INSTALL GUIDE
5-Year Pothole Patch: Highway Grade Concrete (25lb | 45lb Bucket Kit)
For more information, visit TechniSoil.com
FEATURES & BENEFITS:
5-Year Pothole Patch: Highway Grade ➢ Compressive strength of 6500PSI Concrete is the strongest pothole patch in the ➢ Repairs vertical wall potholes in high world! The fast setting plasticomposite use, heavy traffic areas patching material meets the most stringent ➢ Available in 25 lb and 45 lb bucket demands for repairing vertical wall potholes in kits high volume traffic areas such as concrete ➢ Requires mechanical compaction to freeways, bridge decks, and heavy-traffic achieve highest bond aprons. With required mechanical ➢ Proudly manufactured in the U.S.A. compaction, 5-Year Concrete Pothole Patch cures to a compressive strength value up to 6500 PSI. Highways, streets, and parking lots can be opened for use immediately after compaction, making it a fast and strong asphalt repair solution.
COVERAGE RATE:
TechniSoil Global, Inc. Innovation For Modern Landscapes Phone: 877-356-2250 TechniSoil.com Fax: 866-356-8880 Email: [email protected]
INSTALL GUIDE
5-Year Pothole Patch: Highway Grade Concrete (25lb | 45lb Bucket Kit)
For more information, visit TechniSoil.com
SAFETY INFORMATION:
ISOCYANATE DISCLOSURE
This product contains isocyanate, and although rare, may produce an allergic reaction in some people. Persons allergic to isocyanate, and particularly those suffering from asthma or other respiratory conditions, should not work with isocyanate. When working with this product, always use Personal Protective Equipment (PPE) including;
➢ Safety glasses / face shield ➢ Impenetrable gloves ➢ Long sleeve shirt ➢ Long pants ➢ Close-toe shoes or boots
AVOID DIRECT CONTACT WITH SKIN In any case of liquid binding agent or blended material making contact with skin or clothes, clean immediately with soap and water.
TOOLS:
BASIC OPTIONAL ➢ TrowelPave Mixing Wand ➢ For large projects; ➢ TrowelPave Mixing Bucket w/ optional lid ○ Poly or steel drum paddle mixer ➢ TrowelPave Mixing Bucket Grip ○ 36” grade rake ➢ ½” drive cordless drill driver w/ steel chuck and ○ Screed board side handle ○ Hand tamp ➢ Wheelbarrow ○ Steel drum walk-behind roller ➢ Shovel or garden hoe ○ Vibratory plate compactor ➢ Concrete trowel ○ Push broom ➢ WD-40® and/or PAM® cooking spray ○ Shovel ➢ Cleaning rags or towels ○ Wheelbarrow
TechniSoil Global, Inc. Innovation For Modern Landscapes Phone: 877-356-2250 TechniSoil.com Fax: 866-356-8880 Email: [email protected]
INSTALL GUIDE
5-Year Pothole Patch: Highway Grade Concrete (25lb | 45lb Bucket Kit)
For more information, visit TechniSoil.com
SUITABLE APPLICATIONS:
APPLICATIONS PROJECTS ➢ Vertical wall potholes ➢ Driveways & parking lots ➢ Utility cut-outs ➢ Bridges ➢ ADA access ramps
INSTALLATION:
TOP 5 TIPS PROJECT PLANNING (continued) ➢ Always wear personal protective equipment ➢ For road and parking area repairs, consider traffic (PPE) when mixing and installing 5-Year Pothole safety for repair and curing time. Patch including safety glasses, long sleeve shirt, ➢ To reduce the non-operating time of a repair, long pants, and a breather mask for prolonged increase the compaction value by using exposure. Avoid skin contact with liquid binding mechanical compaction via vibratory plate agent. Do not inhale aggregate dust. compactor or roller. ➢ For optimal results, 5-Year Pothole Patch should ➢ Avoid icy or freezing conditions as it can extend be installed in a 50º - 90º F temperature range. the curing phase of the blended TrowelPave Avoid heavy rains, freezing conditions, or material. extreme heat as it can impede the mixing ➢ Calculate the amount of 5-Year material needed process and affect the curing phase of blended by finding the cubic feet (or metric equivalent) of 5-Year Pothole Patch material. the project area. ➢ 5-Year Pothole Patch is designed specifically for ○ Use the coverage generalization chart vertical wall asphalt or concrete pothole repairs for estimating purposes. on airport runways, military grade roads, and ➢ Consider the amount of 5-Year material needed, heavy traffic areas. Use a concrete saw or digging labor force, and allowable installation and curing bar to create a vertical walled repair area prior to time before starting a large project. installation. When used for this application and ○ This will reduce issues with excess mechanically compacted to 95% or greater, roads material curing before there is time to can be opened up for use immediately. install. ➢ Each individual 5-Year Pothole Patch batch ○ Each individual 5-Year batch should be should be installed no later than 10 minutes after installed no later than 10 minutes after mixing. Initial set will typically occur within 1 mixing in normal temperature hour, at which time the repair area can be conditions (40º - 90º F). opened for use. Initial set is the stage at which MIXING: TrowelPave Mixing Kit the blended material bonds at the surface level ➢ For best results, use the TrowelPave Mixing Kit allowing minimal abrasion. Allow 24 - 72 hours (some items sold separately) for complete cure. ○ TrowelPave Mixing Wand ➢ To aid finishing and compacting of 5-Year ■ For use with ½” drill w/ steel Pothole patch blended material, apply PAM® chuck and side handle. aerosol cooking spray to tools and equipment ○ TrowelPave Mixing Bucket such as trowels, tamps, and plate compactors. ■ 25lb Bucket Kit can be mixed Use WD-40® and a rag to clean tools and directly in its own bucket. equipment immediately after use.
TechniSoil Global, Inc. Innovation For Modern Landscapes Phone: 877-356-2250 TechniSoil.com Fax: 866-356-8880 Email: [email protected]
INSTALL GUIDE
5-Year Pothole Patch: Highway Grade Concrete (25lb | 45lb Bucket Kit)
For more information, visit TechniSoil.com
➢ ■ 45lb Bucket Kit requires an PROJECT PLANNING additional transfer bucket to ➢ Personal Protective Equipment (PPE) is mix per recommendations. mandatory. ○ TrowelPave Mixing Bucket Lid ○ Safety glasses / face shield ○ TrowelPave Mixing Bucket Grip ○ Impenetrable gloves ■ Fits 25lb and 45lb Bucket Kits, ○ Long sleeve shirt and the Mixing Bucket. ○ Long pants ➢ Insert Mixing Wand into drill and tighten. ○ Close-toe shoes or boots ➢ Attach Bucket Grip to bottom of Mixing Bucket.
MIXING: TrowelPave Mixing Kit (continued) MIXING: TrowelPave Mixing Kit (continued) ➢ 25lb Bucket Kit ➢ 45lb Bucket Kit (continued) ○ Make a cone-shaped divot in the middle ○ Insert Mixing Wand and begin to spin, of the aggregate. slowly at first, and then progressively ○ Pour entire contents of liquid binding faster. agent bottle into divot. ■ Take care to avoid spinning the ○ Insert Mixing Wand and begin to spin, binder out of the bucket before slowly at first, and then progressively it is tilled into the aggregate. faster. ○ Mix thoroughly until the aggregate ■ Take care to avoid spinning the color is consistent (it will change colors binder out of the bucket before from start to finish). it is tilled into the aggregate. ○ Clean Mixing Wand and other ○ Mix thoroughly until the aggregate accessories with WD-40® and a rag as color is consistent (it will change colors needed. from start to finish). MIXING: Standard Equipment ○ Clean Mixing Wand and other ➢ IMPORTANT! Mix entire contents of aggregate accessories with WD-40® and a rag as bucket and liquid binding agent bottle. needed. ○ The liquid binding agent should not be ➢ 45lb Bucket Kit stored or reused after opened. ○ Pour ½ of aggregate (approximately ➢ Pour 5-Year aggregate contents into an 20-25 pounds) into Mixing Bucket. appropriately sized mixing container. ○ Make a cone-shaped divot in the middle ○ Wheelbarrow of the aggregate. ○ Mixing basin or tub ○ Pour approximately half the contents of ○ Poly or steel drum paddle mixer liquid binding agent bottle into divot. ➢ Pour liquid binding agent over aggregate mix. ○ Insert Mixing Wand and begin to spin, ○ IMPORTANT! Avoid pouring liquid onto slowly at first, and then progressively mixing container walls or mixing tools. faster. ○ If mixing on a concrete or hardscape ■ Take care to avoid spinning the surface, place a tarp below to catch any binder out of the bucket before accidental spills. it is tilled into the aggregate. ○ Pour entire contents of bottle over ○ Mix thoroughly until the aggregate aggregates. color is consistent (it will change colors ➢ If mixing a wheelbarrow or basin, use a mixing from start to finish). tool to sweep dry aggregate mix over the top of ○ Pour the remaining aggregate into the liquid binding agent. Mixing Bucket directly on top of blended material.
TechniSoil Global, Inc. Innovation For Modern Landscapes Phone: 877-356-2250 TechniSoil.com Fax: 866-356-8880 Email: [email protected]
INSTALL GUIDE
5-Year Pothole Patch: Highway Grade Concrete (25lb | 45lb Bucket Kit)
For more information, visit TechniSoil.com
○ Make a cone-shaped divot in the middle ➢ Once uniformly covered, begin mixing in a back of the aggregate. and forth motion and turn over to mix material ○ Pour remaining liquid binding agent thoroughly. bottle into divot. ○ TIP: Use back side of shovel to drag materials up the sloped edge of the front of a wheelbarrow during mixing. ○ TIP: In between shovel or garden hoe mixing, lean wheelbarrow on its back legs and then forward on the wheel to disperse material better. MIXING: Standard Equipment (continued) ➢ Aggregate mix should uniformly change color ➢ If mixing with a electric or gas powered mortar throughout once properly mixed (usually a mixer with paddles, mix until aggregates are a darker color than dry material). consistent color (as explained above). INSTALLATION (continued) ○ IMPORTANT! D o not use a cement ➢ Pour blended 5-Year material into or over repair mixer as it will not mix aggregate and area. liquid binding agent thoroughly ➢ Using a standard concrete trowel, manipulate because of the flopping action while material into place. spinning. ➢ 5-Year blended material finish grade will reduce INSTALLATION with compaction (by hand with trowel or tamp). ➢ IMPORTANT! 5-Year - is designed to cure up to 5 ○ Float material approximately ⅛” to ¼” times faster than the TrowelPave Concrete - higher than finish grade to allow for Regular Set product. compaction. ○ Initial set will typically occur within 1 ➢ Smooth material to desired grade and aesthetic hour in optimal temperature range of using a hand trowel. 50º - 90º F, at which time the repair area ○ TIP: Apply PAM® aerosol cooking spray can be opened for use. as needed to trowel to allow for easier ○ Initial set is the stage at which the workability. blended material bonds at the surface ○ TIP: With trowel laying flat on blended level allowing minimal abrasion. material, gently move the trowel ○ Allow 24 - 72 hours for complete cure. forward and back in consistent sliding ➢ IMPORTANT! F or best results, do not install over motion to produce a more consistent standing water or during a heavy rain event surface aesthetic. except in emergency situations. ○ Blended material can be manipulated ○ Damp situations are suitable for repair easily with a trowel to fill cracks, divots, ○ In repair areas with standing water, and holes of varying depth. remove excess standing water before ○ Fill low spots with uncompacted installing 5-Year. material, trowel, and compress as ➢ In areas deeper than 4” it is recommended to needed to desired finish. install a crushed base rock material as a subbase ➢ Compact material thoroughly. for the 5-Year material. ○ IMPORTANT! Unlike the TrowelPave ➢ IMPORTANT! B lended material should be Asphalt, mechanical compaction of installed within 10 minutes of mixing. TrowelPave Concrete with a vibratory ○ If working in a large area, plan mixing plate compactor is n ot recommended. output accordingly to match installation ○ For small repair areas, use a metal or speed. rubber based hand tamp and trowel to ➢ For best results, clean repair area thoroughly and pack down material evenly. remove any loose dust and debris. ○ A lightweight hand roller can be used in large, flat areas.
TechniSoil Global, Inc. Innovation For Modern Landscapes Phone: 877-356-2250 TechniSoil.com Fax: 866-356-8880 Email: [email protected]
INSTALL GUIDE
5-Year Pothole Patch: Highway Grade Concrete (25lb | 45lb Bucket Kit)
For more information, visit TechniSoil.com
○ Keep the repair area dry. ○ Thorough compaction will increase ○ If water or pressure washing is needed, compressive strength and reduce both allow the area to dry before proceeding. cure and inoperable times. ○ Chip loosely connected surface ➢ Brush loose 5-Year material away by hand using materials out to help prevent future a whisk broom or handheld blower deterioration of existing asphalt or ➢ Keep project area free from foot or vehicular concrete. traffic up to 1 hour if possible. ○ Turn off any nearby irrigation sprinklers where water may reach the repair. ○ Observe and enforce local road safety guidelines when repairing vehicular traffic areas. CLEANUP WARRANTY ➢ Clean any tools and equipment with WD-40® ➢ TechniSoil Global, Inc. warrants this product to be and a dry cloth as needed. free from defects. Where permitted by law, ➢ In case of accidental liquid binding agent spill TechniSoil makes no other warranties with onto tools, equipment, or concrete / hardscape respect to this product, express or implied, surface, clean immediately with WD-40® and a including without limitation the implied dry cloth as needed. warranties of merchantability or fitness for ○ For dried binder, use acetone and a dry particular purpose. The purchaser shall be cloth or brush to scrub affected areas. responsible to orchestrate their own tests to ➢ In case of accidental liquid binding agent spill determine the suitability of this product for their onto skin or clothes, clean immediately with soap particular purpose. TechniSoil’s liability shall be and water. limited in all events to supplying sufficient STORAGE product to re-treat the specific areas to which ➢ Store unopened / unused 5-Year bucket kits out product proven to be defective has been applied. of direct sunlight in areas with a temperature Acceptance and use of this product absolves range of 40º - 90º F. TechniSoil from any other liability, from any and ○ Do not allow material to freeze all sources, including liability for incidental, ➢ Liquid binding agent should not be stored after consequential or resultant damages whether opening as it can begin slowly curing inside the due to breach of warranty, negligence or strict bottle once air is introduced. liability. This warranty may not be modified or MAINTENANCE extended by representatives of TechniSoil, its ➢ 5-Year blended material adheres to itself making distributors or dealers, independent contractors, future maintenance or repairs easy where the clients or end-users of any kind. existing asphalt or concrete has continued to degrade. ➢ 5-Year is a permanent solution that does not require regular or any maintenance in most situations.
TechniSoil Global, Inc. Innovation For Modern Landscapes Phone: 877-356-2250 TechniSoil.com Fax: 866-356-8880 Email: [email protected]