ASPHALT CONCRETE PATCHING MATERIAL EVALUATION
Interim Report
SR 548
ASPHALT CONCRETE PATCHING MATERIAL EVALUATION
Interim Report
SR 548
June 2001
Ε
SI* (MODERN METRIC) CONVERSION FACTORS APPROXIMATE CONVERSIONS TO SI UNITS APPROXIMATE CONVERSIONS FROM SI UNITS
LENGTH LENGTH AREA AREA
VOLUME VOLUME MASS MASS TEMPERATURE (exact) ° ° TEMPERATURE (exact) ° °
* ACKNOWLEDGEMENTS
DISCLAIMER
ASPHALT CONCRETE PATCHING MATERIAL EVALUATION
TABLE OF CONTENTS
1.0 INTRODUCTION...... 1 2.0 LITERATURE REVIEW...... 3 3.0 FIELD PERFORMANCE EVALUATIONS BY OTHERS...... 9 4.0 FIELD EVALUATION...... 13 5.0 LABORATORY TESTING ...... 21 6.0 MATERIAL COSTS...... 27
7.0 SUMMARY, DISCUSSION AND RECOMMENDATIONS...... 29
8.0 REFERENCES ...... 33 APPENDICES
LIST OF TABLES
Table 1.1: Material application...... 1 Table 1.2: Materials evaluated...... 2 Table 2.1: Pavement patching material characteristics (Kandhal and Mellot 1981) ...... 5 Table 3.1: Percent patch failure...... 10 Table 3.2: Proprietary Cold Mixes Evaluated For Virginia DOT Approval (Prowell and Franklin 1996)...... 12 Table 5.1: Century Drive manufactured pothole data...... 14 Table 5.2: Wallace Road manufactured pothole data...... 16 Table 5.3: Materials used ...... 16 Table 6.1: Patching material gradations (percent passing)...... 21 Table 6.2: Workability data ...... 22 Table 6.3: Cohesion test data ...... 23 Table 5.4: Percent Coating Data...... 25 Table 7.1: Pothole patching material costs ...... 27 Table 7.1: Summary of material performance ...... 30
LIST OF FIGURES
1.0 INTRODUCTION
1.1 ODOT STUDY MATERIALS
Table 1.1: Material application Number of Buckets Application
Table 1.2: Materials evaluated Product Name Manufacturer Binder Type
2.0 LITERATURE REVIEW
2.1 POTHOLE ORIGIN
APWA 1983
2.2 POTHOLE REPAIR CONSIDERATIONS
FHWA 1999
Wilson 1993; Prowell and Franklin 1996 FHWA 1998
Thomas 1981 and 1986
Randolph and Anderson 1986
Public Technology, Inc. 1976
Better Roads 1999; Anderson, et al. 1988 Outcalt 1993
2.3 COLD MIX PATCHING MATERIAL GROUPS
Wilson 1993; HITEC 1995; FHWA 1999 Better Roads 1996
2.4 COLD MIX PATCHING MATERIALS SELECTION
Randolph and Anderson 1986 Wilson 1993
Sequeira, et al. 1991; Texas DOT 1999 Estakhri and Button 1997
Kandhal and Mellot 1981
FHWA 1999
Sequeira, et al. 1991; Texas DOT 1999
2.5 POTHOLE PATCHING MATERIAL PRINCIPLES
Table 2.1: Pavement patching material characteristics (Kandhal and Mellot 1981) Property Parameter Workability Durability
Kandhal and Mellot 1981
Finer and predominately one sized gradation.
Clean Aggregate: µ
Low Absorption Aggregate:
Angular Shape:
Adequate Binder Content:
Anti-stripping Agents:
2.6 EVALUATION OF COLD MIX PATCHING MATERIALS
Roads and Bridges 1997
Anderson, et al. 1988
Anderson, et al. 1988 FHWA 1999
2.7 PERFORMANCE AND TESTING REQUIREMENTS
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FHWA 1998; SHRP 1993
Anderson, et al. 1988; FHWA 1999
Anderson, et al. 1988; FHWA 1999
FHWA 1999
FHWA 1999
Section 5.0: Laboratory Testing
3.0 FIELD PERFORMANCE EVALUATIONS BY OTHERS
3.1 STRATEGIC HIGHWAY RESEARCH PROGRAM (SHRP) H-106 POTHOLE REPAIR EXPERIMENT
Wilson 1998
Table 3.1: Percent patch failure Rank Material Type % Failed
3.1.1 SHRP H-106 Findings and Recommendations
Long-Term Monitoring of Pavement Maintenance Materials Test Sites Wilson 1998
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3.2 VIRGINIA DEPARTMENT OF TRANSPORTATION’S WINTER POTHOLE REPAIR EVALUATION
Prowell and Franklin 1996
3.2.1 Field Evaluations
Kandhal and Mellot 1981
Table 3.2: Proprietary Cold Mixes Evaluated For Virginia DOT Approval (Prowell and Franklin 1996) Product Name Company Approved for Use?
4.0 FIELD EVALUATION
natural
4.1 MANUFACTURED POTHOLES
4.1.1 Century Drive Manufactured Potholes
° ° ° °
Table 4.1: Century Drive manufactured pothole data Distance to Depth, Installed Shape, Number Material Name next hole, in (mm) in (mm) ft (m)
4.1.2 Wallace Road Manufactured Potholes
° ° ° °
Table 4.2: Wallace Road manufactured pothole data Distance to Depth, Number Material Name next hole, Installed Shape in (mm) ft (m)
4.2 NATURAL POTHOLES
Table 4.3: Materials used Product No. of Patches at No. of Patches at No. of Patches at No. of Patches at Century Drive OR Route 226 Ona Beach (US 101) Corvallis Bypass (OR Route 34)
4.3 MONITORING
• • •
5.0 LABORATORY TESTING
Materials and Procedures for Repair of Potholes in Asphalt-Surfaced Pavements – Manual of Practice
5.1 GRADATION
Table 5.1: Patching material gradations (percent passing) Albany Screen Bond Elasti- Instant King Opti Perma Qpr Tag Control UPM Size X Patch RR Patch mix Patch 2000 8000 mix
5.2 WORKABILITY
° °
Table 5.2: Workability data Product Workability #
5.3 COHESION
° ° °
Table 5.3: Cohesion test data % Retention Product Average on 1” screen
5.4 COATING
Table 5.4: Percent coating data Material Percent Coating
5.5 DISCUSSION
6.0 MATERIAL COSTS
Table 6.1: Pothole patching material costs Material Mix, Cost/ton Binder, Cost/ton
ASTM D3628 1997
7.0 SUMMARY, DISCUSSION AND RECOMMENDATIONS
7.1 SUMMARY
7.2 DISCUSSION
FHWA 1998
Table 7.1: Summary of material performance Laboratory Test Results M D Product Quantity & Predominant or or Performance Workability Cohesion Coating Comments Location Size N1 O
7.3 RECOMMENDATIONS
• • •
8.0 REFERENCES
The Hole Story: Facts and Fallacies of Potholes,
. More Effective Cold, Wet Weather Patching Materials For Asphalt Pavements
How To Solve the Pothole Depressions of 1996
Potholes: Cold-Mix Can Solve Problems
Test Methods for Evaluation of Cold-Applied Bituminous Patching Mixtures,
. Long Term Monitoring of Pavement Maintenance Materials Test Sites
Materials and Procedures for Repair of Potholes in Asphalt- Surfaced Pavements
Patching Flexible and Rigid Pavements
. Guidelines for Field Evaluations of Pothole Repairs
Ration Approach to Design of Bituminous Stockpile Mixtures,
Cold Hand Patching Material Evaluation
Evaluation of Cold Mixes for Winter Pothole Repair
Are Your Crews Patching With the Right Material?
Alternate Materials for Limestone Rock Asphalt
Innovative Materials Development and Testing
Asphaltic Concrete Patching Material (Stockpile Storage)
. Pothole Repair: You Can’t Afford Not To Do It Right
Strategic Highway Research Program Pothole Repair Materials and Procedures
APPENDICES
APPENDIX A:
POTHOLE PATCH CONSTRUCTION DATA
(MANUFACTURED HOLES)
MANUFACTURED POTHOLES
Century Drive – Dense Graded Pavement
° °
Table A.1: Century Drive manufactured pothole patches Material Name Number Depth, in (mm) Installed Shape
Wallace Road – Open Graded Pavement
° ° °
Table A.2: Wallace Road manufactured pothole patches Material Name Number Depth, in (mm) Final Shape
Table A.3: Material workability Material Workability
Century Drive Manufactured Holes Monitoring Data
Table A.4: Century Drive manufactured pothole monitoring data Material Name Number Shape Shape Shape Shape Shape 3/3 3/17 5/4 6/15 8/24
Wallace Road Manufactured Holes Monitoring Data
Table A.5: Wallace Road manufactured pothole monitoring data Material Number Height 3/7 Height Height 5/5 Height Height 3/17 6/15 8/25 1WP
APPENDIX B:
NATURAL POTHOLE PATCH INSTALLATION DATA
Century Drive (Dense Graded Pavement) Natural Pothole Patch Construction Notes
° °
Table B.1: Summary of natural pothole installations on Century Drive ID Product Location: Century Dr., Pothole Workability Installation Albany Condition Compaction
Highway 226 (Dense Graded Pavement) Natural Pothole Patch Construction Notes
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Table B.2: Pothole locations on Highway 226 ID Product NB SB Driver Pass. MP Notes:
Corvallis Bypass at Highway 34 (Open Graded Pavement) Natural Pothole Patch Construction Notes
Route 9 at Ona Beach State Park (Hwy 101) Construction Notes
°
Table B.3. Summary of patching repair notes for Hwy 101 at Ona Beach. Patch Material Brand Depth Wheel Description ID # Passes
Century Drive Natural Pothole Monitoring
Table B.4: Century Drive natural pothole monitoring Material ID 3/17 Inspection 5/4 Inspection 6/15 inspection 8/24 inspection Name
Highway 226 Natural Pothole Monitoring
Table B.5: Pothole monitoring on Highway 226 ID Product 5/19 Inspection 8/24 Inspection
Corvallis Bypass
APPENDIX C:
POTHOLE PATCHING MATERIAL MANUFACTURERS
Pothole Patching Material Manufacturers
Bond-X Perma Patch Seaboard Asphalt Products National Paving & Contracting Shawn Campbell Robert Storrs 3601 Fairfield Rd 4200 Menlo Dr. Baltimore, MD 21226 Baltimore, MD 21215 800-536-0332 410-355-0330 410-764-7117 410-355-0330fax 410-764-7137fax [[email protected]] http://www.permapatch.net/
Elasti-Patch Koch Materials Quality Pavement Repair Steve Vandebogart Tony Fargnoli 800-388-4338, Spokane, WA 716-924-2116, 509-487-4560ext11 US Pro-Tec Inc. 509-995-1924cell 23611-101 Chargrin Blvd. [[email protected]] Beachwood, Ohio 44122 1-800-263-7511 HFMS-2SP/HFE-300S Albina Asphalt TAG 8000 John Gunter Infratech Polymer 3246 NE Broadway Roger Johnson Portland, OR 97232 #4 - 19747 Telegraph Trail 503-281-1161 Langley, BC U3A 4P8 503-362-6180fax 800-567-4888 503-329-6104cell 604-888-8191fax 800-888-5048 604-290-4320 mobile www.albina.com UPM High-Performance Instant Road Repair Unique Paving Materials Safety Lights Co. Jeff Bucell Jeff Parson 3993 East 93rd St. 2324 SE Umatilla Cleveland, Ohio 44105 Portland, OR 97202 800-441-4880 503-235-8531 216-441-0148fax
Optimix Cold Patch UPM Jeff Axel Porter W Yett Co. 555 Broad Hallow Rd., Ste 216 Steve Yett Melville, NY 11747 Portland, OR 516-293-6300 503-282-3251 516-293-6317fax Optimix, Inc. [[email protected]]