 W15314 4.00 31.97 37/8 -31/2 W15314R308 37/8 -31/8 W15314R302 37/8 -215/16 W15314R215 (15,000 Ft.lbs) 41/8 3.17 W15402 4.06 32.41 41/8 -37/8 W15402R314 41/8 -33/4 W15402R312 41/8 -31/2 W15402R308 41/4 3.17 W15404 4.06 32.41 41/4 - 37/8 W15404R314 41/4 - 31/2 W15404R308 41/4 - 31/8 W15404R302 45/8 3.44 W15410I 4.52 33.73 45/8 - 41/4 W15410R404 45/8 - 37/8 W15410R314 45/8 - 31/2 W15410R308 – – – – – – – – – – – 1) Additional Reducer Insert is hexagon size 215/16 - 23/16 inch, Model No. W4215R203, fits in W4215 hexagon cassette. 2) Additional Reducer Insert is hexagon size 215/16 - 23/16 inch, Model No. W8215R203, fits in W8215 hexagon cassette. 3) Additional Reducer Insert is hexagon size 33/4 - 23/4 inch, Model No. W8312R212, fits in W8312 hexagon cassette. 196 See the table of hexagon bolt and nut sizes and related thread diameters on page 228. Metric Hexagon Cassettes and Reducer Inserts

dimension F (in) W2000 .79 W W4000 .79 Series W8000 .98 W15000 .79

F

Drive Unit

H G Maximum Torque at 700 bar: 15,000 Ft.lbs. Interchangeable Hexagon Cassette Hexagon Range: 30-115 mm Maximum Operating Pressure: Optional Hexagon Reducing Insert 10,000 psi SELECTION CHART

Drive Unit HEXAGON CASSETTES – METRIC Model No. Hexa- Nose Model G Wt. gon Radius Number Size H Hexagon Hexagon Hexagon Hexagon Hexagon Hexagon Reducer Reducer Insert Reducer Reducer Insert Reducer Reducer Insert Size Model Number Size Model Number Size Model Number (mm) (in) (in) (lbs) (mm) (mm) (mm) 36 1.21 W2107 2.11 4.19 – – – – – – 38 1.32 W2108 2.29 4.41 – – – – – – 41 1.32 W2110 2.29 4.41 41/36 W2110R107 41/32 W2110R104 41/30 W2110R030M W2000 46 1.47 W2113 2.38 4.41 46/41 W2113R110 46/36 W2113R107 46/32 W2113R104 (2000 Ft.lbs) 50 1.54 W2200 2.48 4.41 50/46 W2200R113 50/41 W2200R110 50/36 W2200R107 55 1.65 W2203 2.70 4.63 55/50 W2203R200 55/46 W2203R113 55/41 W2203R110 60 1.75 W2206 2.55 4.85 60/55 W2206R203 60/50 W2206R200 60/46 W2206R113 – – – – – – – – – – – 55 1.73 W4203 2.84 8.38 55/50 W4203R200 55/46 W4203R113 55/41 W4203R110 60 1.83 W4206 2.78 8.60 60/55 W4206R203 60/50 W4206R200 60/46 W4206R113 63 1.95 W4208 3.00 8.60 63/55 W4208R203 63/50 W4208R200 63/46 W4208R113 W4000 65 1.95 W4209 3.00 8.60 65/60 W4209R206 65/55 W4209R203 65/50 W4209R200 (4000 Ft.lbs) 70 2.07 W4212 3.08 8.82 70/65 W4212R209 70/60 W4212R206 70/55 W4212R203 75 2.18 W4215 3.21 9.04 75/70 W4215R212 75/65 W4215R209 75/60 W4215R206 1) 80 2.30 W4302 3.29 9.26 80/75 W4302R215 80/70 W4302R212 80/65 W4302R209 – – – – – – – – – – – 65 2.20 W8209 3.34 7.20 65/60 W8209R206 65/55 W8209R203 65/50 W8209R200 70 2.20 W8212 3.34 17.20 70/65 W8212R209 70/60 W8212R206 70/55 W8212R203 75 2.28 W8215 3.35 17.20 75/70 W8215R212 75/65 W8215R209 75/60 W8215R206 2) W8000 80 2.38 W8302 3.52 17.42 80/75 W8302R215 80/70 W8302R212 80/65 W8302R209 (8000 Ft.lbs) 85 2.60 W8085M 3.63 17.86 85/80 W8085R080M 85/75 W8085R075M 85/70 W8085R070M 90 2.91 W8090M 4.05 19.18 90/85 W8090R085M 90/80 W8090R080M 90/75 W8090R075M 95 2.91 W8312 4.05 19.40 95/90 W8312R090M 95/85 W8312R085M 95/80 W8312R302 3) – – – – – – – – – – – 80 2.54 W15302 3.66 30.20 80/75 W15302R215 80/70 W15302R212 80/65 W15302R209 85 2.74 W15085M 3.80 30.86 85/80 W15085R080M 85/75 W15085R075M 85/70 W15085R070M 90 2.95 W15090M 4.01 31.75 90/85 W15090R085M 90/80 W15090R080M 90/75 W15090R075M W15000 95 2.95 W15312 4.01 31.97 95/90 W15312R090M 95/85 W15312R085M 95/80 W15312R302 4) (15,000 Ft.lbs) 105 3.17 W15402 4.06 32.41 105/100 W15402R100M 105/95 W15402R312 105/90 W15402R090M 110 3.44 W15405 4.52 33.07 110/105 W15110R105M 110/100 W15110R100M 110/95 W15110R095M 115 3.44 W15115M 4.52 33.73 115/110 W15115R110M 115/105 W15115R105M 115/100 W15115R100M – – – – – – – – – – – 1) Additional Reducer Insert is hexagon size 75/55 mm, Model No. W4215R203, fits in W4215 hexagon cassette. 2) Additional Reducer Insert is hexagon size 75/55 mm, Model No. W8215R203, fits in W8215 hexagon cassette. 3) Additional Reducer Insert is hexagon size 95/75 mm, Model No. W8312R215, fits in W8312 hexagon cassette. 4) Additional Reducer Insert is hexagon size 95/75 mm, Model No. W15312R215, fits in W15312 hexagon cassette. 197 SQD-Series, Square Drive Wrenches ¤

Shown: SQD-50-I

Lightweight Aluminum High- Power Wrench for Sockets or Allen Drives

Swivel Hose Connection All Enerpac torque wrenches feature a 360˚ swivel •Very high torque-to-weight ratio connection to allow easy access in all positions. •High speed, double-acting operation •High degree of rotation angle for increased productivity • Never-jam mechanism •High repeatability, with accuracy ± 3% Twin 3.5:1 Safety Hoses •Slim nose radius and 360˚ swivel hose connection allow Use only Enerpac THC-700 easier positioning in confined areas series twin 3.5:1 safety hoses with SQD double- • Few moving parts means durability and low maintenance acting wrenches to ensure • Push-button drive release; no tools needed to reverse the integrity of your system. square or Allen drives for tightening or loosening Page: 212 • Storage case (included) protects from damage, water and dirt • Lock-ring couplers are standard on all torque Optional Allen Drives wrenches, pumps and hoses Expanded versatility with a wide range of metric and imperial Allen drives.

Page: 200

Easy and reliable service in the field using Enerpac SQD-series torque wrenches.

198 www.enerpac.com Double-Acting, Square Drive Wrenches

SQD Series

Maximum Torque: 19,875 Ft.lbs All wrenches come standard with swivel coupler, Square Drive Range: square drive and reaction arm. 3 1 ⁄4-2 ⁄2 inches

TORQUE WRENCH SELECTION (based on socket size range) Maximum Operating Pressure: 11,600 psi 20 SQD-270-I Use only Heavy-duty 15 Impact Sockets for power driven torquing equipment, (x 1000 Ft.lbs) SQD-160-I according to ISO 2725 and 10 ISO 1174; DIN 3129 and DIN 3121 or ASME-B107.2/1995. SQD-100-I 5 SQD-75-I

Torque Range SQD-50-I SQD-25-I Torque Wrench Pumps and 0 7/8 15/8 23/8 31/8 37/8 43/4 61/8 10 Hoses 17/8 Socket Size Range (inch) Enerpac system matched air and electric torque wrench pumps provide control to operate hydraulic torque wrenches. G 212 H

Hexagon Bolt and Nut Sizes B See the table for hexagon sizes of bolts, nuts and related J M D N thread diameters. K CL E A Page: 228

Typical Socket Square Max. Torque Dimensions (in) Weight Size Range* Drive Torque** Wrench (incl. @ 11,600 Model No. reaction psi arm and square drive)

(in) (mm) (in) (Ft.lbs) A BCDEGHJ KLM N (lbs) 11/16 - 17/8 15 - 50 3/4 1735 SQD-25-I 6.57 2.83 2.09 .94 4.25 3.74 1.38 3/4 .24 1.08 1.04 1.44 5.52 7/8 - 37/8 20 - 100 1 3550 SQD-50-I 8.05 3.62 2.67 1.22 5.31 4.53 1.38 1 .59 1.30 1.34 2.07 9.35 11/8 - 43/8 30 - 110 11/2 5570 SQD-75-I 8.89 4.21 2.95 1.41 6.02 4.80 1.38 11/2 .47 1.69 1.54 2.52 11.90 15/8 - 43/4 40 - 120 11/2 7360 SQD-100-I 9.96 4.53 3.31 1.54 6.46 5.12 1.38 11/2 .50 1.55 1.69 2.68 17.64 23/8 - 61/8 60 - 155 11/2 11,835 SQD-160-I 10.71 5.28 3.94 1.89 7.00 5.91 1.97 11/2 .44 1.76 2.13 3.21 26.55 31/8 - 10 80 - 255 21/2 19,875 SQD-270-I 13.45 6.46 4.69 2.32 8.58 7.87 1.97 21/2 .69 2.97 2.48 3.90 54.00 * Contact ENERPAC for socket specifications. ** Determine maximum torque according to the bolt (nut) size and grade. 199 SQD-Series, Imperial Allen Drives ¤

For

SELECTION CHART SQD

TORQUE WRENCH OPTIONAL ALLEN DRIVES, REACTION ARM Series IMPERIAL FOR ALLEN DRIVE

Maximum Torque at 11,600 psi: 19,875 Ft.lbs Model Nose Hexagon Maximum Model Model Number Radius Size Torque 1) Number Number Allen Drive Range: D 1 1 2 4 (max. capacity) (in) (in) (Ft.lbs) ⁄ -2 ⁄ inches 1/2 390 25A-050 Nose Radius: 5/8 735 25A-063 SQD-25-I 0.94-2.32 inches 0.94 3/4 1325 25A-075 RAH-25 (1735 Ft.lbs) 7/8 1735 25A-088 1 1735 25A-100 Torque Wrench Pumps and 5/8 735 50A-063 Hoses 3 /4 1325 50A-075 Enerpac system matched air 7/8 2065 50A-088 and electric torque wrench SQD-50-I 1.22 1 3095 50A-100 RAH-50 pumps provide control to (3550 Ft.lbs) 11/8 3550 50A-113 operate hydraulic torque wrenches. 11/4 3550 50A-125 212 – – –

5/8 735 75A-063 Nut Splitters 3/4 1325 75A-075 Remove rusted or corroded 7/8 2065 75A-088 nuts easily with Enerpac Nut SQD-75-I 1.41 1 3095 75A-100 RAH-75 Splitters. Hexagon nut (5570 Ft.lbs) capacities up to 2.88 in. 11/8 4350 75A-113 11/4 5570 75A-125 – – – Page: 208

7/8 2065 100A-088 1 3095 100A-100 Hexagon Bolt and Nut Sizes SQD-100-I 11/8 4350 100A-113 See the table for hexagon sizes 1.54 RAH-100 of bolts, nuts and related (7360 Ft.lbs) 11/4 6270 100A-125 thread diameters. 13/8 7360 100A-138 11/2 7360 100A-150 Page: 228 11/4 6270 160A-125 13/8 7745 160A-138 SQD-160-I 1.89 11/2 10,325 160A-150 RAH-160 (11,835 Ft.lbs) SQD-100-I with RAH-100 Reaction Arm and 15/8 11,835 160A-163 Allen drive used for loosening hexagon socket 13/4 11,835 160A-175 head cap screws.

11/2 10,325 270A-150 15/8 13,275 270A-163 13/4 16,225 270A-175 SQD-270-I 17/8 19,875 270A-188 2.32 RAH-270 (19,875 Ft.lbs) 2 19,875 270A-200 21/4 19,875 270A-225 – – – – – – 1) Determine maximum torque according to the bolt size and grade. 200 www.enerpac.com SQD-Series, Metric Allen Drives

For

SELECTION CHART SQD

TORQUE WRENCH OPTIONAL ALLEN DRIVES, REACTION ARM Series METRIC FOR ALLEN DRIVE

Maximum Torque at 11,600 psi: 19,875 Ft.lbs Model Nose Hexagon Maximum Model Model Number Radius Size Torque 1) Number Number Allen Drive Range: D (max. capacity) (in) (mm) (Ft.lbs) 14-70 mm 14 550 25A-14 Nose Radius: 17 955 25A-17 SQD-25-I 0.94-2.32 inches 0.94 19 1325 25A-19 RAH-25 (1735 Ft.lbs) 22 1735 25A-22 24 1735 25A-24 Optional Allen Drives and Reaction Arm 17 955 50A-17 19 1325 50A-19 The RAH-Reaction Arm for Allen drives must 22 2065 50A-22 SQD-50-I RAH-50 be used instead of reaction 1.22 24 2580 50A-24 (3550 Ft.lbs) arm for square drives. 27 3550 50A-27 30 3550 50A-30 32 3550 50A-32 Flange Spreaders 17 955 75A-17 Separates pipe flanges with 19 1325 75A-19 ease, enabling efficient 22 2065 75A-22 SQD-75-I RAH-75 maintenance tasks. 1.41 24 2580 75A-24 (5570 Ft.lbs) 27 3685 75A-27 30 5160 75A-30 Page: 209 32 5570 75A-32

22 2065 100A-22 Select the Right Torque 24 2580 100A-24 250250% Choose your Enerpac Torque SQD-100-I 27 3685 100A-27 RAH-100 Wrench using the loosening 1.54 (7360 Ft.lbs) 30 5160 100A-30 torque rule of thumb: 32 6270 100A-32 Loosening torque may require 250% of tightening torque depending on the 36 7360 100A-36 condition of the fastener. 30 5160 160A-30 See the Pressure vs. Torque charts. 32 6270 160A-32 SQD-160-I RAH-160 Page: 226 1.89 36 8850 160A-36 (11,835 Ft.lbs) 41 11,835 160A-41 SQD-50-I with 50A-22 Allen drive with RAH- 46 11,835 160A-46 50 Reaction Arm for Allen drives. 36 8850 270A-36 41 13,275 270A-41 46 18,440 270A-46 SQD-270-I 50 19,875 270A-50 RAH-270 2.32 (19,875 Ft.lbs) 55 19,875 270A-55 60 19,875 270A-60 65 19,875 270A-65 70 19,875 270A-70 1) Determine maximum torque according to the bolt size and grade. 201 HXD-Series, Hexagon Cassette Wrenches ¤

Shown from left to right: HXD-60 with CC-680, HXD-30 with CC-360

Aluminum, Low Profile

Twin 3.5:1 Safety Hoses Use only Enerpac THC-700 series twin 3.5:1 safety hoses with HXD double- acting wrenches to ensure the integrity of your system.

Page: 212

Nut Splitters Remove rusted or corroded nuts easily with Enerpac Nut Splitters. Hexagon nut capacities up to 2.88 in. •High torque-to-weight ratio, slim nose radius and flat design Page: 208 •High speed, high degree of rotation angle • Snap in, interchangeable cassettes, no tools required • 360˚ swivel hose connection allows easier positioning in Select the Right Torque confined areas 250250% Choose your Enerpac Torque •High repeatability, with accuracy ± 3% Wrench using the loosening torque rule of thumb: •Strong unibody design, integrated reaction arm and few Loosening torque may require 250% of moving parts make wrenches durable and reliable tightening torque depending on the • Extensive range of metric and imperial hexagon cassettes condition of the fastener. and reducers See the Pressure vs. Torque charts. •Drive unit and cassette come in storage case to protect from damage, water and dirt Page: 227 • Lock-ring couplers are standard

An Enerpac HXD hydraulic wrench brings The HXD-30 drive unit combined with cassette CC-3238 is the best solution for this turbine safety and efficiency to this flange application. The slim nose radius and swivel couplers allow easy access in all positions. maintenance job at a refinery.

202 www.enerpac.com Double-Acting Hydraulic Torque Wrenches

Shown from left to right: CC-3238, HXD-30 Torque Wrench Selection HXD in 2 steps: Series 1 1. Drive Unit 2 Select the HXD-drive Unit using the quick selection chart below. 2. Cassette Select the appropriate CC-cassette from pages Maximum Torque: 204 and 205. 17,860 Ft.lbs Hexagon Range: 1 DRIVE UNIT AND INTERCHANGEABLE CASSETTE SELECTION 1 ⁄4-5 inches

18200 Nose Radius: HXD-240 16800 1.12-3.78 inches 15400

(Ft.lbs) 14000 Maximum Operating Pressure: 12600 11,600 psi 11200 9800

8400 HXD-120

Torque Range 7000 Metric and Imperial Sizes 5600 Expanded versatility with the 4200 HXD-60 full range of metric and 2800 HXD-30 imperial Reducer Inserts and 1400 Holding Rings. 0 11/4 13/4 23/16 29/16 25/16 33/8 33/4 41/8 41/2 5 Page: 204 Hexagon Size Range (inch)

E Hexagon Bolt and Nut Sizes H See the table for hexagon sizes of bolts, nuts and related thread diameters.

Page: 228 B

Torque Wrench Pumps System matched air and electric pumps provide D control to operate Enerpac F A C HXD Torque Wrenches. Drive Unit with Cassette Page: 214

QUICK SELECTION CHART

Cassette Range Maximum Drive Unit * Drive Unit and Cassette Dimensions Weight Torque Model (including at Number smallest Page: 11,600 psi cassette)

204 (in)

(in) (mm) (Ft.lbs) ADBHC EF (lbs) 11/4 - 2 3/8 32 - 60 2425 HXD-30 5.31 3.58 - 4.06 1.10 1.12 - 1.87 1.57 2.36 1.50 4.6 15/8 - 31/8 41 - 80 4565 HXD-60 6.14 4.53 - 5.12 1.38 1.36 - 2.38 1.97 2.95 1.50 8.1 2 3/16 - 37/8 55 - 100 9220 HXD-120 7.87 5.55 - 6.14 1.85 1.83 - 2.89 2.56 3.78 1.50 16.3 31/8 - 5 80 - 130 17860 HXD-240 10.20 6.80 - 7.95 2.20 2.44 - 3.78 3.22 4.92 2.00 28.9 *With integrated reaction arm. 203 HXD-Series, Imperial Cassettes and Inserts ¤

Maximum Torque at 11,600 psi: 17,860 Ft.lbs CC Hexagon Range: IN 1.25-5 inches HR Series The optional Reducer Insert must be secured in the Cassette with a Holding Ring. SELECTION CHART DRIVE UNIT INTERCHANGEABLE CASSETTE, OPTIONAL ADD-ON REDUCER INSERTS, HOLDING IMPERIAL IMPERIAL RINGS

Model Max. Hex. Nose Model Weight Hexagon Model Hexagon Model Model Number Torque 1) Size 2) Radius Number Size Number Size Number Number D (max. capacity) (Ft.lbs) (in) (in) (lbs) (in) (in)

1250 11/4 1.12 CC-3125 1.2 – – – – – 1545 17/16 1.24 CC-3144 1.4 17/16 - 11/4 IN3144-125 – – HR-36 1840 15/8 1.36 CC-3163 1.5 15/8 - 17/16 IN3163-144 15/8 - 11/4 IN3163-125 HR-41 HXD-30 2130 113/16 1.52 CC-3181 1.8 113/16 - 15/8 IN3181-163 113/16 - 17/16 IN3181-144 HR-46 (2425 Ft.lbs) 2 1.65 CC-3200 2.1 2 - 113/16 IN3200-181 2 - 15/8 IN3200-163 HR-50 2425 23/16 1.77 CC-3219 2.2 23/16 - 2 IN3219-200 23/16 - 113/16 IN3219-181 HR-55 23/8 1.87 CC-3238 2.3 23/8 - 23/16 IN3238-219 23/8 - 2 IN3238-200 HR-60

2830 15/8 1.36 CC-6163 2.6 – – – – – 3540 113/16 1.56 CC-6181 2.9 113/16 - 15/8 IN6181-163 – – HR-46 2 1.71 CC-6200 3.2 2 - 113/16 IN6200-181 2 - 15/8 IN6200-163 HR-50 3990 23/16 1.83 CC-6219 3.3 23/16 - 2 IN6219-200 23/16 - 113/16 IN6219-181 HR-55 HXD-60 23/8 1.91 CC-6238 3.4 23/8 - 23/16 IN6238-219 23/8 - 2 IN6238-200 HR-60 (4565 Ft.lbs) 29/16 2.07 CC-6256 4.1 29/16 - 23/8 IN6256-238 29/16 - 23/16 IN6256-219 HR-65 4565 23/4 2.19 CC-6275 4.2 23/4 - 29/16 IN6275-256 23/4 - 23/8 IN6275-238 HR-70 215/16 2.26 CC-6293 4.3 215/16 - 23/4 IN6293-275 215/16 - 29/16 IN6293-256 HR-75 31/8 2.38 CC-6313 4.4 31/8 - 215/16 IN6313-293 31/8 - 23/4 IN6313-275 HR-80 3 2 /16 1.83 CC-12219 5.8 23/16 - 2 IN12219-200 23/16 - 113/16 IN12219-181 HR-55 5900 3 2 /8 1.91 CC-12238 5.8 23/8 - 23/16 IN12238-219 23/8 - 2 IN12238-200 HR-60 9 2 /16 2.07 CC-12256 6.1 29/16 - 23/8 IN12256-238 29/16 - 23/16 IN12256-219 HR-65 3 2 /4 2.19 CC-12275 6.2 23/4 - 29/16 IN12275-256 23/4 - 23/8 IN12275-238 HR-70 7225 15 2 /16 2.26 CC-12293 6.3 215/16 - 23/4 IN12293-275 215/16 - 29/16 IN12293-256 HR-75 HXD-120 3 2.26 CC-12300 6.3 3 - 23/4 IN12300-275 3 - 29/16 IN12300-256 HR-75 1 (9220 Ft.lbs) 8010 3 /8 2.38 CC-12313 6.5 31/8 - 215/16 IN12313-293 31/8 - 23/4 IN12313-275 HR-80 3 3 /8 2.54 CC-12338 7.8 33/8 - 3 IN12338-300 33/8 - 215/16 IN12338-293 HR-85 31/2 2.66 CC-12350 8.0 1 1 IN12350-313 1 IN12350-300 HR-90 9220 3 /2 - 3 /8 3 /2 - 3 3 3 /4 2.78 CC-12375 8.2 33/4 - 31/2 IN12375-350 33/4 - 33/8 IN12375-338 HR-95 7 3 /8 2.89 CC-12388 8.3 37/8 - 31/2 IN12388-350 37/8 - 33/8 IN12388-338 HR-100 1 10325 3 /8 2.44 CC-243133) 11.2 31/8 - 215/16 IN24313-293 31/8 - 23/4 IN24313-275 HR-80 3 11685 3 /8 2.60 CC-24338 11.4 33/8 - 31/8 IN24338-313 33/8 - 3 IN24338-300 HR-85 1 12225 3 /2 2.71 CC-24350 11.4 31/2 - 31/8 IN24350-313 31/2 - 3 IN24350-300 HR-90 3 12775 3 /4 2.83 CC-24375 11.9 33/4 - 31/2 IN24375-350 33/4 - 33/8 IN24375-338 HR-95 HXD-240 7 4) 13315 3 /8 2.99 CC-24388 12.3 37/8 - 31/2 IN24338-350 37/8 - 33/8 IN24388-338 HR-100 1 (17860 Ft.lbs) 15490 4 /8 3.15 CC-24413 12.5 41/8 - 37/8 IN24413-388 41/8 - 33/4 IN24413-375 HR-105 1 4 /4 3.30 CC-24425 14.9 41/4 - 37/8 IN24425-388 41/4 - 33/4 IN24425-375 HR-110 5 17860 4 /8 3.54 CC-24463 16.0 45/8 - 41/4 IN24463-425 45/8 - 41/8 IN24463-413 HR-120 5 3.78 CC-24500 16.3 5 - 45/8 IN24500-463 5 - 41/4 IN24500-425 HR-130 1) Determine maximum torque according to the bolt (nut) size and grade. Other Reducer Insert dimensions available upon request. 2) See the table of hexagon bolt and nut sizes and related thread diameters on page 228. 3) Additional imperial Reducer Insert: 3 1/8"–2 9/16" IN24313-256 fits CC-24313 Cassette. Use HR-80 Holding Ring. 4) Additional imperial Reducer Insert: 3 3/4"–2 9/16" IN24375-313 fits CC-24388 Cassette. Use HR-100 Holding Ring. 204 HXD-Series, Metric Cassettes and Inserts

Maximum Torque at 11,600 psi: 17,860 Ft.lbs CC Hexagon Range: IN 30-130 mm HR Series The optional Reducer Insert must be secured in the Cassette with a Holding Ring. SELECTION CHART

DRIVE UNIT INTERCHANGEABLE CASSETTES, OPTIONAL ADD-ON REDUCER INSERTS, HOLDING METRIC METRIC RINGS

Model Max. Hex. Nose Model Weight Hexagon Model Hexagon Model Hexagon Model Model Number Torque1) Size 2) Radius Number Size Number Size Number Size Number Number D (max. capacity) (Ft.lbs) (mm) (in) (lbs) (mm) (mm) (mm) 1250 32 1.12 CC-332 1.2 – – – – – – – 1545 36 1.24 CC-336 1.4 – – – – – – – 1840 41 1.36 CC-341 1.5 41/36 IN3-4136 41/32 IN3-4132 41/30 IN3-4130 HR-41 HXD-30 2130 46 1.52 CC-346 1.8 46/41 IN3-4641 46/36 IN3-4636 46/32 IN3-4632 HR-46 (2425 Ft.lbs) 50 1.65 CC-350 2.1 50/46 IN3-5046 50/41 IN3-5041 50/36 IN3-5036 HR-50 2425 55 1.77 CC-355 2.2 55/50 IN3-5550 55/46 IN3-5546 55/41 IN3-5541 HR-55 60 1.87 CC-360 2.3 60/55 IN3-6055 60/50 IN3-6050 60/46 IN3-6046 HR-60 2830 41 1.36 CC-641 2.6 41/36 IN6-4136 – – – – HR-41 3540 46 1.56 CC-646 2.9 – – – – – – – 50 1.71 CC-650 3.2 50/46 IN6-5046 50/41 IN6-5041 50/36 IN6-5036 HR-50 3990 55 1.83 CC-655 3.3 55/50 IN6-5550 55/46 IN6-5546 55/41 IN6-5541 HR-55 HXD-60 60 1.91 CC-660 3.4 60/55 IN6-6055 60/50 IN6-6050 60/46 IN6-6046 HR-60 (4565 Ft.lbs) 65 2.07 CC-665 4.1 65/60 IN6-6560 65/55 IN6-6555 65/50 IN6-6550 HR-65 70 2.19 CC-670 4.2 70/65 IN6-7065 70/60 IN6-7060 70/55 IN6-7055 HR-70 4565 75 2.26 CC-675 4.3 75/70 IN6-7570 75/65 IN6-7565 75/60 IN6-7560 HR-75 80 2.38 CC-680 4.4 80/75 IN6-8075 80/70 IN6-8070 80/65 IN6-8065 HR-80 55 1.83 CC-1255 5.8 55/50 IN12-5550 55/46 IN12-5546 55/41 IN12-5541 HR-55 5900 60 1.91 CC-1260 5.8 60/55 IN12-6055 60/50 IN12-6050 60/46 IN12-6046 HR-60 65 2.07 CC-1265 6.1 65/60 IN12-6560 65/55 IN12-6555 65/50 IN12-6550 HR-65 70 2.19 CC-1270 6.2 70/65 IN12-7065 70/60 IN12-7060 70/55 IN12-7055 HR-70 7225 75 2.26 CC-1275 6.3 75/70 IN12-7570 75/65 IN12-7565 75/60 IN12-7560 HR-75 HXD-120 – – – – – – – – – – – (9220 Ft.lbs) 8010 80 2.38 CC-1280 6.5 80/75 IN12-8075 80/70 IN12-8070 80/65 IN12-8065 HR-80 85 2.54 CC-1285 7.8 85/80 IN12-8580 85/75 IN12-8575 85/70 IN12-8570 HR-85 90 2.66 CC-1290 8.0 90/85 IN12-9085 90/80 IN12-9080 90/75 IN12-9075 HR-90 9220 95 2.78 CC-1295 8.2 95/90 IN12-9590 95/85 IN12-9585 95/80 IN12-9580 HR-95 100 2.89 CC-12100 8.3 100/95 IN12-10095 100/90 IN12-10090 100/85 IN12-10085 HR-100 10245 80 2.44 CC-2480 11.2 80/75 IN24-8075 80/70 IN24-8070 80/65 IN24-8065 HR-80 11820 85 2.60 CC-2485 11.4 85/80 IN24-8580 85/75 IN24-8575 85/70 IN24-8570 HR-85 12215 90 2.72 CC-2490 11.4 90/85 IN24-9085 90/80 IN24-9080 90/75 IN24-9075 HR-90 12610 95 2.83 CC-2495 11.9 95/90 IN24-9590 95/85 IN24-9585 95/80 IN24-9580 HR-95 HXD-240 13400 100 2.99 CC-24100 12.3 100/95 IN24-10095 100/90 IN24-10090 100/85 IN24-10085 HR-100 (17860 Ft.lbs) 15370 105 3.15 CC-24105 12.5 105/100 IN24-105100 105/95 IN24-10595 105/90 IN24-10590 HR-105 110 3.31 CC-24110 12.8 110/105 IN24-110105 110/100 IN24-110100 110/95 IN24-11095 HR-110 115 3.43 CC-24115 15.6 115/110 IN24-115110 115/105 IN24-115105 115/100 IN24-115100 HR-115 17860 120 3.54 CC-24120 16.1 120/115 IN24-120115 120/110 IN24-120110 120/105 IN24-120105 HR-120 125 3.66 CC-24125 16.1 125/120 IN24-125120 125/115 IN24-125115 125/110 IN24-125110 HR-125 130 3.78 CC-24130 16.3 130/125 IN24-130125 130/120 IN24-130120 130/115 IN24-130115 HR-130 1) Determine maximum torque according to the bolt (nut) size and grade. Other Reducer Insert dimensions available upon request. 2) See the table of hexagon bolt and nut sizes and related thread diameters on page 228. 205 E-Series, Manual Torque Multipliers

Shown: 290PLUS, E291, E393, E494

Accurate, Efficient Torque Multiplication

When accurate make-up or break-out of stubborn fasteners requires high torque

•High-efficiency planetary gear sets achieve high output Typical Torque Multiplier torque from low input torque Applications • Operator protected by anti-backlash device • Accurate torque ± 5% • Locomotives • Power plants • Reversible, tighten or loosen bolts • Pulp and paper mills • Reaction bar or reaction plate style •Refineries •Chemical plants • Angle-of-turn protractor standard on E391, E392, E393 •Mines • Reaction plate models offer increased versatility with • Off-road equipment reaction point locations • Shipyards •Cranes • 300 and 400 series have replaceable shear drives, providing overload protection of internal power train

Allow 2x tightening torque to break out bolts. Rusted, corroded nuts and bolts may require two times the original torque to break loose.

CAUTION: Impact type air tools should never be used with torque multipliers. Torque multiplier damage could result.

206 www.enerpac.com Manual Torque Multipliers

Manual Torque Multipliers Hydraulic torque wrenches are better suited for tight tolerance, E Enerpac manual torque flange and repetitious bolting Series multipliers provide efficient applications. torque multiplication in wide clearance applications and when external power sources are not available. Manual torque multipliers are used in most industrial, construction, and equipment Maximum Output Torque: maintenance applications. 750-8000 Ft-lbs. Torque Ratio:

CCW Selector Pawl CW Models with anti-backlash protection have 3.3:1-52:1 directional selector pawls. Set the pawl for clockwise or counter-clockwise rotation.

Angle-of-Turn Protractor Shearable Square Drive Certain models (E391, E392, E393) include an angle-of-turn protractor to tighten Provides Overload Protection on 300- and 400- fasteners using a "torque turn" method. series multiplier's power train by shearing at 103- 110% of rated capacity. Internal shear pin prevents tool from falling off bolt.

Reaction Bar Reaction Plate L Input Square Drive Reaction Plate Dimensions AB R1 Model A B R1 R2 R2 M (in) (in) (in) (in) E492 5.50 4.88 2.44 1.25 E493 5.50 4.88 2.44 1.25 Output Square Drive N Output Square Drive E494 7.00 3.50 2.75 1.63 E495 7.00 3.50 2.84 1.88 Reaction Bar Torque Multipliers

Output Model Input Torque Input Output Overload Anti- Head Height Length Accuracy Weight Capacity Number Capacity Ratio Square Square Protection Backlash Diameter Drive Drive L M N (Ft-lbs) (Ft-lbs) (in) (in) (in) (in) (in) (lbs) 750 E290PLUS 227 3.3:1 1/2 3/4 No No 2.80 3.30 8.60 ± 5% 4.0 1000 E291 303 3.3:1 1/2 3/4 No No 2.80 3.30 17.40 ± 5% 5.5 1200 E391 200 6:1 1/2 3/4 Yes No 3.94 4.00 19.60 ± 5% 9.1 2200 E392 162 13.6:1 1/2 1 Yes Yes 4.06 5.75 19.60 ± 5% 15.2 3200 E393 173 18.5:1 1/2 1 Yes Yes 4.06 6.50 19.60 ± 5% 18.3

Reaction Plate Torque Multipliers

Output Model Input Torque Input Output Overload Anti- Head Height Length Accuracy Weight Capacity Number Capacity Ratio Square Square Protection Backlash Diameter Drive Drive L M N (Ft-lbs) (Ft-lbs) (in) (in) (in) (in) (in) (lbs) 2200 E492 162 13.6:1 1/2 1 Yes Yes 4.88 5.50 14.00 ± 5% 17.2 3200 E493 173 18.5:1 1/2 1 Yes Yes 4.88 6.41 14.00 ± 5% 19.5 5000 E494 189 26.5:1 1/2 11/2 Yes Yes 5.62 8.75 14.90 ± 5% 34.0 8000 E495 154 52:1 1/2 11/2 Yes Yes 5.81 10.75 15.20 ± 5% 50.3 www.enerpac.com 207 Hydraulic Nut Splitters ¤

Shown from left to right: NC-3241, NC-1319, NC-1924 NC Series

Capacity: 5-90 tons

Hexagon Nut Range: 0.5-2.88 inches

Maximum Operating Pressure: 10,000 psi

Enerpac Nut Splitters Nut Splitters include a spare chisel, a spare set screw and the wrench used to secure the chisel. A CR-400 coupler is standard.

Nutsplitter Sets Hydraulic • Compact and ergonomic design, easy to use Nutsplitters are • Unique angled head allows flush access available as sets (pump, tool and hose). •Single-acting, spring return cylinder Set Model Splitter Model Pump Model • Heavy-duty chisels can be reground Number Number Number • Applications include servicing trucks, piping industry, tank STN-1924H NC-1924 P-392 cleaning, petrochemical, steel construction and mining STN-2432H NC-2432 P-392 STN-3241H NC-3241 P-392

J

A

C 3/8"-18NPTF

F Easily removing rusty nuts during H railroad construction is just one of D many application examples for the B Enerpac Nut Splitter.

Hexagon Bolt Range Capacity Oil Model Dimensions (in) Weight Replacement Nut Range Capacity Number Chisel Model (in) (in) (ton) (in3) A BCD F HJ (lbs) Number .50-.75 .31-.50 5 .92 NC-1319 1.57 7.87 .24 .75 1.10 1.89 .83 1.8 NCB-1319 .75-.94 .50-.63 10 1.22 NC-1924 2.17 8.94 .32 .98 1.50 2.80 1.00 4.4 NCB-1924 .94-1.13 .63-.88 15 3.66 NC-2432 2.60 10.24 .39 1.22 1.93 2.99 1.30 6.6 NCB-2432 1.13-1.56 .88-1.13 20 4.88 NC-3241 2.95 11.26 .59 1.38 2.60 3.50 1.69 9.7 NCB-3241 1.56-2.00 1.13-1.38 35 9.46 NC-4150 3.78 12.80 .83 1.77 2.87 4.29 2.13 18.0 NCB-4150 2.00-2.25 1.38-1.50 50 14.64 NC-5060 4.17 14.41 1.06 2.13 3.63 4.96 2.38 26.0 NCB-5060 2.38-2.88 1.50-1.88 90 30.00 NC-6075 6.14 14.43 1.06 2.95 4.33 7.09 3.07 75.1 NCB-6075 Ordering Notes: Maximum allowable hardness to split is HRc-44. Not to be used on square nuts. 208 Pin Type Hydraulic Flange Spreaders

Shown: FS-56 FS Series

Capacity: 5-10 tons

Maximum Operating Pressure: 10,000 psi

Flange Spreader Sets Both Hydraulic Flange Spreaders are available as sets (includes gauge, adaptor and hose).

Set Model Spreader Pump Model Number Model Number Number STF-56H FS-56 P-142 STF-109H FS-109 P-392 STF-109A FS-109 PATG-1102N • Lightweight, ergonomic design for ease of use • Adjustable jaw widths from 2.75" to 8.50" for a wide range of applications Wedge Spreaders •Single-acting, spring return RC Series cylinders for fast Friction-free, smooth and trouble-free operation parallel wedge movement with unique interlock wedge design. Eliminates flange damage and risk of spreading arm failure. B Page: 210 A

Flange Spreader Matching Chart ASA Pipe Size (in) Rating (psi) FS-56 FS-109 E 150 5-20 22-42 H 300 2.50-14 16-28 400 2.50-12 14-24 F D J 500 2.50-10 12-20 C 900 .50-6 8-16 I 1500 .50-3.50 4-8 2500 .50-2.50 3-4

Maximum Stud Standard Capac- Stroke Oil Model Dimensions (in) Weight Flange Size Wedge ity Capac- Number Thickness ity C (in) (in) (in) (tons) (in) (in3) A B Min. Max. D E FH I J (lbs) 2 x 2.25 .75-1.13 .13-1.13 5 1.50 1.50 FS-56 3.00 8.25 2.75 6.10 1.28 7.71 3.45 1.00 8.10 .75 26 2 x 3.63 1.25-1.63 .13-1.13 10 2.13 4.80 FS-109 4.25 11.00 4.10 8.50 1.98 6.00 4.50 1.50 10.75 1.25 40 www.enerpac.com 209 Hydraulic and Mechanical Industrial Spreaders ¤

Shown: FSH-14 and FSM-8 with safety blocks SB1 FSM/FSH Series

Tip Clearance / Maximum Spread*: 0.24/3.16 inches

Maximum Spread Force: 8-14 tons

Maximum Operating Pressure: 10,000 psi (FSH-14)

Stepped Blocks FSB-1 Use this pair of stepped blocks to increase wedge opening up to 3.16 in. (81 mm). Fits both FSH-14 and FSM-8.

•Integrated wedge concept: friction-free, smooth, parallel Split-Flow Manifolds wedge movement eliminates flange damage and spreading arm failure For simultaneously and even spreading of flange joints, • Unique interlocking wedge design: no first step bending 180° apart with FSH-14. and risk of slipping out of joint •Requires very small access gap of only .24 in. (6 mm) Page: 120 •Stepped spreader arm design: each step can spread under full load Flange Spreader Sets • Few moving parts means durability and low maintenance Hydraulic FSH-14 is available as a set (pump, tool, gauge, • Safety block SB-1 and ratchet spanner SW-22 included adaptor and hose). with FSM-8 • Safety block and Enerpac RC-102 cylinder Set Model Set Includes: included with FSH-14 Number FSH-14 GA-2 STF-14H P-392 GP-10S HC-7206 –

SAFETY CLOSED OPENED BLOCK CLOSED OPENED SW-22 ▼ Two FSH-14 spreaders used simultaneously 12.09 with Enerpac handpump, hoses and AM-21 .86 split-flow manifold. stepped

3.90 blocks

.78 FSB-1 11.31 11.31 1.0 9 12.79 1.4 8

1.87 10.73 2.26 .59 .59 3.04 .24 .24 .24 1.33 1.33 1.21 1.21 .98 1.21 1.21 .98 2.38 2.38 FSH-14SB-1 FSM-8

Max. Model Tip Max. TypeOil Weight Spreading Number Clearance Spread* Capacity Force (ton) (in) (in) (in3) (lbs) 8 FSM-8 .24 3.16 Mechanical - 14.3 14 FSH-14 .24 3.16 Hydraulic 4.76 15.7 *Using stepped blocks FSB-1 210 Flange Alignment Tools

From left to right: ATM-3, ATM-1, ATM-5 ATM Series

Bolt Hole Range: 11 1 ⁄16-2 ⁄8 inches

Flange Wall Thickness: 11 ⁄16-8 inches

Maximum Force: 0.3-5 tons

Adjustable Reach-on ATM-3 The highly adjustable reach of the wing, the reversable lift hook and manual torque wrench TW-22 allow precise alignment. • Rectifies twist and rotational misalignment without additional stress in pipe lines

• For most commonly used ANSI, API, BS and DIN flanges ATM-5 Including Hydraulics • No slings, hooks, or lifting gear. Extremely safe, high precision Including 10,000 psi •ATM-1 supplied with three bushings for different bolt hole hydraulics: RC-53 single- sizes. Can be used in reversed position acting cylinder, P-142 two- •ATM-3 fits on the following flanges: speed hand pump and 6 ft. long safety hose (HC-7206C). – Ring Type Joints: flange wall thickness minimum 1.17" and maximum 3.90" – Gasket Type Joints: flange wall thickness minimum 0.48" and All dimensions shown in inches. 18.72 maximum 4.49" ATM-1 •ATM-5 Fits when flange joint is: ø.663 ø 1.07 2.22 – between 3.75 - 9 inches apart and 3.16 – bolt hole size 1.25 inches or greater 1.7 7 ø .83 ø .95 • Can be installed and used in any position and any location 4.13 •Stays stable in position under full load

3.94 ▼ ATM-3 ATM-5 The Enerpac ATM-3 used to align a large 18.72 25.98 ANSI flange. 14.50 20.71 TW-22 14.82 .86

. .

. 12.09

. 10.63 8.97 2.99 . 4.02 13.26 1.76 . . 5.12 1.17 1.26 4.17 12.20

5.66 5.85 9.45

Maximum Model Bolt Hole Range Flange Wall Thickness Wt. Lifting Force Number (ton) (in) (mm) (in) (mm) (lbs) 0.3 ATM-1 11/16 - 11/8 17 - 27,2 11/16 - 2 17 - 50 4.4 3.3 ATM-3 1 - 21/8 25 - 54 13/16 - 41/2 30 - 115 21.4 5.5 ATM-5 * ≥ 11/4 ≥ 31,5 31/8 - 8 80-203 35.7 *At 10,000 psi maximum operating pressure. ATM-5 weight including hydraulic cylinder. Total set weight 62 lbs. www.enerpac.com 211 Selection Matrix ¤

Optimum Torque Wrench and Pump Combinations

For optimum speed ELECTRIC PUMPS AIR DRIVEN PUMPS TWIN and performance HOSES Enerpac recommends PMU-Series ZU4T-Series* PTA-Series ZA4T-Series* THQ-Series the following system THC-Series set-up with wrench- pump-hose combinations.

Page: 213 Page: 214 Page:218 Page: 220 Flow at rated Flow at rated Flow at rated Flow at rated Flow at rated Flow at rated pressure: pressure: pressure: pressure: pressure: pressure: 20 in3/min 20 in3/min 60 in3/min 60 in3/min 20 in3/min 60 in3/min 10,000 psi 115V, 1 ph 230V, 1 ph 115V, 1 ph 230V, 1 ph Torque Wrenches Model No. S1500 PMU-10427-Q PMU-10422-Q – – PTA-1404-Q – S3000 THQ-706T (19.5 ft) S6000 ZU4208TE-Q THQ-712T (39.0 ft) S11000 – – ZU4208TB-Q – ZA4204TX-Q ZU4208TI-Q 190 S25000 – W2000 PMU-10427-Q PMU-10422-Q PTA-1404-Q – W4000 THQ-706T (19.5 ft) THQ-712T (39.0 ft) W8000 ZU4208TE-Q ZA4204TX-Q – – ZU4208TB-Q – 194 W15000 ZU4208TI-Q 11,600 psi Torque Wrenches Model No. SQD-25-I PMU-10427 PMU-10422 – – PTA-1404 – SQD-50-I SQD-75-I THC-7062 (19.5 ft) SQD-100-I ZU4208TE-E THC-7122 (39.0 ft) – – ZU4208TB-E – SQD-160-I ZU4208TI-E ZA4204TX-E 198 SQD-270-I HXD-30 PMU-10427 PMU-10422 ––PTA-1404 HXD-60 – THC-7062 (19.5 ft) THC-7122 (39.0 ft) HXD-120 ZU4208TB-E ZU4208TB-E ZA4204TX-E – – – 202 HXD-240 ZU4208TI-E * ZU4T and ZA4T are available in other configurations not listed in this chart.

IMPORTANT! 1/4" Torque Wrench Spin-on Couplers Always make sure that the torque scale on the pump For use with 10,000 psi S- and W-series matches the torque wrench torque wrenches,THQ-series hoses and size for accurate torque torque wrench pumps with suffix "Q". settings.

Call Enerpac! Model Numbers For other combinations, consult Complete Female Male your Enerpac bolting expert or Set Half Half your authorized Enerpac distributor. T-630 TR-630 TH-630

212 www.enerpac.com Portable Electric Torque Wrench Pumps Shown: PMU-10427 PMU Series

Reservoir Capacity: 0.5 gal. Flow at 10,000 psi: 20 in3/min. Motor Size: 0.5 hp Maximum Operating Pressure: 10,000 and 11,600 psi

Pump Ratings • Powerful two-speed pump is lightweight and easy to carry -Q suffix pumps are for 10,000 •Standard heat exchanger package keeps pump cool under psi torque wrenches, and include extreme use spin-on couplers. PMU10427 and PMU10422 are for use with Enerpac •Glycerine filled gauge with scales reading in psi and bar SQD and HXD 11,600 psi torque •Transparent overlays in Ft.lbs and Nm for all Enerpac torque wrenches, and include polarized lock- wrenches provide a quick torque reference ring safety couplers. • Universal motor for a high power-to-weight ratio; generates full pressure on as little as 50% of the rated line voltage • Adjustable pressure relief valve for accurate torque Twin Torque Wrench adjustments and precise repeatability Hoses Use Enerpac THQ-700 series twin hoses with 10,000 psi pumps, or use THC-700 series twin hoses with 11,600 psi pumps.

19.5 feet long, 2 hoses THQ-706T 39 feet long, 2 hoses THQ-712T 19.5 feet long, 2 hoses THC-7062 39 feet long, 2 hoses THC-7122

PERFORMANCE CHART

For Use With Maximum Pressure Oil Flow Rate Model Useable Electric Dimensions Weight Torque Wrenches Rating Number Oil Motor L x W x H (psi) (in3/min) Capacity 1st stage 2nd stage 1st stage 2nd stage (gal) (in) (lbs) S1500 W2000 700 10,000 200 20 PMU-10427-Q .50 115V- 1 ph -50/60Hz 17 x 11 x 15 53 S3000 W4000 700 10,000 200 20 PMU-10422-Q .50 230V- 1 ph -50/60Hz 17 x 11 x 15 53 SQD-25-I HXD-30 700 11,600 200 20 PMU-10427 .50 115V- 1 ph -50/60Hz 17 x 11 x 15 53 SQD-50-I HXD-60 700 11,600 200 20 PMU-10422 .50 230V- 1 ph -50/60Hz 17 x 11 x 15 53 www.enerpac.com 213 ZU4T Electric Torque Wrench Pumps ¤

▼ ZU4204TE-EHK (shown with optional heat exchanger and skidbar)

Pump Ratings • Features Z-Class high-efficiency pump design; higher oil -Q suffix pumps are for 10,000 flow and bypass pressure, cooler running and requires psi torque wrenches, and 18% less current draw than comparable pumps include spin-on couplers. • Powerful 1.7 hp universal electric motor provides high -E suffix pumps are for use with Enerpac power-to-weight ratio and excellent low-voltage operating SQD and HXD 11,600 psi torque characteristics wrenches, and include polarized lock- ring safety couplers. • High-strength, molded composite shroud protects motor and electronics, while providing an ergonomic, non- conductive handle for easy transport • Low-voltage pendant provides additional safety for the Back-lit LCD and operator (remote control units) Pressure Transducer • LCD readout provides pressure display and a number of diagnostic and readout capabilities never before offered • Digital read-out and on a portable electric pump “Autocycle” setting • Pump usage information, hour and • Auto cycle feature provides continuous cycle operation of cycle counts the torque wrench as long as the advance button is • Low-voltage warning and recording pressed. (Pump can be used with or without auto cycle •Self-test and diagnostic capabilities feature). •Information can be displayed in English, French, German, Italian, Spanish and Portuguese •Pressure transducer is more accurate and durable than analog gauges • Easy-viewing variable rate display •Display pressure in bar, MPa or psi.

Any brand of hydraulic torque wrench can be powered by the portable ZU4T-Series torque wrench pump.

214 www.enerpac.com ZU4T Torque Wrench Pumps

ZU4T-Series Pump make it ideal for torquing Applications applications which require easy ZU4T transport of the pump. It utilizes a Series universal motor which will work The ZU4T-Series pump is best well on long extension cords or suited to power medium to large generator driven electrical power size torque wrenches, wherever supplies. high speed, intermittent duty cycle is needed. For further application assistance contact your local Enerpac office. Reservoir Capacity: Patent-pending Z-Class technology provides high by-pass 1-2 gal. pressures for increased Flow at 10,000 psi: productivity. Its high power to 3 weight ratio and compact design 60 in /min. Motor Size: 1.7 hp Maximum Operating Pressure: 10,000 and 11,600 psi

Oil Flow and Current vs. Pressure Torque Wrench Pump Selection Matrix 700 25 For optimum speed and 600

/min) performance see the torque 3 20 (amps) (in wrench pump and hose 500 5V 11 selection matrix. 15

400 Current

Oil Flow Page: 212 300 V 10 230 200 Accessory Options 5 100 Available by placing the following additional suffix at the model 0 0 number end: 0 3,000 6,000 9,000 11,600 Pressure (psi) H = Heat Exchanger Oil Flow K = Skidbar Current M =4-wrench manifold SELECTION CHART

For Use With Maximum Model Motor Usable Weight Torque Wrenches Operating Number 1) Voltage Oil with Oil Pressure Capacity

(psi) (gal) (lbs) 10,000 ZU4204TB-Q 115 vac, 1-ph 1.0 70 10,000 ZU4208TB-Q 115 vac, 1-ph 2.0 80 S6000 W8000 10,000 ZU4204TE-Q 2) 208-240 vac, 1-ph 1.0 70 S11000 W15000 10,000 ZU4208TE-Q2) 208-240 vac, 1-ph 2.0 80 S25000 10,000 ZU4204TI-Q3) 208-240 vac, 1-ph 1.0 70 10,000 ZU4208TI-Q3) 208-240 vac, 1-ph 2.0 80 11,600 ZU4204TB-E 115 vac, 1-ph 1.0 70 SQD-75-I 11,600 ZU4208TB-E 115 vac, 1-ph 2.0 80 SQD-100-I HXD-120 11,600 ZU4204TE-E2) 208-240 vac, 1-ph 1.0 70 SQD-160-I HXD-240 11,600 ZU4208TE-E2) 208-240 vac, 1-ph 2.0 80 SQD-270-I 11,600 ZU4204TI-E3) 208-240 vac, 1-ph 1.0 70 11,600 ZU4208TI-E3) 208-240 vac, 1-ph 2.0 80 1) All models meet CE safety requirements and all CSA requirements. 2) European plug and CE EMC directive compliant 3) With NEMA 6-15 plug 215 ZU4T Ordering Matrix and Specifications ¤

This is how a ZU4T-Series pump model number is built up: How to order your ZU4T-Series torque wrench pump Z4208TEU - QHM 1 2 3 4 5 6 7 8 8 8 Ordering Example 1 Product Motor Flow Valve Reservoir Valve Voltage Must be Options Options Model No. ZU4204TI-EHK Type Type Group Type Size Operation E or Q 11,600 psi pump for use with Enerpac 1Product Type 6 Valve Operation HXD and SQD-Series torque wrenches, 230V motor, 1 gallon reservoir, optional Z=Pump Class T = Solenoid valve with pendant, heat exchanger and skidbar. LCD Electric and pressure 2Prime Mover transducer. Ordering Example 2 U =Universal electric motor Model No. ZU4208TB-QMHK 7 Voltage 10,000 psi pump for use with Enerpac 3Flow Group B = 115V, 1 ph, 50/60 Hz S- and W-Series and other 10,000 psi 4 = 60 in3/min @ 10,000 psi E = 208-240V, 1 ph, 50/60 Hz (with torque wrenches, 115V motor, 2 gallon European plug CE RF compliant) reservoir, 4-wrench manifold, heat 4Valve Type I = 208-240V, 1 ph, 50/60 Hz (with exchanger and skidbar. NEMA 6-15 plug) 2 = Torque wrench valve Refer to the torque wrench pump 5Reservoir Size (useable capacity) 8 Factory installed features and options selection matrix for optimum wrench, pump and hose combinations. 04 =1.0 gallon E = 11,600 coupler for use with HXD-, 08 =2.0 gallons SQD-Series or other wrenches Q = 10,000 coupler for use with S- and W-Series or other wrenches H =Heat exchanger Page: 212 K =Skidbar M =4-wrench manifold. Twin Torque Wrench Hoses Dimensions shown in inches Use Enerpac THQ-700 series twin hoses with 10,000 psi pumps, or use THC-700 series twin hoses with 11,600 psi pumps. A 3.61 10,000 psi 10,000 psi B 19.519.5 piespies feet dede long, longitud,longitud, 2 hoses22 manguerasmangueras THQ-706TTHC-7062THC-7062 3939 pies piesfeet dede long, longitud,longitud, 2 hoses 22 manguerasmangueras THQ-712TTHC-7122THC-7122 9.00 11,60019.519.5 piespies depside longitud,longitud,11,600 22 manguerasmangueras psi THQ-706TTHQ-706T C 3.75 .47 7.11 16.29 174 D 19.53939 piespies feet dede longitud,longitud, long, 2 22 manguerashosesmangueras THQ-712TTHQ-712TTHC-7062 19.00 9.46 3.61 39 feet long, 2 hoses THC-7122 24.80 10.50 25.00

ZU4T-Series Torque Wrench Pumps Reservoir Size A B C D User adjustable relief valve. (useable gallons) (in) (in) (in) (in) Heat Exchanger (optional). ▼ Most hydraulic torque wrenches can be 1 17.0 5.6 11.0 6.0 Skidbar (optional). powered by the Enerpac ZU4T-Series torque 2 19.5 8.0 11.3 6.6 4-wrench manifold (optional). wrench pump.

ZU4T Performance Motor Output Flow Rate Motor Electrical Sound Relief Valve Size Specification Level Adjustment 3 (in /min) Range 100 700 5,000 10,000 (hp) psi psi psi psi (volts-ph-Hz) (dBA) (psi) 115-1-50/60 1.7700535 76 60 85-90 1,800-10,000* 230-1-50/60

* Pump type (-Q) shown, (-E) range is 1,800 - 11,600 psi 216 ZU4T Torque Wrench Pump Options

ZU4T Series

Reservoir Capacity: 1 and 2 gal. Flow at 10,000 psi: 60 in3/min. Heat Exchanger Skidbar Motor Size: • Removes heat from the bypass oil •Provides greater pump stability to provide cooler operation on soft or uneven surfaces 1.7 hp •Stabilizes oil viscosity, increasing •Provides easy two-handed lift Maximum Operating Pressure: oil life and reduces wear of pump and other hydraulic components 10,000 and 11,600 psi

Accessory Can be used on ZU4T-Series Accessory Can be used on ZU4T-Series Kit No. * torque wrench pumps Kit No. * torque wrench pumps

ZHE-U4 1 and 2 gallon reservoir SBZ-4 1 and 2 gallon1) * Add suffix H to pump model number SBZ-4L 1 and 2 gallon2) for factory installation. * K Heat Exchanger adds 9.1 lbs. to pump Add suffix to pump model number for factory installation. weight. 1) Without heat exchanger 4.9 lbs. Ordering Example : 2) With heat exchanger 7.0 lbs. Model No. ZU4208TE-H Ordering Example : Model No. ZU4208TB-QK

Thermal Max. Max. Vol- Transfer * pressure oil flow tage

Btu/h (psi) (gpm) (VDC) 4-Wrench Manifold 900 300 7.0 12 • For simultaneous operation of multiple torque wrenches *At 5 gpm at 70 °F ambient temperature. • Can be factory installed or ordered separately Do not exceed maximum oil flow and pressure ratings. Heat exchanger is not suitable for water-glycol or high water-based Accessory Can be used on ZU4T-Series fluids. Kit No. * torque wrench pumps

ZTM-UE for 11,600 psi torque wrenches ZTM-U4Q for 10,000 psi torque wrenches * Add suffix M to pump model number for factory installation. Ordering Example : Model No. ZU4208TB-QM

www.enerpac.com 217 Compact Pneumatic Torque Wrench Pump ¤

▼ Shown: PTA-1404

Two-Stage Power in a Portable Design

Pump Ratings -Q suffix pumps are for 10,000 psi torque wrenches, and include spin-on couplers. -E suffix pumps are for use with Enerpac SQD and HXD 11,600 psi torque wrenches, and include polarized lock- ring safety couplers.

Twin Torque Wrench • Compact and portable Hoses • Handle located directly over pump’s center of Use Enerpac THQ-700 gravity for greater ease in carrying series twin hoses with •High bypass (1800 psi) for faster torque cycles 10,000 psi pumps, or use THC-700 series twin hoses with 11,600 •High power-to-weight ratio suits all Enerpac psi pumps. torque wrenches •Glycerine filled pressure gauge with scales reading in psi/bar 10,000 psi •Transparent overlays in Ft.lbs and Nm for all Enerpac 19.5 feet long, 2 hoses THQ-706T torque wrenches provide a quick torque reference 39 feet long, 2 hoses THQ-712T 11,600 psi •Internal safety relief valve, factory preset 19.5 feet long, 2 hoses THC-7062 • 15 ft. air pendant assembly enables easy 39 feet long, 2 hoses THC-7122 maneuvering at the job site •Fitted with polarized safety lock-ring couplers

Gauge Overlay Kit Gauge overlay kits are also available separately. GT-4015 includes overlays for all SQD and HXD torque wrenches. GT-4015-Q includes overlays for all S- and W-Series torque wrenches.

218 www.enerpac.com Compact Pneumatic Torque Wrench Pump

FLOW CHART 610 PTA 549 Series

/min 488 3

in 427 366 325

Oil flow 244 183 122 Reservoir Capacity: 61 0 1 gal. 03000 6000 9000 12000

Pressure psi Flow at 10,000 psi: 20 in3/min.

Dimensions shown in inches Maximum Operating Pressure:

15' Air Control 10,000 and 11,600 psi Pendant Assembly 11.24

Torque Wrench Pump Selection Matrix For optimum speed and Vent/Fill Plug performance see the torque wrench pump and hose 10.91 selection matrix. Page: 212 Hydraulic Ports 1/4"-18 NPTF Externally Adjustable Relief Valve

Air Inlet 3/8"- 1.28 18 NPTF 17.67 12.09 11.35 10.10 6.33 6.82 5.88

.27 19.52 1.79 8.89 3.23 12.21 2.64

PERFORMANCE CHART For Use With Pressure Model Reservoir Useable Pump Flow Rates Air Air Pressure Weight Torque Wrenches Rating Number Capacity Oil Consumption Range with Oil Capacity (in3) @ 100 psi (psi) (gal) (gal) 1st stage 2nd stage (scfm) (psi) (lbs) S1500 W2000 10,000 240 20 40 49-101 54 S3000 W4000 PTA-1404-Q 1.0 0.5 SQD-25-I HXD-30 11,600 PTA-1404 1.0 0.5 240 20 40 49-101 54 SQD-50-I HXD-60

219 ZA4T Air Driven Torque Wrench Pumps ¤

▼ Shown from left to right: ZA4204TX-ER, ZA4204TX-Q

Pump Ratings • Features Z-Class high-efficiency pump design; higher oil -Q suffix pumps are for 10,000 flow and bypass pressure psi torque wrenches, and • Two-speed operation and high by-pass pressure reduces include spin-on couplers. cycle time for improved productivity -E suffix pumps are for use with Enerpac • Heat exchanger warms exhaust air to prevent freezing and SQD and HXD 11,600 psi torque cools the oil wrenches, and include polarized lock- ring safety couplers. •Ergonomic pendant allows remote operation up to 20 feet •Glycerine filled pressure gauge with transparent overlays in Ft.lbs and Nm for Enerpac torque wrenches provide a quick torque reference Twin Torque Wrench • Regulator-Filter-Lubricator with removeable bowls and Hoses auto drain is standard Use Enerpac THQ-700 series twin hoses with 10,000 psi pumps, or use THC-700 series twin hoses with 11,600 psi pumps. ▼ Most hydraulic torque wrenches can be powered by the Enerpac ZA4T-Series torque wrench pump.

10,000 psi 19.5 feet long, 2 hoses THQ-706T 39 feet long, 2 hoses THQ-712T 11,600 psi 19.5 feet long, 2 hoses THC-7062 39 feet long, 2 hoses THC-7122

220 www.enerpac.com ZA4T Specifications

ZA4T-Series Pump weight ratio and compact design Applications make it ideal for applications which ZA4T require easy transport of the pump. Series The ZA4T-Series pump is best suited to power medium to For further application assistance large size torque wrenches. contact your local Enerpac office. Patent-pending Z-Class technology provides high by-pass pressures for increased Reservoir Capacity: productivity. Its high power to 1-2 gal. Flow at 10,000 psi: 60 in3/min.

Maximum Operating Pressure: 10,000 and 11,600 psi

Flow Chart ATEX Certified 100 psi dynamic air pressure See explanation of ATEX at 70 scfm certification in the “Yellow 600

Pages”.

500 /min) 3 400 (in II 2 GD ck T4 103 300

Oil Flow 200 Torque Wrench Pump 100 Selection Matrix For optimum speed and performance see the torque wrench, pump and hose Pressure (psi) Flow (in3/min) selection matrix. Page: 212

Accessory Options Available by placing the following additional suffix at the end of the model number: K = Skidbar SELECTION CHART M = 4-wrench manifold For Use With Maximum Model Usable Weight R = Roll cage Torque Wrenches Operating Number 1) Oil with Oil Pressure Capacity

(psi) (gal) (lbs) all models all models 10,000 ZA4204TX-Q 1.0 92.8 from from 10,000 ZA4208TX-Q 2.0 103.1 S-Series W-series 10,000 ZA4204TX-QR 1.0 100.3 SQD-75-I 11,600 ZA4204TX-E 1.0 92.8 SQD-100-I HXD-120 SQD-160-I HXD-240 11,600 ZA4208TX-E 2.0 103.1 SQD-270-I 11,600 ZA4204TX-ER 1.0 100.3 1) All models meet CE safety requirements and all CSA requirements. 221 ZA4T Ordering Matrix and Specifications ¤

This is how a ZA4T-Series pump model number is built up: How to order your ZA4T- Series torque wrench pump Z4208TXA - QMR 1 2 3 4 5 6 7 8 8 8 Ordering Example 1 Product Motor Flow Valve Reservoir Valve Voltage Must be Options Options Type Type Group Type Size Operation E or Q Model No. ZA4204TX-EK 1Product Type 6 Valve Operation 11,600 psi pump for use with Enerpac HXD and SQD-Series torque wrenches, Z=Pump Class T =Air operated valve with pendant 1 gallon reservoir, and skidbar. 2Motor Type 7 Voltage Ordering Example 2 A =Air motor X =Not applicable Model No. ZA4208TX-QMR 10,000 psi pump for use with Enerpac 3Flow Group 8 Factory installed features and options S- and W-Series and other 10,000 psi 4 = 60 in3/min E = 11,600 psi coupler for use with torque wrenches, 2 gallon reservoir, HXD- and SQD-Series wrenches 4-wrench manifold, and roll cage. 4Valve Type Q = 10,000 psi coupler for use with S- Refer to the torque wrench pump 2 = Torque Wrench Valve and W-Series or other wrenches selection matrix for optimum wrench, K =Skidbar pump and hose combinations. 5Reservoir Size (useable capacity) M =4-wrench manifold 04 =1.0 gallon R = Roll cage 08 =2.0 gallons Page: 212

Dimensions shown in inches. 12.50 ➁

➆ ① ➂ ➃

➅ 3.0 E 5.9

20.50 1.19 ⑧ ➄ A B .25 1.0 9.00 3.75 C .50 D M8 X 12 .77 16.28 9.46 19.40 2.06

User adjustable relief valve ZA4T-Series Torque Wrench Pumps Roll bar cage (optional) Reservoir Size A B C D Gauge with overlays (useable gallons) (in) (in) (in) (in) Filter/lubricator/regulator 1 11.5 5.6 11.0 6.0 Oil level sight gauge 2 13.9 8.0 11.3 6.6 Air input 1/2" NPTF Standard handle Oil drain

ZA4T Performance Output Flow Rate Dynamic Air Air Sound Level Relief Valve Pressure Consumption at 100 psi Adjustment (in3/min) Range Dynamic Range 100 700 5,000 10,000 psi psi psi psi (psi) (scfm) (dBA) (psi)

600 500 80 60 60-100 20-100 80-95 1,400-10,000*

* Pump type (-Q) shown, (-E) range is 1,400 - 11,600 psi 222 ZA4T Torque Wrench Pump Options

ZA4T Series

Reservoir Capacity: 1-2 gal. Flow at 10,000 psi: 60 in3/min. Skidbar 4-Wrench Manifold •Provides greater pump stability • For simultaneous operation of Maximum Operating Pressure: on soft or uneven surfaces multiple torque wrenches 10,000 and 11,600 psi •Provides two-handed lift • Can be factory installed or ordered separately

Accessory Can be used on ZA4T-Series Accessory Can be used on ZA4T-Series Gauge Overlay Kit Kit No. * torque wrench pumps Kit No. * torque wrench pumps Gauge overlay kits are also SBZ-4 1 and 2 gallon reservoir ZTM-UE for 11,600 psi torque wrenches available separately. GT-4015 includes overlays * Add suffix K for factory installation. ZTM-U4Q for 10,000 psi torque wrenches Skidbar weight 4.9 lbs. for all SQD and HXD torque * Add suffix M for factory installation. wrenches. GT-4015-Q includes overlays Ordering Example : Ordering Example : for all S- and W-Series torque wrenches. Model No. ZA4208TX-QK Model No. ZA4208TX-QM

Twin Torque Wrench Hoses Use Enerpac THQ-700 series twin hoses with 10,000 psi pumps, or use THC-700 series twin hoses with 11,600 psi pumps.

10,000 psi 19.5 feet long, 2 hoses THQ-706T 39 feet long, 2 hoses THQ-712T Roll Bar Cage 11,600 psi •Protects pump 19.5 feet long, 2 hoses THC-7062 •Provides greater pump stability 39 feet long, 2 hoses THC-7122

Accessory Can be used on ZA4T-Series Kit No. * torque wrench pumps

VRC-04 1 and 2 gallon reservoir * Add suffix R for factory installation. Roll bar cage weight 7.5 lbs. Ordering Example : Model No. ZA4208TX-QR

www.enerpac.com 223 ZA4T Torque Wrench Pump Options

ZA4T Series

Reservoir Capacity: 1-2 gal. Flow at 10,000 psi: 60 in3/min. Skidbar 4-Wrench Manifold •Provides greater pump stability • For simultaneous operation of Maximum Operating Pressure: on soft or uneven surfaces multiple torque wrenches 10,000 and 11,600 psi •Provides two-handed lift • Can be factory installed or ordered separately

Accessory Can be used on ZA4T-Series Accessory Can be used on ZA4T-Series Gauge Overlay Kit Kit No. * torque wrench pumps Kit No. * torque wrench pumps Gauge overlay kits are also SBZ-4 1 and 2 gallon reservoir ZTM-UE for 11,600 psi torque wrenches available separately. GT-4015 includes overlays * Add suffix K for factory installation. ZTM-U4Q for 10,000 psi torque wrenches Skidbar weight 4.9 lbs. for all SQD and HXD torque * Add suffix M for factory installation. wrenches. GT-4015-Q includes overlays Ordering Example : Ordering Example : for all S- and W-Series torque wrenches. Model No. ZA4208TX-QK Model No. ZA4208TX-QM

Twin Torque Wrench Hoses Use Enerpac THQ-700 series twin hoses with 10,000 psi pumps, or use THC-700 series twin hoses with 11,600 psi pumps.

10,000 psi 19.5 feet long, 2 hoses THQ-706T 39 feet long, 2 hoses THQ-712T Roll Bar Cage 11,600 psi •Protects pump 19.5 feet long, 2 hoses THC-7062 •Provides greater pump stability 39 feet long, 2 hoses THC-7122

Accessory Can be used on ZA4T-Series Kit No. * torque wrench pumps

VRC-04 1 and 2 gallon reservoir * Add suffix R for factory installation. Roll bar cage weight 7.5 lbs. Ordering Example : Model No. ZA4208TX-QR

www.enerpac.com 223 Pressure vs. Torque S-Series ¤

The function of a hydraulic Torque Wrench, is to convert hydraulic pressure into torque. This chart is a “quick-reference” to help in determining what this conversion factor is. If you do not find your torque and pressure values in the chart, then the following conversion formula’s can be used to find your theoretical torque value. The actual value may vary due to wrench condition and age.

T= P x TR

P= T / TR Where: T = target torque P = pressure

TR = theoretical applied torque

S-Series

Pressure vs. Torque – S-Series Torque Wrench Imperial Table

Pump S1500 S3000 S6000 S11000 S25000 Pump S1500 S3000 S6000 S11000 S25000 Pressure Torque Torque Torque Torque Torque Pressure Torque Torque Torque Torque Torque Output Output Output Output Output Output Output Output Output Output

(TR 0.140) (TR 0.320) (TR 0.601) (TR 1.100) (TR 2.515) (TR 0.140) (TR 0.320) (TR 0.601) (TR 1.100) (TR 2.515) (psi) (ft-lbs) (ft-lbs) (ft-lbs) (ft-lbs) (ft-lbs) (psi) (ft-lbs) (ft-lbs) (ft-lbs) (ft-lbs) (ft-lbs) 1000 140 320 601 1100 2515 5600 784 1792 3366 6160 14084 1200 168 384 721 1320 3018 5800 812 1856 3486 6380 14587 1400 196 448 841 1540 3521 6000 840 1920 3606 6600 15090 1600 224 512 962 1760 4024 6200 868 1984 3726 6820 15593 1800 252 576 1082 1980 4527 6400 896 2048 3846 7040 16096 2000 280 640 1202 2200 5030 6600 924 2112 3967 7260 16599 2200 308 704 1322 2420 5533 6800 952 2176 4087 7480 17102 2400 336 768 1442 2640 6036 7000 980 2240 4207 7700 17605 2600 364 832 1563 2860 6539 7200 1008 2304 4327 7920 18108 2800 392 896 1683 3080 7042 7400 1036 2368 4447 8140 18611 3000 420 960 1803 3300 7545 7600 1064 2432 4568 8360 19114 3200 448 1024 1923 3520 8048 7800 1092 2496 4688 8580 19617 3400 476 1088 2043 3740 8551 8000 1120 2560 4808 8800 20120 3600 504 1152 2164 3960 9054 8200 1148 2624 4928 9020 20623 3800 532 1216 2284 4180 9557 8400 1176 2688 5048 9240 21126 4000 560 1280 2404 4400 10060 8600 1204 2752 5169 9460 21629 4200 588 1344 2524 4620 10563 8800 1232 2816 5289 9680 22132 4400 616 1408 2644 4840 11066 9000 1260 2880 5409 9900 22635 4600 644 1472 2765 5060 11569 9200 1288 2944 5529 10120 23138 4800 672 1536 2885 5280 12072 9400 1316 3008 5649 10340 23641 5000 700 1600 3005 5500 12575 9600 1344 3072 5770 10560 24144 5200 728 1664 3125 5720 13078 9800 1372 3136 5890 10780 24647 5400 756 1728 3245 5940 13581 10000 1400 3200 6010 11000 25150

224 Pressure vs. Torque W-Series

The function of a hydraulic Torque Wrench, is to convert hydraulic pressure into torque. This chart is a “quick-reference” to help in determining what this conversion factor is. If you do not find your torque and pressure values in the chart, then the following conversion formula’s can be used to find your theoretical torque value. The actual value may vary due to wrench condition and age.

T= P x TR

P= T / TR Where: T = target torque P = pressure

TR = theoretical applied torque

W-Series

Pressure vs. Torque – W-Series Torque Wrench Imperial Table

Pump W2000 W4000 W8000 W15000 Pump W2000 W4000 W8000 W15000 Pressure Torque Torque Torque Torque Pressure Torque Torque Torque Torque Output Output Output Output Output Output Output Output

(TR 0.400) (TR 0.400) (TR 0.800) (TR 1.500) (TR 0.200) (TR 0.400) (TR 0.800) (TR 1.500) (psi) (ft-lbs) (ft-lbs) (ft-lbs) (ft-lbs) (psi) (ft-lbs) (ft-lbs) (ft-lbs) (ft-lbs) 1000 400 400 800 1500 5600 1120 2240 4480 8400 1200 240 480 960 1800 5800 1160 2320 4640 8700 1400 280 560 1120 2100 6000 1200 2400 4800 9000 1600 320 640 1280 2400 6200 1240 2480 4960 9300 1800 360 720 1440 2700 6400 1280 2560 5120 9600 2000 400 800 1600 3000 6600 1320 2640 5280 9900 2200 440 880 1760 3300 6800 1360 2720 5440 10200 2400 480 960 1920 3600 7000 1400 2800 5600 10500 2600 520 1040 2080 3900 7200 1440 2880 5760 10800 2800 560 1120 2240 4200 7400 1480 2960 5920 11100 3000 600 1200 2400 4500 7600 1520 3040 6080 11400 3200 640 1280 2560 4800 7800 1560 3120 6240 11700 3400 680 1360 2720 5100 8000 1600 3200 6400 12000 3600 720 1440 2880 5400 8200 1640 3280 6560 12300 3800 760 1520 3040 5700 8400 1680 3360 6720 12600 4000 800 1600 3200 6000 8600 1720 3440 6880 12900 4200 840 1680 3360 6300 8800 1760 3520 7040 13200 4400 880 1760 3520 6600 9000 1800 3600 7200 13500 4600 920 1840 3680 6900 9200 1840 3680 7360 13800 4800 960 1920 3840 7200 9400 1880 3760 7520 14100 5000 1000 2000 4000 7500 9600 1920 3840 7680 14400 5200 1040 2080 4160 7800 9800 1960 3920 7840 14700 5400 1080 2160 4320 8100 10000 2000 4000 8000 15000 www.enerpac.com 225 Pressure vs. Torque SQD-Series ¤

The function of a hydraulic Torque Wrench, is to convert hydraulic pressure into torque. This chart is a “quick-reference” to help in determining what this conversion factor is. If you do not find your torque and pressure values in the chart, then the following conversion formula’s can be used to find your theoretical torque value. The actual value may vary due to wrench condition and age.

T= P x TR

P= T / TR Where: T = target torque P = pressure

TR = theoretical applied torque

SQD-Series Pressure vs. Torque – SQD Series Torque Wrench Imperial Table Pressure SQD-25-I SQD-50-I SQD-75-I SQD-100-I SQD-160-I SQD-270-I Pressure SQD-25-I SQD-50-I SQD-75-I SQD-100-I SQD-160-I SQD-270-I Torque Torque Torque Torque Torque Torque Torque Torque Torque Torque Torque Torque Output Output Output Output Output Output Output Output Output Output Output Output

(TR 0.150) (TR 0.297) (TR 0.483) (TR 0.638) (TR 1.019) (TR 1.706) (TR 0.150) (TR 0.297) (TR 0.483) (TR 0.638) (TR 1.019) (TR 1.706) (psi) (Ft.lbs) (Ft.lbs) (Ft.lbs) (Ft.lbs) (Ft.lbs) (Ft.lbs) (psi) (Ft.lbs) (Ft.lbs) (Ft.lbs) (Ft.lbs) (Ft.lbs) (Ft.lbs) 600 92 174 298 385 610 999 6200 922 1809 2895 3960 6332 10600 800 122 232 399 515 814 1332 6400 951 1868 3080 4087 6531 10947 1000 153 290 497 644 1010 1665 6600 981 1928 3176 4214 6738 11291 1200 177 359 585 756 1213 2040 6800 1010 1987 3272 4341 6941 11633 1400 206 418 683 883 1413 2381 7000 1043 2045 3366 4472 7145 11977 1600 236 478 781 1009 1615 2722 7200 1073 2104 3462 4599 7348 12321 1800 265 537 878 1137 1815 3059 7400 1103 2162 3559 4726 7552 12663 2000 298 597 970 1260 2034 3418 7600 1133 2221 3655 4853 7755 13003 2200 328 657 1067 1386 2238 3760 7800 1161 2279 3750 4991 7959 13350 2400 358 712 1164 1529 2441 4100 8000 1191 2338 3846 5119 8166 13693 2600 390 771 1257 1656 2652 4444 8200 1220 2483 3943 5250 8370 14036 2800 420 831 1354 1783 2855 4788 8400 1246 2544 4037 5358 8573 14380 3000 450 890 1451 1911 3059 5130 8600 1276 2604 4133 5486 8780 14722 3200 480 950 1547 2038 3262 5470 8800 1305 2665 4229 5612 8984 15158 3400 508 1009 1642 2183 3508 5781 9000 1335 2725 4325 5739 9187 15410 3600 538 1068 1738 2311 3715 6121 9200 1371 2786 4422 5863 9390 15753 3800 568 1119 1835 2438 3920 6462 9400 1401 2846 4518 5990 9594 16096 4000 596 1178 1931 2557 4075 6829 9600 1431 2927 4614 6117 9797 16439 4200 626 1237 2025 2685 4279 7170 9800 1456 2988 4708 6259 10000 16783 4400 656 1296 2121 2812 4483 7514 10000 1486 3049 4804 6387 10203 17126 4600 686 1355 2218 2939 4686 7855 10200 1515 3110 4900 6513 10407 17469 4800 716 1414 2312 3066 4900 8196 10400 1545 3171 4996 6640 10614 17813 5000 755 1473 2409 3193 5104 8544 10600 1574 3232 5092 6768 10818 18155 5200 786 1518 2505 3320 5307 8888 10800 1604 3293 5188 6858 11021 18499 5400 816 1576 2601 3448 5510 9230 11000 1633 3364 5284 6985 11225 18842 5600 833 1634 2696 3578 5714 9574 11200 1663 3425 5380 7112 11428 19185 5800 863 1692 2792 3705 5925 9918 11400 1703 3486 5475 7232 11632 19529 6000 892 1751 2888 3832 6128 10258 11600 1733 3548 5571 7361 11838 19877

226 www.enerpac.com Pressure vs. Torque HXD-Series

The function of a hydraulic Torque Wrench, is to convert hydraulic pressure into torque. This chart is a “quick-reference” to help in determining what this conversion factor is. If you do not find your torque and pressure values in the chart, then the following conversion formula’s can be used to find your theoretical torque value. The actual value may vary due to wrench condition and age.

T= P x TR

P= T / TR Where: T = target torque P = pressure

TR = theoretical applied torque

HXD-Series

Pressure vs. Torque – HXD Series Torque Wrench With CC-Cassettes Imperial Table Pressure HXD-30 HXD-30 HXD-60 HXD-60 HXD-120 HXD-120 HXD-240 HXD-240 Torque Output Torque Output Torque Output Torque Output Torque Output Torque Output Torque Output Torque Output

(TR 0.184) (TR 0.210) (TR 0.351) (TR 0.408) (TR 0.690) (TR 0.799) (TR 1.370) (TR 1.549) (psi) (Ft.lbs) (Ft.lbs) (Ft.lbs) (Ft.lbs) (Ft.lbs) (Ft.lbs) (Ft.lbs) (Ft.lbs) CC-12219 1) CC-12238 1) CC-24313 1) CC-6163 1) CC-12256 2) CC-24338 2) CC-3125 1) CC-6181 2) CC-6256 1) CC-12275 2) CC-12338 1) CC-24350 3) CC-3144 2) CC-3200 1) CC-6200 3) CC-6275 1) CC-12293 2) CC-12350 1) CC-24375 4) CC-24425 1) CC-3163 3) CC-3219 1) CC-6219 3) CC-6293 1) CC-12300 2) CC-12375 1) CC-24388 5) CC-24463 1) CC-3181 4) CC-3238 1) CC-6238 3) CC-6313 1) CC-12313 3) CC-12388 1) CC-24413 6) CC-24500 1) 1200 221 248 431 515 831 969 1697 1850 1600 293 333 578 688 1107 1294 2244 2487 2000 367 418 719 846 1380 1606 2805 3113 2400 442 499 862 1015 1648 1922 3346 3738 2800 513 584 1001 1171 1930 2247 3903 4370 3200 584 670 1143 1339 2204 2567 4460 4980 3600 660 744 1293 1503 2479 2876 5018 5587 4000 734 835 1417 1646 2753 3211 5525 6201 4400 806 917 1559 1812 3021 3535 6073 6820 4800 881 999 1697 1976 3295 3852 6626 7440 5200 955 1088 1829 2149 3576 4158 7066 8060 5600 1031 1173 1971 2293 3874 4467 7609 8680 6000 1104 1257 2110 2459 4155 4787 8153 9300 6400 1180 1346 2245 2611 4438 5104 8696 9920 6800 1255 1) 1436 2383 2774 4713 5428 9239 10540 7200 1325 1516 2519 2944 4972 5756 9783 11160 7600 1401 1598 2661 3110 5247 6072 10326 1) 11780 8000 1473 1692 2788 1) 3262 5522 6381 10870 12400 8400 1546 2) 1767 2917 3443 5804 6695 11413 13019 8800 1619 1850 3058 3610 6079 7011 11958 13640 9200 1689 1938 3184 3743 6353 7339 12501 14260 9600 1764 2020 3321 3906 6613 7663 13044 14880 10000 1836 3) 2102 3489 2) 4012 6873 7957 13588 15500 10400 1910 2182 3629 4172 7132 8271 14131 16120 10800 1982 2264 3707 4294 7414 8580 14675 16739 11200 2057 2346 3845 4452 7704 8903 15219 17359 11600 2132 4) 2425 1) 3990 3) 4566 1) 8010 3) 9220 1) 15765 17860 1) Notes 1) 2) 3) 4) 5) 6): See page 205 for maximum torque of cassettes and reducer inserts. 227 Hexagon Bolt and Nut Sizes ¤

Determine the maximum IMPORTANT torque according to the bolt The hexagon sizes shown in the (nut) size and grade. Always tables below should be used as a consult the manufacturer’s guide only. Individual sizes should be instructions or engineering recommen- checked before specifying any equipment. dations when making bolted connections.

Metric Sizes Imperial Sizes

S J S J

D D Hexagon Thread Hexagon Hexagon Thread Hexagon Size Size Size Size Size Size S D J S D J (mm) (mm) (mm) (inch) (inch) (inch)

17 M 10 8 11/16 5/8 1/2 19 M 12 10 11/4 3/4 5/8 22 M 14 12 17/16 7/8 3/4 24 M 16 14 15/8 1 3/4 27 M 18 14 113/16 11/8 7/8 30 M 20 17 2 11/4 7/8 32 M 22 17 23/16 13/8 1 36 M 24 19 23/8 11/2 1 41 M 27 19 29/16 15/8 - 46 M 30 22 23/4 13/4 11/4 50 M 33 24 215/16 17/8 13/8 55 M 36 27 3 2 11/2 60 M 39 27 (30) 31/8 2 15/8 65 M 42 32 33/8 21/4 13/4 70 M 45 - 31/2 21/4 13/4 75 M 48 36 33/4 21/2 13/4 80 M 52 36 37/8 21/2 17/8 85 M 56 41 41/8 23/4 2 90 M 60 46 41/4 23/4 2 95 M 64 46 45/8 3 21/4 100 M 68 50 5 31/4 21/4 105 M 72 55 110 M 76 60 Use only Heavy-duty Impact 115 M 80 65 Sockets for power driven 120 M 85 70 torquing equipment, 130 M 90 70 (75) according to ISO 2725 and 135 M 95 - ISO 1174; DIN 3129 and DIN 3121 or 145 M 100 85 ASME-B107.2/1995. 150 M 105 - 155 M 110 - 165 M 115 - 170 M 120 - 180 M 125 - 185 M 130 - 200 M 140 - 210 M 150 -

228 About Enerpac

ENERPAC manufactures high-force hydraulics (cylinders, pumps, valves, presses, pullers, tools, accessories and system components) for industry and construction and provides hydraulic workholding and OEM solutions to industries worldwide.

With an 80-year history of quality and innovation, the broadest line in the business, and more than 4,000 distributors and factory-trained service centers around the world, Enerpac leads the industry by setting new standards in design, strength, durability www.enerpac.com Ordering Products and and local support. Strict quality programs, zero for latest Enerpac Catalogs tolerance for defects, and ISO-9001 certification information To find the name of the Visit the Enerpac Web Site closest Enerpac distributor or are your assurance of safe, trouble-free operation. and find out about: service center, to request • Learn more about literature or technical Enerpac is ready to tackle your toughest challenge and hydraulics application assistance, provide the hydraulic advantage you need to increase •Promotions contact Enerpac at one of the •New products addresses on the next page productivity, labor efficiency and speed of operation. •Electronic Catalogs or pose your question through •Trade shows E-mail: Ordering Products and Catalogs •Manuals (instruction and To find the name of the closest Enerpac Distributor or Service repair sheets) [email protected] Center, to request literature or technical application •Nearest Distributors & assistance, contact Enerpac at one of the addresses on page Service Centers 208 of this catalog or pose your question through E-mail: • Enerpac products in [email protected] action •Integrated Solutions

While every care has been taken in the preparation of High Pressure Hydraulic Systems in this catalog and all data contained within is deemed Structural Engineering: This brochure accurate at the time of printing, Enerpac does reserve shows a multitude of applications using the right to make changes to the specifications of any Enerpac 10,000 psi hydraulics in Bridge product, or discontinue any product, contained within and Structural Engineering projects this catalog without prior notice. around the world. Clearly describing the system-technology and tools used in All illustrations, performance specifications, weights and these projects. To obtain your copy just dimensions reflect the nominal values and slight give us a call, or visit our Internet site variations may occur due to manufacturing tolerances. www.enerpac.com Please consult Enerpac if final dimensions are critical. All information in this catalog can be changed due to product improvements without prior notice. Workholding Catalog provides solutions for the machining and machine © Copyright 2006, Enerpac. tool industry and for workpiece holding All rights reserved. Any copying or other use of applications in many other industries. material in this catalog (text, illustrations, drawings, photos) without express written consent is prohibited.

www.enerpac.com 229 Enerpac Worldwide Locations Hydraulic Technology Worldwide

Africa Germany, Austria South Korea ENERPAC Middle East FZE and Switzerland Actuant Korea Ltd. P.O. Box 18004 ENERPAC GmbH 3Ba 717, Jebel Ali, Dubai P.O. Box 300113 Shihwa Industrial Complex United Arab Emirates D-40401 Düsseldorf Jungwang-Dong, Shihung-Shi, Tel: +971 (0)4 8872686 Germany Kyunggi-Do Fax: +971 (0)4 8872687 Tel: +49 211 471 490 Republic of Korea 429-450 Fax: +49 211 471 49 28 Tel: +82 31 434 4506 Australia Fax: +82 31 434 4507 Actuant Australia Ltd. India Block V Unit 3 ENERPAC Hydraulics Spain and Portugal Regents Park Estate (India) Pvt. Ltd. ENERPAC 391 Park Road Office No. 9,10 & 11, C/San José Artesano 8 Regents Park NSW 2143 Plot No. 56, Monarch Plaza, Pol. Ind. (P.O. Box 261) Australia Sector 11, C.B.D. Belapur 28108 Alcobendas Tel: +61 297 438 988 Navi Mumbai 400614, (Madrid) Spain Fax: +61 297 438 648 India Tel: +34 91 661 11 25 Tel: +91 22 2756 6090 Fax: +34 91 661 47 89 Brazil Tel: +91 22 2756 6091 Power Packer do Brasil Ltda. Fax: +91 22 2756 6095 The Netherlands, Belgium, Rua dos Inocentes, 587 Luxembourg, Sweden, 04764-050 - Sao Paulo (SP) Italy Denmark, Norway, Finland Tel: +55 11 5687 2211 ENERPAC S.p.A. and Baltic States Fax: +55 11 5686 5583 Via Canova 4 ENERPAC B.V. Toll Free in Brazil: 20094 Corsico (Milano) Galvanistraat 115 Tel: 0800 891 5770 Tel: +39 02 4861 111 P.O. Box 8097, [email protected] Fax: +39 02 4860 1288 6710 AB Ede The Netherlands Canada Japan Tel: +31 318 535 911 Actuant Canada Corporation Applied Power Japan Ltd. Fax: +31 318 525 613 6615 Ordan Drive, Unit 14-15 Besshochou 85-7 +31 318 535 848 Mississauga, Ontario L5T 1X2 Saitama-shi, Kita-ku, Technical Inquiries Europe: Tel: +1 905 564 5749 Saitama 331-0821 [email protected] Fax: +1 905 564 0305 Japan Toll Free: Tel: +81 48 662 4911 United Kingdom and Ireland Tel: +1 800 268 4987 Fax: +81 48 662 4955 ENERPAC Ltd., Fax: +1 800 461 2456 Bentley Road South Technical Inquiries: Middle East, Turkey and Darlaston, West Midlands [email protected] Caspian Sea WS10 8LQ, United Kingdom ENERPAC Middle East FZE Tel: +44 (0)121 50 50 787 China P.O. Box 18004, Jebel Ali, Dubai Fax: +44 (0)121 50 50 799 Actuant China Ltd. United Arab Emirates 1F, 269 Fute N. Road Tel: +971 (0)4 8872686 USA, Latin America Waigaoqiao Free Trade Zone Fax: +971 (0)4 8872687 and Caribbean Pudong New District ENERPAC Shanghai, 200 131 China Russia and CIS P.O. Box 3241 Tel: +86 21 5866 9099 (excl. Caspian Sea Countries) 6100 N. Baker Road Fax: +86 21 5866 7156 Actuant LLC Milwaukee, WI 53209 USA Admiral Makarov Street 8 Tel: +1 262 781 6600 Actuant China Ltd. (Beijing) 125212 Moscow, Russia Fax: +1 262 783 9562 709B Diyang Building Tel: +7-495-9809091 User inquiries: Xin No. 2 Fax: +7-495-9809092 +1 800 433 2766 Dong San Huan North Rd. Distributor inquiries/orders: Beijing City Singapore +1 800 558 0530 100028 China Actuant Asia Pte. Ltd. Technical Inquiries: Tel: +86 10 845 36166 25 Serangoon North Ave. 5 [email protected] Fax: +86 10 845 36220 #03-01 Keppel Digihub Singapore 554914 Central and Eastern Europe, Thomson Road, P.O. Box 114 Greece Singapore 915704 ENERPAC B.V. Tel: +65 64 84 5108 Galvanistraat 115 +65 64 84 3737 P.O. Box 8097 Fax: +65 64 84 5669 6710 AB Ede Toll Free: The Netherlands Tel: +1800 363 7722 Tel: +31 318 535 936 Technical Inquiries: Fax: +31 318 535 951 [email protected]

France, Switzerland francophone ENERPAC Une division de ACTUANT While every care has been taken in the All illustrations, performance specifications, France S.A. preparation of this catalog and all data weights and dimensions reflect the nominal B.P. 200, Parc d’Activités du Moulin de Massy contained within is deemed accurate at the values and slight variations may occur due F-91882 Massy CEDEX France time of printing, Enerpac does reserve the to manufacturing tolerances. Please consult Tel: +33 1 60 13 68 68 right to make changes to the specifications Enerpac if final dimensions are critical. Fax: +33 1 69 20 37 50 of any product, or discontinue any product, contained within this catalog without prior notice.

232 Model Number Index Section Index Page(s) Page(s) Page(s) Page(s) Cylinders A ELP . . . . . 178-179 P STF . . . . . 209, 210 Page 4-59 A ...... 118-120, EMB ...... 178 P . . . 56-57, 62-68 STN ...... 208 ...... 148, 181 EP ...... 158-161 P/11 ...... 70-71 STP . . . . . 172-173 A5-A10 ...... 170 EPH . . . . 162-165 P142AL ...... 63 SW ...... 210 A12 ...... 10 EPP . . . . . 158-161 P392AL ...... 63 A13-A28 . . . . . 170 EPT ...... 162 P392FP ...... 68 T A29-A53 ...... 10 EPX ...... 161 PA ...... 96 T ...... 126, 212 A64-A66 . . . . . 120 ER ...... 178-179 PAM ...... 97 THC ...... 212 Pumps A92 . . . . . 170, 181 ES ...... 178-179 PAMG . . . . . 94-95 THQ ...... 212 A102 ...... 10, 33 PATG . . . . . 94-95 TM ...... 150 Page 60-102 A128-A192 170, 171 F PARG . . . . . 94-95 TW ...... 211 A183 ...... 146 F ...... 118-119 PC ...... 62 A185 . . . . 146, 170 FH ...... 118-119 PE . . 74-77, 92-93 V A200R ...... 148 FR ...... 118-119 PEM ...... 92-93 V . . . . . 56-57,128, A205-A220 . . . 146 FS ...... 209 PER ...... 92-93 ...... 136-137 System A218 ...... 170 FSB ...... 210 PF ...... 90 VA2 ...... 97 A242-A305 . . . 170 FSH ...... 210 PGM . . . . 100-101 VC ...... 133 Components A252 ...... 10, 33 FSM ...... 210 PK ...... 148 VE ...... 130-135 A310, A330 . . . 146 FZ ...... 121 PMB ...... 148 VM . . . . . 130-132 Page 115-128 A530-A595 . . . 170 PMU ...... 213 A604 . . . . 118-119 G PT ...... 186-187 W A607 ...... 170 G ...... 124-125 PTA . . . . 212, 219 W ...... 194-197 A630 . . . . 118-119 GA ...... 128 PU ...... 72-73 WCB . . . . 182-183 A650 ...... 170 GF ...... 122-123 WHC ...... 182 AD ...... 31, 148 GP ...... 122-123 R WHR ...... 182 Valves AH ...... 118-119 RAH . . . . . 200-201 WMC ...... 183 Page 129-137 AM ...... 120 H RAC ...... 12-13 WR . . . . . 170, 181 AR ...... 118-119 H . . . 117, 124-125 RACH . . . . . 16-17 ATM...... 211 HA ...... 117 RACL...... 14-15 Z AW ...... 10 HB ...... 117 RAR ...... 18-19 Z ...... 119 HC ...... 117 RB ...... 10 ZA . . . 98-99, 212, B HF ...... 120 RC . . . 6-10, 56-57 ...... 220-223 BHP . . . . 154-157 HP ...... 27, 29 RCH ...... 26-27 ZC . 84, 90-91, 131 Presses BLS ...... 50-51 HR ...... 204-205 RCS ...... 22-23 ZE . . . . . 79, 86-91 BRC ...... 24-25 HXD . . . . . 202-205 RD ...... 30-31 ZH . . . 85, 91, 217 Page 138-151 BRP ...... 24-25 REB ...... 10 ZL ...... 84, 90 BZ ...... 185 I REP ...... 10 ZP . . 84-85, 90-91 IN ...... 204-205 RFL ...... 94 ZU ...... 79-85 C IP ...... 140-149 RR ...... 32-35 ZU4T ...... 212, C ...... 118, 119 IPL ...... 148 RRH ...... 28-29 ...... 214-217 CAT 10, 23, 33, 47 IPR . 144-145, 149 RSM ...... 22-23 ZR ...... 90 Pullers CATG . . . . . 13, 15 RWH . . . . 154-155 ZTM . . . . 217, 223 ...... 19, 39, 43 J Page 152-165 CC ...... 204-205 JBI ...... 10 S CD ...... 119 JH ...... 54 S ...... 190-193 11 ...... 70-71 CH . 118-119, 194 JHA ...... 54 SB 85, 90, 217, 223 25A- . . . . 200, 201 CLL ...... 44-47 SC ...... 59 41- ...... 71 CLP ...... 20-21 L SCH ...... 58-59 43- ...... 71, 130 CLRG . . . . . 40-43 LH ...... 150 SCL ...... 58-59 45- ...... 71 CLSG . . . . . 36-39 LW ...... 176 SCP ...... 58-59 50A- . . . . 200-201 Tools CM ...... 180 LX ...... 120 SCR ...... 58-59 72- ...... 70, 71 Page 166-187 CR ...... 118-119 SDA . . . . 192-193 83- ...... 71 CW ...... 156 M SHS ...... 52-53 75A- . . . . 200-201 MP ...... 69 SL ...... 50-51 100A- . . . 200-201 D MS ...... 168-171 SLS ...... 48-49 160A- . . . 200-201 DGR ...... 127 MSP . . . . 172-173 SOH ...... 177 270A- . . . 200-201 DPT . . . . . 186-187 MZ ...... 170 SP ...... 172-175 SPD . . . . 172-173 Bolting Tools E N SPK ...... 172 E ...... 206-207 NC ...... 208 SQD . . . . .198-201 Page 188-228 EBJ ...... 55 NV ...... 128 STB . . . . . 184-185 EGM ...... 102 STC ...... 182 www.enerpac.com 233 Africa ENERPAC Middle East FZE Tel: +971 (0)4 8872686 - Fax: +971 (0)4 8872687 E325 Australia Actuant Australia Ltd. Hydraulic Technology Worldwide Tel: +61 297 438 988 – Fax: +61 297 438 648

Brazil Power Packer do Brasil Ltda. Tel: +55 11 5687 2211 – Fax: +55 11 5686 5583 Toll Free: Cylinders Tel: 0800 891 5770 Page 4-59 Canada Actuant Canada Corporation Tel: +1 905 564 5749 – Fax: +1 905 564 0305 Toll Free: Tel: +1 800 268 4987 – Fax: +1 800 461 2456

China Actuant China Ltd. Tel: +86 21 5866 9099 – Fax: +86 21 5866 7156 Pumps Tel: +86 10 845 36166 – Fax: +86 10 845 36220 Central and Eastern Europe, Greece Applied Power International S.A. Page 60-102 Tel: +31 318 535 936 – Fax: +31 318 535 951

France ENERPAC Une division de ACTUANT France s.a. System Tel: +33 1 601 368 68 – Fax: +33 1 692 037 50 Germany, Austria and Switzerland ENERPAC GmbH Components Tel: +49 211 471 490 – Fax: +49 211 471 49 28 Page 115-128 India ENERPAC Hydraulics (India) Pvt. Ltd. Tel: +91 22 2756 6090 – Fax: +91 22 2756 6095 Tel: +91 22 2756 6091

Italy ENERPAC S.p.A. Tel: +39 02 4861 111 – Fax: +39 02 4860 1288

Japan Valves Applied Power Japan Ltd. Tel: +81 48 662 4911 – Fax: +81 48 662 4955

Page 129-137 Middle East, Turkey and Caspian Sea ENERPAC Middle East FZE Tel: +971 (0)4 8872686 – Fax: +971 (0)4 8872687

Russia and CIS (excl. Caspian Sea Countries) Tel: +7-495-9809091 – Fax: +7-495-9809092

Singapore Presses Actuant Asia Pte. Ltd. Tel: +65 64 84 5108 – Fax: +65 64 84 5669 Tel: +65 64 84 3737 Page 138-151 Toll Free: Tel: +1800 363 7722

South Korea Actuant Korea Ltd. Tel: +82 31 434 4506 – Fax: +82 31 434 4507

Spain and Portugal ENERPAC Pullers Tel: +34 91 661 11 25 – Fax: +34 91 661 47 89 The Netherlands, Belgium, Luxembourg, Sweden, Page 152-165 Denmark, Norway, Finland and Baltic States ENERPAC B.V. Tel: +31 318 535 911 – Fax: +31 318 525 613 +31 318 535 848

United Kingdom and Ireland ENERPAC Ltd. Tel: +44 (0)121 50 50 787 – Fax: +44 (0)121 50 50 799 Tools USA, Latin America and Caribbean ENERPAC Page 166-187 Tel: +1 262 781 6600 – Fax: +1 262 783 9562 User inquiries: +1 800 433 2766 Distributor inquiries/orders: +1 800 558 0530 For complete list of addresses: page 232

e-mail: [email protected] Bolting Tools internet: www.enerpac.com Page 188-228 Enerpac © 2006 100US